Honeywell KSN770 User Manual

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Honeywell International Inc.
Draft as of 10/15/2012
23500 West 105th Street Olathe, Kansas 66061-8425 U.S.A. CAGE: 22373 Telephone: (800) 601-3099 (Toll Free U.S.A./Canada) Telephone: (602) 365-3099 (International Direct) Telephone: 00-800-601-30999 (EMEA Toll Free) Telephone: 420-234-625-500 (EMEA Direct) Website: www.myaerospace.com
System Installation Manual
KSN 765/770 Safety Navigator
Part Number CAGE 066-01204-0101 22373 066-01204-1101 22373 066-01213-0101 22373 066-01213-1101 22373
Legal Notice
Export Control
This document contains technical data and is subject to U.S. export regulations. These commodities,
technology, or software were exported from the United States in accordance with the export administration
regulations. Diversion contrary to U.S. law is prohibited.
ECCN: 7E994, NLR Eligible.
Publication Number 006-10716-0000, Revision 0 Initial 6 Dec 2012
© Honeywell International Inc. Do not copy without express permission of Honeywell.
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Proprietary Information
Honeywell – Confidential
THIS COPYRIGHTED WORK AND ALL INFORMATION ARE THE PROPERTY OF HONEYWELL INTERNATIONAL INC., CONTAIN TRADE SECRETS AND MAY NOT, IN WHOLE OR IN PART, BE USED, DUPLICATED, OR DISCLOSED FOR ANY PURPOSE WITHOUT PRIOR WRITTEN PERMISSION OF HONEYWELL INTERNATIONAL INC. ALL RIGHTS RESERVED.
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The documents and information contained herein (“the Materials”) are the proprietary data of Honeywell International Inc. and Honeywell Intellectual Properties Inc. (collectively “Honeywell”). These Materials are provided for the exclusive use of Honeywell Service Centers; Honeywell-authorized repair facilities; operators of Honeywell aerospace products subject to an applicable product support agreement, their wholly owned-subsidiaries or a formally designated third party service provider; and direct recipients of Materials from Honeywell’s Aerospace T echnical Publication Distribution. The terms and conditions of this License Agreement govern your use of these Materials, except to the extent that any terms and conditions of another applicable agreement with Honeywell regarding the operation, maintenance, or repair of Honeywell aerospace products conflict with the terms and conditions of this License Agreement, in which case the terms and conditions of the other agreement will govern. However, this License Agreement will govern in the event of a conflict between its terms and conditions and those of a purchase order or acknowledgement.
1. License Grant - If you are a party to an applicable pr oduct sup po rt agree men t, a Ho ne ywell Se rvice Cente r agreement, or an authorized repair facility agreement, Honeywell hereby grants you a limited, non-exclusive license to use these Materials to operate, maintain , or repair Honeywell aerospace product s only in accordance with that agreement.
If you are a direct recipient of these Materials from Honeywell’s Aerospace Technical Publication Distribution and are not a party to an agreement related to the operation, maintenance or repair of Honeywell aerosp ace products, Honeywell hereby grants you a limited, non- excl usive license to use these Materials to maintain or repair the subject Honeywell aerospace products only at the facility to which these Materials have been shipped ("the Licensed Facility"). Transfer of the Materials to another facility owned by you is permitted only if the original Licensed Facility retains no copies of the Materials and you provide prior written notice to Honeywell.
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6. Term - This License Agreement is effective until terminated as set forth herein. This License Agreement will terminate immediately, without notice from Honeywell, if you fail to comply with any provision of this License Agreement or will terminate simultaneously with the termination or expiration of your applicable product support agreement, authorized repair facility agreement, or your formal designation as a third party service provider. Upon termination of this License Agreement, you will return these Materials to Honeywell without retaining any copies and will have one of your authorized officers certify that all Materials have been returned with no copies retained.
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9. Controlling Law - This License shall be governed and construed in accordance with the laws of the State of New Y ork without regard to the conflict s of laws provisions thereof. This license set s forth the entire agreeme nt between you and Honeywell and may only be modifie d by a writing duly executed by the duly authorized representatives of the parties.
Safety Advisory
WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR SUPPLIER. FAILURE TO OBEY THE MANUFACTURERS’ OR SUPPLIERS’ RECOMMENDATIONS CAN RESULT IN PERSONAL INJURY OR DISEASE.
This publication describes physical and chemical processes which can make it necessary to use chemicals, solvents, paints, and other commercially available materials. The user of this publication must get the Material Safety Data Sheets (OSHA Form 174 or e quiva lent) from th e manufacturers or sup pliers of the materi als to be used. The user must know the manufacturer/ supplier data and obey the procedures, recommendations, warnings and cautions set forth for the safe use, handling, storage, and disposal of the materials.
Warranty/Liability Advisory
WARNING: HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL EQUIPMENT WHICH IS NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE WITH HONEYWELL’S PUBLISHED INSTRUCTIONS AND/OR HONEYWELL’S FAA/SFAR 36 REPAIR AUTHORIZATION. NEITHER DOES HONEYWELL ASSUME RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT F ABRICATED BY COMPANIES OTHER THAN HONEYWELL.
WARNING: INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE THE LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL TOOLING OR TEST EQUIPMENT CAN RESUL T IN DAMAGE TO THE PRODUCT COMPONENTS OR GIVE UNSATISFACTORY RESULTS.
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Copyright - Notice
Copyright 2012 Honeywell International Inc. All rights reserved.
Honeywell is a registered trademark of Honeywell International Inc.
All other marks are owned by their respective companies.
© Honeywell International Inc. Do not copy without express permission of Honeywell.
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TRANSMITTAL INFORMATION
THIS IS AN INITIAL RELEASE OF THE KSN 765/770 SAFETY NAVIGATOR SIM PUB. NO. 006-10716-0000 AND IS ISSUED FOR USE IN SUPPORT OF THE FOLLOWING:
Table TI-1 shows the applicable components.
Table TI-1. Applicable Components
Component PN Nomenclature
066-01204-0101 KSN 770 Safety Navigator 066-01204-1101 KSN 770 Safety Navigator 066-01213-0101 KSN 765 Safety Navigator 066-01213-1101 KSN 765 Safety Navigator
Revision History
Table TI-2 shows the revision history of this SIM.
Table TI-2. Revision History
Revision Number Revision Date
0 6 Dec 2012
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RECORD OF REVISIONS
For each revision, write the revision number, revision date, date put in the manual, and your initials in the applicable column.
NOTE:
Revision
Number
Refer to the Revision History in the TRANSMITTAL INFORMATION section for revision data.
Revision
Date
Date Put
In Manual By
Revision
Number
Revision
Date
Date Put
In Manual By
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RECORD OF TEMPORARY REVISIONS
Instructions on each page of a temporary revision tell you where to put the pages in your manual. Remove temporary revision pages only when discard instructions are given. For each temporary revision, put the applicable data in the record columns on this page.
Definition of Status column: TR may be active, cancelled, or incorporated. If TR is incorporated list the revision number. For example enter: INC Rev 7. If TR is replaced by another TR then put “Cancelled”. For example: Cancelled by TR NN-NN. “Active” is entered by the holder of manual.
Temporary
Revision
Number Status
Page
Number
Issue
Date
Date Put in
Manual By
Date
Removed
From Manual By
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SERVICE BULLETIN LIST
Service Bulletin/ Revision Number Title Modification
Date Put in Manual
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LIST OF EFFECTIVE PAGES
Subheading and Page Date Subheading and Page Date
Title
T-1 6 Dec 2012 T-2 6 Dec 2012 T-3 6 Dec 2012 T-4 6 Dec 2012 T-4 6 Dec 2012
Transmittal Information
TI-1 6 Dec 2012 TI-2 6 Dec 2012
Record of Revisions
RR-1 6 Dec 2012 RR-2 6 Dec 2012
Record of Temporary Revisions
RTR-1 6 Dec 2012 RTR-2 6 Dec 2012
Service Bulletin List
SBL-1 6 Dec 2012 SBL-2 6 Dec 2012
List of Effective Pages
LEP-1 6 Dec 2012 LEP-2 6 Dec 2012 LEP-3 6 Dec 2012 LEP-4 6 Dec 2012
Table of Contents
TC-1 6 Dec 2012 TC-2 6 Dec 2012 TC-3 6 Dec 2012 TC-4 6 Dec 2012 TC-5 6 Dec 2012 TC-6 6 Dec 2012 TC-7 6 Dec 2012 TC-8 6 Dec 2012 TC-9 6 Dec 2012 TC-10 6 Dec 2012
Introduction
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Section I General Information
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Section II Installation
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System Interconnects
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TBD
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TABLE OF CONTENTS
Title Page
INTRODUCTION
1. How to Use This Manual .......................................................................................................INTRO-1
A. General ..................................... ....................... ................... ....................... ..................INTRO-1
B. Observance of Manual Instructions ....................... .................................................... ..INTRO-1
C. Symbols ........................................................... ................... .................... ..................... INTRO-1
D. Units of Measure ................................... ... .... ... ... ... .... ...................................... ... .... ... .. INTRO-2
E. Standard Practices Manual ......................................................................................... INTRO-2
F. Electrostatic Discharge ................................................................................................INTRO-2
2. Customer Support .................................................................................................................INTRO-2
A. Honeywell Aerospace Online Technical Publications Website ................................... INTRO-2
B. Global Customer Care Center ..................................................................................... INTRO-2
3. References ............................ ....................................... ....................................... ................. INTRO-3
A. Honeywell/Vendor Publications ................................................................................... INTRO-3
B. Other Publications ................................. ... .... ... ... ....................................... ... ... ... .... ... .. INTRO-3
4. Acronyms and Abbreviations ............................................................................................... INTRO-3
A. General ..................................... ....................... ................... ....................... ..................INTRO-3
5. Process Verification .............................................................................................................. INTRO-7
A. Verification Data .......................................................................................................... INTRO-7
6. Software History ................................................................................................................... INTRO-7
A. Software Data .............. .... ...................................... .... ... ... ... ... .... .................................. INTRO-7
7. History of Changes ............................................................................................................... INTRO-7
A. Modification/Configuration History ............................................................................... INTRO-7
B. Change History for Parts List ...................................................................................... INTRO-7
SECTION I - GENERAL INFORMATION
1.1 Introduction ....................................................................................................................................1-1
1.2 Applicability of the Installation Manual ...................... ...... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .... ..............1-1
1.3 Description of the Equipment .........................................................................................................1-1
1.3.1 KSN 7xx Safety Navigator ..................................................................................................1-1
1.3.2 GPS Antenna .....................................................................................................................1-2
1.3.3 KCM 200 Configuration Module ................. ... ... ... .... ... ... ... ... .... ... ...... .... ... ... ... ... .... ... ... ... .... . 1-2
1.4 Technical Characteristics ...............................................................................................................1-2
1.5 Units Supplied ................................................................................................................................1-4
1.5.1 KSN 7xx Safety Navigator ..................................................................................................1-4
1.5.2 GPS Antennas ................................................................................................................... 1-4
1.6 License Requirements ...................................................................................................................1-4
1.7 Recommendations for IFR Approval ..............................................................................................1-4
A. Aircraft Logbook Entry ..................... ... ... ... .... ... ... ... ....................................... ... ... .... ... ... ... ..... 1-4
B. Aircraft Installation Requirements ................... ..................................................................... 1-4
C. Approved Airplane Flight Manual Supplement ..................................................................... 1-5
D. Pilot’s Guide ......................................................................................................................... 1-5
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TABLE OF CONTENTS (CONT)
Title Page
SECTION II - INSTALLATION
2.1 Overview ........................................................................................................................................2-1
2.2 Unpacking and Inspecting Equipment ............................................................................................2-1
2.3 KSN 7xx Installation ........................ ....................................... ... ... .... ... ... ... ..................................... 2-1
2.3.1 General ..............................................................................................................................2-1
2.3.2 Minimum System Configuration ......................................................................................... 2-2
2.3.3 Installation Materials ..... ... ... ... .... ... ... ... ....................................... ... ... .... ... ... ... .....................2-2
2.3.4 KSN 7xx Installation Considerations .................................................................................. 2-7
2.3.5 KSN 7xx Cooling Requirements ...................................................................................... 2-11
2.3.6 KSN Pinouts ..................................................................................................................... 2-21
2.3.7 KSN Wiring and Cable Harness Fabrication .................................................................... 2-32
2.3.8 KSN Power Distribution ...................................................................................................2-45
2.3.9 Placards and Labels ........................................................................................................2-45
2.3.10 Weight and Balance ......................................................................................................... 2-45
2.4 Antenna Installation ........................... .... ... ... ... ... .... ...................................... .... ... ... ... .... ............... 2-46
2.4.1 GPS/WAAS Antenna Location Considerations ................................................................ 2-46
2.4.2 COM and NAV Antenna Installation Considerations ........................ ....................... ......... 2-49
2.5 Optional Accessory Installation ........................................... ......................................................... 2-50
2.5.1 External Annunciators ......................................................................................................2-50
2.5.2 External Switches ............................................................................................................2-50
2.6 Magnetic Compass Recalibration ................................................................................................2-50
SECTION III - SYSTEM INTERCONNECT
3.1 Introduction ....................................................................................................................................3-1
3.2 Standard Interface Definitions ........................................................................................................ 3-1
3.2.1 Discrete Input .....................................................................................................................3-1
3.2.2 Discrete Output ..................................................................................................................3-1
3.2.3 EIA Standard Serial Interfaces ........................................................................................... 3-2
3.2.4 ARINC 429 Standard Serial Interfaces .............................................................................. 3-2
3.2.5 ARINC 453 Interface ........................... ... .... ... ... ....................................... ... ... .... ... ... ... ........3-2
3.3 Power System Interface ................................................................................................................. 3-3
3.3.1 General ..............................................................................................................................3-3
3.3.2 Electrical Characteristics ....................................................................................................3-3
3.3.3 Panel Lighting Inputs ......................................................................................................... 3-4
3.3.4 Interconnect Diagram .........................................................................................................3-4
3.4 Position Interface ......... ... ....................................... ... ... ... .... ... ... .....................................................3-7
3.4.1 Applicable Part Numbers ...................................................................................................3-7
3.4.2 Function .............................................................................................................................3-7
3.4.3 Requirements and Limitations ........................................................................................... 3-7
3.4.4 Electrical Characteristics ....................................................................................................3-7
3.4.5 Interconnect Diagram .........................................................................................................3-7
3.5 WX RDR Interface .......................... ... .... ... ... ....................................... ... ... ... .... ... ... ...................... 3-11
3.5.1 Applicable Part Numbers ................................................................................................. 3-11
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TABLE OF CONTENTS (CONT)
Title Page
3.5.2 Function ...........................................................................................................................3-11
3.5.3 Requirements and Limitations ..........................................................................................3-11
3.5.4 Electrical Characteristics ..................................................................................................3-11
3.5.5 Interconnect Diagram .......................................................................................................3-11
3.6 EGPWS Interface .........................................................................................................................3-17
3.6.1 Applicable Part Numbers .................................... .... ... ... ... ....................................... ... ... ... 3-17
3.6.2 Function ...........................................................................................................................3-18
3.6.3 Requirements and Limitations ..........................................................................................3-18
3.6.4 Electrical Characteristics ..................................................................................................3-18
3.6.5 Interconnect Diagram .......................................................................................................3-21
3.7 Traffic Interface .................. ... .... ... ... ... ... .... ...................................... .... ... ... ... .... ... .........................3-27
3.7.1 Applicable Part Numbers .................................... .... ... ... ... ....................................... ... ... ... 3-27
3.7.2 Function ...........................................................................................................................3-27
3.7.3 Requirements and Limitations ..........................................................................................3-27
3.7.4 Electrical Characteristics ..................................................................................................3-28
3.7.5 Interconnect Diagram .......................................................................................................3-29
3.8 Heading/AHRS Interface ................................. ... .... ... ....................................... ... ... ... ... .... ............ 3-33
3.8.1 Applicable Part Numbers .................................... .... ... ... ... ....................................... ... ... ... 3-33
3.8.2 Function ...........................................................................................................................3-33
3.8.3 Requirements and Limitations ..........................................................................................3-34
3.8.4 Electrical Characteristics ..................................................................................................3-34
