Fema Regelgeräte
Honeywell AG
Böblinger Straße 17
D-71101 Schönaich
Connection and commissioning must be performed by properly authorized and
qualified personnel!
Connection to mains supply (L, N) must be made by means of a protected isolating
switch with the usual fuses. As a matter of principle, the General VDE Regulations
must be complied with (VDE 0100, VDE 0113, VDE 0160). If the potential-free contact
is connected to an extra-low safety voltage, sufficient insulation must be provided
for the connecting cables up to the terminal, since otherwise the double insulation to
the mains voltage side may be impaired. The current load capacity of the potentialfree contact is limited to 6 A. Therefore, the electrical circuit of the potential-free
contact must be protected by a 6.3 A fuse.
Commissioning
• Install and connect the flow controller in accordance with installation instructions and conditions.
• Set trimmer „Sensitivity“ to minimum sensitivity (left limit stop).
• Connect mains voltage. The green LED lights up. Set nominal rate of flow.
• Slowly turn coarse potentiometer „Sensitivity“ clockwise until the yellow LED lights up and the signal output
switches. In order to avoid erroneous switching at low changes of flow, turn the fine potentiometer slightly
past the switching point.
• Check this setting after about 2 – 3 minutes and, it required, readjust by turning the fine potentiometer.
Trouble shooting
Problem Possible Cause Corrective Action
KSW.. does not function at all None or wrong mains voltage
KSW.. does not detect flow Sensor not installed correctly Check installation conditions
KSW.. exhibits changed tripping
behavior
KSW.. switches at rapid temperature
increase of the medium
Should you have any further questions, please contact:
TELEFON: 0 70 31 / 637-02 y FAX: 0 70 31 / 637-850 y INTERNET: http://www.honeywell.de/fema
BANKEN: Deutsche Bank AG Böblingen 05 / 89 200 (BLZ 600 700 70) y Volksbank Schönbuch eG 784 001 (BLZ 603 628 04)
VORSTAND: Horst Bellwied, Regine Blickwede, Joachim Frosch, Wolfgang Fuchs, Horst Wild, Michael Löffler (stellv.)
VORSITZENDER DES AUFSICHTSRATES: Arnold Günther y SITZ: Offenbach am Main, Amtsgericht Offenbach am Main 5 HRB 6225
07/03/03
ATTENTION!
connected
Sensor heavily contaminated by
the medium
Temperature gradient is outside
of technical specifications
Check mains voltage and
connection
Carefully clean sensor with water
Turn potentiometer „Sensitivity“
slightly further clockwise.
Check temperature gradient of
the system.
Fema Regelgeräte
Honeywell AG
Böblinger Straße 17
D-71101 Schönaich
Flow Controller
Operating Instructions for Flow Controller
KSW..
TELEFON: 0 70 31 / 637-02 y FAX: 0 70 31 / 637-850 y INTERNET: http://www.honeywell.de/fema
BANKEN: Deutsche Bank AG Böblingen 05 / 89 200 (BLZ 600 700 70) y Volksbank Schönbuch eG 784 001 (BLZ 603 628 04)
VORSTAND: Horst Bellwied, Regine Blickwede, Joachim Frosch, Wolfgang Fuchs, Horst Wild, Michael Löffler (stellv.)
VORSITZENDER DES AUFSICHTSRATES: Arnold Günther y SITZ: Offenbach am Main, Amtsgericht Offenbach am Main 5 HRB 6225
07/03/03
Fema Regelgeräte
Honeywell AG
Böblinger Straße 17
D-71101 Schönaich
The flow controllers of the series KSW.. are used to monitor flow speeds of liquid and
watery media within the stated technical specifications. The main area of application is
the control of pumps and cooling circuits.
Proper use
The flow controllers of the series KSW.. are intended to be used in monitoring of flow speeds of liquid and
watery media within the specified technical data. The main area of application is the control of pumps and
cooling circuits.
