Honeywell Lumidor MicroMax Pro Operating Manual

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User & Maintenance Manual

MicroMAX Pro

MAN-MAXPRO REV. B.0.

OTHER LUMIDOR PRODUCTS

Other Lumidor Products

Please visit our website at www.lumidor.com for other products that may be applicable to your needs.

DISCLAIMER

Notwithstanding any stated, written or implied warranty that may be associated with the sale, purchase, or use of its products, Lumidor, 11221 Interchange Circle South, Miramar, Florida, 33025, a subsidiary of Zellweger Analytics, will not be responsible for any damage or injury resulting to any person or property that may be construed as resulting from a malfunction of any of our products if said product has not been operated or maintained in accordance with our instructions as detailed in instruction sheets or printed manuals, or if the product has been tampered with, or serviced by, any other than our factory or other authorized service agent.

MAN-MAXPRO REV: B.0

MAN-MAXPRO REV. B.0.

Cautions and Warnings

CAUTIONS AND WARNINGS

WARNING

DO NOT PROCEED BEFORE READING

To ensure proper functioning and use of this product, do not use this instrument until you read and completely understand this operating manual. It contains operating and maintenance procedures to ensure proper instrument function. For your safety, you are required to calibrate this instrument periodically. Please refer to the calibration section of this manual

Substitution of components may impair intrinsic safety.

Use only MPRO-BPR NiMH rechargeable battery pack, or MPRO-BPA alkaline battery holder with four each of the following alkaline cells only: Duracell Procell-2400, Duracell MN-2400, and Eveready E-92 or EN-92. Observe proper polarity when installing alkaline batteries.

CAUTION

Do not change or charge batteries in a hazardous location.

The LEL (Lower Explosive Level) range of this monitor is factory calibrated to methane. If monitoring a different combustible gas, calibrate the combustible gas range of the monitor to the appropriate gas.

This instrument has not been tested in atmospheres exceeding 21% oxygen.

Calibration is required when sensors are changed or added to the instrument.

MAN-MAXPRO REV. B.0.

CAUTIONS AND WARNINGS

WARNING

Use only the approved accessories indicated in this manual.

Do not connect the instrument to a PC in a potentially hazardous environment.

AUSTRALIAN OR NEW ZEALAND

CUSTOMERS:

Use only supplied type approved charger when charging from normal 240VAC outlet in Australia or New Zealand.

MAN-MAXPRO REV. B.0.

LIFETIME WARRANTY

Lifetime Warranty

This instrument is warranted, to the original end-user purchaser, against defects in materials and workmanship for the life of the product, excluding the battery and pump, which carry a two year limited warranty. During this period Lumidor will repair or replace defective parts on an exchange basis, F.O.B. the factory at Miramar, Florida. The end-user purchaser will pay freight charges to and from Lumidor. The decision to repair or replace parts shall be determined by Lumidor.

Sensor Warranties

(1) The oxygen sensor is guaranteed to operate

satisfactorily for two years from the date of sale (i.e. the date of shipment) and will be replaced at no charge within that period only if it will not provide a correct reading after calibration by authorized service personnel. Physical or chemical damage, resulting from exposure to improper elements, is not covered.

(2) The combustible sensor is guaranteed to operate

satisfactorily for two years from date of sale (i.e. from date of shipment). If It will not provide a correct reading after calibration by authorized service personnel, it will be replaced at no charge within that period. This guarantee is void if it has been contaminated by some unusual substance, including but not limited to, water and/or other liquids, oily compounds, corrosives, silicones, lead vapors, extremely high concentrations of combustible gases, and various particulates which may inhibit gas flow to the sensor element.

(3) The toxic sensors are guaranteed to operate

satisfactorily for two years (18 months for CL2, CLO2 and HCN sensors, 12 months for the NH3 sensor) from the date of sale (i.e. the date of shipment). They will be replaced at no charge within that period only if they will not provide a correct reading after calibration by authorized service personnel, and only if the sensor membranes exhibit no physical or chemical damage resulting from exposure to improper substances.

MAN-MAXPRO REV. B.0.

LIFETIME WARRANTY

Conditions and Exclusions

To maintain this warranty, purchaser must perform maintenance and calibration as prescribed in the instrument operation manual, including prompt replacement or repair of defective parts and such other necessary calibration, maintenance and repair as may be required, according to the use of the instrument, in the reasonable judgment of Lumidor. Normal wear and tear, and parts damaged by abuse, misuse, negligence or accidents are specifically excluded from the warranty.

Purchaser acknowledges that, notwithstanding any contrary term or provision in the purchaser's purchase order or otherwise, the only warranty extended by Lumidor is the express warranty contained herein. Purchaser further acknowledges that there are no other warranties expressed or implied, including without limitation, the warranty of merchantability or fitness for a particular purpose; that there are no warranties which extend beyond the description of the face hereof; that no oral warranties, representations, or guarantees of any kind have been made by Lumidor, its distributors or the agents of either of them, that in any way alter the terms of this warranty; that Lumidor and its distributors shall in no event be liable for any consequential or incidental damages, including but not limited to injury to the person or property of the purchaser or others, and from other losses or expenses incurred by the purchaser arising from the use, operation, storage or maintenance of the product covered by the warranty; that Lumidor's liability under this warranty is restricted to repair or replacement of defective parts at Lumidor sole option; and that Lumidor neither assumes nor authorizes any other person to assume for it any other warranty. The warranty shall be void if serial numbers affixed to the products are removed, obliterated or defaced.

Lumidor, Miramar, Florida

MAN-MAXPRO REV. B.0.

Table of Contents

TABLE OF CONTENTS

Section Page

1. Preparation for Use 10

1.1 Unpacking 10

1.2 Charging 10

2. General Description 12

3. Features 14

4. Operating Instructions 18

4.1 Turn-on 19

4.2 Standard Mode Sequence 19

4.3 Testing Sensors and Alarms 20

4.4 Continuous Monitoring 22

4.5 Remote Sampling (Pretesting) 22

4.6 Alarms 23

4.7 Clearing Memory 24

4.8 Turn-off 24

5. Calibration 25

5.1 Calibration Frequency 25

5.2 Calibration Procedure (when all calibration gases are in a single canister) 26

5.3 Calibration Procedure (when not all calibration gases are in a single canister) 27

5.4 Zeroing 29

6. Programming 30

6.1 Programming Options 30

6.2 Selecting LEL Gas Type 31

6.3 Setting Date Format 32

6.4 Setting Date/Time 33

6.5 Selecting Data Log Frequency 34

6.6 Auto-zeroing 34

6.7 Displaying Last Calibration Date 35

6.8 Selecting Latching/Non-latching Gas Alarms 35

6.9 Setting Calibration Gas Level 36

MAN-MAXPRO REV. B.0.

TABLE OF CONTENTS

Section Page

6.10 Setting High Alarm 37

6.11 Setting Low Alarm 37

6.12 Displaying Calibration Due Date 38

6.13 Choosing a Language 39

6.14 Selecting Immediate Alarm Mode/TWA Alarm Mode 39

6.15 Restoring Factory Defaults 40

6.16 Calibration in Supervisory Mode 40

7. Data Logging 41

7.1 System Requirements 41

7.2 General Information 41

7.3 Program Installation 41

7.4 Uninstall Procedure 42

7.5 Starting the Program 42

7.6 Downloading Information from the MicroMax Pro 43

7.7 Displaying and Printing Data 45

7.7.1 Main Screen 45

7.7.2 Graph Screen 47

7.7.3 Current Calibration Records 49

7.7.4 Calibration History 51

7.7.5 Instrument Parameters 53

7.8 Editing Location 59

7.9 Editing Note 59

7.10 Uploading Information to the MicroMax Pro 59

7.11 Importing Files 60

7.12 Archiving Data 61

7.13 Recovering Data 62

7.14 Getting Help 63

7.14.1 Using MaxPro Log Help 63

7.14.2 Lumidor on the Web 63

7.14.3 Customer Support 63

7.14.4 MaxPro Log Version and Copyright 63

8. Maintenance 64

8.1 Battery Installation 64

MAN-MAXPRO REV. B.0.

TABLE OF CONTENTS

Section Page

8.2 Alkaline Battery Pack Installation 64

8.3 NiMH Battery Pack Installation 65

8.4 NiMH Battery Pack – General Information 66

8.5 Sensor Replacement 66

8.6 Removing and Adding a Sensor 67

8.7 Cleaning 67

8.8 Pump Inlet Filter Replacement 67

8.9 Sampling Hose Maintenance 68

8.10 Storage 68

8.11 Sensor and Battery Disposal 68

9. TroubleShooting 70

9.1 Sensor Not Recognized (“XXX” Displayed) 70

9.2 “LEL FAIL” Message 70

9.3 Low Flow Alarm When Sampling Hose Attached 71

9.4 “Calibration Fail” Message 71

9.5 Instrument Will Not Turn On 71

9.6 Instrument is in Diffusion Mode but Pump ComesOnWhenCalibrating 71

Appendix A Specifications 72

Appendix B Turn-on Sequence 84

Appendix C Mode Sequence, Standard Mode 87

Appendix D Mode Sequence, User Set-up Mode 88

Appendix E Alarm Modes 92

Appendix F Charging Screens 94

Appendix G Calibration Kits 95

Appendix H Optional Accessories 96

Appendix I Replacement Parts 97

Appendix J Calibrating with Multiple Canisters 99

Appendix K Calibration Gases 101

MAN-MAXPRO REV. B.0.

1. PREPARATION FOR USE

1.1 UNPACKING

Check for these items:

• Packaging (retain for possible future use)

• Instrument with internal rechargeable battery pack

• Calibration certificate

• Standard accessories:

– AC battery charger

– Alkaline battery holder

– Dust filter

– 10-foot sampling hose with filter and water trap

– Rubber boot with belt clip and neck strap

– Instruction manual

1.2 CHARGING

CAUTION

Do not change or charge batteries in a hazardous location.

Do not try to turn on or otherwise operate this instrument until it is fully charged.

Use only the MPRO-1 A.C.charger, the MPRO-2 220 volt AC charger, or the MPRO-6 vehicular charger. Use of any other charger may cause permanent instrument damage and will void any warranties. The charge period is dependent on the condition of the batteries, but should not exceed about 4 hours for a completely depleted battery pack. Partially depleted packs will be charged in a much shorter period of time.

MAN-MAXPRO REV. B.0.

1. PREPARATION FOR USE

To commence charging with the charger supplied with AC power, connect the charger plug to the instrument port (See Figure 1) and instrument display should read “CHARGING BATTERY”. When charging is completed, “CHARGE COMPLETE” is displayed. The instrument is now fully charged and ready for use.

If charging is attempted without the rechargeable battery, or with alkaline batteries, “CHECK BATTERY” is displayed.

Figure 1 Charging the MicroMax Pro

MAN-MAXPRO REV. B.0.

2. GENERAL DESCRIPTION

The MicroMax Pro is a programmable instrument that can monitor one, two, three, four, or with Combo-Tox sensor, up to five gases. It combines proven sensor performance and electronics in a small, lightweight, and easy to use monitor. It consists of the monitor, NiMH rechargeable battery pack, battery charger, alkaline battery holder, rubber boot with neck strap and belt clip, dust filter, 10-foot sampling hose with filter and water trap, calibration certificate and instruction manual.

Prior to shipment, the monitor was configured with default alarms and other settings, tested and calibrated. After charging, it is ready for use.

MAN-MAXPRO REV. B.0.

2. GENERAL DESCRIPTION

Port

Inlet ON/OFF

Switch

Battery Compartment

Large Alarm LED Bar

MODE Switch

Rear View

Figure 2 MicroMax Pro

MAN-MAXPRO REV. B.0.

3. FEATURES

(1) Liquid Crystal Display

High contrast 4 lines by 16 character alphanumeric display that indicates gas concentration of up to four gases simultaneously.

(2) Display Backlighting

Automatic fiber-optic backlight provides display readability in dim or dark environments.

(3) Automatic Toxic Sensor Recognition

Microprocessor automatically recognizes toxic sensors when plugged in. Monitor displays corresponding gas, sets gain, corrects alarm levels and initializes temperature compensation.

(4) User Selectable Power Source

User has an option of powering instrument either with the supplied NiMH rechargeable battery pack or with four “AAA” alkaline cells (use only the cells that are approved for use), mounted in the supplied battery holder.

(5) User Friendly Interface

User friendly interface is intuitive for ease of use and simplicity of operation.

(6) Extensive Programming Options

There are many programming options to customconfigure the instrument.

(7) Programmable Gas Alarms

High and low alarm levels, TWA mode for toxics, latching or non-latching, are all user programmable.

(8) Fully Automatic Calibration

Fast, easy, accurate calibration that requires no user adjustments or tools.

(9) Confidence Beep

User selectable confidence beep provides a visible flash and audible beep about every 20 seconds to confirm instrument operation.

MAN-MAXPRO REV. B.0.

3. FEATURES

(10) Voice and Display Messaging

User may select English, Spanish, French or German for voice and display messaging.