3.8.5 Interconnect Diagram .......................................................................................................3-35
3.9 Altitude/Airdata/Fuel Interface ......................................... .... ... ... ... ... .... ...... ... .... ... ... ... ... .... .. ..........3-43
3.9.1 Applicable Part Numbers .................................... .... ... ... ... ....................................... ... ... ... 3-43
3.9.2 Functions ................................ ....... ...... ....... ...... ... ....... ...... ....... ...... ....... ...... ...... .... ............3-43
3.9.3 Requirements and Limitations ..........................................................................................3-45
3.9.4 Electrical Characteristics ..................................................................................................3-46
3.9.5 Interconnect Diagrams .....................................................................................................3-49
3.10 Flight Control Interface ................................................................................................................. 3-59
3.10.1 Applicable Part Numbers ................................. ... .... ... ... ... ... .... ...................................... ...3-59
3.10.2 Function ...........................................................................................................................3-59
3.10.3 Requirements and Limitations .......................................................................................... 3-59
3.10.4 Electrical Characteristics ..................................................................................................3-61
3.10.5 Interconnect Diagram ....................................................................................................... 3-64
3.11 DME Interface .............................................................................................................................. 3-73
3.11.1 Applicable Part Numbers ................................. ... .... ... ... ... ... .... ...................................... ...3-73
3.11.2 Function ...........................................................................................................................3-73
3.11.3 Requirements and Limitations .......................................................................................... 3-73
3.11.4 Electrical Characteristics ..................................................................................................3-73
3.11.5 Interconnect Diagram ....................................................................................................... 3-74
3.12 NAV Indicator Interface ................................................................................................................3-81
3.12.1 Applicable Part Numbers ................................. ... .... ... ... ... ... .... ...................................... ...3-81
3.12.2 Function ...........................................................................................................................3-81
3.12.3 Requirements and Limitations .......................................................................................... 3-
81
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TABLE OF CONTENTS (CONT)
Title Page
3.12.4 Electrical Characteristics .................................................................................................. 3-82
3.12.5 Interconnect Diagram ....................................................................................................... 3-85
3.13 RMI/OBI Interface ...................................................................................................................... 3-101
3.13.1 Applicable Part Numbers ............................................................................................... 3-101
3.13.2 Function .........................................................................................................................3-101
3.13.3 Requirements and Limitations ....................................................................................... 3-101
3.13.4 Electrical Characteristics ................................................................................................3-101
3.13.5 Interconnect Diagram .....................................................................................................3-101
3.14 Dual System Interface (Cross-Fill) ............................................................................................. 3-105
3.14.1 Applicable Part Numbers ............................................................................................... 3-105
3.14.2 Function .........................................................................................................................3-105
3.14.3 Requirements and Limitations ....................................................................................... 3-105
3.14.4 Electrical Characteristics ................................................................................................3-105
3.14.5 Interconnect Diagram .....................................................................................................3-105
3.15 Audio Interface ........................................................................................................................... 3-109
3.15.1 Applicable Part Numbers ............................................................................................... 3-109
3.15.2 Function .........................................................................................................................3-109
3.15.3 Requirements and Limitations ....................................................................................... 3-109
3.15.4 Electrical Characteristics ................................................................................................3-109
3.15.5 Interconnect Diagram .....................................................................................................3-109
3.16 Annunciations - Suspend/Dead Reckoning/NAV Interface .................................................. ...... . 3-115
3.16.1 Applicable Part Numbers ............................................................................................... 3-115
3.16.2 Function .........................................................................................................................3-115
3.16.3 Requirements and Limitations ....................................................................................... 3-116
3.16.4 Electrical Characteristics ................................................................................................3-118
3.16.5 Interconnect Diagram .....................................................................................................3-118
3.17 Miscellaneous Interface ..... ... .... ... ... ... .... ... ....................................... ... ... ... ... .... ... ....................... 3-123
3.17.1 Applicable Part Numbers ............................................................................................... 3-123
3.17.2 Function .........................................................................................................................3-123
3.17.3 Requirements and Limitations ....................................................................................... 3-123
3.17.4 Electrical Characteristics ................................................................................................3-124
3.17.5 Interconnect Diagram .....................................................................................................3-124
3.18 XM Receiver Interface ...............................................................................................................3-129
3.18.1 Applicable Part Numbers ............................................................................................... 3-129
3.18.2 Function .........................................................................................................................3-129
3.18.3 Requirements and Limitations ....................................................................................... 3-129
3.18.4 Electrical Characteristics ................................................................................................3-129
3.18.5 Interconnect Diagram .....................................................................................................3-129
3.19 Maintenance Interface ...............................................................................................................3-133
3.19.1 Applicable Part Numbers ............................................................................................... 3-133
3.19.2 Function .........................................................................................................................3-133
3.19.3 Requirements and Limitations ....................................................................................... 3-133
3.19.4 Electrical Characteristics ................................................................................................3-134
3.19.5 Interconnect Diagram .....................................................................................................3-135
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TABLE OF CONTENTS (CONT)
Title Page
3.20 Stormscope Interface (WX-500) ................................................................................................. 3-139
3.20.1 Applicable Part Numbers ................................. ... .... ... ... ... ... .... ...................................... . 3-139
3.20.2 Function .........................................................................................................................3-139
3.20.3 Requirements and Limitations ........................................................................................3-139
3.20.4 Electrical Characteristics ................................................................................................3-139
3.20.5 Interconnect Diagram .....................................................................................................3-139
3.21 NAV/COM Interface (KSN 7x0 Only) .......................................................................................... 3-143
3.21.1 Applicable Part Numbers ................................. ... .... ... ... ... ... .... ...................................... . 3-143
3.21.2 Function .........................................................................................................................3-143
3.21.3 Requirements and Limitations ........................................................................................3-143
3.21.4 Electrical Characteristics ................................................................................................3-144
3.21.5 Interconnect Diagram .....................................................................................................3-146
3.22 Data Bus Information ................................................................................................................. 3-155
SECTION IV - TBD
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LIST OF FIGURES
Figure Page
INTRO-1 Symbols ............................................................................................................................. INTRO-2
2-1 Field of View - CDI Source Selection .......................................................................................... 2-9
2-2 Field of View - GPS Annunciation ............................................................................................. 2-10
2-3 Field of View - TAWS ................................................................................................................ 2-11
2-4 KSN 7xx Safety Navigator Outline Drawing .............................................................................. 2-13
2-5 KSN 7xx Back Panel ................................................................................................................. 2-21
2-6 Coaxial Right Angle Connector Instruction Sheet ..................................................................... 2-35
2-7 TNC Antenna Coax with Straight Connector ... .... ... ....................................... ... ... ... ... .... ... ... ...... 2-37
2-8 Quadraxial Cable Preparation ................................................................................................... 2-39
3-1 Power System Interface Interconnect Diagram .......................................................................... 3-5
3-2 Position Interface Interconnect Diagram ............................................................. ... ... .... ... ... ... .....3-9
3-3 WX RDR Interface Interconnect Diagram ................................................................................. 3-15
3-4 EGPWS Interface - Internal (Growth) Interconnect Diagram .................................................... 3-23
3-5 EGPWS Interface - External Interconnect Diagram .................................................................. 3-25
3-6 Traffic Interface Interconnect Diagram ......................................................................................3-31
3-7 Heading Interface - XYZ Interconnect Diagram ........................................... ............................ 3-37
3-8 AHRS Interface Interconnect Diagram ............................................... ... ... .... ... ... ... ................... 3-41
3-9 Altitude Interface Interconnect Diagram ............. ... ... ... .... ... ... ....................................... ... ... ... ... 3-51
3-10 Airdata/OAT Interface Interconnect Diagram ..................................... ... ... .... ... ... ... ................... 3-53
3-11 Fuel Flow/Airdata Interface Interconnect Diagram ................................................................... 3-55
3-12 Flight Control Interface - Roll Composite Steering Interconnect Diagram ................................ 3-65
3-13 Flight Control Interface - Deviation/Course Datum Interconnect Diagram ................................ 3-67
3-14 Flight Control Interface - DC Interconnect Diagram (Sheet 1 of 1) ........................................... 3-69
3-15 Flight Control Interface - ARINC 429 Interconnect Diagram .................................................... 3-71
3-16 DME Interface - Remote Interconnect Diagram .............................................. ... ... ....... ... ... ... ... 3-75
3-17 DME Interface - Panel Mount Interconnect Diagram ............................... .... ... ... ... ....... ... ... ... ... 3-77
3-18 DME Interface - ARINC 429 Interconnect Diagram ........................................ ... ... ... ....... ... ... ... 3-79
3-19 NAV Indicator Interface - OBS 1 Interconnect Diagram ........................................................... 3-89
3-20 NAV Indicator Interface - OBS 2 Interconnect Diagram ........................................................... 3-91
3-21 NAV Indicator Interface - Deviation and Flag Interconnect Diagram ....... ................................ 3-93
3-22 NAV Indicator Interface - ARINC 429 Interconnect Diagram .................................................... 3-95
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LIST OF FIGURES (CONT)
Figure Page
3-23 NAV Indicator Interface - Composite Interconnect Diagram (KSN 7x0 Models Only) ............... 3-99
3-24 RMI/OBI Interface Interconnect Diagram ............................................................................... 3-103
3-25 Dual System Interface Interconnect Diagram ......................................................................... 3-107
3-26 Audio Interface 1 Interconnect Diagram ................................................................................ 3-111
3-27 Audio Interface 2 Interconnect Diagram ................................................................................ 3-113
3-28 Annunciations - Suspend/Dead Reckoning Interconnect Diagram ........................................ 3-119
3-29 Annunciations - NAV Interface Interconnect Diagram ............................................................. 3-121
3-30 Miscellaneous Interface 1 Interconnect Diagram ................................................................... 3-125
3-31 Miscellaneous Interface 2 Interconnect Diagram ................................................................... 3-127
3-32 XM Receiver Interface Interconnect Diagram .......................... .... ... ... ... ... .... ... ... ... ....... ... ... ... . 3-131
3-33 Maintenance Interface Interconnect Diagram ........................................................................ 3-137
3-34 Stormscope Interface (WX-500) Interconnect Diagram .......................................................... 3-141
3-35 COM Interface Interconnect Diagram ..................................................................................... 3-147
3-36 NAV Interface Interconnect Diagram ..................................................................................... 3-149
3-37 NAV Interface - Remote DME Channeling Interconnect Diagram ......................................... 3-151
3-38 NAV Interface - Panel Mount DME Channeling Interconnect Diagram .................................. 3-153
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LIST OF TABLES
Table Page
INTRO-1 Verification Data .............. .... ... ... ... ... .... ... ....................................... ... ... ... .... ... ... ...............INTRO-7
1-1 Installation Manual Applicability ............................................................................................... 1-1
1-2 KSN 765 Safety Navigator Leading Particulars ....................................................................... 1-2
1-3 KSN 770 Safety Navigator Leading Particulars ....................................................................... 1-3
2-1 KSN 765 Safety Navigator Installation Kit, PN PL050-03727-0000 ......................................... 2-2
2-2 KSN 770 Safety Navigator Installation Kit, PN PL050-03727-0001 ......................................... 2-3
2-3 Accessories Required But Not Supplied .................................................................................. 2-4
2-4 Accessories Required But Not Supplied .................................................................................. 2-5
2-5 Operational Software ...... .... ...................................... .... ... ... ... ... .... ........................................... 2-6
2-6 Americas Database .................................................................................................................. 2-6
2-7 Atlantic Database ..................................................................................................................... 2-6
2-8 Pacific Database ...................................................................................................................... 2-7
2-9 Special Tools Required ............................. ... .... ... ... ....................................... ... ... ... .... ... ... ........ 2 -7
2-10 Connector List ........................................................................................................................ 2-21
2-11 Signals Assigned to the I/O 1 Connector (J1) ........................................................................ 2-22
2-12 Signals Assigned to the I/O 2 Connector (J2) ........................................................................ 2-25
2-13 Signals Assigned to the Power Supply Interface Connector (J3) .......................................... 2-28
2-14 Signals Assigned to the Main Processor Board Interface Connector (J4) ....... ... ... .... ... ... ... ... 2-28
2-15 Signals Assigned to the GPS Antenna Connector (J5) .......................................................... 2-30
2-16 Signals Assigned to the Video Connector (J6) ...................................................................... 2-30
2-17 Signals Assigned to the Rear Panel USB Connector (J8) .................. ... .... ... ... ... ... .... ... ... ... ... 2-30
2-18 Signals Assigned to XM WX Datalink Antenna Connector (J10) ........................................... 2-31
2-19 Signals Assigned to the VHF Transceiver Antenna Connector (J11) (KSN 7x0 Only) .......... 2-31
2-20 Signals Assigned to the Navigation Radio (VOR/LOC) Antenna
Connector (J12) (KSN 7x0 Only) ........................................................................................... 2-31
2-21 Signals Assigned to the Navigation Radio (GS) Antenna
Connector (J13) (KSN 7x0 Only) ........................................................................................... 2-31
2-22 Signals Assigned to the WX RDR/EGPWS Connector (J14) ................................................. 2-31
2-23 Component Weights .............................................................................................................. 2-45
2-24 GPS Antenna Cable Information ............................................................................................ 2-47
2-25 Cable Vendor Contact Information ......................................................................................... 2-47
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LIST OF TABLES (CONT)
Table Page
3-1 Discrete Input States ...... .... ... ... ....................................... ... ... .... ... ... ... ..................................... 3-1
3-2 High Current Discrete Output States ....................................................................................... 3-1
3-3 Superflag Output States .................. ... ... ... ....................................... ... ... .... ... ... ... ..................... 3-2
3-4 TBD .............................. .......................... ....................... ......................... .................................. 3-3
3-5 TBD .............................. .......................... ....................... ......................... .................................. 3-4
3-6 WX RDR Requirements and Limitations ................................................................................ 3-13
3-7 ARINC 429 Label 017 Control Function Availability in EGPWS Units ................................... 3-20
3-8 AHRS Labels ......................................................................................................................... 3-34
3-9 ARINC 429 Serial Airdata Labels .......................................................................................... 3-47
3-10 ARINC 429 Serial Airdata Labels .......................................................................................... 3-48
3-11 ARINC 429 Label ................................................................................................................... 3-74
3-12 TBD......................................................................................................................................... 3-82
3-13 ARINC 429 Labels ................................................................................................................. 3-85
3-14 NAV Annunciators by Installation Type ............................................................................... 3-117
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1. How to Use This Manual

