Page 1
SUPER TRADELINE L4064B
ADD HEAT
INSULATING
MATERIAL IF
NEEDED
FURNACE
PLENUM
11,219
Universal Combination Fan and Limit Controllers
APPLICATION
The L4064B controls the on and off operation of the
heating unit’s fan motor and provides high limit control
of the main burner. It is suitable for all types of forced
air heating systems.
The L4064B’s bimetal sensing element turns fan on
and off according to plenum temperature.
The L4064B has a manual switch to provide
continuous fan operation, mounting adapters for
replacing competitive devices, adapters for wiring
convenience, and a strain relief bushing for protecting
the wiring from damage due to field abuse.
Limit contacts are suitable for line voltage, low
voltage or millivoltage circuits.
The fan-on timing can vary depending on applied
voltage and switch ambient.
INSTALLATION
When installing this product...
1. Read these instructions carefully. Failure to
follow them could damage the product or cause a
hazardous condition.
2. Check the ratings given in the instructions and
on the product to make sure the product is suitable
for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
WARNING
!
Failure to remove brass jumper, if limit switch is
in low voltage circuit, can cause electrical shock
hazard or damage low voltage controls.
CAUTION
!
1. Disconnect power supply before connecting
wiring to prevent electrical shock or equipment
damage.
2. When connecting cable or conduit to control,
avoid straining the control case.
Follow furnace or burner manufacturer’s
instructions, if available. The L4064B has a
maximum switch temperature of 190
O
F (88OC),
maximum element temperature of 350OF (177OC).
Do not exceed these temperatures or the following
electrical ratings (amperes):
240 Vac
FAN
7 4
42
54
Full Load
Locked Rotor
120 Vac
FAN LIMIT
LIMIT
8
14
84
48
Pilot Duty: 2 A at 24 Vac; 0.25 A at 0.25 to 12 Vdc.
Maximum Combined Connected Load: 2000 VA.
O
C (167OF) (min.) field wiring required. Wiring must
75
conform to NEC Class 1 requirements.
LOCATION
If this is a replacement installation, locate the
L4064 in the same location as the control being
replaced. Sensing tube length should be same as
old control. If this is a new installation, the element
should be installed only by a trained, experienced
service technician according to the furnace
manufacturer’s instructions. The element must not
touch any internal part of the furnace.
NOTE:
The electrical rating is at maximum switch
temperature of 190
temperature exceeds 190
insulating material or a mounting bracket must be
used.
MOUNTING
The device may be mounted either on the
plenum surface or with a bracket (rigid or swivel).
SURFACE MOUNTING
Hole in plenum should be just large enough to
accommodate the 3/4 in. (19.1 mm) diameter
element tube, Fig. 1. For adequate clearance, a
13/16 in. (20.6 mm) diameter hole is
reccomended.
1. Remove cover by squeezing sides and
pulling off. Insert element in plenum and mark
location of mounting holes. Make sure the case is
snug against the plenum before marking the
mounting screws.
2. Punch or drill holes for mounting screws.
3. Place insulation between plenum and case if
necessary.
4. Fasten controller securely with mounting
screws.
Fig. 1 - Surface mounting requires a hole 13/16
in. (20.6 mm) diameter for element insertion.
PRODUCT DATA
O
F (88OC). If plenum surface
O
F (88OC), heat
Page 2
SWIVEL MOUNTING
50
100
150
200
250
ON/OFF
FAN LIMIT
DO NOT ROTATE HOLD
DIAL WHEN SETTING
CAUTION
FAN
LIMIT
PUSH MAN
PULL AUTO
REMOVABLE
BRASS
JUMPER
STANDARD
WIRE PUSH IN
CONNECTORS
(4)
FEMALE
RECEPTACLE FOR
CONNECTION OF
1/4 IN. (6.4 MM)
MALE SPADE
TERMINAL (4)
WIRING GUARD
TO RELEASE
STANDARD WIRE -
PUSH SCREW
DRIVER IN AND
PULL WIRE OUT
STANDARD
WIRE TO
CONTROLLED
EQUIPMENT
LEADWIRE WITH 1/4
IN. (6.4 MM) MALE
SPADE TERMINAL
(FORCE SPADE TO
BOTTOM OF CAVITY)
11,204B
L4064 may also be swivel-mounted. The swivel
bracket requires a 1-9/16 in. (39.7 mm) hole in the
plenum (Fig. 2).
1. Use bracket as a template to mark the location
of mounting holes in plenum. Drill or punch holes
for mounting screws.
2. Fasten the brackets in place with furnished
screws. Start the screws but do not tighten.
3. Insert element tube through bracket, straighten
controller, and fasten. Tighten the mounting screws
securely. It may be necessary to rotate the bracket
to tighten all screws securely.
5. Insert element tube with adapter through bracket,
straighten controller and fasten. Tighten setscrew. Be sure
screw strikes bushing not coiled bimetal sensing element.