(11) Battery Gauge

This consists of B (for battery) and a maximum of 6 bars, as illustrated. Six bars represent full charge, while fewer bars indicate various stages of charge. When all bars are depleted, the instrument will run for more than an hour, after which time a low battery alarm is indicated by two beeps every 15 seconds. Low battery alarm will continue for at least half an hour, after which instrument will beep continuously and shut down. If alkaline batteries power instrument, battery condition is indicated on the display, not by bars, but by battery voltage. A fresh alkaline pack will read about 5.8 volts, and low battery warning commence anywhere from 4.0 to 4.2 volts, model dependent, while shut-off occurs between 3.68 and 3.95 volts, model dependent.

(12) Pump or Diffusion Mode of Operation

User may choose between pump and diffusion mode of operation. If pump is selected, ‘P’ is displayed in the lower left corner of display and all the benefits of internal pump operation are available. In diffusion mode, ‘D’ is displayed. If pump mode is selected and pump fails, instrument automatically switches to diffusion mode for continuous operation and protection.

(13) Real Time Clock

User adjustable real time clock provides continuous time display. If daylight savings time is selected, the time will be automatically updated.

(14) User Selectable Calibration Gas Concentration

This feature allows the user to select the desired calibration gas concentration, within specified limits, for all sensors except oxygen.

MAN-MAXPRO REV. B.0.

3. FEATURES

(15) User Selectable LEL Conversion Factors

This feature allows instrument to accurately indicate the LEL level for a wide range of hydrocarbons after calibrating with the methane gas.

(16) Multiple Gas Alarm Indicators

Audible and visual alarms alert user of unsafe gas levels.

(17) Low Flow Alarm

In pump mode, a steady audible alarm is accompanied by a visual alarm and the display indicates “LOW FLOW”. If alarm persists, instrument will indicate “PUMP FAIL” and switch to diffusion mode of operation.

(18) RFI Resistant Design

High resistance to RFI (radio frequency interference) minimizes false alarms.

(19) Charge Status Recognition

The instrument automatically shuts off if charger is connected while monitor is on. This prevents the charger from being used as a power source, which is not intrinsically safe. Soon after charger is connected, display indicates “CHARGING BATTERY”.

(20) Calibration Record

The date the instrument is last calibrated and the date that the instrument is due for the next calibration can be displayed on the start-up under “LAST CALIBRATED” and “CALIBRATION DUE”.

(21) Peak, STEL and TWA

The MODE button enables display of peak reading (highest toxic or combustible and lowest oxygen levels), STEL (15-minute accumulated short-term exposure level), and TWA (8-hour time weighted average) since instrument was last turned on. The STEL and TWA will be indicated only if “ALARM TYPE” is set to “TWA ON”.

MAN-MAXPRO REV. B.0.

3. FEATURES

(22) Low Battery Warning

Low battery warning is indicated by dual beep every 15 seconds, 30 minutes prior to shutdown. With alkaline batteries, low battery warning occurs between 4.0 and

4.2 volts.

(23) Data Logging

The MicroMax Pro is supplied with data logging capabilities and all necessary hardware, cables and software. There are 2400 data points for storage of up to 200 hours of data.

(24) Approvals

Intrinsic Safety:

• MPRO (Standard MicroMax Pro)

UL Classified ‘Class I, Divisions 1 & 2, Groups A, B, C & D, Class II, Groups E, F & G’

• MPRO-A (Australian version)

SAA Certified Ex ia s Zone 0 IIB T3

• MPRO-M (MSHA version)

MSHA approved for intrinsic safety (Methane-Air mixtures only)

• China ‘PATTERN APPROVAL CERTIFICATE’

EMC Standards: (Third Party Certified)

• EN 50270:1999

• EN 55011:1998

MAN-MAXPRO REV. B.0.

4. OPERATING INSTRUCTIONS

MICROMAX PRO VER 5.0 ON

TESTING PLEASE WAIT

ZEROING PLEASE WAIT

OX LEL CO H2S

19.5 10 25 10 LOW ALARM

OX LEL CO H2S

23.5 20 35 20 HIGH ALARM

VOICE ON

READY

OX LEL CO H2S

20.9 0 0 0

P 11:52

Figure 3 Default Turn-on Sequence

MAN-MAXPRO REV. B.0.

4. OPERATING INSTRUCTIONS

4.1 TURN-ON

After charging the instrument, or installing fresh alkaline batteries, turn instrument on in clean air, by depressing the

ON/OFF button until a confirming beep is heard. Release the ON/OFF button and instrument will display the firmware

version number and “ON” before cycling through its turn-on sequence (See Figure 3 Default Turn-on Sequence). Then the instrument goes through “TESTING” and “ZEROING” cycles, displays low alarm levels and high alarm levels, indicates “VOICE ON” and “READY” and goes into normal operating mode. In normal operating mode, gas types and levels occupy the top two lines, the third line is blank and available for messaging, while on the fourth line is the letter “P” or “D”, for pump or diffusion mode of operation respectively, the current time in 24-hour format and the battery gauge. If alkaline batteries power instrument, battery condition is indicated by display of battery voltage. With alkaline batteries, voltage should be about 5.8 volts with fresh batteries, with low battery warning occurring at between 4.0 and 4.2 volts, depending on sensor configuration.

4.2 STANDARD MODE SEQUENCE

OX LEL CO H2S

20.1 0 16 9 PEAK READING

LEL CO H2S

USER SETUP

OX LEL CO H2S

20.9 0 0 0

P 08:49

Figure 4 Default Standard Mode Sequence

MAN-MAXPRO REV. B.0.

4. OPERATING INSTRUCTIONS

Each standard mode option is available by depressing the

MODE button sequentially.

PEAK READING. The highest toxic and combustible gas

levels and the lowest oxygen levels. Depressing the ON/OFF button while in this mode clears peak values.

USER SETUP. User setup mode allows pump, voice and confidence beep to be turned on or off as desired. It is also here that calibration is usually done, and memory cleared (See Section 4.7 Clearing Memory). To enter the user setup mode, keep depressing the MODE button until line 3 of display indicates “USER SETUP”. Press the ON/OFF button to enter user setup mode, to bypass each setting depress the MODE button. To change any setting, depress the ON/OFF button. For example, to change pump, voice, or confidence beep from “ON” to “OFF” or vice versa, depress the ON/OFF button when the appropriate menu item is displayed. To enter calibration mode, depress the ON/OFF button when “CALIBRATE?” is displayed(SeeSection5Calibration).

4.3 TESTING SENSORS AND ALARMS

It is recommended that proper alarm function be verified prior to use by applying calibration or alarm check gas. Alarm check gas (Test 1A) should be used only for instruments that contain one or more of the 4 standard sensors (O2, LEL, CO or H2S). For other configurations, use calibration gas with instrument in normal operating mode. After testing, remember to clear the peak values, or if “ALARM TYPE” is set to “TWA ON”, clear memory. Test low flow alarm by placing finger over inlet when in pump mode. If instrument does not go into low flow alarm when inlet is blocked, instrument should be operated in diffusion mode after entering the “USER SETUP” mode and changing the pump status configuration to “PUMP OFF”. Instrument should be serviced as soon as possible to fix the problem.

MAN-MAXPRO REV. B.0.

4. OPERATING INSTRUCTIONS

Instructions for using alarm check gas (part number Test 1A)

• Turnmonitoroninfreshairandallowittogointonormal

operating mode.

• Break shipping tab off canister.

• Attach blue balloon on to black disk on alarm check gas

hose. (See Figure 5)

• Insert red end of hose into hole in canister nozzle.

• Pinch hose (or place finger over the end of the hose) and

pulse trigger so that gas fills the balloon to its natural shape. Do not over-inflate balloon.

• Insert other end of hose into air intake.

• All channels should be in alarm for a few seconds while gas

passes over sensors. Check display to confirm proper operation of visual alarms for each gas. Confirm proper operation of audible alarms.

• Remove hose from monitor and allow alarm check gas to

be purged from monitor with fresh air.

• Clear Peaks or, if “ALARM TYPE” is set to “TWA ON”, clear

memory (Please see Section 4.7 Clearing Memory).

CAUTION

Gas/Bump test should be performed in a well-ventilated area.

MAN-MAXPRO REV. B.0.

4. OPERATING INSTRUCTIONS

Figure 5 Alarm Check Gas

4.4 CONTINUOUS MONITORING

Lumidor recommends that the supplied dust filter (part number 16PFC) be attached at all times in pump mode if the instrument is being used in a dusty environment. Keeping dust out increases instrument life and lowers maintenance costs.

4.5 REMOTE SAMPLING (PRETESTING)

Remote areas and confined spaces may be sampled in pump mode prior to entry by connecting the supplied 10-foot or longer sampling hose to the inlet fitting. The sampling hose is usually used for pretesting only. Continuous monitoring with the sampling hose attached reduces the number of hours of run time available.

MAN-MAXPRO REV. B.0.

4. OPERATING INSTRUCTIONS

The following procedure is recommended:

• Turn instrument on and allow to enter normal operating

mode.

• Besureyouareinpumpmode.(“P”indicatedinline4of

display).

• Test alarm function with gas as indicated in Section 4.3

Testing Sensors and Alarms..

• Test low flow alarm as indicated in Section 4.3 Testing

Sensors and Alarms.

• Connect sampling hose to instrument. Place hose in area

to be sampled.

• Wait two minutes for full response.

• Take readings.

• Retrieve hose and disconnect from instrument.

Hose lengths up to 100 feet may be used for pretesting. Add one second per foot to the two-minute wait for full response.

4.6 ALARMS

In the event of a gas alarm, evacuate the area immediately. Investigate the cause of the alarm only when you are safely out of the potentially hazardous area. Accessing the “Peak” mode will display the gas and level that generated the alarm.

• A “warning” low gas alarm indicates a gas concentration

above the low alarm set point and is indicated by 3 beeps from the horn, flashing LED, flashing gas range of the sensor in alarm, and display of the word “WARNING.” Voice will also say “WARNING” except for O2, in which case it will say “DANGER.”

• A “danger” high gas alarm is indicative of a gas

concentration above the high alarm set point and is indicated by 3 beeps from the horn, flashing LED, flashing

MAN-MAXPRO REV. B.0.

4. OPERATING INSTRUCTIONS

gas range of the sensor in alarm, and display of the word “DANGER.” Voice will also say “DANGER”.

• Low flow or pump fail alarm is indicated by a continuous

audible alarm, flashing LED, and the words “LOW FLOW” or “PUMP FAIL” displayed.

• Low battery alarm is indicated by 2 short beeps from the

horn every 15 to 20 seconds, together with the words “LOW BATTERY’ on the display. It first occurs approximately 30 minutes prior to battery depleted alarm and shutdown.

• Battery depleted alarm is indicated by 5 audible beeps,

display of “BATTERY DEPLETED” and shutdown.

4.7 CLEARING MEMORY

Memory is automatically cleared after each calibration.

To clear memory manually:

• Depress the MODE button repeatedly until “USER SETUP”

is displayed.

• Depress the ON/OFF button to enter the user setup mode.

• Depress the MODE button 4 times until “CLEAR

MEMORY” is displayed.

• Depress the ON/OFF button once to simultaneously clear

memory and return to normal operating mode.

4.8 TURN-OFF

To turn the MicroMax Pro off, depress and hold the ON/OFF button, and instrument will beep 4 times. After the fourth beep, release the button, and instrument will indicate “POWER OFF” and automatically turn itself off.

If ON/OFF button is released during countdown, instrument will resume normal operation.

MAN-MAXPRO REV. B.0.

5. CALIBRATION

5.1 CALIBRATION FREQUENCY

It is important to verify accuracy on a regular basis to guard against any unexpected loss of sensitivity due to mechanical damage, immersion, aging, or exposure of the sensors to poison (such as high concentration of combustible gas, tetraethel-lead, sulfides or silicone containing lubricants) present in the atmosphere being monitored.

The safest possible course of action is to expose the sensors to a known concentration test gas before each day’s use. This “bump” test takes only a few seconds to accomplish. It is not necessary to make a calibration adjustment unless readings are off by more than 15% of the applied gas concentration. If this procedure is followed, the calibration interval can be up to 90 days.

If your calibration procedures do not permit daily checking of the sensors, Lumidor recommends the following procedure to establish a safe and prudent check schedule. Initially, over a period of a few days, check the response daily to be sure there is nothing in your atmosphere that is poisoning the sensors. If the instrument displays correct concentration levels after 2 weeks on this schedule, the calibration interval may be extended to two weeks. If the instrument does not require calibration, after 2 months on this schedule, the calibration interval may be extended to 30 days.

WARNING

This does not preclude testing with gas on a regular basis.

Always observe your employer’s calibration and testing schedules.

MAN-MAXPRO REV. B.0.

5. CALIBRATION

5.2 CALIBRATION PROCEDURE (WHEN ALL CALIBRATION GASES ARE IN A SINGLE CANISTER)

CAUTION

Calibration should be carried out only in a clean air environment, known to be free of contaminants.

Be sure the calibration gas is within the expiration date indicated.