Draft as of 10/15/2012

A. General

(1) This publication gives maintenance instructions for the equipment shown on the Title page. (2) St andard maintenance procedures that technicians must know are not given in this manual. (3) This publication is written in agreement with the ATA Specification. (4) Warnings, cautions, and notes in this manual give the data that follows:
• A WARNING gives a condition or tells personnel what part of an operation or maintenance procedure, which if not obeyed, can cause injury or death
• A CAUTION gives a condition or tells personnel what p art of an operation or maintenan ce procedure, which if not obeyed, can cause damage to the equipment
• A NOTE gives data, not commands. The NOTE helps personnel when they do the related instruction.
(5) Warnings and cautions go before the applicable paragraph or step. Notes follow the
applicable paragraph or step.
SYSTEM INSTALLATION MANUAL
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INTRODUCTION

B. Observance of Manual Instructions

(1) Make sure that you carefully obey all safety, quality, operation, and shop procedures for the
unit.
(2) All personnel who operate equipment and do maintenance specified in this manual must
know and obey the safety precautions.

C. Symbols

(1) The symbols and special characters are in agreement with IEEE Publication 260 and IEC
Publication 27. Special characters in text are spelled out.
(2) The signal mnemonics, unit control designators, and test designators are shown in capital
letters. (3) The signal names followed by an “*” show an active low signal. (4) The symbols in Figure INTRO-1 show ESDS and moisture sensitive devices.
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Figure INTRO-1. Symbols (Sheet 1 of 1)

D. Units of Measure

(1) Measurements, weights, temperatures, dimen sions, and other values are expressed in the
USMS followed by the appropriate SI metric units in parentheses. Some standard tools or parts such as drills, taps, bolts, nuts, etc. do not have an equivalent.

E. Standard Practices Manual

(1) St andard cleaning, check, repair, and assembly procedures applicable to multiple models
can be found in a standard practices manual. Refer to Paragraph 3, References.

F. Electrostatic Discharge

(1) Touch the items susceptible to electrostatic discharge in accordance with MI L- HDBK- 2 63.
Refer to MIL-STD-1686 for definition of the standards and conditions.

2. Customer Support

A. Honeywell Aerospace Online Technical Publications Website

(1) Go to the Honeywell Online Technical Publications Website at (www.myaerospace.com).
• To download or see publications online
• To order a publication
• To tell Honeywell of a possible data error in a publication.

B. Global Customer Care Center

(1) If you do not have access to the Ho neywell Technical Publications Website, or if you need to
speak to personnel about non-Technical Publication matters, the Honeywell Aerospace Global Customer Care Center gives 24/7 customer service to Air Transport & Regional, Business & General Aviation, and Defense & Space customers around the globe.
• Telephone: 800-601-3099 (Toll Free U.S.A./Canada)
• Telephone: 602-365-3099 (International)
• Telephone: 00-800-601-30999 (EMEA Toll Free)
• Telephone: 420-234-625-500 (EMEA Direct).
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3. References

Draft as of 10/15/2012

A. Honeywell/Vendor Publications

(1) Related Honeywell publications in this manual are shown in the list that follows:
• ATA No. 34-70-07 (Pub. No. 006-15716-0000), CMM, KSN 765/770 Safety Navigator
• Pub. No. A09-1100-004, Standard Repair Pro cedur es for Hon eywe ll Avionics Equipment Instruction Manual.

B. Other Publications

(1) These publications are standard references. Check for latest version of publication.
• The United States GPO Style Manual 2000 (available at http://www.gpoaccess.gov/stylemanual/browse.html)
• IEEE Std 260, Standard Letter Symbols for Units of Measurement (available from the American National Standards Institute, New York, NY)
• ASME Y14.38, Abbreviations for Use on Drawings and in Text (available from the American National Standards Institute, New York, NY)
SYSTEM INSTALLATION MANUAL
066-01204 / 066-01213
• ANSI/IEEE St d 91, Graphic Symbols for Logic Functions (available from the American National Standards Institute, New York, NY)
• H4/H8 CAGE Codes (available at http://www.logisticsinformationservice.dla.mil)
• IEEE 315/ANSI Y32.2, Graphic Symbols for Electrical and Electronics Diagrams (available from the American National Standards Institute, New York, NY)
• MIL-HDBK-263, Electrostatic Discharge Control Handbook for Protection of Electrical and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices) (Metric) (available from any military standards database)
• MIL-STD-1686, Electrostatic Discharge Control Program for Protection of Electrical and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated Explosive Devices) (Metric) (available from any military standards database).

4. Acronyms and Abbreviations

A. General

(1) The abbreviations are used in agreement with ASME Y14.38. (2) Acronyms and non-standard abbreviations used in this publication are as follows:
List of Acronyms and Abbreviations
Term Full Term
AC alternating current AHRS attitude heading reference system
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List of Acronyms and Abbreviations (Cont)
Term Full Term
AMP ampere ANSI American National Standards Institute ARTCC air route traffic control center ARINC Aeronautical Radio, Incorporated ASME American Society of Mechanical Engineers ATA Air Transport Association AWG American wire gauge C celsius CAGE commercial and government entity CDI course deviation indicator COM communication cm centimeter CMM component maintenance manual dB decibel DC direct current DME distance measuring equipment DPL detailed parts list EB engineering bulletin EGPWS enhanced ground proximity warning system EIA Electronic Industries Association ELT emergency locator transmitter EMEA Europe, the Middle East, and Africa ESDS electrostatic discharge sensitive EZ electrically zeroed F fahrenheit FMS flight manual supplement FSS flight service station GND ground GPO Government Printing Office GPS ground positioning satellite HSI horizontal situation indicator Hz Hertz
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List of Acronyms and Abbreviations (Cont)
Term Full Term
ICAO International Civil Aviation Organization IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers IFIS electronic flight information system IFR instrument flight rule I/O input/output INS inertial navigation system IRU inertial reference unit kg kilogram KRC King Radio Company LCD liquid crystal display LPV localizer performance with vertical guidance LOC localizer mA milliampere MAX maximum MFD multifunction display MOD modification mm millimeter MMDS multimode digital sensor mW milliwatt N/A not applicable NAV navigation NAVAID navigational aid NBD n on -dire c t ion al be a co n nm nautical mile No. number OBS omni-bearing selector ORZ o mn i-r a ng e ze ro ed PN part number Pub. publication RAIM receiver autonomous integrated monitor RDR radar
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List of Acronyms and Abbreviations (Cont)
Term Full Term
REF reference RF rad io fr eq ue n cy RX receive SB service bulletin SBAS satellite based augmentation system SID standard instrument departure SIM system installation manual SSM sign status matrix STAR standard terminal arrival route STC supplemental type certificate SUA special-use airspace TAS traffic awareness system TAWS terrain awareness and warning system TCAS traffic collision avoidance system THD TBD BY ENGINEERING TIS traffic information service TR temporary revision TSO Technical Standard Order TX transmit VHF very high frequency VOR very high frequency omnidirectional range USB universal serial bus USMS United States Measurement System VAC volt, alternating current VDC volt, direct current VLOC very high frequency omni-range localizer VNAV vertical navigation VOR very high frequency omni-range WAAS wide area augmentation system WOW weight on wheels Vrms volt, root-mean-square WX weather
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List of Acronyms and Abbreviations (Cont)
Term Full Term
XM satellite based flight information services weather source

5. Process Verification

A. Verification Data

(1) Honeywell does a verification of these technical instructions by performance or by simulation
of the necessary procedures. Performance shows that the pr ocedure s were che cked by the use of the manual. Simulation shows that the applicable personnel looked at the procedure in the manual and that the procedure is technically correct. The dates of verification for this manual are given in Table INTRO-1.
Table INTRO-1. Verification Data
Section Method Date
TBD TBD TBD TBD TBD TBD TBD TBD TBD

6. Software History

A. Software Data

(1) Not applicable.

7. History of Changes

A. Modification/Configuration History

(1) Not applicable.

B. Change History for Parts List

(1) Not applicable.
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SECTION I - GENERAL INFORMATION

1.1 Introduction

This manual contains information relative to the physical, mechanical, and electrical characteristics of the KSN 7xx Safety Navigator. Installation and operating procedures are also included.
Operating instructions are provided in KSN 7xx Pilot’s Manual, Pub. No. 006-18324-0000. Information relative to the maintenance, alignment, and procurement of th e replacement parts can be found in the A T A No. 34-70-07 (Pub. No. 006-15716-0000), CMM, KSN 765/770 Safety Navigator.