FURNACE
PLENUM
32612A SWIVEL
BRACKET
REQUIRE 1-9/16
IN. (39.7 MM)
DIAMETER HOLE
IN PLENUM
FURNACE
PLENUM
Fig. 2 - Swivel mounting requires a 1-9/16 in. (39.7
mm) diameter mounting hole for element insertion.
RIGID BRACKET MOUNTING
WARNING
!
When mounting control on bracket, setscrew must
not
strike tube frame
sensing element to prevent
bypassing the safety limit function.
L4064 may be mounted using a rigid bracket. The
rigid bracket requires a hole 13/16 in. (20.6 mm)
diameter for element insertion (Fig. 3).
1. Use bracket as a template to mark the location of
mounting holes in plenum. Drill or punch holes for
mounting screws.
2. Fasten bracket in place with furnished screws.
Tighten the screws securely.
3. Insert element tube through bracket, straighten
controller and fasten by tightening setscrew. Be sure
screw strikes tube frame and does not strike sensing
element.
4. For replacement installations with existing 1 in.
(25.4 mm) diameter hole. SUPER TRADELINE
models are supplied with split steel bushings and wire
snap ring. Follow the instructions below for using the
steel bushing adapter.
STEEL BUSHING ADAPTER
1. Insert one-half of the split steel bushing (Fig. 4),
through the wire ring. It may be necessary to spread
the ring slightly.
2. Insert the other half of the steel bushing into the
ring making sure tabs and ears are at the same ends.
3. Place bushing assembly on element, ear end
first.
4. Holding bushing at seams, push firmly to the
control end of element.
11,220
SETSCREW
RIGID BRACKET
11,205
Fig. 3 - Rigid bracket mounting requires a hole 13/
16 in. (20.6 mm) diameter for element insertion.
TAB
L4064
HELICAL ELEMENT
EAR
2696A
Fig. 4 - Using SUPER TRADELINE adapter.
WIRING
Disconnect power supply before beginning
installation to prevent electrical shock or equipment
damage.
All wiring must comply with local electrical codes and
ordinances or in the absence of local codes with the
National Electrical Code ANSI C1-1981-NFPA 70.
Follow burner or furnace manufacturer’s instructions if
available; otherwise, see Fig. 10 and proceed as
follows.
IMPORTANT
The brass jumper is the breakaway type. It must be
removed when the limit is used in the low voltage
circuit. To remove jumper, break with a needlenose
pliers and remove completely, Once removed, it is
not replaceable. See Fig. 8 for location.
The slotted knockouts on the bottom of the case and
the strain relief bushing are provided to simplify the
installation procedure and to protect the wires.
1. To remove the slotted knockout(s), use a
needlenose pliers as shown in Fig. 5 and pull straight
down.
2. If cable is used, we recommend using a strain relief
bushing in the knockout (Fig. 6). Pass the wires through
bushing before connecting.
2 69-0117-3
Page 3
Fig. 5 - Removing slotted knockouts.
50
100
150
200
250
ON/OFF
FAN LIMIT
DO NOT ROTATE HOLD
DIAL WHEN SETTING
CAUTION
FAN
LIMIT
PUSH MAN
PULL AUTO
REMOVABLE
BRASS
JUMPER
STANDARD
WIRE PUSH IN
CONNECTORS
(4)
FEMALE
RECEPTACLE FOR
CONNECTION OF
1/4 IN. (6.4 MM)
MALE SPADE
TERMINAL (4)
WIRING GUARD
TO RELEASE
STANDARD WIRE -
PUSH SCREW
DRIVER IN AND
PULL WIRE OUT
STANDARD
WIRE TO
CONTROLLED
EQUIPMENT
LEADWIRE WITH 1/4
IN. (6.4 MM) MALE
SPADE TERMINAL
(FORCE SPADE TO
BOTTOM OF CAVITY)
11,204B
Fig. 6 - Insert strain relief bushing.
3. Refer to the following section for type of wiring
connections (standard wire push-in terminals or female
receptacle).
WIRING CONNECTIONS
When connecting cable or conduit to this controller,
use care to avoid strain on the control case.
Connections can be made to standard wire push-in
terminals or female receptacles for 1/4 in. (6.4 mm)
male flag connectors on both the fan and limit
switches (Fig. 8).
FOR STANDARD WIRE PUSH-IN TERMINALS
Connect wires to the terminals as follows:
1. Use Nos. 14,16, or 18 solid wire or Nos. 14 or 16
stranded wire, depending on electrical requirement.
2. Strip insulation from wires the distance shown by
the strip gauge on the controller.
3. Solid wire may be inserted directly into the
terminal holes. If stranded wire is used, insert a small
screwdriver into the slot next to the terminal. Push
screwdriver in and hold while inserting wire into
terminal (Fig. 8). Remove screwdriver. If stranded wire
is solder-dipped, it can be pushed directly into
terminal holes.
Fig. 7 - Closing the strain relief bushing.
FOR FEMALE RECEPTACLES It is recommended that the female receptacles be
used for wiring accessory equipment; i.e.,
electronic air cleaner, humidifier, etc.