• Use MODE button to scroll through mode functions to

“USER SETUP”.

• Depress ON/OFF button to enter “USER SETUP”.

• Use MODE buttontoscrollto“CALIBRATE?”

• Depress ON/OFF button to enter the calibration mode.

• Instrument will count down to 0.

• Apply calibration gas when “APPLY GAS” is displayed.

(See Figure 6).

• Instrument will display “CALIBRATING” and count down to

• When “CAL COMPLETE” is displayed, observe that all

sensors calibrated are displayed below “CAL COMPLETE”. Any sensor not displayed is not calibrated. Remove gas and turn off gas flow.

• Instrument will go into a “PURGING” countdown to 0.

• After purging, instrument automatically clears memory.

• This calibration process is now complete.

MAN-MAXPRO REV. B.0.

5. CALIBRATION

Figure 6 Calibrating the MicroMax Pro

5.3 CALIBRATION PROCEDURE (WHEN NOT ALL CALIBRATION GASES ARE IN A SINGLE CANISTER)

CAUTION

Calibration should be carried out only in a clean air environment, known to be free of contaminants.

Be sure the calibration gas is within the expiration date indicated.

MAN-MAXPRO REV. B.0.

5. CALIBRATION

CAUTION

Please refer to Appendices K and L for important additional information.

• Use MODE button to scroll through mode functions to

“USER SETUP”.

• Depress ON/OFF button to enter “USER SETUP”.

• Use MODE buttontoscrollto“CALIBRATE?”.

• Depress ON/OFF button to enter the calibration mode.

• Instrument will count down to 0.

• Apply the first calibration gas, or gases, when “APPLY

GAS” is displayed. (See Figure 6)

• Instrument will display “CALIBRATING” and count down to

• When “CAL COMPLETE” is displayed, observe which

sensors are calibrated and displayed below “CAL COMPLETE”. Remove gas and turn off gas flow.

• Depress the ON/OFF switch and instrument will display

“APPLY GAS”.

• Apply the second calibration gas.

• Instrument will display “CALIBRATING” and count down to

• When instrument displays “CAL COMPLETE”, observe

whether all sensors are calibrated and displayed below

“CAL COMPLETE”. Remove gas and turn off gas flow.

• If all sensors were displayed below “CAL COMPLETE”,

instrument is fully calibrated and will display “PURGING”, count down to 0 and clear memory. The calibration process is complete.

MAN-MAXPRO REV. B.0.

5. CALIBRATION

• If a third calibration gas needs to be applied, after

instrument displays “CAL COMPLETE”, depress the ON/ OFF button and follow the instructions on the display.

• When “CAL COMPLETE” is displayed, remove gas and

turn off gas flow.

• Instrument will purge itself while counting down to 0, and

clear memory.

• The calibration process is now complete.

5.4 ZEROING

CAUTION

Zeroing should be carried out only in a clean air environment, known to be free of contaminants.

There are three ways to zero the instrument:

• Zeroing is done, automatically, each time the instrument is

calibrated.

• Zeroing is done, automatically, each time the instrument is

turned on if the “AUTO ZERO” feature is selected in the supervisory mode. Please refer to Section 6.6 Auto- zeroing.

• Zeroing may be done manually without doing a full

calibration by entering the calibration mode (please refer to Section 5.2 Calibration Procedure (when all calibration gases are in a single canister)) and, anytime while the instrument is zeroing and counting down from 30 seconds to 0, depress and hold down the MODE button for at least 3 seconds. Instrument will not immediately exit, but will complete the zeroing cycle, count down to 0, and then exit the calibration mode.

MAN-MAXPRO REV. B.0.

6. PROGRAMMING

6.1 PROGRAMMING OPTIONS

Powerful programming options allow user to customize the MicroMax Pro. Some options are available in the user set-up mode (See Appendix D Mode Sequence, User Set-up Mode) but the majority of these options are available only in supervisory mode. ALL PROGRAMMING OPTIONS CAN ALSO BE ACCOMPLISHED THROUGH THE MAXPRO LOG SOFTWARE, USING THE UPLOAD FUNCTION. THIS IS BY FAR THE MOST CONVENIENT AND EFFICIENT METHOD AND IS STRONGLY RECOMMENDED. If a computer is not available, programming may be accomplished manually in supervisory mode, using the MODE and ON/OFF buttons. To enter the supervisory mode, depress and hold the MODE button for 5 seconds, during the “TESTING” phase of the startup sequence. The general structure of the supervisory mode is to depress the MODE button to bypass an option, or use the ON/OFF button to enter the option’s menu and make a change. Where a menu has two options only for example, “ON” or “OFF”, depressing the ON/OFF switch once simultaneously accomplishes three functions; entering the menu, changing the option and exiting the menu.

The following are all programmable:

• LEL gas type (CAUTION: This option is not operative

with the % by volume sensor.)

• Date format, date/time, daylight savings time

• Datalog frequency

• Auto-zero during start-up sequence

• Last calibration date displayed or not during start-up

sequence

• Latching or non-latching alarms

• Calibration gas level

• High alarm set points

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• Low alarm set points/Low alarm disable (except O2)

• Calibration due date displayed or not during start-up

sequence, calibration due frequency

• Language choice

• TWA alarm on or off

• Factory default settings

• Calibration

6.2 SELECTING LEL GAS TYPE

The LEL sensor is designed to provide its highest sensitivity to Methane, See Appendix A Specifications - Section (O) General). For users detecting methane or natural gas, the standard calibration methods, using methane, with the “SEL LEL GAS TYPE” set to Methane, is acceptable. This is the standard default setting.

For users that need to monitor for a gas on the list, other than methane or natural gas, there are two options:

(1) For the highest possible accuracy, it is always better to

calibrate the instrument with the desired target gas (that is, the gas being monitored) i.e. Pentane. This is done by following the calibration procedure in Section 5.2

Calibration Procedure (when all calibration gases are in asinglecanister)and leaving the “SEL LEL GAS TYPE”

setting at Methane.

(2) If the target gas (let’s use Pentane as an example) is not

available, acceptable results may be obtained by enteringthe“SELLELGASTYPE”functioninthe supervisory mode, selecting “Pentane”, and using the procedure in Section 5.2 Calibration Procedure (when all calibration gases are in a single canister) to do a standard calibration with methane gas. This action enables the instrument to indicate the correct LEL reading when monitoring Pentane. See Appendix A

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Specifications of this manual, provides data on the relative span of detectable gases. The 5 gases listed in the “SEL LEL GAS TYPE” function, with their relative spans, are: Methane 100 Propane 63 Pentane 50 Hexane 46 Xylene 31

From these five gases, select the one with a relative span value closest to the relative span of your target gas. For example, if your target gas is benzene (relative span 44 per Appendix A Specifications - Section (O) General) select hexane whose relative span of 46 is closest to that of benzene and calibrate with the supplied methane gas. To program the instrument for the desired LEL gas type, enter the supervisory mode (Section 6.1 Programming Options) and depress the ON/OFF buttontoenterthe“SELLELGASTYPE” menu. Use the MODE button to select the gas type and the ON/OFF button to exit this menu sequence.

6.3 SETTING DATE FORMAT

This function enables user to choose the correct date format. The default date format is MM/DD/YYYY (MONTH/DAY/ YEAR), as is customary in the USA. To determine to which date format the instrument is set, enter the supervisory mode (Section 6.1 Programming Options) and use the MODE button to scroll down to “DATE FORMAT”. If set for USA, display will indicate:

DATEFORMAT MM/DD

If this format is acceptable, and there is no need to set the date and time, depress the MODE button to bypass the function. If, however, DD/MM/YYYY (DAY/MONTH/YEAR) format is

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desired, depress the ON/OFF button twice, (once to enter the menu, and again to change the date format) to:

DD/MM

15/06/2000-13:50 (These numbers represent current date & time)

If there is no reason to change the date or time, depress the

ON/OFF button a further twelve times to exit.

6.4 SETTING DATE/TIME

To set date and time enter the supervisory mode (Section 6.1 Programming Options) and use the MODE button to scroll to “DATE FORMAT”. Depress the ON/OFF button to enter the menu. Depress the MODE button. The first digit on the left will start to flash. Depress the ON/OFF switch to accept the flashing number and move one number to the right, or use the MODE button to change the flashing number to the desired value. If the date format is MM/DD, the first two digits on the left represent the current month and the first digit must be either a 0 or a 1. Let us set the date to September 2, 2002. We need 09 to represent the month of September. If 0 is flashing, depress the ON/OFF switch. This accepts the 0 on the left and we may now use the MODE switch to set the next number to

9. Depress the ON/OFF button to accept the 9 and the month

is correctly set to 09. The next digit on the right is now flashing and the MODE button is used to select 0. Depress the ON/OFF button to accept the 0, the MODE button to select 2, and the ON/OFF button to accept 2. To set the year, use the MODE button to select 2, the ON/OFF buttontoacceptthe2.Usethe MODE button to select the 0 and depress the ON/OFF button to accept. Use the MODE button to select 0 again and depress the ON/OFF button to accept. Use the MODE buttontoselect the 2 and the ON/OFF button to accept. This completes the date settings. To continue and set the correct time to 14:45 (2:45PM), use the MODE button to select 1 and the ON/OFF button to accept the 1. Use the MODE button to select 4 and depress the ON/OFF button to accept the 4. Use MODE switch

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to select 4 and depress the ON/OFF switch to accept the 4. Use MODE to select 5 and ON/OFF to accept and exit this menu.

The date and time are now correctly set. The “DAYLIGHT SAVING” time menu now appears.

DAYLIGHT SAVING OFF

Default is “OFF”. Depress the MODE button to accept this setting and exit, or depress the ON/OFF buttontoturnon daylight savings and exit.

6.5 SELECTING DATA LOG FREQUENCY

The data log frequency is the time interval between logged readings and may be set at 1, 2, 3, 4 or 5 minutes. The time internal does not affect the total number of data points. The total number of data points is fixed at 2400 so if a 1-minute interval is chosen, 40 hours of data may be logged. If a 5-minute interval is chosen, 200 hours of data may be logged. The default setting is 1-minute so no action need be taken if this interval is acceptable.

To change the data log frequency, access the supervisory mode (See Section 6.1 Programming Options) and use the MODE button to scroll down to “DATA LOG-FREQ”. Depress the ON/OFF button to enter the menu sequence, then use the MODE button to select 1,2,3,4 or 5-minute interval. Depress the ON/OFF button to accept the selection and exit.

6.6 AUTO-ZEROING

The factory default setting is automatic zeroing during start-up, each time the instrument is turned on. If this is not acceptable, the auto-zero function during start-up may be turned off by entering the supervisory mode (Section 6.1 Programming Options) and using the MODE button to scroll down to:

AUTOZERO ON

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Use the ON/OFF button to enter the menu, change the setting to “OFF”, and exit the menu. Since zeroing is always done during the calibration process, proper instrument operation will be maintained if calibration is always carried out in a clean air environment.

6.7 DISPLAYING LAST CALIBRATION DATE

The instrument may be programmed so that the last calibration date is displayed during the start-up routine. The factory default setting has this function turned on. If it is desired to have the last calibration date displayed each time the instrument is turned on, it is necessary to enter the supervisory mode (See Section 6.1 Programming Options) and use the MODE button to scroll down to:

LAST CALIBRATED ON

Depress the ON/OFF button to enter the menu, turn the function on and exit.

6.8 SELECTING LATCHING/NON-LATCHING GAS ALARMS

The factory default setting is non-latching alarms (latching alarms “OFF”). This means that the instrument will cease alarming when gas levels fall below the alarm set points. If latching alarm (latching alarms “ON”) is chosen, the instrument will continue to alarm when gas levels fall below alarm set points and may be turned off only when the user depresses the ON/OFF button. To turn on the latching, enter the supervisory mode (Section 6.1 Programming Options) and use the MODE button to scroll down to “LATCHING ALARMS”:

LATCHING ALARMS OFF

Depress the ON/OFF button once to make the change and exit the menu.

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6.9 SETTING CALIBRATION GAS LEVEL

The defaults, as well as the full range of programmable calibration gas levels, are set out in Appendix A Specifications - Section (K) User Programmable Calibration Gas Levels.Ifitis desired to change the default levels, enter the supervisory mode (See Section 6.1 Programming Options) and use the MODE button to scroll down to the “CAL GAS LEVEL” menu, which (depending on model) looks like:

LEL CO H2S

50 50 25

CAL GAS LEVEL

If there is a good reason to change these factory default values, depress the ON/OFF button to select the LEL.

LEL

50 50 25

CAL GAS LEVEL

If the displayed calibration gas level (50% LEL in this example) is acceptable, depress the ON/OFF button to accept and move to the next gas. Otherwise, if a change is desired, use the MODE button to increase or decrease the level by 5% LEL increments within the range from 5% LEL to 60% LEL. To set the calibration gas level for carbon monoxide (or other gas sensor in Tox 1 position), depress the ON/OFF button and CO is selected.