1.2 Applicability of the Installation Manual

This manual is applicable only to the KSN 7xx integrated avionics systems with the part numbers as shown in Table 1-1.
Table 1-1. Installation Manual Applicability
System PN Description
KSN 765 300-10940-0000 Top level assembly
066-01213-0101 Safety Navigator 066-01213-1101 Safety Navigator with RDR/EGPWS Support
KSN 770 300-10694-0000 Top level assembly
066-01204-0101 Safety Navigator NAV/COM 066-01204-1101 Safety Navigator NAV/COM with RDR/EGPWS
Support

1.3 Description of the Equipement

1.3.1 KSN 7xx Safety Navigator
The KSN 7xx product family feature is a full featured WAAS, integrated GPS navigator capable of LPV approaches. Some of the system features include:
A. A TSO, GPS based, long range airborne database driven navigation. The primary purpose of the
KSN 7xx is to provide the pilot with present position information, to display guidance information with respect to a flight plan defined by the pilot, and to provide communications functions to the pilot. Flight plan information is entered by the pilot via the concentric knobs and button s on the front panel.
B. A front loading pilot updateable database using a USB 2.0 thumb drive. Databases contain
worldwide information on NAVAID, intersections, low altitude airways, terrain, obstructions and minimum safe altitudes. Database also includes public use and military airports with runways at least 3000 feet (914.4 meters) in length, airport communication frequencies, runway information, air route traffic control center data, flight service station frequencies, and SUA. SID and STAR waypoints and approaches are also included. The information can be selected by airport and procedure name.
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C. Information on the KSN 7xx is displayed on a large, easy-to-read color LCD. Pilot information is
input to the unit via flexible combination of touchscreen and graphics interf ace combined with cursor control and by the 16 push buttons on the front panel.
D. An optional NAV receiver and COM transceiver that will allow integrated navigation and
communications on KSN 7xx units so equipped.
The KSN 7xx can use its present position information to determine crosstrack error, distance-to-waypoint, ground speed, track an gle , time - to- wa yp oin t an d be a ring to wayp oin t.
The KSN 7xx can provide navigation data to external disp lays and autopilots. Some of this data is output to external devices.
The internal database of the KSN 7xx contains information concerning airports, VOR, NDB, SUAs, airport runways and frequency location information, and nearest FSS and ARTCC names and frequencies. Waypoints are stored in the database by their ICAO identifiers. The ICAO identifiers are (in most cases) taken directly from Jeppesen or government aeronautical charts.
1.3.2 GPS Antenna
The KA 96 GPS antenna, PN 071-01620-0001 or equ ivalent is the designated antenna for the KSN 7xx.
1.3.3 KCM 200 Configuration Module
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The configuration module is used to store some installation specific information, which is used by the KSN 7xx. The KCM 200 configuration module used with the KSN 7xx, is su pplied with the KSN 7xx and is also available under PN 071-00188-1101.

1.4 Technical Characteristics

Refer to Table 1-2 for the KSN 765 Safety Navigator leading particulars. Refer to Table 1-3 for the KSN 770 Safety Navigator leading particulars.
Table 1-2. KSN 765 Safety Navigator Leading Particulars
Characteristic Specification
TSO compliance TSO C146c, TSO-C165, TSO-C113, TSO-C63c,
TSO-C147, TSO-C118, TSO-C157a, TSO-C110a,
TSO-C151b, ETSO-2C63c Length 11.80 inches (299.8 mm) Width 6.25 inches (158.8 mm) Height 5.40 inches (137.2 mm) Weight Refer to SECTION II - INSTALLATION Mounting Panel mount Environmental conditions RTCA/DO-160G
Temperature Altitude 25,000 feet (7,620 meters)
© Honeywell International Inc. Do not copy without express permission of Honeywell.
4 to 131°F (20 to +55°C)
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Table 1-2. KSN 765 Safety Navigator Leading Particulars ( Cont)
Characteristic Specification
Vibration Category S, curves B & M; Category R curve G
Electrical:
Operating voltage +11 to +33 VDC Operating current:
+28 VDC 4.9 AMP MAX
+14 VDC 8.6 AMP MAX Software RTCA/DO-178B Levels B and C Hardware RTCA/DO-254 Levels B and C
Table 1-3. KSN 770 Safety Navigator Leading Particulars
Characteristic Specification
TSO compliance TSO C146c, TSO-C165, TSO-C113, TSO-C63c,
TSO-C147, TSO-C118, TSO-C157a, TSO-C110a, TSO-C151b, ETSO-2C63c, TSO-C169a, TSO-C128a, TSO-C34e, TSO-C36e, TSO-C40c, ETSO-2C34f, ETSO-2C36F, ETSO-2C169a,
ETSO-2C40c, and ETSO-2C128 Length 11.80 inches (299.8 mm) Width 6.25 inches (158.8 mm) Height 5.40 inches (137.2 mm) Weight Refer to SECTION II - INSTALLATION Mounting Panel mount Environmental conditions RTCA/DO-160G
Temperature Altitude 25,000 feet (7,620 meters)
Vibration Category S, curves B & M; Category R curve G
Electrical:
Operating voltage +11 to +33 VDC Operating current:
+28 VDC 4.9 AMP MAX Steady State, 12.4 AMP TX +14 VDC 8.6 AMP MAX Steady State, 15.6 AMP TX
Software RTCA/DO-178B Levels B and C
4 to 131°F (20 to +55°C)
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Table 1-3. KSN 770 Safety Navigator Leading Particulars (Cont)
Characteristic Specification
Hardware RTCA/DO-254 Levels B and C

1.5 Units Supplied

1.5.1 KSN 7xx Safety Navigator
Refer to Table 1-1 for the available configurations.
1.5.2 GPS Antennas
The KA 96 GPS active antenna, PN 071-01620-0001 is the designated antenna fo r the KSN 770 Safety Navigator, and must be ordered separately.

1.6 License Requirements

An aircraft radio station license is no longer required for the KSN 7xx models that transmit for domestic (US) operations. For international travel, forms can be obtained from your nearest FCC field office or found online at http://transition.fcc.gov/Forms/Form605/605.html/ (See the regulatory authority for all countries in which the KSN 7xx will be operated for more information).

1.7 Recommendations for IFR Approval

The following functions are required for IFR certification of the KSN 7xx.
A. Aircraft Logbook Entry B. Aircraft Installation Requirements
(1) TSO’d Antenna
The antenna must be a TSO’d KA 96 GPS antenna, PN 071-01620-0001 or equivalent.
(2) NAV Instrumentation
The navigation information (D-Bar, NAV Flag, and TO-FROM) must be displayed on an instrument in the pilot’s panel within the pilot’s field of view. Electromechanical indicators are capable of displaying the variable scale factors of enroute, terminal, and appr oach modes. If the NA V information is displayed on an EFIS system, it must be capable of displaying variable D-Bar scaling required for GPS approaches. This may require a modification to the EFIS system. Refer to SECTION III - SYSTEM INTERCONNECT for the typical indicator usage.
(3) OBS Interface
For approach approval, the OBS resolver must be interfaced so that sele cted course through the HSI/CDI indicator will be sent to the KSN 7xx for D-Bar resolution. In mechanical indicators, it will be accomplished by switching the OBS resolver lines; in EFIS installations, it will usually be through the serial busses. Some EFIS applications may require an adapter . Refer to SECTION III - SYSTEM INTERCONNECT for further information regarding OBS resolver characteristics.
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(4) Switch/Annunciators
Refer to SECTION III - SYSTEM INTERCONNECT for specific information regarding switch/annunciator characteristics.
(5) Altitude Source
An altitude source is required for IFR certification. The altitude may be derived from a compatible encoding altimeter, some RS 232 air data systems, and most ARINC 429/575 ai r data systems. Refer to SECTION III - SYSTEM INTERCONNECT for further information regarding altitude source characteristics.

C. Approved Airplane Flight Manual Supplement

A flight manual supplement will need to be prepared and approved. The supplement may be prepared based on the sample. Refer to the FMS Appendix and the STC Appendix (TBD BY ENGINEERING), for further information.

D. Pilot’s Guide

The KSN 770 Pilot’s Guide must be placed in the aircraf t in a location that is accessible to the pilot. The Pilot’s Guide is PN 006-18324-0000.
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SECTION II - INSTALLATION

2.1 Overview

This section contains suggestions and factors to consider before installing the KSN 7xx Safety Navigator. Close adherence to these suggestions will assure satisfactory performance from the equipment.
NOTE:

2.2 Unpacking and Inspecting Equipment

Exercise extreme caution when unpacking equipment. Perfo rm a visual inspection of the unit for evidence of damage incurred during shipment. If a damage claim must be filed, save the sh ipping container and all packing materials to substantiate your claim. The claim must be filed as soon as possible. The shipping container and all packing materials must be retained in the event that storage or reshipment of the equipment is necessary.