Connect wires to the receptacles as follows:
1. Use Nos. 14 to 18 size wire, depending on
electrical requirement.
2. Attach 1/4 in. (6.4 mm) male flag connector to
each wire. Two male connectors with leadwires are
supplied.
3. Push male flag connector directly into the
female receptacle. Make sure that the flag is forced
to the bottom of cavity and wire is in the channel
(Fig. 8).
IMPORTANT
Make certain all wires are clear of rotating scaleplate.
Fig. 8 - Location of wiring connections.
3
69-0117-3
Page 4
11,221
ADD HEAT
INSULATING
MATERIAL IF
NEEDED
FURNACE
PLENUM
11,219
A
L4064
LIMIT
FAN
SIDE
SIDE
JUMPER
REMOVED
(HOT)
L1
POWER
1
SUPPLY
L2
1
ADD DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED
TO CONTROL LOW VOLTAGE EQUIPMENT
2
3
TO CONTROL LINE VOLTAGE
FAN
MOTOR
2
Fig. 9 - A: Limit in low voltage circuit.
B: Limit in line voltage circuit.
C: Limit in line voltage circuit without jumper.
SIDE
L4064
FAN
LIMIT
SIDE
FAN
MOTOR
B
SETTINGS AND ADJUSTMENTS
CAUTION
!
When adjusting the fan and limit set point levers
(Fig. 10), hold the scalepale dial to keep it from turning
and straining the sensing element.
Move each indicator lever to the control point
recommended by the burner or furnace manufacturer.
Use gentle finger pressure.
FAN SETTING ADJUSTMENT
1. Move the FAN OFF lever to the temperature at
which the fan is to stop to prevent circulation of cool
air.
2. L4064B - Move the FAN ON lever to the
temperature at which the fan is to come on.
MANUAL FAN SWITCH
For constant fan operation, push the FAN switch
button in. For fan to cycle automatically, pull button
out.
LIMIT SETTING ADJUSTMENT
These controllers have a limit stop which prevents
the limit indicator lever from being adjusted beyond
the equipment manufacturer’s specifications.
1. Push the small end of Limit Adjust Tool
(196722) through hole in scaleplate (located at
caution marking) to depress the stop disc not more
than 1/16 in. (1.6 mm) to release stop lock (Fig. 10).
Stop disc is on back of scaleplate.
2. While depressing the stop disc, insert the long
end of Limit Adjust Tool next to limit stop (Fig. 10)
and move the stop to desired setting.
If the L4064 is
a replacement control, high limit stop setting should
be the same as that of the control being replaced.
(Move stop clockwise to lower the setting,
counterclockwise to raise it.) Then remove the
limit stop adjust tool.
3. Set the LIMIT OFF lever to the temperature at
which the high limit switch is to open to stop the
burner. If the high limit stop has been properly set,
the LIMIT OFF lever should be as high as the stop
permits.
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN, 55422
www.honeywell.com/building/components
07/06 RB
© Honeywell 2006 Printed in Canada
69-0117-3
C
FAN
MOTOR
FAN
SIDE
L4064
LIMIT
SIDE
JUMPER
REMOVED
120V
HEATING SYSTEM
TRANSFORMER
24V
JUMPER IN
PLACE
3
POWER
SUPPLY
(HOT)
(HOT)
1
L1
L1
POWER
1
SUPPLY
L2
L2
OPERATION
As the plenum temperature rises, the bimetal sensing
element of the control wraps and mechanically makes
TO RELEASE STOP,
PRESS STIFF WIRE
IN HOLE
SCALEPLATE
CAUTION
DO NOT ROTATE - HOLD DIAL
WHEN SETTING POINTERS
50
F
AN
OFF
FAN OFF SET
POINT LEVER
FAN ON SET
POINT LEVER
HOMEOWNER: THIS IS A "SAFETY STOP". DO NOT ALTER
1
100
F
ON
150
250
AN
OFF
200
LIMIT SET POINT LEVER
(FACTORY-SET AT 200
ADJUSTABLE
LIMIT STOP
O
(93
Fig. 10 - Changing the high limit stop.
the fan contacts (at the FAN ON temperature setting).
During normal operation, the call for heat end before
the LIMIT setting is reached, and the fan contacts break
as the plenum temperature falls and the FAN OFF
setting is reached.
If the call for heat continues until the temperature in
the plenum rises to the LIMIT setting, the bimetal
element will mechanically break the limit contacts and
de-energize the gas control circuit.
CHECKOUT
When installation is complete, disconnect the fan
motor circuit at the L4064. Turn on power and set
thermostat to call for heat. Burner should come on and
limit controller should shut burner off when plenum
temperature reaches the limit set point. Turn off power,
recconnect the fan switch, turn on power and again set
thermostat to call for heat. Fan should come on when
plenum temperature has reached fan-on setting.
C)
2
LIMIT STOP
TOOL
O
F
1
2704E
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