50 50 25

CAL GAS LEVEL

Either depress the ON/OFF button to accept calibration gas level displayed, or use the MODE button to increase or decrease the calibration gas level, by 5ppm increments, to the desired value in the range from 50ppm to 300ppm.

CAL GAS LEVEL

50 50 25

H2S

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Depress the ON/OFF button to select H2S (or other gas sensor in Tox 2 position). Depress the ON/OFF button to accept the level displayed or use the MODE buttontoincrease or decrease the desired value, by 5ppm increments, in the range from 5ppm to 25ppm. To exit the menu, depress the ON/

OFF button.

6.10 SETTING HIGH ALARM

The defaults, as well as the full range of programmable high alarm set points, are set out in Appendix A Specifications Section (I) User Programmable High and Low Alarm Set Points. To change the default levels, use the MODE button to scroll down to:

OX HIGH ALARM SET

23.5

Depress the ON/OFF button to select the gas (i.e. oxygen) for which the alarm is being set.

23.5 HIGH ALARM SET

LEL CO H2S

20 35 20

If the alarm level displayed (23.5 in this example) is acceptable, depress the ON/OFF button to accept and select the next gas. If a change in value is desired, use the MODE button to change the high alarm setting to the desired value. Depress the ON/OFF button to select the next gas. Follow this same procedure for the other gases and depress the ON/OFF button to exit this menu.

6.11 SETTING LOW ALARM

The defaults, as well as the full range of programmable low alarm set points, are set out in Appendix A Specifications Section (I) User Programmable High and Low Alarm Set Points. To change the default levels, use the MODE button to scroll down to:

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OX LEL CO H2S LOW ALARM SET

19.5 10 25 10

Depress the ON/OFF button select the gas for which the alarm is being set. The procedure for low alarm is identical to that for setting high alarm in Section 6.10 Setting High Alarm,towhich reference may be made. A zero value disables corresponding low alarm, with the exception of O2.

6.12 DISPLAYING CALIBRATION DUE DATE

The instrument is capable of displaying the calibration due date in start-up sequence. The default setting is “OFF”. If it is desired that instrument displays “CALIBRATION DUE” during the start-up sequence, enter the supervisory mode (See Section 6.1 Programming Options) and use the MODE button to scroll down to:

CAL DUE AUTO OFF

To turn on this function, depress the ON/OFF button, and instrument will display:

CAL DUE FREQ

The “30” is the factory default calibration frequency of 30 days. If this frequency is acceptable, depress the MODE button to accept and exit the menu. To change the calibration frequency, depress the ON/OFF button and use the MODE button to increment the left digit to the desired value in the range 0 to 9, depress the ON/OFF button to select the second digit, and use the MODE button to set the desired number in the range 0 to 9. The maximum calibration frequency allowed is 90 days. Depress the ON/OFF button to exit the menu. It is now required to calibrate the instrument to make these changes effective. This is very important for the instrument to initialize the process. Use the MODE button to scroll down to

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“CALIBRATE?” and calibrate the instrument. (See Section 5 Calibration)

6.13 CHOOSING A LANGUAGE

The default language is English. If a change to another language is desired, enter supervisory mode (See Section 6.1 Programming Options) and use the MODE button to scroll down to:

LANGUAGE SET ENGLISH

To enter the menu, depress the ON/OFF button and use the MODE button to select English, Spanish, French or German. Depress ON/OFF to accept the selection and exit the menu.

6.14 SELECTING IMMEDIATE ALARM MODE/ TWA ALARM MODE

There are two types of alarm modes to choose from: immediate alarm mode and TWA alarm mode.

• In the immediate alarm mode, two types of alarms are

available: immediate low and immediate high alarms. The default values for these alarms are pre-set (See Appendix A

Specifications - Section (I) User Programmable High and Low Alarm Set Points) at the factory but are user

programmable.

• In the TWA alarm mode, three types of alarms are

available: TWA, STEL, and instantaneous alarms. TWA is a time-weighted average over an 8-hour period. STEL is the short-term exposure limit over a 15-minute period. The instantaneous alarm represents an exposure level that generates an alarm instantly. The values for these alarms are pre-set (See Appendix A Specifications - Section (J)

Time Weighted Averages (Only if "TWA ON" is selected) (Toxic sensors only)) at the factory and cannot be changed.

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6.15 RESTORING FACTORY DEFAULTS

This supervisory option restores the instrument to all factory default settings.

DEFAULT?

A user who modified one or more settings in supervisory mode may depress the MODE button to bypass this function for the changes to take effect, or depress the ON/OFF button to abandon his changes and revert to the factory default settings.

6.16 CALIBRATION IN SUPERVISORY MODE

This option allows calibration in the supervisory mode. To bypass, depress the MODE button. To calibrate depress the ON/OFF button and follow the calibration procedure in Section 5.2 Calibration Procedure (when all calibration gases are in a single canister).

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WARNING

Do not connect the instrument to a PC in a potentially hazardous environment.

7.1 SYSTEM REQUIREMENTS

• PC or IBM-compatible system

• 166 MHz or higher

• 16 MB of RAM or more

• 30 MB of free disk space

• Windows 98 SE, Windows Me, Windows NT4.0 (with

Service Pack 6a installed), Windows 2000, or Windows XP

• CD-ROM drive

• RS-232 serial port

• VGA monitor (with the screen resolution set to 800x600 or

higher)

7.2 GENERAL INFORMATION

The MaxPro Log software program for Windows is on a single CD and provides the tool necessary to transfer, save, retrieve, view, and print the data recorded in the MicroMax Pro instrument. It is a full function program that does not require an additional database program. It contains a README.doc file and help content with all information needed for installing, navigating, and using the program.

This program is compatible for use with any MicroMax Pro instruments.

7.3 PROGRAM INSTALLATION

• Place the program CD into the CD-ROM drive.

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• If the installation program runs automatically, skip to the

next step. Otherwise, go to Start à Run, then type X:\LUMIDORSETUP, where X represents the drive letter of your CD-ROM drive. In most cases, this will be D:\LUMIDORSETUP or E:\LUMIDORSETUP.

• Follow on-screen instructions to complete installation.

CAUTION

Make sure that your computer’s system clock and time zone are correct by double-clicking on the current time located on the Windows taskbar. Confirm/correct the date, time, and time zone and click OK.

7.4 UNINSTALL PROCEDURE

For Windows XP users, go to Start à Control Panel. For other Windows users, go to Start à Settings à Control Panel.

• When the Control Panel opens, double-click the Add/

Remove Programs icon.

• In the Add/Remove Programs dialog, select MaxPro Log.

• For Windows XP and Windows 2000 users, click Remove.

For other Windows users, click on Add/Remove.

• Follow on-screen instructions to uninstall the program.

7.5 STARTING THE PROGRAM

Go to Start à Programs à Lumidor MaxPro à MaxPro. This brings up the program.

• Connect one end of the supplied download cable to an

available COM port on your computer.

• Click on the Communication menu.

• Click on Select Port/Time Zone. The Select Port and Time

Zone dialog box appears.

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• In this dialog box, select the appropriate COM port and time

zone. The COM ports that exist and are available appear as possible selections. Make sure your port selection agrees with the COM port on your computer that the download cable is connected to. Click on OK to return to the Main Screen (See Figure 7).

7.6 DOWNLOADING INFORMATION FROM THE MICROMAX PRO

The Download function allows you to transfer data from the instrument to the computer.

• Follow procedures indicated in Section 7.5 Starting the

Program.

• Turn on the instrument and allow it to go into normal

operating mode.

• Click on the Communication menu, then on Download, or

simply click on the Download button on the toolbar of the Main Screen. The Download Data/Instrument Parameters dialog box appears.

• In this dialog box, select Data (for downloading instrument

parameters, logged gas readings, and calibration data) or Instrument Parameters (for downloading instrument parameters), and click on OK. The following will appear on the screen: “Is the cable connected and the instrument ready?”

WARNING

Choosing the download instrument parameters option dumps all logged data in the instrument and the data is not saved in the program.

• Connect the instrument interface end of the download

cable to the port of the instrument.

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• Click on Yes. The instrument will start to count up. This

count also takes place on the computer screen.

• After all data has been transferred, the instrument displays

“DATA SENT”. Depending on the firmware version, the instrument either shuts itself off, or continues to run in the normal operating mode. When the computer screen displays “Transfer complete”, click OK.

• For downloading instrument parameters, click the Upload/

Modify Instrument Parameters button on the tool bar and the parameters will be displayed in a dialog box. For downloading data, type your last name, first name, and location, when prompted to do so. Then, click OK.

WARNING

All fields, including last name, first name, and location, must be entered in order to save the downloaded data. The maximum length to be entered for last name, first name, and location is 14, 14, and 20 alphanumeric characters, respectively.

Downloadingatthesamedateandtimeforaparticular instrument is not allowed. For example, if you download data from an instrument having serial number 1234 at 3:30 p.m. on December 8, 2002, and you try to download again with the same instrument at the same date and time as above, it will not save any data for this new download.

• Wait a moment for the computer to store the information.

Now, data from the most recent download is displayed on the Main Screen and the file relating to this download can be accessed from the Open dialog box.

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7.7 DISPLAYING AND PRINTING DATA

7.7.1 Main Screen

Information on the Main Screen includes the following (See Figure 7):

• User information (employee’s name, instrument’s serial

number and user ID)

• Download information (date, time, and location that data is

downloaded)

• Gas data (gas types, measurement units, peaks, TWA, and

number of alarms)

Note: In user-programmable immediate alarm mode, the

number of alarms equals to the total number of immediate high and immediate low alarms for O2, a combustible or toxic gas. In TWA alarm mode, it represents the total number of instantaneous alarms for a toxic gas, or the total number of immediate high and immediate low alarms for O2 or a combustible gas.

• Alarm levels (immediate low, immediate high, TWA, STEL

and instantaneous alarm levels)

• Note relating to a download

• Histogram (logged gas readings)

Note: The histogram is separated into groups. Each time the

instrument is turned on, or when a new day begins during data logging, a new group is created and a new date and time are displayed for that group.

• When a gas alarm occurs, it indicates so in front of the gas

reading in the histogram. The letters T, S, I, L, and H are used for alarm indication. In the immediate alarm mode, L and H represent immediate low and immediate high alarm, respectively. In the TWA alarm mode, T, S, and I represent TWA alarm, STEL alarm, and instantaneous alarm, respectively, for toxic gases only, while L and H represent

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immediate low and immediate high alarm, respectively, for O2 or combustible gases. On some occasions, TWA, STEL, or instantaneous alarms can occur simultaneously. As a result, any combination of those three types of alarm would be displayed before the gas reading.

Main Screen menu and toolbar

Main Screen data

Figure 7 A screenshot of the Main Screen.

• To view all the available data files, click on the File menu

and then on Open, or simply click on the Open button on the toolbar. A list appears with all stored files.

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• For your convenience, information in this list can be sorted

in ascending order by Employee, Serial #, Date, Time, or Location. To sort by any one of the above, simply click on the corresponding heading.

• To select a file, click on the desired employee name.

– To open the file, click on Open to display all the data for

that specific download, or simply double-click on the desired file.

– To delete the file, click on Delete and the following

appears: “Are you sure that you want to delete the selected data file?” Click on Yes to delete.

• To print all information from the Main Screen, click on the

File menu and click on Print (or simply click on the Print button on the toolbar of the Main Screen). You can choose to print all or to print only specified pages.

• To print preview all information from the Main Screen, click

on the File menu and click on Print Preview (or simply click on the Print Preview button on the toolbar of the Main Screen). On the print preview screen, you can view the next page, view the previous page, view one or two pages at a time, zoom in on the document, zoom out from the document, and close the print preview screen to return to the Main Screen.

7.7.2 Graph Screen

Information on the Graph Screen includes the following (See Figure 8):

• User information (employee’s name, instrument’s serial

number and user ID)

• Download information (date, time, and location that data is

downloaded)

• Graph limits (date, start time, and end time for which the

graphs are plotted)

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• Graphs in different groups

Note: The group number for the graphs corresponds with the

one for the histogram. A curve cannot be plotted for a group with fewer than two data points.

Graph Screen menu and toolbar

Graph Screen data

Figure 8 A screenshot of the Graph Screen.

• To display the graphs, click on the View menu and then on

Graphs (or simply click on the View Graphs button on the toolbar of the Main Screen). A group of 4 curves will be displayed (See Figure 8).

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• To view the graphs of another group, click on the tab of the

corresponding group number.

• To view an enlarged single graph, simply double-click on

the desired graph.

– To print an enlarged single graph, click on the Print

Graph button.

– To return to the Graph Screen, click on the Close button.

• To focus on a particular time span of the graphs, enter the

desired start time and end time and click on the Refresh Graphs button on the Graph Screen.

• To display the immediate high alarm level and the

immediate low alarm level on the graphs, check the Imm/Hi Alarm and Imm/Lo Alarm boxes, respectively.

• To print the graphs, click on the Graphs menu and then on

Print (or simply click on the Print button on the toolbar of the Graph Screen).

• To return to the Main Screen, click on the Graphs menu and

then click on Close (or simply click on the Close button on the toolbar of the Graph Screen).