2.3 KSN 7xx Installation

2.3.1 General
The conditions and tests performed on this ar ticle are minimum performance st andar ds. It is the responsibility of those desiring to install this article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within these performance standards. The article may be installed only if further evaluation by the applicant documents an acceptable installation and is approved by the Administrator.
The following paragraphs contain information pertaining to the installation of the KSN 7xx, including instructions concerning the location and mounting of the antenna.
The equipment must be installed in the aircraft in a manner consistent with acceptable workmanship and engineering practices, and in accordance with the instructions set forth in this pub lication. T o ensure the system has been properly and safely installed in the aircraft, the installer must make a thorough visual inspection and conduct an overall operational check of the system, on the ground, prior to flight.
CAUTION:
The KSN 7xx system installation will conform to standards designated by the customer, installing agency, and existing conditions as to the unit location and type of installation. However, the following suggestions must be carefully considered before installing your KSN 7xx system.
AFTER INSTALLATION OF THE CABLING AND BEFORE INSTALLATION OF THE EQUIPMENT, A CHECK MUST BE MADE WITH THE AIRCRAFT PRIMARY POWER SUPPLIED TO THE MOUNTING CONNECTOR TO ENSURE THA T POWER IS APPLIED ONLY TO THE PINS SPECIFIED IN THE INTERWIRING DIAGRAMS IN SECTION III.
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2.3.2 Minimum System Configuration
2.3.3 Installation Materials
2.3.3.1 Installation Kit Contents
2.3.3.1.1 KSN 765 Safety Navigator Refer to Table 2-1 for the KSN 765 Installation Kit, PN PL050-03727-0000.
Table 2-1. KSN 765 Safety Navigator Installation Kit, PN PL050-03727-0000
Description Qty Bendix/King PN
Connector, D-SUB, 27 mixed size crimp contacts, straight 1 53500239-2 Contact, female, 10 AMP power, combo-D, 16 AWG, crimp, female 4 030-01454-0002 Connector, 2-row, 50 so ckets, board to cable - 0.156, crimp, straight 1 53502330-1 Contact, socket, crimp, 20 AWG 42 030-01157-0011 Connector, SUB-D HSG 37 contact, female sockets 1 030-01175-0000 Connector, contact, board to cable, crimp, 20-24 AWG socket 24 53502674-1 Connector, 25 contact subd hood 1 030-01447-0000 Connector, 37 contact subd hood 1 030-01447-0001 Contact, D-sub, 22 AWG, crimp, female 156 030-01466-0001 Connector, high density subd, 78 contact 2 030-03296-0001 Connector, 50 ohms BNC jack to push-on adaptor 1 030-03589-0001 Connector, 75 ohms BNC jack to push-on adapter 1 030-03589-0002 Rack chassis assembly with finish 1 047-11434-0004 Nut plate, 50 pos as finish 2 073-01158-0003 Nut plate, 25 pos as finishing 1 073-01159-0003 Rear panel with hardware 1 073-01160-0004 Nut plate, 37 pos as finish 1 073-01161-0003 Spacer as finish 2 076-03228-0002 Nut clip, 6-32 10 089-02353-0001 Screw, pan head, #4-40 x 3/8 4 089-05903-0006 Screw, pan head, #4-40 x 7/16 2 089-05903-0007 Screw, pan head, #4-40 x 13/16 6 089-05903-0013 Screw, flat head, #4-40 x 3/8 4 089-06008-0006 Screw, flat head, #6-32 x 3/8 10 089-06012-0006
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Table 2-1. KSN 765 Safety Navigator Installation Kit, PN PL050-03727-0000 (Cont)
Description Qty Bendix/King PN
Cable assembly, fan 1 155-12514-0001 Metal backshell kit, deep straight, DD shell size (kit consists of 1 shell, 2
cable clamps, 2 screws and 2 hex nuts) Connector, board to cable - 3 mm, crimp, 1-row, sockets-004, straight,
receptacle housing, latch Connector contact, (board to cable, crimp, 20-24 AWG socket 4 53500259-1 Fan gasket 2 57000118-001 Shoulder screw, #4-40 6 57000119-001 KCM 200 KSN 7xx configuration module 1 071-00188-0201 KSN 7xx installation drawing 1 155-01812-0000 Connector, sub-D HSG 25 contact, female pins 1 030-01173-0000
2.3.3.1.2 KSN 770 Safety Navigator Refer to Table 2-2 for the KSN 70 Installation Kit, PN PL050-03727-0001.
Table 2-2. KSN 770 Safety Navigator Installation Kit, PN PL050-03727-0001
Description Qty Bendix/King PN
Connector, D-sub, 27 mixed size crimp contacts, straight 1 53500239-2 Contact, female, 10 AMP power, combo-D, 16 AWG, crimp, female 4 030-01454-0002
2 53002878-1
1 53500258-1
Connector, 2-row, 50 socke ts, board to cable - 0.156, crimp, straight 1 53502330-1 Contact, socket, crimp, 20 AWG 42 030-01157-0011 Connector, sub-D HSG 37 contact, female sockets 1 030-01175-0000 Connector, contact, board to cable, crimp, 20-24 AWG socket 24 53502674-1 Connector, 25 contact subd hood 1 030-01447-0000 Connector, 37 contact subd hood 1 030-01447-0001 Contact, D-sub, 22 AWG, crimp, female 156 030-01466-0001 Connector, high density subd, 78 contact 2 030-03296-0001 Connector, 50 ohms BNC jack to push-on adaptor 1 030-03589-0001 Connector, 75 ohms BNC jack to push-on adapter 1 030-03589-0002 Rack chassis assembly with finish 1 047-11434-0004 Nut plate, 50 pos as finish 2 073-01158-0003 Nut plate, 25 pos as finishing 1 073-01159-0003
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Table 2-2. KSN 770 Safety Navigator Installation Kit, PN PL050-03727-0001 (Cont)
Description Qty Bendix/King PN
Rear panel with hardware 1 073-01160-0004 Nut plate, 37 pos as finish 1 073-01161-0003 Spacer as finish 2 076-03228-0002 Nut clip, 6-32 10 089-02353-0001 Screw, pan head, #4-40 x 3/8 4 089-05903-0006 Screw, pan head, #4-40 x 7/16 2 089-05903-0007 Screw, pan head, #4-40 x 13/16 6 089-05903-0013 Screw, flat head, #4-40 x 3/8 4 089-06008-0006 Screw, flat head, #6-32 x 3/8 10 089-06012-0006 Cable assembly, fan 1 155-12514-0001 Metal backshell kit, deep straight, DD shell size (kit consists of 1 shell, 2
cable clamps, 2 screws and 2 hex nuts) Connector, board to cable - 3 mm, crimp, 1-row, sockets-004, straight,
receptacle housing, latch Connector contact, board to cable, crimp, 20-24 AWG socket 4 53500259-1 Fan gasket 2 57000118-001 Shoulder screw, #4-40 6 57000119-001 KCM 200 KSN 7xx configuration module 1 071-00188-0201 KSN 7xx installation drawing 1 155-01812-0000 Connector, sub-D HSG 25 contact, female pins 1 030-01173-0000
2.3.3.2 Accessories Required But Not Supplied Table 2-3 list the available equipment (but not supplied) to assist in inst allation of the KSN 7xx. Other
equipment may be acceptable; refer to th e appropriate section in this manual for other options.
Table 2-3. Accessories Required But Not Supplied
Description Qty Source PN
Circuit breaker (pull to open, 10 AMP main power in)
1 Klixon MS26574-10
2 53002878-1
1 53500258-1
1
Circuit breaker (pull to open, 7.5 AMP MMDS TX power in)
Wire (single strand, 20, 22, 24 A W G) AR commercially available MIL-W -22759/16 Wire (shielded, 22 AWG) AR commercially available MIL-C-27500
© Honeywell International Inc. Do not copy without express permission of Honeywell.
1 Klixon MS26574-7.5
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Table 2-3 We should not be calling out specific brands and models of antennas, except in the case of Honeywell specific. Comm and Nav antennas should be generically described I don't like the term commercially available. We will be asked for Honeywell P/N's or equivalent.
Table 2-4 We want to be more flexible about the callout of Annunciator Panels. There are a lot of vendors that shops will want to use. The Remote swap switches, remote switch and Thumb drives need to be better described. We should not be calling out specific brands and models of Antenna splitter, NAV. There are many that are suitable.
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Table 2-3. Accessories Required But Not Supplied (Cont)
Description Qty Source PN
Screw (flat head, #6-32) Wire (coaxial cable) AR commercially available MIL-DTL-17
Nut (locknut, #6-32) Washer (#6)
Antenna (broadband communications, 50 ohms)
Antenna (VHF NAV, 50 ohms) 1 Comant Antenna (GPS) 1 CAGE: 22373 KA 96
Configuration module 1 CAGE: 22373 KGS 200 adhesive commercially available RTV3145 Alumiprep No. 33 Turco 594015 Alodine No. 1001 Henkel 594417 Electrical insulating compound Dow Corning DC-4 Misc. screws, washers, cable ties, etc. commercially available Installer supplied
2
2
2
6 commercially available MS24693-S30
6 commercially available MS21044N06 6 commercially available NAS1149FN632P 1 Dorne DM C70-1/A
1
CI-158C-2
3
NOTE:
1. Equivalent substitute can be used.
2. Use to mount the tray.
3. Must also order PN 0900532 for gasket and template.
2.3.3.3 Optional Accessories - Not Supplied Refer to Table 2-4 for the accessories required but not supplied.
Table 2-4. Accessories Required But Not Supplied
Description Qty Source PN
Annunciator panel 1 Mid-Continent MD41 CDI 1 Various Refer to Paragraph
3.12 NAV Indicator
Interface Remote swap switch - NAV 1 Remote swap switch - COM 1 Remote switch - Next FREQ 1 Thumb drive 1
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Table 2-5 Do we really want to call out Operational Software in an Install Manual. 206-xxxxx-yyyy's belong in the CMM?
Table 2-6, 2-7 & 2-8 Databases Are 723 Numbers appropriate for the install manual? Aren't these Engineering drawing numbers?
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Table 2-4. Accessories Required But Not Supplied (Cont)
Description Qty Source PN
Antenna splitter, NAV 1 Comant CI-1125
2.3.3.4 Software Options
2.3.3.4.1 Operational Software, refer to Table 2-5.
Table 2-5. Operational Software
Software Description PN
KSN 765 Safety Navigator 206-0476-0101 KSN 770 Safety Navigator 206-00454-0101
2.3.3.4.2 Aviation Database The Aviation Databases that are updated on a 28 day cycle are identified with a part number
specified with the following notation: YY = Last two digits of the current year
CC – Cycle Number (01-13)
2.3.3.4.2.1 Americas Database, refer to Table 2-6.
Table 2-6. Americas Database
Database Description Part Number
Americas aviation database 723-429YY-00CC Americas navigation database 723-432YY-00CC Americas cartography database 723-435YY-00CC Americas terrain database 723-43800-0000 Americas database data File 723-440YY-00CC
2.3.3.4.2.2 Atlantic Database, refer to Table 2-7.
Table 2-7. Atlantic Database
Database Description Part Number
Americas aviation database 723-430YY-00CC Americas navigation database 723-433YY-00CC Americas cartography database 723-436YY-00CC Americas terrain database 723-43800-0001 Americas database data File 723-441YY-00CC
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same question as Table 2-6 & 2-7
Table 2-9 Special Tools We need much better information about the tools and how to get them
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2.3.3.4.2.3 Pacific Database, refer to Table 2-8.
Table 2-8. Pacific Database
Database Description Part Number
Americas aviation database 723-431YY-00CC Americas navigation database 723-432YY-00CC Americas cartography database 723-435YY-00CC Americas terrain database 723-43800-0002 Americas database data File 723-440YY-00CC
2.3.3.5 Special Tools Required, refer to Table 2-9.
Table 2-9. Special Tools Required
Number
9507 Crimp tool (D-Sub) commercially available 9502-3 Crimp tool positioner (D-Sub) commercially available 4811-1-0-0 Insertion/Extraction Tool (D-Sub) commercially available NOTE:
2.3.4 KSN 7xx Installation Considerations
2.3.4.1 KSN 7xx Mo un tin g Co nsid e ratio ns
1
1. Equivalent substitute can be used.
Care must be exercised to avoid mounting components near equipment ope rating with high pulse current or high power outputs such as radar and satellite communications equipment. In general, the equipment must be installed in a location convenient for operation, inspection, and maintenance, and in an area free from excessive vibration, heat, and noise generating sources.
The KSN 7xx installation will conform to standards designated by the customer , installing agency , and existing conditions as to the unit location and type of installation. However, the following suggestions will assure more satisfactory performance from the equipment.
A. Plan a location on the aircraft so that the KSN 7xx is plainly visible to the pilot, and so that the
pilot has complete access to all front panel controls (refer to Paragraph 2.3.4.2 Field of View Considerations for more information).
Description Source
NOTE:
B. Check to be sure that there is adequate depth behind the unit for connectors and cabling.
Care must be taken in selecting the optimum location for the KSN 7xx. In some potential mounting locations, glare and reflections may cause the display to be nea rly unreadable. Therefore, careful considerations of these effects must be made before choosing the final mounting location.
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C. Ensure there is at least 1.0 inch (25.4 mm) (minimum), unobstructed from the muffin fan. D. Be sure that the mounting location is not close to heater vents or other sources of high heat. E. Refer to Figure 2-4 for the cutout dimensions. Mark and cut the opening. F. Mount the rails on either side of the cutout. Ensure that the rails are electrically bonded (less
than 10 milliohms to aircraft GND).
G. Att a ch the cable harness to the rear con nectors. The KSN 7 xx must be wir ed accor ding to the
interconnect diagrams in Section III of this manual.
H. Attach the coaxial cabl es to the rear antenna conne ctors. Refer to Figure 2 -6 for the det ails for
mounting the coaxial connectors to the coaxial cable.
I. Prior to installing any equipment, make a continuity check of all wires and cables associated
with the system. Then apply power and check for proper voltages at system connectors, and then remove power before completing the installation.
J. Slide the unit in, and secure it.
2.3.4.2 Wiring Harness Consideration
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To allow for inspection or repair of the wiring of the connector assembly itself, sufficient lead length must be left so that when the mounting hardware for the rear connectors and antenna coaxial cable is removed the assembly may be pulled forward several inches. Also, a bend must be made in the harness (at the rear connectors) to allow water droplets that might form on the harness due to condensation, to drip off at the bend and not collect in th e connection.
The length of cables from the KSN 7xx connector to other system units is not generally critical because unit interfaces are designed with high impedance inputs, low impedance outputs, and low noise susceptibility characteristics. The exceptions are the wires from the KSN 7xx to the KCM 200 Configuration Module (refer to Paragraph 3.17 Miscellaneous Interface).
2.3.4.3 Field of View Considerations
TBD BY ENGINEERING – See AC 20-138A, TSO-C146c, FAA Issue Paper clarifying “…on or near the affected display”.
2.3.4.3.1 Centerline Determination The centerline of the acceptable field of view is determined in the following order: (1) The centerline of the Basic T. (2) For aircraft without the Basic T configuration, use the centerline of the pilot side control yoke
or stick, unless it is offset from the center position of the pilot’s seat (such as with a side stick or Beech Bonanza style throw over style yoke).
(3) For aircraft without a centered yoke or control stick, an imaginary line from the center of the
pilot’s seat through the instrument panel may be used.
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2.3.4.3.2 CDI Source Selection
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If the KSN 7xx is mounted in the field of view as shown in Figure 2-1, then no external annunciator showing CDI source is required. If the KSN 7xx is mounted outside of this area, then an external annunciator indicating whether VLOC or GPS is selected must be mounted in close proximity to the CDI and within the field of view as shown in Figure 2-1.
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Figure 2-1. Field of View - CDI Source Selection
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2.3.4.3.3 GPS Annunciation
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The GPS annunciations as shown in Figure 2-2 must be in the pilot’s field of view . If the KSN 7xx is not mounted with the boarders defined in Figure 2-2, then an external annunciation must be mounted within this field of view.
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2.3.4.3.4 TAWS Refer to Figure 2-3 for the TAWS.
Figure 2-2. Field of View - GPS Annunciation
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Figure 2-3. Field of View - TAWS
2.3.4.4 Pressurized Aircraft Considerations In pressurized aircraft, any wiring that penetrates the pressure vessel must be installed in accordance
with the Type Design of the aircraft. Considerations for penetrating the pressure vessel of the aircraft for installation are beyond the scope of this manual.
2.3.5 KSN 7xx Cooling Requirements
External forced air cooling is not required for the KSN 7xx. Cooling fans are provided internal to the unit. The KSN 7xx complies with DO 160C Paragraph 4.5.4 Category V for 30 minutes operation after in flight
loss of cooling at 104°F (40°C) ambient temperature and sea level pressure.
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Figure 2-4. KSN 7xx Safety Navigator Outline Drawing
(Dwg. No. 155-01812-0000 Rev. E) (Sheet 1 of 4)
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Figure 2-4. KSN 7xx Safety Navigator Outline Drawing
(Dwg. No. 155-01812-0000 Rev. E) (Sheet 2 of 4)
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Figure 2-4. KSN 7xx Safety Navigator Outline Drawing
(Dwg. No. 155-01812-0000 Rev. E) (Sheet 3 of 4)
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Figure 2-4. KSN 7xx Safety Navigator Outline Drawing
(Dwg. No. 155-01812-0000 Rev. E) (Sheet 4 of 4)
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2.3.6 KSN Pinouts
2.3.6.1 Refer to Figure 2-5 for the back panel connector locations.
Figure 2-5. KSN 7xx Back Panel
Refer to Table 2-10 for the connector list.
Table 2-10. Connector List
Connector Type Signal Descriptions
J1 78 Pin D High Density Refer to Table 2-11. J2 78 Pin D High Density Refer to Table 2-12. J3 13 Pin D Refer to Table 2-13. J4 37 Pin D Refer to Table 2-14. J5 RF Refer to Table 2-15. J6 Video Refer to Table 2-16. J7 - -
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Table 2-10. Connector List
Connector Type Signal Descriptions
J8 Mini B USB (not used) Refer to Table 2-17. J9 - ­J10 RF Refer to Table 2-18. J11 RF Refer to Table 2-19. J12 RF Refer to Table 2-20. J13 RF Refer to Table 2-21. J14 25 Pin D Refer to Table 2-22.
2.3.6.2 Connector Pinouts Refer to Table 2-11 for the signals assigned to the I/O 1 connector (J1).
Table 2-11. Signals Assigned to the I/O 1 Connector (J1)
Function Description Signal Type I/O
Interface Pin No.
AHRS AHRS 429 RX A 429 Input 66 AHRS AHRS 429 RX B 429 Input 46 AHRS Heading REF HI Analog Input 6 AHRS Heading REF LO Analog Input 7 AHRS Heading Valid Discrete Input 21 AHRS Heading X Synchro Input 77 AHRS Heading Y Synchro Input 58 AHRS Heading Z Synchro Input 59 ALT Airdata/Fuel/Heading 232 RX RS-232 Input 61 NAV/IND LNAV/VNAV Approach Active
Annunciate
1
DME
1
DME
1
DME
1
DME EGPWS(E) Legacy PXPRESS 232 GND RS-232 REF 43
DME Channel Request KRC Input 76 DME Common KRC Input 56 DME Serial Clock KRC Output 75 DME Serial Data KRC Output 57
High Current Discrete Output 15
EGPWS(E) Legacy PXPRESS 232 TX RS-232 Output 63
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Table 2-11. Signals Assigned to the I/O 1 Connector (J1) (Cont)