Function principle
The flow controllers of the series KSW.. function according to the calorimetric principle. The units are
switched when a certain pre-selected threshold value is reached.
Flow > / = threshold value signal output switched yellow LED „Flow” is on
Flow < threshold value signal output not switched yellow LED „Flow” is off
Specifications
Type KSW24 KSW230
Operating voltage 24 V AC/DC 230 V/AC
Voltage tolerance ±10% ±10%
Overvoltage category II II
Signal display, voltage green LED green LED
Power consumption, max. 4.5 VA 4.5 VA
Ambient temperature, unit -20..+60°C -20..+60°C
Signal output flow 1 change-over contact 1 change-over contact
Current and contact load
capacity
Switching function at flow relay picks up relay picks up
Signal display at flow yellow LED yellow LED
Media temperature range -10..+80°C -10..+80°C
Temperature gradient 15 K/min 15 K/min
Switching point adjustable with pot adjustable with pot
Measuring range 0.05 – 3 m/s 0.05 – 3 m/s
Response time 1 .. 10 sec. 1 .. 10 sec.
Sensor integrated integrated
Immersion depth 48 mm 48 mm
Process connection G ½” G ½”
Sensor material stainless steel V2A (1.4305) stainless steel V2A (1.4305)
Pressure resistance 20 bar 20 bar
Type of protection, housing IP65 IP65
Type of protection, sensor IP67 IP67
Contamination class 2 2
Connection 5 terminals, 2.5 mm² 5 terminals, 2.5 mm²
Housing dimensions L 56 mm, W 84 mm, H 80 mm L 56 mm, B 84 mm, H 80 mm
Certification symbols
TELEFON: 0 70 31 / 637-02 y FAX: 0 70 31 / 637-850 y INTERNET: http://www.honeywell.de/fema
BANKEN: Deutsche Bank AG Böblingen 05 / 89 200 (BLZ 600 700 70) y Volksbank Schönbuch eG 784 001 (BLZ 603 628 04)
VORSTAND: Horst Bellwied, Regine Blickwede, Joachim Frosch, Wolfgang Fuchs, Horst Wild, Michael Löffler (stellv.)
VORSITZENDER DES AUFSICHTSRATES: Arnold Günther y SITZ: Offenbach am Main, Amtsgericht Offenbach am Main 5 HRB 6225
07/03/03
250 VAC, 6 A, 1.5 kVA 250 VAC, 6 A, 1.5 kVA
0 0
Fema Regelgeräte
Honeywell AG
Böblinger Straße 17
D-71101 Schönaich
Installation Conditions KSW..
To avoid malfunctions, the following points should be observed.
• The tip of the sensor (15 mm) should be as close as possible to the center of the pipe and must be within
the full flow of the gaseous medium.
• In case of deposits or air inclusions in horizontal pipes the KSW.. should be installed sideways.
• In case of vertical pipes, the direction of flow should be upwards.
• Maintain a free inlet distance of 5xD upstream of the sensor and 3xD outlet distance downstream of the
sensor.
• Screw in the flow controller by means of the hexagon of the sensor housing only.
• The flow controller can be installed in any position.
Electrical connection
Dimensions
KSW..
L(+) N(-)
16 15 1 8
TELEFON: 0 70 31 / 637-02 y FAX: 0 70 31 / 637-850 y INTERNET: http://www.honeywell.de/fema
BANKEN: Deutsche Bank AG Böblingen 05 / 89 200 (BLZ 600 700 70) y Volksbank Schönbuch eG 784 001 (BLZ 603 628 04)
VORSTAND: Horst Bellwied, Regine Blickwede, Joachim Frosch, Wolfgang Fuchs, Horst Wild, Michael Löffler (stellv.)
VORSITZENDER DES AUFSICHTSRATES: Arnold Günther y SITZ: Offenbach am Main, Amtsgericht Offenbach am Main 5 HRB 6225
07/03/03