7.7.3 Current Calibration Records

Each calibration record contains the following (See Figure 9):

• Date and time that calibration took place

• Pre-calibration readings (for up to 4 gases)

• Post-calibration readings (for up to 4 gases)

• An asterisk symbol (*) to indicate a note is attached

Note: For calibration readings, “Fail” indicates a calibration

failure, and “N/A” indicates that a gas sensor is missing.

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Figure 9 A screenshot of the Current Calibration dialog box.

• To display the current calibration records, click on the View

menu and then on Current Calibration (or simply click on the View Current Calibration button on the toolbar of the Main Screen). A list of all calibration records is displayed for the instrument in that download (See Figure 9).

• To delete a calibration record, select the record and click on

the Delete Record button.

WARNING

Keep in mind that current calibration records are subsets of the calibration history, so any records deleted from either the Current Calibration dialog or the Calibration History dialog are permanently removed.

• To add a note to a calibration record, select the record and

click on the Add/View Note button. It brings up the Calibration Note dialog box. In this dialog box, type the note and then click on Save. An asterisk (*) is displayed at the end of the record, indicating that a note is attached.

Note: An ellipse mark (…) at the end of a record indicates that

a note can be associated with that record.

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• To print the current calibration records for that download

while on the Current Calibration dialog box, check on the “w/ Note” check box to indicate all the attached notes are to be printed along with the records (or uncheck it to print without the notes) and click on Print Records.

7.7.4 Calibration History

Each calibration record contains the following (See Figure 10):

• Date and time for which calibration takes place

• Pre-calibration readings (for up to 4 gases)

• Post-calibration readings (for up to 4 gases)

• An asterisk symbol (*) to indicate a note is attached

Note: For calibration readings, “Fail” indicates a calibration

failure, and “N/A” indicates that a gas sensor is missing.

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Figure 10 A screenshot of the Calibration History dialog box.

• To display the calibration history, click on the View menu

and then on Calibration History (or simply click on the Calibration History button on the toolbar of the Main Screen). A calibration history is displayed for the selected instrument (See Figure 10).

• To select an instrument, select the serial number from the

Serial Number drop-down box, or enter the serial number manually in the box and click Find. For example, for an instrument with serial number 1234, append two 0’s in the front to make it a 6-digit number, i.e. 001234, and click Find.

• To delete a calibration record, select the record and click on

the Delete Record button.

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WARNING

Keep in mind that the current calibration records are subsets of the calibration history, so any records deleted from either the Current Calibration dialog or the Calibration History dialog are permanently removed.

• To add a note to a calibration record, select the record and

Note: An ellipse mark (…) at the end of a record indicates that

a note can be associated with that record.

• To print the calibration history while on the Calibration

History dialog box, check on the “w/ Note” check box to indicate all the attached notes are to be printed along with the history (or uncheck it to print without the notes) and click on Print History.

7.7.5 Instrument Parameters

To display the instrument parameters, click on the Communication menu and then on Upload/Modify Instrument Parameters (or simply click on the Upload/Modify Instrument Parameters button on the toolbar of the Main Screen). The Upload/Modify Instrument Parameters dialog box appears (See Figure 11). Parameters in this dialog box can be modified for uploading purposes.

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Figure 11 A screenshot of the Upload/Modify Instrument Parameters

dialog box.

The upper section consists of 19 instrument parameters, each of which must have accurate information.

• Serial Number: The serial number is the S/N marked on

your MicroMax Pro instrument. Prior to downloading, MAXPRO is displayed. After downloading, your instrument’s serial number is indicated in this field. Zeroes are placed in front of the serial number to make it a 6-digit number. It is set at the factory and cannot be modified by the user.

• MFG Date: The MFG Date is the manufacture date of your

MicroMax Pro instrument. Prior to downloading, 99/12 is displayed. After downloading, your instrument’s manufacture date is indicated in this field. It is set at the factory and cannot be modified by the user.

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• Current Date: The current date is in MM/DD/YYYY format.

This field allows user to transfer the current date to the instrument. To change the current date, click on the down arrow to display a calendar and then click on the correct date.

• Current Time: The current time is in a 24-hour format. The

following are a few examples of the time conversion from a 12-hour format to a 24-hour format.

12-hour format 24-hour format

2:00 p.m. = 14:00 10:15 a.m. = 10:15 12 noon = 12:00 12 midnight = 00:00

• Daylight Saving: This feature allows the instrument to be

adjusted to daylight saving time. The default setting is OFF. To turn on this feature, select ON for Daylight Saving.

• User ID: The user ID is a user identification number. It is

not required to enter the user ID. To create or change it, enter a value up to 12 characters.

• Time Zone: This feature allows the user to view the

selected time zone, depending on their location. The default setting is (GMT – 07:00) Mountain Time. To select another time zone, click on the Config button from the Main Screen’s toolbar and select the appropriate time zone.

• Language: There are four kinds of languages available in

the MicroMax Pro instrument: English, Spanish, French and German. Both visual and audible messages can be set for the chosen language. The default setting is English. To select another language, click the down arrow and select from the list.

• Data Logging Interval: The interval between data points

displayed in the histogram. There are 5 different data logging intervals to choose from 1, 2, 3, 4, and 5 minutes. The default setting is 1 minute. To change the interval, click

MAN-MAXPRO REV. B.0.

7. DATA LOGGING

the down arrow and select from the Data Logging Interval list.

• LEL Gas Type: There are 5 LEL gas types available:

methane, propane, pentane, hexane, and xylene. To change the LEL gas type, select the appropriate type from the list.

• Auto-zero: If this feature is enabled on the MicroMax Pro,

the instrument will automatically zero itself during the startup routine. (Regardless, zeroing takes place each time a calibration is completely done). The default setting is ON. To turn off this feature, select OFF for Auto-zero.

• Pump: Pump is required for pre-testing and calibration.

However, users may at times prefer to operate the instrument in diffusion mode, for example, when longer run time is desired. The default setting is ON, which represents thepumpmode.Togointodiffusionmode,selectOFFfor Pump.

• TWA Alarm: User can choose between two alarm settings:

TWA alarm mode and immediate alarm mode. To turn on the TWA alarm mode, set the TWA Alarm option to ON. To turn on the immediate alarm mode, set the TWA Alarm option to OFF. The factory alarm setting is immediate alarm, with values chosen to provide earlier warning than the STEL and TWA settings. The immediate high and immediate low alarms are user-programmable. STEL is the short-term exposure limit over a 15-minute period. TWA is the time weighted average over an 8-hour period. Instantaneous alarm is an exposure level that generates an alarm instantly.

• Latching Alarm: If the instrument goes into gas alarm and

latching alarm is set to OFF, the alarm will cease when gas levels fall below the alarm level. If latching alarm is set to ON, the alarm will continue even if gas levels fall below the alarm level. In this case, the latching alarm will stop only when the ON/OFF button is depressed momentarily. The

MAN-MAXPRO REV. B.0.

7. DATA LOGGING

default setting is OFF. To turn on this feature, select ON for Latching Alarm.

• Voice: This feature enables voice messaging while

operating the instrument. The default setting is ON. To turn off this feature, select OFF for Voice.

• Confidence Beep: The confidence beep is a visual flash,

accompanied by an audible beep every 20 seconds to reassure user that the instrument is working. The default setting is OFF. To turn on this feature, select ON for Confidence Beep.

• Display Last Calibration Date: This feature allows the

date for the last calibration to be displayed in the start-up routine each time the instrument is turned on. The default setting is OFF. To turn on this feature, select ON for Display Last Calibration Date.

• Display Calibration Due Date: This feature allows the

calibration due date to be displayed in the start-up routine each time the instrument is turned on. The default setting is OFF. To turn on this feature, select ON for Display Calibration Due Date.

• Calibration Frequency: Calibration frequency represents

the number of days between calibrations. If Display Calibration Due Date is selected, Calibration Frequency must be specified. The default period is 30 days. To change this option, choose between 1 and 90 days for Calibration Frequency. After this period is chosen, the instrument must be calibrated to initialize the process.

The lower section of the dialog box contains the following information:

• Gas type

• Imm. Lo (Immediate low alarm levels)

• Imm. Hi (Immediate high alarm levels)

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7. DATA LOGGING

• TWA (TWA alarm levels)

• STEL (STEL alarm levels)

• Inst. (Instantaneous alarm levels)

• Calibration Level

Note: Once the gas is chosen, the program automatically

provides the correct default TWA alarm levels that conform to United States OSHA recommendations. It also chooses the default values for all other alarm levels and calibration levels. The immediate low alarm levels, immediate high alarm levels, and calibration levels may be changed.

To print the instrument parameters while on this dialog box, simply click on the Print button at the bottom.

To store the instrument parameters to a default user setting, click on the Store User Default Instrument Parameters button. The following dialog box appears: “Are you sure that you want to overwrite the default instrument parameters?” Click on Yes. The user setting is stored.

To restore the instrument parameters from a user setting, click on the Restore User Default Instrument Parameters button. The following dialog box appears: “Are you sure that you want to restore the user-defined setting?” Click on Yes. The user setting is restored.

To restore the instrument parameters to the factory default, click on the Restore Factory Default Instrument Parameters button. The following dialog box appears: “Are you sure that you want to restore the factory default setting?” Click on Yes. When it displays “The factory default instrument parameters are loaded,” click on OK.

MAN-MAXPRO REV. B.0.

7. DATA LOGGING

7.8 EDITING LOCATION

The Edit Location function allows you to modify the location for a specific download.

• After a data file is opened, click on the Edit menu, then on

Edit Location, or simply click on the Edit Location button on the toolbar of the Main Screen. This brings up the Edit Location dialog box.

• In this dialog box, enter a new location of 20 characters or

less for the opened file, and click OK.

7.9 EDITING NOTE

The Edit Note function allows you to modify the note for a specific download.

• After a data file is opened, click on the Edit menu, then on

Create/Edit Note, or simply click on the Create/Edit Note button on the toolbar of the Main Screen. This brings up the Edit Note dialog box.

• In this dialog box, enter a note for the opened file (up to

2000 characters), and click Save.

7.10 UPLOADING INFORMATION TO THE MICROMAX PRO

The Upload function allows you to transfer information from the computer to the instrument. It provides the capability to set date and time in the instrument, as well as modify operating parameters such as the variables in the user setup or supervisory modes.

• Follow procedures indicated in Section 7.5 Starting the

Program.

• Click on the Communication menu and then on Upload/

Modify Instrument Parameters. The Upload/Modify Instrument Parameters dialog box (See Figure 11) appears.

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7. DATA LOGGING

• In this dialog box, modify the instrument parameters as

desired (See Section 7.7.5 Instrument Parameters).

CAUTION

Make sure that you have the correct type and number of gases.

• After verifying that all information is correct, click on the

Upload Instrument Parameters button. The following will appear on the screen: “Have you verified that all instrument parameters are correct? Is the cable connected and the instrument ready?”

• Connect the 6-pin connector cable to the instrument, and

click on Yes.

• After uploading is complete, the instrument shuts itself off

and the computer screen displays “Upload Complete.” Click OK and disconnect cable from the instrument.

• To return to the Main Screen, click on the Close button

located at the bottom of the window.

7.11 IMPORTING FILES

The Import File function enables files to be imported from an earlier “max” dos program as well as MaxPro Log data files from another source, such as a floppy disk, a directory on your computer, or a network directory.

• Click on the Utility menu, then on Import File (or simply click

on the Import File button on the toolbar of the Main Screen). A dialog box appears (See Figure 12).

• In this dialog, browse to the directory that contains the data

file(s) to be imported. Usually, this is a folder named as the instrument’s serial number, such as 001143.

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7. DATA LOGGING

• Select the directory and click OK. The files can now be

accessed in the Open dialog.

Figure 12 A screenshot of the Import File dialog box.

7.12 ARCHIVING DATA

The Archive Data function enables data files to be stored as an archived file with a .csv extension.

• Click on the Utility menu, then on Archive Data, or simply

click on the Archive Data button on the toolbar of the Main Screen. This brings up the Archive Data dialog box (See Figure 13), which lists all the files available.

• In this dialog box, select the file you wish to archive and

click on Archive. The Save As dialog box appears.

• IntheFileNamebox,typethedesiredfilename.

• In the Save In box, select a directory to save the file in. If

this is not selected, the file will be saved in “C:\Program Files\MaxPro\MaxPro Log.”

• Click on Save. The file is now saved as a .csv file (comma

delimited file).

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7. DATA LOGGING

• The file can be opened in most major spreadsheet

programs (such as Microsoft Excel).

Figure 13 A screenshot of the Archive Data dialog box.

7.13 RECOVERING DATA

The Recover Data function enables the transfer of missing data from a temporary file to the Open dialog for easy access if a file cannot be accessed after a successful download.

• Click on the Utility menu, then on Recover Data, or simply

click on the Recover Data button on the toolbar of the Main Screen. The Recover Data dialog box appears (See Figure 14).

• In this dialog box, enter the last name, first name, and

location, and then click on OK. The file should now appear in the Open dialog where it may be accessed in the normal way.