Interface
Function Description Signal Type I/O
GPS GPS Flight Plan 232 TX RS-232 Output 62 GPS GPS GAMA 429 TX A 429 Output 71 GPS GPS GAMA 429 TX B 429 Output 51 GPS GPS/Airdata/Fuel 232 GND RS-232 REF 42 Growth Spare 429 RX 3 A 429 Input 67 Growth Spare 429 RX 3 B 429 Input 47 Growth Spare 429 TX A 429 Output 70 Growth Spare 429 TX B 429 Output 50 Growth Spare 2 RS 232 RX RS-232 Input 23 NAV/IND LNAV Approach Active Annunciate High Current Discrete Output 16 NAV/IND CDI From Analog Output 8
Pin No.
NAV/IND CDI GPS Annunciate High Current Discrete Output 18 NAV/IND CDI Select In Discrete Input 3 NAV/IND CDI To Analog Output 27 NAV/IND CDI VLOC Annunciate High Current Discrete Output 38 NAV/IND Dead Reckoning Annunciate High Current Discrete Output 17 NAV/IND EFIS CTRL 429 RX A 429 Input 68 NAV/IND EFIS CTRL 429 RX B 429 Input 48 NAV/IND ILS Approach Energize High Current Discrete Output 40 NAV/IND
NAV/IND Lateral Deviation (CDI) Flag+ Analog Output 28 NAV/IND Lateral Deviation (CDI) Left Analog Output 10 NAV/IND Lateral Deviation (CDI) Right Analog Output 29 NAV/IND Lateral Deviation Superflag Analog Output 13 NAV/IND Loss of Integrity Annunciate High Current Discrete Output 19 NAV/IND Message Annunciate High Current Discrete Output 2 0 NAV/IND OBI Clock OBI Output 25
Lateral Deviation (CDI) Flag
Analog Output 9
NAV/IND OBI Data OBI Output 5 NAV/IND OBI Select In Discrete Input 24
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Table 2-11. Signals Assigned to the I/O 1 Connector (J1) (Cont)
Interface
Function Description Signal Type I/O
NAV/IND OBI Sync OBI Output 4 NAV/IND OBS_C (REF LO) OBS I/O 74 NAV/IND OBS_D (COS HI) OBS Input 54 NAV/IND OBS_E (COS LO) OBS Input 55 NAV/IND OBS_F (SIN HI) OBS Input 34 NAV/IND OBS_G (SIN LO) OBS Input 33 NAV/IND OBS_H (REF HI) OBS I/O 14 NAV/IND OFF PATH Annunciate High Current Discrete Output 35 NAV/IND Suspend Annunciate High Current Discrete Output 36 NAV/IND Suspend In Discrete Input 2 NAV/IND LP Approach Active Annunciate High Current Discrete Output 37
Pin No.
NAV/IND Vertical Deviation Down Analog Output 12 NAV/IND
NAV/IND Vertical Deviation Flag+ Analog Output 30 NAV/IND Vertical Deviation Superflag Analog Output 32 NAV/IND Vertical Deviation Up Analog Output 31
NAV/IND NAV/IND NAV/IND NAV/IND NAV/IND
PWR GND1 Common GND REF 1 PWR GND2 Common GND REF 78 PWR KEY1 Key Key 26 Traffic TA Aural Active Discrete Input 22 Traffic Traffic Ctrl TX A 429 Output 73
1
1
1
1
1
Vertical Deviation Fla g
VOR/ILS TX A 429 Output 72 VOR/ILS TX B 429 Output 52 VOR/LOC Composite Out Analog Output 60 VOR/LOC Composite REF Analog REF 41 Waypoint Annunciate High Current Discrete Output 39
Analog Output 11
Traffic Traffic Ctrl TX B 429 Output 53 Traffic Traffic Display 429 RX A 429 Input 69 Traffic Traffic Display 429 RX B 429 Input 49
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Table 2-11. Signals Assigned to the I/O 1 Connector (J1) (Cont)
Interface
Function Description Signal Type I/O
WX WX-500 422 #2 RX A RS-422 Input 44 WX WX-500 422 #2 RX B RS-422 Input 45 WX WX-500 422 #2 TX A RS-422 Output 64 WX WX-500 422 #2 TX B RS-422 Output 65
Pin No.
NOTE:
Function Description Signal Type I/O
ALT Airdata REF LO Analog I/O 67 ALT Airdata REF HI Analog I/O 48 ALT Baro ALT 429 A 429 Input 46 ALT Baro ALT 429 B 429 Input 65 ALT Baro Correction HI Analog Input 8 ALT Baro Correction LO Analog Inpu t 28 ALT Gillham ALT A1 Discrete Input 18 ALT Gillham ALT A2 Discrete Input 37 ALT Gillham ALT A4 Discrete Input 57 ALT Gillham ALT B1 Discrete Input 17 ALT Gillham ALT B2 Discrete Input 36
1. KSN 7x0 Only.
Refer to Table 2-12 for the signals assigned to the I/O 2 connector (J2).
Table 2-12. Signals Assigned to the I/O 2 Connector (J2)
Interface Pin No.
ALT Gillham ALT B4 Discrete Input 56 ALT Gillham ALT C1 Dis crete Input 16 ALT Gillham ALT C2 Dis crete Input 35 ALT Gillham ALT C4 Dis crete Input 55 ALT Gillham ALT D4 Dis crete Input 76 EGPWS EGPWS Status 429 TX A 429 Output 45 EGPWS EGPWS Status 429 TX B 429 Output 64 EGPWS Landing Gear Discrete Input 34 EGPWS
OAT
Analog Input 68
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Table 2-12. Signals Assigned to the I/O 2 Connector (J2) (Cont)
Interface
Function Description Signal Type I/O
EGPWS OAT + Analog Input 69 EGPWS OAT GND Analog Output 49 EGPWS OAT REF Analog Output 50
Pin No.
EGPWS Shared - Flaps or Tactical Select
(Low ALT Mode) EGPWS Terrain Caution Annunciate High Current Discrete Output 24 EGPWS Terrain Inhibit Discrete Input 74 EGPWS Terrain Warn Annunciate High Current Discrete Output 4 EGPWS Terrain Failure Annunciate High Current Discrete Output 3 EGPWS WOW Discrete Input 54 EGPWS Shared - Audio On or Low Altitude
Mode Annunciate EGPWS EGPWS Self Test Discrete Input 75 Flight Control GPS Steering Select Discrete Output 77 Flight Control GPS/LOC Approach Annunciate High Current Discrete Output 22 Flight Control Remote Go Around Discrete Input 72 Flight Control
Flight Control Roll Steer+ Analog Output 10 Flight Control Roll Steer REF HI Analog Input 30
Roll Steer
Discrete Input 15
High Current Discrete Output 23
Analog Output 9
Flight Control Roll Steer REF LO Analog Input 29 Flight Control Roll Steer Valid Discrete Output 59 Connected
Gateway Connected
Gateway Connected
Gateway Growth Spare 429 RX 1 A 429 Input 44 Growth Spare 429 RX 1 B 429 Input 63 Growth Spare 429 RX 2 A 429 Input 47 Growth Spare 429 RX 2 B 429 Input 66
XM WX 232 GND RS-232 REF 41
XM WX 232 RX RS-232 Input 60
XM WX 232 TX RS -2 32 Output 40
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Table 2-12. Signals Assigned to the I/O 2 Connector (J2) (Cont)
Interface
Function Description Signal Type I/O
Growth Spare In1 Discrete Input 12 Growth Spare In2 Discrete Input 31 Growth Spare In3 Discrete Input 51 Growth Spare In4 Discrete Input 70 Growth Spare In5 Discrete Input 11 Growth Spare In6 Discrete Input 73 Growth Spare Out1 High Current Discrete Output 38 NAV/IND LPV Approach Active Annunciate High Current Discrete Output 58 MAINT IOP 422 #4 RX A RS-422 Input 42 MAINT IOP 422 #4 RX B RS-422 Input 43 MAINT IOP 422 #4 TX A RS-422 Output 61
Pin No.
MAINT IOP 422 #4 TX B RS-422 Output 62 MISC FAN Return Common GND REF 19 MISC KSN Fan Discrete Output 20
1
MISC NAV/COM NAV/COM NAV/COM NAV/COM NAV/COM NAV/COM NAV/COM NAV/COM NAV/COM NAV/COM
MMDS Fan Discrete Output 39
1
COM Audio Out HI Audio Output 5
1
COM Audio Out LO Audio Output 25
1
COM Channel Decrement Discrete Input 14
1
COM Channel Increment Discrete Input 13
1
COM Mic Audio In HI Audio Input 6
1
COM Mic Audio In LO Audio Input 26
1
COM Mic Key Discrete Input 71
1
COM Remote Transfer Discrete Input 52
1
Emergency Frequency Discrete Input 33
1
NAV Audio Out HI Audio Output 7
1
NAV/COM NAV/COM
PWR GND3 Common GND REF 1
NAV Audio Out LO Audio Output 27
1
Transmit Interlock Discrete Input 53
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Table 2-12. Signals Assigned to the I/O 2 Connector (J2) (Cont)
Interface
Function Description Signal Type I/O
PWR GND4 Common GND REF 78 PWR KEY2 Key Key 32 Traffic Traffic Disc 1 Out Discrete Output 2 Traffic Traffic Disc 2 Out Discrete Output 21
Pin No.
NOTE:
Function Description Signal Type I/O
MAINT 33V_BOOST_TEST Analog (Test Only) Output 1 MAIN 5V_KSN_TEST Analog (T est Only) Output 4 MAINT 5V7_STARTUP-TEST Discrete (Test Only) Output 5
Main PWR MAIN_POWER_IN Aircraft Power Input A3 PWR MAIN_POWER_IN _RTN Aircraft GND Input A1
PWR PWR
MAINT ON_OFF_Status_N Discrete (Test Only) Output 2 NOTE:
1. KSN 7x0 Only.
Refer to Table 2-13 for the signals assigned to the power supply interface connector (J3).
Table 2-13. Signals Assigned to the Power Supply Interface Connector (J3)
1
1
1
1. KSN 7x0 Only.
12VPOS_MMDS_TEST Analog (Test Only) Output 3
MAIN_POWER_IN _RTN Aircraft GND Input A4
MMDS_TX_POWER_IN Aircraft Power Input A2
Interface Pin No.
Refer to Table 2-14 for the signals assigned to the main processor board inter face connector (J4).
Table 2-14. Signals Assigned to the Main Processor Board Interface Connector (J4)
Function Description Signal Type I/O
CONFIG MOD
CONFIG MOD
CONFIG MOD
Dual KSN 7XX 422 #1 RX A RS-422 Input 24
Config MOD Data I2C I/O 12
Config MOD GND I2C Output 29
Config MOD Power I2C Output 11
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Table 2-14. Signals Assigned to the Main Processor Board Interface Connector (J4) (Cont)
Interface
Function Description Signal Type I/O
Dual KSN 7XX 422 #1 RX B RS-422 Input 25 Dual KSN 7XX 422 #1 TX A RS-422 Output 6 Dual KSN 7XX 422 #1 TX B RS-422 Output 7 GPS GPS Dataload 232 GND RS-232 REF 31 GPS GPS Dataload 232 RX RS-232 Input 32 GPS GPS Dataload 232 TX RS-232 Output 13 GPS GPS Enhanced PXPRESS 232 GND RS-232 REF 21 GPS GPS Enhanced PXPRESS 232 RX RS-232 Input 20
GPS GPS Enhanced PXPRESS 232 TX RS-232 Output 2 GPS GPS Time Mark HI RS-422 Output 10 GPS GPS Time Mark LO RS-422 Output 28
Pin No.
Growth Spare In8 Discrete Input 3 Lighting Remote Dimming HI Analog Input 17 Lighting Remote Dimming LO Analog Input 36 MAINT Demo Mode Select Discrete Input 19 MAINT Shop Mode Select Discrete Input 18 MAINT/
AUDIO MAINT/
AUDIO MAINT/
AUDIO MAINT/
AUDIO PWR GND5 Common GND REF 1 PWR GND6 Common GND REF 37 WX Datalink Receiver 422 #3 RX A RS-422/RS-232 Input 26 WX Datalink Receiver 422 #3 RX B RS-422/RS-232 Input 27
Shared - Maintenance or Voice Recognition 422 RX B
Shared - Maintenance or Voice Recognition 422 TX B
Shared - Maintenance or Voice Recognition 422 RX A
Shared - Maintenance or Voice Recognition 422 TX A
RS-422 Input 23
RS-422 Output 5
RS-422 Input 22
RS-422 Output 4
WX Datalink Receiver 422 #3 TX A RS-422/RS-232 Output 8 WX Datalink Receiver 422 #3 TX B RS-422/RS-232 Output 9 WX Satellite Audio - Left HI Audio Output 15
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Table 2-14. Signals Assigned to the Main Processor Board Interface Connector (J4) (Cont)
Interface
Function Description Signal Type I/O
WX Satellite Audio - Left LO Audio Output 34 WX Satellite Audio - Right HI Audio Output 14 WX Satellite Audio - Right LO Audio Output 33
Refer to Table 2-15 for the signals assigne d to the GPS antenna connector (J5).
Table 2-15. Signals Assigned to the GPS Antenna Connector (J5)
Function Description Signal Type I/O
GPS GPS Antenna RF I/O Center GPS GPS Antenna GND RF I/O Shell
Refer to Table 2-16 for the signals assigne d to the video connector (J6).
Pin No.
Interface Pin No.
Table 2-16. Signals Assigned to the Video Conn ector (J6)
Interface
Function Description Signal Type I/O
Video Remote Video Video Input Center Video Remote Video GND Video Input Shell
Refer to Table 2-17 for the signals assigne d to the rear panel USB connector (J8).
Table 2-17. Signals Assigned to the Rear Panel USB Connector (J8)
Function Description Signal Type I/O
Not Used Not Used USB2 D+ Mini USB I/O 3
Not Used USB2 D GND Mini USB Output 5 Not Used USB2 VBUS Mini USB Output 1 Not Used USB2 ID Mini USB Output 4
USB2 D
Mini USB I/O 2
Pin No.
Interface Pin No.
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Refer to Table 2-18 for the signals assigned to the XM WX datalink antenna connector (J10).
Table 2-18. Signals Assigned to XM WX Datalink Antenna Connector (J10)
Interface
Function Description Signal Type I/O
WX Datalink Antenna RF Input Center
WX Datalink Antenna GND RF Input Shell
Refer to Table 2-19 for the signals assigned to the VHF transceiver antenna connector (J11).
Table 2-19. Signals Assigned to the VHF Transceiver Antenna Connector (J11) (KSN 7x0 Only)
Function Description Signal Type I/O
NAV/COM COM Antenna RF I/O Center
NAV/COM COM Antenna GND RF I/O Shell
Refer to Table 2-20 for the signals assigned to the navigation radio (VOR/LOC) antenna connector (J12).
Pin No.
Interface Pin No.
Table 2-20. Signals Assigned to the Navigation Radio (VOR/LOC) Antenna Connector (J12) (KSN 7x0
Only)
Interface
Function Description Signal Type I/O
NAV/COM VOR/LOC Antenna RF Input Center
NAV/COM VOR/LOC Antenna GND RF Input Shell
Refer to Table 2-21 for the signals assigned to the navigation radio (GS) antenna connector (J13).
Table 2-21. Signals Assigned to the Navigation Radio (GS) Antenna Connector (J13) (KSN 7x0 Only)
Function Description Signal Type I/O
NAV/COM GS Antenna RF Input Center
NAV/COM GS Antenna GND RF Input Shell
Refer to Table 2-22 for the signals assigned to the WX RDR/EGPWS connector (J14).
Table 2-22. Signals Assigned to the WX RDR/EGPWS Connector (J14)
Function Description Signal Type I/O
Pin No.
Interface Pin No.
Interface Pin No.
EGPWS(E) EGPWS CTRL 429 TX A 429 Output 13
EGPWS(E) EGPWS CTRL 429 TX B 429 Output 12
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Table 2-22. Signals Assigned to the WX RDR/EGPWS Connector (J14) (Cont)
Interface
Function Description Signal Type I/O
EGPWS(E) External Audio Inhibit Discrete Input 24 EGPWS(E) KCPB RX A 453 Input 9 EGPWS(E) KCPB RX B 453 Input 22 EGPWS(E) KCPB RX GND 453 Input 10 Power GND10 Common GND REF 25 Power GND9 Common GND REF 1 WX WX RDR 708A 453 GND 453 Input 4 WX WX RDR 708A 453 RX A 453 Input 5 WX WX RDR 708A 453 RX B 453 Input 17 WX WX RDR CTL 429 TX B 429 Output 14 WX WX RDR CTL 429 TX A 429 Output 2
Pin No.
WX WX RDR Power ON/OFF Discrete Output 15
2.3.7 KSN Wiring and Cable Harness Fabrication
The KSN MMDR receives primary power from the aircraft power source. A typical interface is shown in Paragraph 3.3 Power System Interface. Aircraft specific interfaces with more details are provided in separate EB or installation drawings.
The length of the wires to parallel pins must be approximately the same length, so that the best distribution of current can be effected. Honeywell recommends that all wires (including spares) as provided with the interconnect definition information be included in the fabr ication of the wiring harness. However, if full wi ring is not desired, the installer must e nsure that the minimum wiri ng requirement s for the features and functions to be used have been incorporated.
When cables are installed in the aircraft, they must be supported firmly enough to prevent movement and must be carefully protected against chaffing. Additional protection must also be provided in all locations where the cable may be subjecte d to abu se . In wire bundles, the cabling must not be tied tightly together as this tends to increase the possibility of noise pickup and similar interference.
When routing cables through the aircraft the cables must cross high level RF lines at right angles. Prior to installing any equipment, make a continuity check of all wires and cables associated with the
system. Then apply power and check for proper voltages at system connecto rs, and then remove power before completing the installation. The following guidelines are recommended:
(1) The installing facility will supply and fabricate all external cables. The required connectors are
supplied as part of the installation kit (refer to Table 2-1 or Table 2-2).
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(2) The unit must be kept a minimum of 36 inches (914 mm) from all antennas. Additionally, the
antenna coax cable must not be bundled with the other wiring harnesses to the unit. Coaxial cables must be routed separately and be kept a minimum of 1.0 inch (25.4 mm) from each other.
(3) The length and routing of the external cables must be carefully planned before attempting the
actual installation. Avoid sharp bends or locating the cable near aircraft control cables. The wiring cables must be of a length to allow for a “maintenance loop”; that is, the length must be adequate to access and extend the connectors aft of the panel for future maintenance purposes. Excess cabling must be secured and stowed by tie-wrapping until such maintenance is required.
(4) The cables must be supported firmly enough to prevent movement. They must be carefully
protected wherever one may chafe against another or against some other object (such as the aircraft structure). Extra protection must be provided in all location s where the cables may be subject to abuse. Shields on shielded wires must be grounded in accorda nce with the system interconnection information.
(5) S h ield s mu st be car rie d th ro ug h an y obstr u ctio n via a thru -b u lkhe a d co nn ec to r. If shielding
cannot be carried through by use of a bulkhead/connector pin, precautions must be taken to ensure each segment of the shielded lead be grounded at only one point. A GND connectio n of not more than two inches in length must be used. The preceding discussion does not apply to coaxial and quadraxial cable.
(6) Avoid routing cabling near high noise and high power sources.
2.3.7.1 Audio Electrical Noise Improper installation of the audio lines to an audio p anel can cause GND loop s and degrad ed audio
performance. Refer to your Audio Panel installation manual fo r guidance on proper inst allation of the audio lines.
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Figure 2-6. Coaxial Right Angle Connector Instruction Sheet (Sheet 1 of 1)
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Figure 2-7. TNC Antenna Coax with Straight Connector (Sheet 1 of 1)
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Figure 2-8. Quadraxial Cable Preparation (Sheet 1 of 3)
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Figure 2-8. Quadraxial Cable Preparation (Sheet 2 of 3)
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Figure 2-8. Quadraxial Cable Preparation (Sheet 3 of 3)
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2.3.8 KSN Power Distribution
Draft as of 10/15/2012
The KSN 7xx is powered through two dedicated circuit breakers. A 10.0 AMP circuit brea ker powers the MMDS radio system. A 7.5 AMP circuit breaker powers the rest of the KSN 7xx functions. These circuit breakers must be connected to the same p ower bus sources. The power bus ca n range from +1 1 to +33 VDC. For aircraft weighing less than 6000 pounds (2721.6 kg) with two KSNs, it is recommended that each KSN is powered from a separate power bus. For aircraft weighing more th an 6000 pounds (2721.6 kg) with two KSNs, it is required that each KSN is powered from a separate power bus.
2.3.9 Placards and Labels
All placards and labels must be visible in all lighting conditions. Text must be a minimum of 0.10 inch (2.5 mm) in height, and must be a contrasting color to the background of the label/placard. Text must be permanent and not easily disfigurable. If the KSN is not configured for IFR operation, a placard stating “The KSN 7xx is limited to VFR use only” (or similar) must be installed in the pilots field of view.
2.3.10 Weight and Balance
Using component weights from Table 2-23 and the moment arm of the component mounting locati ons, perform a weight and balance calculation per AC 43 -1 3- 1 B Chapte r 10 . Also acco un t fo r eq uipm en t remove during the modification proces s.
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Table 2-23. Component Weights
Component Weight
KSN 770 (standard, includes KCM 200 and rack) 9.9 pounds (4.5 kg) KSN 770 (with WX RDR/EGPWS) 10.2 pounds (4.6 kg) KSN 765 (standard, includes KCM-200 and rack) 8.1 pounds (3.7 kg) KSN 765 (with WX RDR/EGPWS) 8.4 pounds (3.8 kg) GPS Antenna (KA-96) Refer to KA 96 IM (0.5 pounds [0.2 kg] nominal) Annunciator Panel Refer to the manuf ac tur e rs da ta NAV Antenna Refer to the manufacturers data COM Antenna Refer to the manufacturers data Indicator Refer to the manufacturers data
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2.4 Antenna Installation