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7. DATA LOGGING

Figure 14 A screenshot of the Recover Data dialog box.

7.14 GETTING HELP

7.14.1 Using MaxPro Log Help

The help function is available from the Main Screen, the Graph Screen, and the Upload/Modify Instrument Parameters dialog box.

7.14.2 Lumidor on the Web

User can access different areas of the Lumidor website from the program. From the Main Screen, click on Help, click on Lumidor on the Web and then select the area you are interested in.

7.14.3 Customer Support

From the Main Screen, click on Help and then on Customer Support. The customer support information is displayed. Click OK to close it.

7.14.4 MaxPro Log Version and Copyright

From the Main Screen, click on the Help menu and then on About MaxPro Log. The software version and copyright information is displayed. Click OK to close it.

MAN-MAXPRO REV. B.0.

8. MAINTENANCE

8.1 BATTERY INSTALLATION

CAUTION

Use only MPRO NiMH rechargeable battery pack or MPRO alkaline battery holder with 4 each of the following alkaline cells only: Duracell Pro-cell-2400, Duracell MN2400 and Eveready E-92 or EN-92. Observe proper polarity when installing alkaline batteries.

Do not change batteries in a hazardous location.

Open battery compartment by turning the screw (See

Figure 15) a half turn counterclockwise to release.

8.2 ALKALINE BATTERY PACK INSTALLATION

• Refer to Section 8.1 Battery Installation.

• Remove existing battery pack.

• Insert 4 approved alkaline cells into the supplied alkaline

battery holder. Observe the polarity indicated in the holder when inserting each cell.

• Insert alkaline battery holder, with 4 approved AAA cells, into

the battery compartment. Observe battery pack contacts orientation (See Figure 16). This means that the connector end faces the rear of the instrument where it makes electrical contact. Once the end with the connector is pushed in, the rear of the battery pack may be pushed down.

• Push down cover and secure with a half turn clockwise on

screw.

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8. MAINTENANCE

1/2 turn to release

Figure 15 Battery Compartment

Figure 16 Battery Pack Orientation

8.3 NIMH BATTERY PACK INSTALLATION

•

Refer to Section 8.1 Battery Installation.

• Remove existing battery pack.

• Insert the MPRO NiMH rechargeable battery pack into

battery compartment as shown. (See Figure 16). The

MAN-MAXPRO REV. B.0.

8. MAINTENANCE

connector end faces the rear of the instrument where it makes electrical contact. Once the end with the connector is pushed in, the rear of the battery pack may now be pushed down.

• Push down cover and secure with a half turn clockwise on

screw.

• Charge instrument prior to use.

8.4 NIMH BATTERY PACK – GENERAL INFORMATION

• The supplied NiMH battery pack represents the latest in

battery technology, and as an added benefit, does not have the environmental problems associated with Nickel Cadmium technology.

• It should be left on charge when not in use. There is a small

current drain on the pack.

8.5 SENSOR REPLACEMENT

• Turn off the instrument and remove the 4 screws (See

Figure 17) securing the top half of the case.

• Disconnect battery pack connector by lifting it straight up.

• Remove the single screw securing the gas plate (See

Figure 17).

• Remove sensor by lifting it straight up.

• Toxic sensors include a small wafer-thin printed circuit

board as part of the sensor assembly. Make sure that this board is removed with the sensor.

• If installing a new toxic sensor, it is necessary to remove

any shorting clip or spring attached to the sensor pins.

• Align pins of new sensor with sockets and push down to

secure sensor.

• Reconnect gas plate and secure with screw.

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8. MAINTENANCE

• Reconnect battery connector.

• Install case cover and secure with 4 case screws.

• Allow sensors to stabilize for 15 minutes prior to turn-on.

• Calibrate the instrument.

8.6 REMOVING AND ADDING A SENSOR

CAUTION

If you are adding or removing a sensor, be aware of the following:

• Adding a sensor. This involves increasing the number of

sensors in the instrument. For example, to add a fourth sensor to a three-gas unit, remove the plug, which is located on the gas plate above the new sensor, so that gas is allowed to reach the new sensor.

• Removing a sensor. This involves reducing the number of

sensors in the instrument. In this event, it is necessary to insert a plug (Part number XIF936) in the gas plate to prevent gas leakage where the vacated sensor no longer resides.

8.7 CLEANING

Clean exterior of instrument with a clean damp cloth. Do not use solvents, soap, polishes etc., on the display.

8.8 PUMP INLET FILTER REPLACEMENT

• If the inlet filter is clogged, the flow rate of the pump is

decreased, and in severe cases, the instrument will go into low flow alarm, or the pump can be heard to be struggling under the increased load caused by the restriction.

• To replace the filter, use tweezers to pull out the tubing and

filter. Install a new filter (Part number XIP604) and secure

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8. MAINTENANCE

with 0.05” of tubing (Part number GFV194). The new filter is held in place by the tubing (Part number GFV194).

8.9 SAMPLING HOSE MAINTENANCE

• Check water trap (Part number GFV196), the spherical disc

located near the middle of the sampling hose, periodically to make sure it is clean and unobstructed. Replace if necessary.

• Check the porous dust cap (Part number 20HFC), located

at the very end of the sampling hose, periodically to make sure it is clean and unobstructed. Replace if necessary.

8.10 STORAGE

If the instrument will be out of service for more than 2 months:

• Charge NiMH battery pack.

• Remove NiMH or alkaline pack from instrument.

• Remove O2 sensor if more than two years old.

• Store the instrument in a contaminant-free area.

• Store the instrument at ambient temperature.

8.11 SENSOR AND BATTERY DISPOSAL

The U.S. Environmental Protection Agency (EPA) governs the disposal of waste products in the United States. EPA Regulations are listed in the code of Federal Regulations, CFR40, entitled “Protection of Environment.” Individual states and local communities may also establish regulations covering disposal of waste products. These may be more stringent than Federal Regulations and may cover disposal of household waste, which is not included in Federal Regulations. Thus, state and local agencies should be contacted for their disposal requirements.

MAN-MAXPRO REV. B.0.

8. MAINTENANCE

Battery pack connector

Gas plate

Figure 17 Sensor Replacement

MAN-MAXPRO REV. B.0.

9. TROUBLESHOOTING

9.1 SENSOR NOT RECOGNIZED (“XXX” DISPLAYED)

When “XXX” is shown in sensor position on the display, it indicates a missing or defective sensor. If it is a LEL sensor, the sensor may need to be zeroed using the procedure in Section 9.2 “LEL FAIL” Message.

9.2 “LEL FAIL” MESSAGE

When this message comes up after start-up, you can reset the zero base of the LEL sensor as follows:

Turn on the instrument.

(1) When the instrument displays “TESTING” and

“PLEASE WAIT” and starts to count down from 30, depress and hold the MODE button for about 5 seconds, until display reads “SEL LEL GAS TYPE”.

(2) Open the instrument by removing the 4 screws from the

rear cover of the case. Do not unplug the wires from the rear cover to the sensor board. Observe the potentiometer (trimpot) for the LEL zero. It is located beside the pump and is the only potentiometer (trimpot) in the instrument.

(3) Set digital voltmeter to the DC voltage range, black lead

to test point 12 (analog ground) and the red lead to test point 10. These test points are on the same sensor board as the pump, trimpot and sensors.

(4) Adjust the potentiometer (trimpot) for a reading of 0.500

volts (+/- 0.005 volts).

(5) Reinstall cover.

(6) Exit supervisory mode.

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9. TROUBLESHOOTING

9.3 LOW FLOW ALARM WHEN SAMPLING HOSE ATTACHED

Low flow alarm is activated when a sampling hose is connected.

(1) Clean the stone filter at end of sampling hose.

(2) Make sure that the sampling hose, or water-trap is not

“kinked” or blocked with debris.

(3) Remove sampling hose, clean or replace inlet filter.

9.4 “CALIBRATION FAIL” MESSAGE

Check for proper gas concentration and expiration date.

9.5 INSTRUMENT WILL NOT TURN ON

Charge instrument or install fresh alkaline batteries.

9.6 INSTRUMENT IS IN DIFFUSION MODE BUT PUMP COMES ON WHEN CALIBRATING

This is normal instrument behavior. The pump will automatically turn off when calibration is complete.

MAN-MAXPRO REV. B.0.

APPENDIX A - SPECIFICATIONS

APPENDIX A SPECIFICATIONS

(A) Mechanical

(B) Operating Temperature Range

(D) Power Sources

(E) Battery Life

(F) Alarm Outputs

Dimensions 4.75”L x 3”H x 1.8”D

(120.65mm x 76.2mm x 45.72mm)

Weight < 17.6 ounces (498.96 grams)

-4 degrees F to + 122 degrees F

(-20 degrees C to + 50 degrees C)

Continuous 0-90% (Noncondensing)

Intermittent 0-95% (Noncondensing)

Rechargeable NiMH battery pack or 4 AAA alkaline batteries

Rechargeable NiMH pack 12 hours minimum

4 AAA alkaline batteries 9 hours

Audible >90db at 1 foot

Visual Large LED bar; Flashing display

characters

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APPENDIX A - SPECIFICATIONS

(G) Gas Ranges and Resolution

Sensor Instrument

Range

Combustible (LEL) 0-100% LEL 1%LEL Combustible (% by vol.) * 0-100% CH4 0.1%(0-9.9%), 1%(10-100%) Oxygen (O2) 0-40% 0.1% Carbon Monoxide (CO) 0-999PPM 1PPM Hydrogen Sulfide (H2S) 0-500PPM 1PPM Sulfur Dioxide (SO2) 0-20PPM 0.1PPM Phosphine (PH3) 0-20PPM 0.1PPM Ammonia (NH3) 0-500PPM 1PPM Chlorine (CL2) 0-20PPM 0.1PPM Chlorine Dioxide (CLO2) 0-9.9PPM 0.1PPM Combo-Tox (CO/H2S) 0-500PPM 1PPM Nitrogen Dioxide (NO2) 0-50PPM 0.1PPM Hydrogen Cyanide (HCN) 0-50PPM 1PPM

Resolution

* The % by volume sensor is for monitoring methane, natural gas & hydrogen only

WARNING

If instrument is used in oxygen environments below 10%, the displayed LEL reading will be lower than actual value. In this event, use of dilution tube, part number MAX-DT, is recommended.

(H) Repeatability

+/- 2%

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APPENDIX A - SPECIFICATIONS

(I) User Programmable High and Low Alarm Set Points

Sensor Increment Low Range/(Default) High Range/(Default)

Oxygen (O2) 0.5% 18.0-20.5% (19.5%) 21.5-25% (23.5%) Combustible (% LEL) 5% LEL 5-20%LEL (10% LEL) 15-50%LEL (20% LEL) Combustible (% by vol.) 0.1% 0.3 - 0.8% (0.5%) 0.9 - 2.0% (1.0%) Carbon Monoxide (CO) 5PPM 10-50PPM (25PPM) 35-400PPM (35PPM) Hydrogen Sulfide (H2S) 1PPM 5-15PPM (10PPM) 10-25PPM (20PPM) Sulfur Dioxide (SO2) 0.5PPM 0.5-2.0PPM (1.0PPM) 1.0- 5.0PPM (2.0PPM) Phosphine (PH3) 0.1PPM 0.2-0.5PPM (0.2PPM) 0.3 to 1.0PPM(0.3PPM) Ammonia (NH3) 5PPM 5-20PPM (15PPM) 20-50PPM (25PPM) Chlorine (CL2) 0.1PPM 0.3-1.0PPM (0.3PPM) 0.5-2.0PPM (0.5PPM) Chlorine Dioxide (CLO2) 0.1PPM 0.2.-0.4PPM (0.3PPM) 0.3-1.0 PPM (0.5PPM) Combo-Tox (CO/H2S) 5PPM 20-50PPM (25PPM) 25-100PPM (35PPM) Nitrogen Dioxide (NO2) 0.5PPM 0.5-3.0PPM (3.0PPM) 2.0-5.0PPM (5.0PPM) Hydrogen Cyanide (HCN) 1PPM 3-5PPM (3PPM) 5-10PPM (5PPM)

(J) Time Weighted Averages (Only if "TWA ON" is

selected) (Toxic sensors only)

Sensor Instantaneous STEL TWA

Carbon Monoxide (CO) 200PPM 100PPM 35PPM Hydrogen Sulfide (H2S) 20PPM 15PPM 10PPM Sulfur Dioxide (SO2) 10.0PPM 5.0PPM 2.0PPM Phosphine (PH3) 5.0PPM 1.0PPM 0.3PPM Ammonia (NH3) 50PPM 35PPM 25PPM Chlorine (CL2) 5.0PPM 1.0PPM 0.5PPM Chlorine Dioxide (CLO2) 1.0PPM 0.3PPM 0.1PPM Combo/Tox (CO/H2S) 200PPM 100PPM 35PPM Nitrogen Dioxide (NO2) 5.0PPM 5.0PPM 3.0PPM Hydrogen Cyanide (HCN) 10PPM 5PPM 5PPM

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APPENDIX A - SPECIFICATIONS

(K) User Programmable Calibration Gas Levels

Sensor Increment Range Defaults

Combustible (% LEL) 5% LEL 5-60% LEL 50% LEL Combustible (% by vol.) 0.5% 1.0-3.0% 2.5% CH4 Carbon monoxide (CO) 5PPM 50-300PPM 50PPM Hydrogen sulfide (H2S) 5PPM 5-25PPM 25PPM Sulfur dioxide (SO2) 5PPM 5-20PPM 10PPM Phosphine (PH3) 0.1PPM 1.0-5.0PPM 5.0PPM Ammonia (NH3) 5PPM 10-50PPM 25PPM Chlorine (CL2) 1PPM 1-10PPM 10PPM Chlorine Dioxide (CLO2) 1PPM 1-5PPM 1PPM Combo-Tox (CO\H2S) 5PPM 50-300PPM CO 50PPM CO Nitrogen Dioxide (NO2) 1.0PPM 2.0-10.0PPM 10.0PPM Hydrogen Cyanide (HCN) 1PPM 5-20PPM 10PPM

(L) Voice Messaging

User selectable languages:

• English

• Spanish

• French

• German

(M) Response Time Data

GAS RESPONSE TIME (T90)

Oxygen 10 Combustible (LEL) 20 Carbon Monoxide 08 Hydrogen Sulfide 15 Sulfur Dioxide 05 Phosphine 23 Hydrogen Cyanide 21

Note: Consult factory for response time data for other gases.