The antenna(s) must be well removed from other antenna projections, the engine(s), and propeller(s). It must also be well removed from landing gear doors, access doors, or other openings which will break the GND plane for the antenna(s). On metal skinned aircraft, the antenna(s) must be bonded to the surface of the aircraft in a fore to aft location that provides the flattest GND plane. On composite aircraft, the antenna(s) must be located at the center of a conductive GND plane, contoured to the shape of the aircraft, having dimensions of at least 24.0 by 24.0 inches (610 by 610 mm). The antenna penetration must be designed such that the structural integrity of the fuselage is not compromised. The antenna(s) need to be within 5 degrees of the centerline.
Where practical, plan the antenna location(s) to keep cab le lengths as short as possible and avoid sharp bends in the cable to minimize the VSWR. Avoid running other cables or wires near the antenna cable(s).
On pressurized aircraft, the antenna(s) mu st be sealed using an approved sealant, such as R TV No. 3145 (Honeywell PN 016-01082-0000) or equivalent, around the connector and moun ting hardware.
The antenna edge and mounting hardware recesses must be sealed from the outside for moisture protection using RTV or equivalent.
Mount the antenna(s) in as clean as environment as possible, away from exhaust gases and oils. The antenna(s) must be kept clean. If left dirty (oil covered), the antenna performance may be affected.
Antennas must be installed in accordance with their own installation manuals.
2.4.1 GPS/WAAS Antenna Location Considerations
The KA 96 GPS active antenna, PN 071-01620-0001 or equivalent is the designated antenna for the KSN 7xx.
The antenna must be mounted on top of the fuselage near the cockpit. Avoid moun ting the antenna near any projections, the propeller , or the T-t ail of the aircraft, where shadows could occur . It is recommended that there be a separation of at least 36.0 inches (914 mm) between the GPS antenna and any VHF COM antenna on the aircraft.
The antenna baseplate must be level within ±5 degrees in both axes when the aircraft is level (level is defined as the aircraft attitude required when weighing the aircraft for weight and balance) for optimum performance. If the antenna is tilted more than 5 degrees or is mounted close to other objects that shadow it, loss of some of the satellites will occur and system performance may be degraded. Antenna cable and connector information, including vendor information is listed below.
Refer to Figure 2-7 for the cable/connector assembly instructions for the 0 to 40 feet (0 to 12.2 meters) category using RG 400/U or RG 142B/U.
Refer to T able 1 6 GPS Antenna Cable Information (for both TNC and BMA) for the 0 to 80 feet (0 to 24.4 meters) and 0 to 100 feet (0 to 30.5 meters) categories.
NOTE:
The Nominal signal gain for the KA 96 is 27 to 31 dB, the no ise figure is 1.9 dB a t 77°F (25°C),
2.5 dB maximum. With 0.050 ice on the radome, gain will not decrease by more than 2.0 dB when viewing a satellite from 30 degrees above the horizon to zenith (as compared to a no ice condition).
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Table 2-24. GPS Antenna Cable Information
Cable Length Cable PN TNC Connector (KSN 7xx) TNC Connector Antenna
Maximum Allowable Loss (dB) @ 1.575 GHz
0 to 40 feet (0 to 12.2 meters) PN: 024-00002-0000
VPN: RG142B/U PN: 024-00051-0060
VPN: RG400/U
0 to 80 feet (0 to 24.4 meters) PN: 024-00072-0000
VPN: ECS 311601
0 to 100 feet (0 to 30.5 meters) PN: 024-00071-0000
VPN: ECS 311201
100 to 165 feet (30.5 to 50.3 meters) Contact TED, ECS or PIC for complete cable/connector assembly
Table 2-25. Cable Vendor Contact Information
TED Manufacturing Corp. 11415 Johnson Drive Shawnee Mission, Kansas 66203 Tel: (913) 631-6211 http://www.tedmanufacturing.com
NOTE:
Manufacturer contact information is provided as convenience only and may change any time.
Electronic Cable Specialists (now part of CarlisleIT) 5300 W. Franklin Drive Franklin, Wisconsin 53132 Tel: 800 327-9473 or (414) 421-5300 http://www.ecsdirect.com/ http://www.carlisleit.com/
PN: 030-00134-0000 VPN: TED Mfg. 5-10-30
PN: 030-00134-0000 VPN: TED Mfg. 5-10-30
PN: 030-00108-0002 VPN: TED Mfg. 5-10-307
PN: 030-00108-0003 VPN: TED Mfg. 5-10-306
PIC Wire and Cable N53 W24747 South Corporate Circle Sussex, WI 53089-0330 Tel: (800) 742-3191 or (262) 246-0500 http://www.picwire.com/ sales@picwire.com
PN: 030-00134-0001 VPN: TED Mfg. 5-30-102-1
PN: 030-00134-0001 VPN: TED Mfg. 5-30-102-1
PN: 030-00108-0002 VPN: TED Mfg. 5-10-307
PN: 030-00108-0003 VPN: TED Mfg. 5-10-306
8.0
8.0
8.0
8.0
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2.4.2 COM and NAV Antenna Installation Considerations
2.4.2.1 CO M Anten n a Lo ca tio n The VHF COM antenna must be mounted as far away as possible (8.0 feet [244 cm] minimum) from
other similar antennas and the vertical stabilizer. Mounting the COM antenna as far away as possible from the navigation antenna will help reduce COM to NA V interference. The COM antenna must also be mounted as far away as possible from an ELT antenna to prevent d istortion of the radiated p attern and to prevent radiated broadband noise from affecting the ELT when excited by the COM transmissions. Radiated broadband noise from an ELT is a common cause of COM-to-COM and COM-to-NAV interference. Mounting one antenna on top of the fuselage at the highest location to ensure a good radiation pattern and the other on the bottom of the fuselage offers good separation with a minimum of interaction.
It is recommended that one COM transceiver be connected to the top antenna for good GND communication and that the other COM transceiver be connected to the bottom antenna to provide good airborne communications. If mounting antennas on the same side of the aircraft is unavoidable, maintain the minimum allowable separation (8.0 feet [244 cm]).
The antenna must be mounted on a section of the aircraft th at is horizontal during cruise flight. The base of the antenna must be well bonded to the metal aircraft skin. Remove any paint from around the mounting holes to ensure a good connectio n between the antenna and the skin. The met al aircraft skin at the base of the antenna must extend a minimum of 24.0 inches (610 mm) in every direction. This provides the GND plane required for the antenna. Any less metallized area will result in reduced communication range at some bearings aroun d the aircraft and may increase interference to and from other systems.
The COM transceiver performance depends heavily on the integrity of the electrical bonding to the airframe and also the electrical integrity of the aircraft structure. If the electrical resistance between an antenna and the aircraft or between adjacent skin panels changed intermittently, noisy communications may result.
Connect the antenna to the COM unit with 50-ohm coaxial cable, keeping the cable length to a minimum and avoiding sharp bends in the cable. Keep the COM antenna cable as fa r away from other antenna cables as possible and do not bundle several antenna cab les together. Prepare the cable to the BNC connector as shown in Figure 2-6.
Use Dow-Corning DC-4, or equivalent, on both inside and outside of the connector and its mate as an effective barrier against moisture and to prevent corrosion.
2.4.2.2 NAV Antenna Location The NAV antenna must be well removed from other antennas, projections, engines or propellers. It
must have a clear line of sight area if possible. The antenna must be mounted symmetrically with the center line of the aircraft. Avoid running other coaxial cables and wires near the NAV antenna cable.
The VOR/LOC antenna with Glideslope is a two piece dipole with one part mounted on each side of the vertical stabilizer. It must be inst alled on the upper section of the vertical stabilizer of single finned aircraft and be at least 28.0 inches (711 mm) (measured vertically) from the horizontal stabilizer.
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Section 2.5.1 We do not want to be tied down to only one Brand and Model of External Annunciators. Is the MD 41 the only option?
Section 2.5.2 Same comment for External switches as 2.5.1.
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On dual VOR/ILS installations, it is recommended that a splitter be used to divi de signals from a single VOR/LOC antenna into two or more receivers. Use double shielded cables to reduce interference to the receivers.
Prepare the cable to the BNC connector as shown in Figure 2-6.

2.5 Optional Accessory Installation

2.5.1 External Annunciators
The recommended external annunciator for the KSN 7xx is th e Mid Con tin en t MD41-TBD (r efer to th e Mid Continent installation manual for installation instructions).
2.5.2 External Switches
External switches may be added for functions such as external increment and decrement of channel frequencies. Unless otherwise noted, these are signal level inputs and may be activated using MS 25089-1C Normally Open switches or equivalent necessary for system operation.

2.6 Magnetic Compass Recalibration

After the KSN 7xx has been installed and is operational, be sure to recalibrate the magnetic compass.
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SECTION III - SYSTEM INTERCONNECT

3.1 Introduction

Section III contains information relative to KSN 7xx Safety Navigator interconnection diagrams, options available to the system planner, and specific electrical characteristics of the various interfaces where applicable. Each paragraph in this section contains the installation wiring diagrams for that section.
For information regarding the compatibility of equipment not listed in this manual, the installing agency must contact Bendix/King customer service at www.BendixKing.com.
Section III is divided into major sections by interface type or major topic. Each major section describes in detail the specifications for particular types of interfaces connec tin g to the KSN 7xx .

3.2 Standard Interface Definitions

Unless otherwise stated, the following interface definitions will apply.
3.2.1 Discrete Input
Refer to Table 3-1 for the discrete inpu t states.
Table 3-1. Discrete Input States
State Voltage Upper Limit Voltage Lower Limit Comment
Open/High N/A 14 VDC for aircraft power
24.8 VDC7.0 VCD for aircraft power12.4 volts
Low 3.0 VDC 0 VDC
3.2.2 Discrete Output
Unless otherwise stated, the following interface definitions will apply. Unless otherwise stated, all outputs may be used as high current discrete outputs.
3.2.2.1 High Cu rre n t Refer to Table 3-2 for the high current discrete output states.
Table 3-2. High Current Discrete Output States
State Voltage Upper Limit Sinking Current Comment
Active 2.0 VDC 0 to 250 mA DC -
Impedance is >230 kilohms to GND
Impedance is <95 GND
ohms to
Inactive N/A N/A Open collector
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3.2.2.2 Superflag Refer to Table 3-3 for the superflag output states.
Table 3-3. Superflag Output States
State Voltage Upper Limit Voltage Lower Limit Comment
Active N/A 18 VDC When the normal AC power
is 24.8 VDC and the output is sourcing up to 250 mA.
N/A 10 VDC When the normal AC power
is 12.4 VDC and the output is sourcing up to 250 mA.
Inactive 3.5 VDC 0 VDC
3.2.3 EIA Standard Serial Interfaces
3.2.3.1 RS-232 Electrical characteristics are per ANSI TIA/EIA-232-F. Eac h RS-232 port will be configurable on the
maintenance pages for the following:
• Buad Rate
• Data Bits
• Parity Bit
• Stop Bits.
3.2.3.2 RS-422 Electrical characteristics are per ANSI TIA/EIA-422-A.
3.2.4 ARINC 429 Standard Serial Interfaces
Electrical characteristics are per ARINC 429.
3.2.5 ARINC 453 Interface
This bus format is 1600 bit Manchester bi-phase per AR INC 708A. The data r ate on this bus is 1 Mbit/s.
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3.3 Power System Interface

3.3.1 General
The KSN 7xx power system interface contains information relative to both the aircraft power bus and the lighting bus.
The KSN 7xx is compatible with 14 VDC, 28 VDC aircraft. The 16 watts VHF COM option provided with the KSN 7xx requires a 28 VDC power source.
The KSN 7xx will accept 5 V AC, 5 VDC, 14 VDC, or 28 VDC for pa nel lighting control. Panel lighting on the KSN 7xx is adjusted based on the aircraft lighting bus.
3.3.2 Electrical Characteristics
Refer to Table 3-4 for the TBD.
T able 3-4. TBD
KSN 7xx Version Pins Description Notes
KSN 765 J3-A3 MAIN POWER IN (11 to 33 VDC) Main power for unit. KSN 770
10W COM KSN 770
16W COM NOTE:
These pin connects to the aircraft power with 16 AWG wire minimum.
The KSN 7xx will draw 4.5 AMP maximum current at 28 VDC input voltage with panel lighting at maximum brightness and all superflags active and loaded.
To tal power consumption is no more than: Unit power: 150 watts receive, 350 watts transmit. Panel lighting at maximum brightness: 100 mA maximum. Superflag power: Up to 0.25 AMP per active superflag (lateral, vertical, steering, an d serial superflags). Refer to Table 3-5 for the TBD.
J3-A3 MAIN POWER IN (11 to 33 VDC) J3-A2 MAIN POWER IN (11 to 33 VDC)
J3-A3 MAIN POWER IN (11 to 33 VDC) J3-A2 MAIN POWER IN (11 to 33 VDC)
Main power for unit. Power for NAV/COM
Main power for unit. Power for NAV/COM
16 watts COM must have +28 VDC.
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Table 3-5. TBD
KSN 7xx Version Pins Description Notes
KSN 765 J3-A4 GND Main power return for unit. KSN 770
10W COM KSN 770
16W COM NOTE:
3.3.3 Panel Lighting Inputs
These pins connect to the airframe GND with 16 AWG wire minimum.
J4-17 REMOTE DIMMING HI J4-38 REMOTE DIMMING LO
These pins connect to airframe GND with 22 AWG wire minimum. The KSN 7xx is compatible with 28 VDC, 14 VDC, 5 VDC, and 5 VAC for panel lighting voltages. These inputs do not supply power to the KSN 7xx panel lighting; rather, the KSN 7xx senses the level
on this input and drives the panel lighting lamps using the 14 to 28 VDC MAIN POWER IN input. The KSN 7xx must be configured for the correct lighting voltage on the Maintenance pages for proper
operation. No damage will occur to the KSN 7xx if the lighting is configured improperly. If configured for too low a voltage, the lamps will be full brightness for most of the panel lighting rheostat
range. If configured for too high a voltage, the lamps will only be adjustable between dim and OFF.
J3-A4 GND J3-A1 GND
J3-A4 GND J3-A1 GND
Main power return for unit. Power return for NAV/COM
Main power return for unit. Power return for NAV/COM
16 watts COM must have +28 VDC.
3.3.4 Interconnect Diagram
Refer to Figure 3-1 for the power system interface interconnect diagram.
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Figure 3-1. Power System Interface Interconnect Diagram (Sheet 1 of 1)
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3.4 Position Interface

3.4.1 Applicable Part Numbers
All part numbers and software revisions perform all position interface functions.
3.4.2 Function
The position interface outputs allow moving map products (such as the EFIS 40/50, Aspen EFD, and ARGUS 3000/5000/7000 series of products) and ELT products to use KSN 7xx position data. Position is output as both RS-232 data and ARINC 429 data.
3.4.3 Requirements and Limitations
The position interface must be left open if there are no using units are connected to the KSN 7xx.
3.4.4 Electrical Characteristics
J1-62 GPS FLIGHT PLAN 232 TX J1-42 GPS/AIRDATA/FUEL 232 GND
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This serial data bus conforms to EIA RS-232 electrical characteristics. This bus outputs position information, which also includes (but may not be limited to) distance to go, groundspeed, time to go, and flight plan waypoint data.
J1-71 GPS GAMA 429 TX A J1-51 GPS GAMA 429 TX B
This serial data bus conforms to ARINC 429 electrical characteristics, and is configured for low operating speed.
J1-63 LEGACY PXPRESS 232 TX J1-43 LEGACY PXPRESS 232 GND
This serial data bus conforms to EIA RS-2 32 electrical characteristics, and may be configur ed for speed on the maintenance pages.
3.4.5 Interconnect Diagram
Refer to Figure 3-2 for the position interface interconnect diagram.
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Figure 3-2. Position Interface Interconnect Diagram (Sheet 1 of 1)
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