SECONDS

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APPENDIX A - SPECIFICATIONS

(N) Cross Sensitivity Data

Cross Sensitivity Data-Toxic

CARBON MONOXIDE

GAS CONCENTRATION

(PPM)

Hydrogen 1000 140 Methane 10,000 <1 Ethylene 50 154 Carbon Monoxide 100 100 Carbon Dioxide 25,000 <2 Sulfur Dioxide 25 38 Nitric Oxide 100 44 Hydrogen Sulfide 25 0

HYDROGEN SULFIDE

GAS CONCENTRATION

(PPM)

TYPICAL RESPONSE

(PPM)

TYPICAL RESPONSE

(PPM)

Hydrogen 500 15 Methane 10,000 <1 Ethylene 500 15 Carbon Monoxide 100 7 Carbon Dioxide 10,000 <3 Hydrogen Sulfide 25 25

SULFUR DIOXIDE

GAS CONCENTRATION

(PPM)

Carbon Monoxide 300ppm <3ppm Hydrogen Sulfide 15ppm 5ppm Nitric Oxide 35ppm 0ppm Nitrogen Dioxide 5ppm negative 5ppm Chlorine 1ppm no data Hydrogen 100ppm n/d Hydrogen Cyanide 10ppm n/d Hydrogen Chloride 5ppm n/d Ethylene 100ppm n/d

TYPICAL RESPONSE

(PPM)

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APPENDIX A - SPECIFICATIONS

PHOSPHINE

GAS CONCENTRATION TYPICAL RESPONSE

Arsine 150ppb 120ppb Silane 1000ppb 900ppb Diborane 300ppb 100ppb Germane 600ppb 510ppb Sulphur Dioxide 5ppm 1ppm Hydrogen 100ppm <0.1ppm Ethylene 100ppm 1.8ppm

AMMONIA

GAS CONCENTRTION

(PPM)

Hydrogen Sulfide 10 0 (NOTE 1) Sulfur Dioxide 2 0 Hydrochloric Acid 5 0 Phosphine 300 0 Carbon Monoxide 1000 0 Carbon Dioxide 5000 0 Nitrogen 1,000,000 0 Chlorine 1 0 Hydrogen 10,000 0 Hydrocarbons 10,000 0 Hydrogen Cyanide 10 0 Hydrogen Selenide 0.1 0 Diborane 0.1 0 Arsine 1 0 Germane 1 0 Hydrogen Fluoride 4 0 Alcohols 1000 0 NOTE 1. Short term in minute range

TYPICAL RESPONSE

(PPM)

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APPENDIX A - SPECIFICATIONS

HYDROGEN CYANIDE

GAS (PPM) CONCENTRATION

(PPM)

Hydrogen Sulfide 10 40 Sulfur Dioxide 2 0 (Note) Hydrochloric Acid 5 0 (Note) Phosphine 0.3 0 Carbon Monoxide 1000 0 Carbon Dioxide 5000 0 Nitrogen 1,000,000 0 Chlorine 5 Neg. 1 Hydrogen 1000 0 Nitrogen Dioxide 10 Neg. 12 Hydrocarbons 10,000 0 Nitrogen Monoxide 100 0 Arsine 0.1 0 Hydrogen Fluoride 3 0 Alcohols 1000 0 Ozone 0.1 0.2 Note: Short term exposure minutes.

CHLORINE DIOXIDE

GAS CONCENTRATION

(PPM)

TYPICAL RESPONSE

(PPM)

TYPICAL RESPONSE

(PPM)

Hydrogen sulfide 10 0 (Note) Sulfur Dioxide 2 0 Hydrochloric Acid 5 0 Phosphine 0.3 0.3 Carbon Monoxide 1000 0 Carbon Dioxide 5000 0 Nitrogen 1,000,000 0 Chlorine 1 0 (Note) Hydrogen 10,000 0 Hydrocarbons 10,000 0 Hydrogen Cyanide 10 0 Hydrogen Selenide 0.1 0 Arsine 1 0.8 Hydrogen Fluoride 3 0 Alcohols 1000 0 Ozone 0.1 0.03 Note: Short gas exposure in minute range

MAN-MAXPRO REV. B.0.

APPENDIX A - SPECIFICATIONS

CHLORINE

GAS CONCENTRATION

(PPM)

Hydrogen Sulfide 10 Neg. 0.3 (Note 1) Sulfur Dioxide 5 0 Carbon Monoxide 300 0 Carbon Dioxide 10,000 0 Nitrogen 1,000,000 0 Nitrogen Dioxide 10 1.2 Bromine 1 1 Fluorine 1 0.44 Chlorine Dioxide 0.25 0.05 Hydrogen Chloride 20 0 Hydrocarbons 10,000 0 Hydrogen 1000 0 Hydrogen Cyanide 10 0 Ethanol 66,000 0 Ammonia 65 0 Note 1: Continuous exposure will damage cell

NITROGEN DIOXIDE

GAS CONCENTRATION

(PPM)

TYPICAL RESPONSE

(PPM)

TYPICAL RESPONSE

(PPM)

Hydrogen sulfide 10 no data Sulfur dioxide 50 0 Hydrochloric Acid 5 0 Phosphine 0.1 0 Carbon Monoxide 1000 0 Carbon Dioxide 5000 0 Nitrogen 1,000,000 0 Chlorine 1 3 Hydrogen 1000 0 Hydrocarbons 10,000 0 Ammonia 30 0 Ozone 1 0.7 Diborane 0.1 0 Arsine 0.1 0 Germane 1 0 Fluorine 3 0 Alcohols 1000 0 Nitrogen Monoxide 100 0

MAN-MAXPRO REV. B.0.

APPENDIX A - SPECIFICATIONS

COMBO-TOX (CO/H2S)

GAS CONCENTRATION

(PPM)

Hydrogen Sulfide 15 38 Sulfur Dioxide 5 2.5 Nitric Oxide 35 10 Nitrogen Dioxide 5 Neg3 Chlorine 1 <Neg1 Hydrogen 100 <40

RESPONSE (PPM)

LEL Cross Sensitivity Data

CAUTION

The following is not applicable to CH4 % by volume sensor)

Gas/Vapor Relative Span

Acetone 50

Allyl alcohol 50

Benzene 44

Butane 51

Butan-2-one (MEK) 48

Butyl Acetate 36

Cyclohexane 44

Di n-butyl ether 43

Ethane 82

Ethanol 64

Ethene 81

Ethyl acetate 46

Ethyl benzene 30

Ethylene oxide 64

Hexane 46

Heptane 44

Hydrogen 107

Methane 100

MAN-MAXPRO REV. B.0.

APPENDIX A - SPECIFICATIONS

Gas/Vapor Relative Span

Methanol 84

Methylamine 80

Methylethylketone 48

Methyl,t-butylether 44

n-Propanol 50

Octane 38

Pentane 50

Propane 63

Propan-2-ol (IPA) 49

Propylene 64

Propylene Oxide 46

Styrene 32

Tetrahydrofuran 64

Toluene 44

t-Butylalcohol 74

Xylene 31

Note: This section below should be disregarded if you have

chosen the "LEL GAS TYPE" in the supervisory mode).

The cross sensitivity data above contains the relative span for a number of combustible gases. This information enables the following cross sensitivity calculations:

(1) Instrument reading in LEL when exposed to a specific

combustible gas included in the table:

Instrument reading in LEL

Example 1: What will an instrument, calibrated to

(2) The actual gas concentration applied to an instrument,

when an LEL reading is observed.

LEL concentation of gas applied relative span of gas applied×

------------------------------------------------------ ----------------------------------------------------------------------------------------------- ---------------= relative span of calibration gas

methane, read when exposed to 10% toluene?

Calculation:

10 x 44

--------------------- = 4.4%LEL toluene 100

MAN-MAXPRO REV. B.0.

APPENDIX A - SPECIFICATIONS

Gas concentration applied (LEL)

Example 2: An instrument, calibrated to methane,

Calculation:

(O) General

Sample Flow Rate:

The pump in the Micromax Pro samples at 450 cc/minute. Use of the supplied sampling accessories requires the user to be aware that delay time will occur based on the length of tubing. Refer to Section 4.5 Remote Sampling (Pretesting) for details. If the sample flow is restricted or below pre-determined limits, the Micromax Pro will indicate a flow failure alarm and for safety reasons will automatically switch to diffusion mode. In diffusion mode, the sampling pump does not operate but the instrument is fully operational and will sense the atmosphere surrounding the instrument.

Refer to Section 8.8 Pump Inlet Filter Replacement for maintenance.

Instrument reading (LEL) relative span of calibration gas×

------------------------------------------------------------ ------------------------------------------------------------------------------------ ---------= relative span of gas applied

reads 22%LEL when exposed to propane. What is the level of propane being applied?

22 x 100

------------------------- = 34.9%LEL propane 63

DO NOT USE non-standard sampling tube or fittings.

Storage:

Temperature Range: -20 degrees C to + 50 degrees C

(-4 degrees F to + 122 degrees F)

Humidity Range: 0-95% (Noncondensing)

Expected Life: Instrument - 10 Years

Sensors - 2 Years Batteries - NiMH 2 Years

MAN-MAXPRO REV. B.0.

APPENDIX A - SPECIFICATIONS

Oxygen Enriched Atmospheres:

This instrument is safe for use in normal oxygen (20.9%v/v) atmosphere. In enriched oxygen atmospheres (above 21%) extreme caution should be exercised as electrical safety certification is not applicable nor has it been tested as being safe to use in such atmospheres.

Oxygen Deficient Atmospheres:

The LEL readings cannot be relied upon in atmospheres deficient of oxygen. For example, most catalytic sensors cannot be relied upon when oxygen is lower than 10% v/v.

Use extreme caution when the oxygen readings are below 10% v/v and do not enter any confined space when oxygen alarm is operating and/or reading shows less than 19.5% v/v.

MAN-MAXPRO REV. B.0.

APPENDIX B - TURN-ON SEQUENCE

APPENDIX B T URN-ON SEQUENCE

DISPLAY

MICROMAX PRO VER 5.0 ON

TESTING PLEASEWAIT

LED SPEAKER

FLASH

“MICROMAX-PRO ON”

“TESTING PLEASE WAIT”

BEEP

IF ”AUTO ZERO” IS ON

(DEFAULT=ON)

ZEROING PLEASEWAIT

BEEP

“ZEROING PLEASE WAIT”

MAN-MAXPRO REV. B.0.

ONLY IF SELECTED

(DEFAULT=OFF)

ONLY IF SELECTED

(DEFAULT=OFF)

APPENDIX B - TURN-ON SEQUENCE

LED SPEAKER

LAST CALIBRATED

03/28/2000

CALIBRATION DUE

04/28/2000

BEEP

DEFAULT VALUES

SHOWN

DEFAULT VALUES

SHOWN

OX LEL C0 H2S

19.5 10 25 10 LOW ALARM

OX LEL C0 H2S

23.5 20 35 20 HIGHALARM

BEEP

MAN-MAXPRO REV. B.0.

APPENDIX B - TURN-ON SEQUENCE

LED SPEAKER

NORMAL OPERATING

MODE

Note: Max time from “Turn On” to “Ready” does not exceed

80 seconds.

VOICEON

READY

OX LEL C0 H2S

20.9 0 0 0

P11:52 B

FLASHES

1 BEEP”

3 BEEPS,

“MICROMAX PRO

READY””

MAN-MAXPRO REV. B.0.

APPENDIX C - MODE SEQUENCE, STANDARD MODE

APPENDIX C MODE SEQUENCE, STANDARD MODE

LED SPEAKER

OX LEL C0 H2S

OFF

TO CLEAR

TO CLEAR PEAK VALUES

PEAK VALUES

TO ENTER USER SETUP

20.1 0 16 9 PEAKREADING

OX LEL CO H2S

20.9 0 0 0 PEAKCLEARED

OX LEL C0 H2S

STELREADING

OX LEL C0 H2S

20.3 6 8 3 AVG READING

LEL C0 H2S

USERSETUP

BEEP,

“PEAK READINGS”

3 BEEPS,

“CLEARED”

BEEP,

“STEL READINGS”

BEEP,

“AVERAGE READINGS”

BEEP

OX LEL C0 H2S

20.9 0 0 0

P08:49 B

BEEP

Note: Use the MODE button to scroll through these screens.

MAN-MAXPRO

REV. B.0.

APPENDIX D - MODE SEQUENCE, USER SET-UP MODE

APPENDIX D MODE SEQUENCE, USER SET-UP MODE

Note: See Appendix C Mode Sequence, Standard Mode for how to

enter User Set-up Mode.

LED SPEAKER

DEFAULT=ON

DEFAULT=OFF

PUMPSTATUS ON

VOICE STATUS ON

CONFIDENCE ON

BEEP

“PUMP ON”

“PUMP OFF”

BEEP

“VOICE ON”

BEEP

“CONFIDENCE OFF”

“CONFIDENCE ON”

Notes: 1. There will be no voice message if “VOICE” is turned off i

User Set-Up Mode.

2. Use the MODE button to scroll through these screens.

MAN-MAXPRO REV. B.0.

APPENDIX D - MODE SEQUENCE, USER SET-UP MODE

Calibration

OFF

MODE

TO ENTER CAL MODE

TO ZERO AND EXIT, WITHOUT CALIBRATING, HOLD 3 SEC ANYTIME DURING COUNTDOWN

OX LEL C0 H2S

20.9 0 0 0 CALIBRATE?

OX LEL C0 H2S ZEROING

PLEASE WAIT

OX LEL C0 H2S APPLY GAS

LED SPEAKER

BEEP

“CALIBRATION MODE

ON”

3 BEEPS,

“ZEROING COMPLETE”

“APPLY GAS”

MAN-MAXPRO REV. B.0.

APPENDIX D - MODE SEQUENCE, USER SET-UP MODE

Calibration

“CALIBRATION

COMPLETE” (ONLY

SHOWS GASES

CALIBRATED)

OX LEL C0 H2S

20.9 5 5 25 PURGING PLEASEWAIT

AUTOMATIC

MEMORY

CLEAR AFTER

PURGING

OX LEL C0 H2S CALIBRATING

PLEASEWAIT

OX LEL C0 H2S CAL COMPLETE

OX LEL C0 H2S

GASES CAL

CORRECTLY?

YES

3 BEEPS

“CLEARED”

ALL

LED SPEAKER

BEEP

“CALIBRATING”

3 BEEPS

“CALIBRATION COMPLETE”

OX LEL C0 H2S APPLY GAS

“APPLY

GAS”

OFF

NORMAL

OPERATING

MODE

OX LEL C0 H2S

20.9 0 0 0

P10:56 B

MAN-MAXPRO REV. B.0.

APPENDIX D - MODE SEQUENCE, USER SET-UP MODE

Calibration Failure

LED SPEAKER

OX LEL C0 H2S APPLYGAS

TIME

OUT

OX LEL C0 H2S APPLYGAS

CAL FAILURE

OX LEL C0 H2S

20.9 0 0 0

P 08:49 B

3 BEEPS,

“CALIBRATION FAIL”

MAN-MAXPRO REV. B.0.

APPENDIX E AL ARM MODES

APPENDIX E - ALARM MODES

LED SPEAKER

LOW GAS

ALARM

(VOICE: DANGER

FOR O2 ONLY)

HIGH GAS

ALARM

LOW FLOW

ALARM

OX LEL C0 H2S

20.9 0 0 0 WARNING

P 08:49 B

OX LEL C0 H2S

20.9 0 0 0 DANGER

P 08:49 B

OX LEL C0 H2S

20.9 0 0 0 LOW FLOW

P 08:49 B

OX LEL C0 H2S

20.9 0 0 0 PUMPFAIL

P 08:49 B

FLASH 3 BEEPS

“WARNING” OR

“DANGER” FOR O2

FLASH 3 BEEPS

“DANGER”

FLASH CONTINUOUS

HORN

FLASH LONG CONTINUOUS

BEEPS

MAN-MAXPRO REV. B.0.

APPENDIX E - ALARM MODES

LED SPEAKER

LOW BATTERY

WARNING

BATTERY

DEPLETED

OX LEL C0 H2S

20.9 0 0 0 LOW BATTERY

P08:49 B

OX LEL C0 H2S

20.9 0 0 0 BATT. DEPLETED

P08:49 B

2 SHORT BEEPS, 15 TO

20 SEC.

5 BEEPS

TURN OFF

MAN-MAXPRO REV. B.0.

APPENDIX F - CHARGING SCREENS

APPENDIX F CHARGING SCREENS

“BLANK”

(1) When unit is turned off.

(2) When an attempt is made to

“CHARGING”

(1) When charger is connected and

“CHARGE COMPLETE”

(1) Remains on screen until

“CHECK BATTERY”

(1) When unit is placed on charge

(2) When unit is placed on charge

turn on but battery is very low.

charging.

charger is removed.

with alkaline battery.

with a defective battery, or if battery is defective.

CHARGINGBATTERY

CHARGECOMPLETE

CHECKBATTERY

(3) When unit is placed on charge

without battery.

MAN-MAXPRO REV. B.0.

APPENDIX G - CALIBRATION KITS

APPENDIX G CALIBRATION KITS

Model No. Description

MPRO-KIT # 1 Kit containing 58-liter calibration gas

MPRO-KIT # 1 - MINI Kit containing 34-liter calibration gas

MPRO-KIT # 2 Kit containing 103-liter calibration gas

MPRO-KIT # 5 Alarm test kit containing "bump check"

MPRO-KIT # 7 Kit containing 23-liter minimix

MPRO-KIT #10 -MINI Kit containing 34-liter calibration gas

TEST-1A Alarm check gas - single canister.

TEST-1A-6 Alarm check gas - six pack.

TEST-1A-12 Alarm check gas - twelve pack.

cylinder (GFV207-CH4, CO, H2S, balance air), regulator with gauge, tubing, and high impact waterproof carrying case (MCC215A).

cylinder (GFV243-CH4, CO, H2S, balance air), regulator, tubing, and water resistant carrying case (MCC210A).

cylinder (GFV123-CH4, CO, balance air), regulator with gauge, tubing, and high impact waterproof carrying case (MCC215A).

gas cylinder (TEST-1A), and water resistant carrying case (MCC210A).

calibration gas in steel cylinder (GFV1090-CH4, CO, balance air), regulator, tubing, and water resistant carrying case (MCC210A).

cylinder (GFV279-CH4, CO, SO2, balance air), regulator, tubing, and water resistant carrying case (MCC210A).

MAN-MAXPRO REV. B.0.

APPENDIX H - OPTIONAL ACCESSORIES

APPENDIX H OPTIONAL ACCESSORIES

Model No. Description

MPRO-EAR Earphone assembly

MPRO-VIB Vibrator assembly

MPRO-15 Adapter for charging a single battery

MPRO-2 230V 50Hz AC charger

MPRO-6 Vehicle charger

MAX-18 Collapsible fiberglass search probe (30")

MAX-19 Collapsible aluminum search probe (30")

16-21 Filter (4") with water-trap and dust filter

16HEX-10 Hose extension (10') with fittings

16HEX-20 Hose extension (20') with fittings

MAX-DT Dilution tube

MCC215A Waterproof briefcase style case (Houses

monitor and calibration kit)

MAN-MAXPRO REV. B.0.

APPENDIX I - REPLACEMENT PARTS

APPENDIX I REPLACEMENT PARTS

PART NUMBER DESCRIPTION

MPRO-BPR NiMH rechargeable battery pack

MPRO-1 120V AC 4hr charger for MPRO-BPR

MPRO-BPA Alkaline battery holder

MCF-930 Rubber boot

16-27 Sampling hose (10’) with water and dust

16-27T Sampling hose (10') with water and dust

16-PFC Dust filter (2.5”)

GFV107 PVC hose tubing (sold by the foot)

GFV256 Tygon hose tubing (sold by the foot)

GFV196 Replacement water filter

20HFC Replacement dust filter

MPRO-DATALOG Data logging software and cable

MPRO-LOG Data logging software (CD ROM)

MPRO-COMM Data logging communications cable

MPRO-02 O2 sensor with ID board

MPRO-CL Chlorine sensor with ID board

MPRO-CLO Chlorine Dioxide sensor with ID board

MPRO-NO2 Nitrogen Dioxide sensor with ID board

MPRO-TCS-E % by volume (CH4) sensor

MPRO-ES-S LEL sensor

MAX-CS-S Carbon Monoxide sensor with ID board

MAX-HS-S Hydrogen Sulfide sensor with ID board

MAX-SS Sulfur Dioxide sensor with ID board

MAX-NH Ammonia sensor with ID board

MAX-PS Phosphine sensor with ID board

MAX-HCN-K Hydrogen Cyanide sensor with ID board

filters

filters With Tygon tubing (for use with SO2, CLO2, CL, PH3, NH3, and NO2)

MAN-MAXPRO REV. B.0.

APPENDIX I - REPLACEMENT PARTS

MAX-TOX CO/H2S COMBO-TOX sensor w/ID board

MPRO-SB Sensor board assembly

MPRO-DB Digital board assembly

MPRO-VB Voice board assembly

MPRO-GSP Pump assembly

MPRO-MC Main case assembly

HSR476 Case screw (4 required)

XIF936 Gas-plate hole plug

MAX-IF Inlet fitting with “O” ring, screen and plastic

fitting

HOR 123 “O” Ring (for inlet)

XIP604 Filter screen (for inlet)

GFV194 Plastic fitting (for inlet)

MAN-MAXPRO REV. B.0.

APPENDIX J - CALIBRATING WITH MULTIPLE CANISTERS

APPENDIX J CA LIBRATING WITH MULTIPLE CANISTERS

Whether the calibration procedure falls under Section 5.2

Calibration Procedure (when all calibration gases are in a single canister) or under Section 5.3 Calibration Procedure (when not all calibration gases are in a single canister) is

dependent on the instrument's sensor complement. If the sensor complement is O2, LEL, CO and H2S, all four calibration gases are available in one canister (GFV207 or GFV243). Similarly, if the sensor complement is O2, LEL, CO and SO2, all four calibration gases are available in one canister (GFV279). Again, if the sensor complement is O2, LEL, and CO then all three-calibration gases are available in one canister (GFV123). GFV123 would also be used where the sensor complement is O2 and LEL.

Where not all the calibration gases are available in a single canister, the position is as follows:

(1) Five-gas models with combo-tox sensor

First, apply GFV123 (O2, LEL and CO). Then apply the gas appropriate to the other toxic sensor in the unit. Do not calibrate the combo-tox sensor with H2S gas.

Four-gas models with O2, LEL and CO sensors

First, apply GFV123 (O2, LEL and CO), followed by the gas appropriate to the other toxic sensor.

(2) Models with O2 and/or LEL sensors

First, apply GFV123 (O2, LEL and CO), followed by the gas(es) appropriate to the other toxic sensor(s).

(3) Examples

a. MPRO-4ABCE (O2, LEL, CO and NH3). Follow the

procedure in Section 5.3 Calibration Procedure

(when not all calibration gases are in a single canister). The first calibration gas is GFV123; the

second calibration gas is either GFV 213 (58 Liters) or GFV 250 (34 Liters).

MAN-MAXPRO REV. B.0.

APPENDIX J - CALIBRATING WITH MULTIPLE CANISTERS

b. MPRO-4ABCH (O2, LEL, CO and SO2). Follow the

procedure in Section 5.2 Calibration Procedure (when all calibration gases are in a single canister) because all the calibration gases are in one canister (GFV279).

c. MPRO-2AC(O2&CO).Followtheprocedurein

Section 5.2 Calibration Procedure (when all calibration gases are in a single canister) because all the calibration gases are in a single canister (GFV123).

d. MPRO-2EF (NH3 and CL2). Follow the procedure in

Section 5.3 Calibration Procedure (when not all calibration gases are in a single canister). The first gas is NH3 (GFV213 or GFV250) and the second gas is CL2 (GFV252 or GFV249).

e. MPRO-AN (O2 and LEL/%by volume). Follow the

procedure in Section 5.2 Calibration Procedure (when all calibration gases are in a single canister) because all the gases are in a single cylinder (GFV123).

f. MPRO-4ABCJ (O2, LEL, CO and PH3). Follow the

procedure in Section 5.3 Calibration Procedure (when not all calibration gases are in a single canister).Thefirst calibration gas is GFV123; the second calibration gas is GFV272 (5PPM PH3).

100

Honeywell Lumidor MicroMax Pro Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual