Honeywell FS24X Operating Manual

Installation Guide and Operating
Manual
FSX™ Fire and Flame Detectors
Model FS24X™
FS24X QuadBand Triple IR™
Radiant Energy Fire and Flame Detector
Installation Guide and Operating Manual // Model FS24X
Read and understand this manual before
installing or operating equipment.
No part of this document may be copied or reproduced without the express
written permission of Honeywell Analytics.
This manual is subject to change without notice.
Copyright 2015 by Honeywell International Inc.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
ACCTTL, ALERT-1, ALARM-2, ALERT-1: ALARM 2, ALERT-1: ALARM-2, ATAG, Clean Room Sentry, COP-i, Complete Optical Path Integrity, CM1, CM1-A, DartLogic, FireLogic, Fire Signature Analysis, FireBusI, FireBusII, FirePic, FirePicII, FirePicIII, FirePix, FirePicture, FSC, Fire Sentry Corporation, Fire Sentry Corp., FSX, All FSX Nomenclature Variations (such as: FS2, FS2X, FS3, FS3X, FS4, FS4X, FS5, FS5X, FS6, FS6X, FS7, FS7X, FS8, FS8X, FS9, FS9X, FS10X, FS10X, FS11, FS11X, FS12, FS12X, FS14, FS14X, FS15, FS15X, FS16, FS16X, FS17, FS17X FS18, FS18X, FS19, FS19X, FS20, FS20X, FS24, FS24X, FS24XN, FS26, FS26X, FS26XN), FS7-2173-2RP, FS System 7, FS System 10, FS7-2173, FS7-2173-RP, FS2000, FS System 2000, High Speed Flame & Surveillance Detector, Multi-Spectrum QuadBand Triple IR, Multi-Spectrum TriBand, Multi­Spectrum Tri-Band, Near Band Infrared, Near Band IR, NearBand IR, QuadBand IR, Room Sentry, RS, RS2, SM2, SM3, SS, SS2, SS2X, SS2-A, SS3, SS3-A, SS3X, SS4, SS4-A, SS4X, SnapShot, SLR-BIT, SuperBus, SuperSentry, System 2000, Tri-Mode Plot, QuadBand Triple IR Plus, TriBand, Tri-Band, “FS & FSC triangle logo’s”, WBIR, Wide Band Infrared, WideBand IR, Wide Band IR
are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell Analytics
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Honeywell 2
Installation Guide and Operating Manual
TABLE OF CONTENTSU
PAGE
SECTION 1: INTRODUCTION
TU1.1UT TUProduct Overview UT ............................................................................................................................................. 4
5
TU1.2.1UT TUMechanical Specifications UT .................................................................................................................... 5
TU1.2.2 Electrical Specifications ........................................................................................................................ 5
U1.2.3U UEnvironmental Specifications U ............................................................................................................... 5
U1.2.4U UPerformance Specifications U .................................................................................................................. 5
UT .................................................................................................................................... 4
1.2.5 Hazardous Area Classifications ........................................................................................................... 5
1.2.6 Flame Performance Certification .......................................................................................................... 6
U1.3 Features & Benefits .......................................................................................................................................... 7
U1.4 Applications ...................................................................................................................................................... 7
SECTION 2: INSTALLATION
U2.1 Mounting Instructions ....................................................................................................................................... 8
U2.2 Opening the Detector ...................................................................................................................................... 10
U2.3 Detector Connections ...................................................................................................................................... 11
U2.4 Installation Practices ....................................................................................................................................... 13
U2.5 Start-Up and Commissioning .......................................................................................................................... 14
U ..................................................................................................................................... 8
SECTION 3: OPERATION ......................................................................................................................................... 16
U3.1 Principle of Operation ...................................................................................................................................... 16
U3.2 Configuring the Detector ................................................................................................................................. 16
U3.3 LED Status Indicators ..................................................................................................................................... 18
3.4 Normal Operation ............................................................................................................................................ 18
U3.5 Alarm Condition ............................................................................................................................................... 18
U3.6 Fault Conditions .............................................................................................................................................. 19
U
U3.7 Maintenance .................................................................................................................................................... 19
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SECTION 4: APPENDIX ............................................................................................................................................ 19
U4.1 Warranty Information ....................................................................................................................................... 20
U4.2 Product Variations ........................................................................................................................................... 21
U4.3 Digital Communication Options ....................................................................................................................... 21
U4.4 Test Lamps ..................................................................................................................................................... 22
4.5 Field of View Restrictor ................................................................................................................................... 22
U23
4.6 Additional Performance Specifications ........................................................................................................... 23
4.6.1 Flame Response Sensitivity ................................................................................................................ 23
4.6.2 False Alarm Immunity .......................................................................................................................... 24
4.7 Drawings ......................................................................................................................................................... 25
4.7.1 Outline and Dimensions ....................................................................................................................... 25
4.7.2 Wiring and Terminal Connections ....................................................................................................... 26
4.7.3 BRE Detector Labels ............................................................................................................................ 28
4.7.4 EN54 Detector Label ............................................................................................................................ 29
INDEX .......................................................................................................................................................................... 30
CONTACT HONEYWELL ANALYTICS .....................................................................................................................
U31
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SECTION 1: INTRODUCTION
1.1 Product Overview
The Model FS24X Detectors sense the WideBand IR radiant energy of blackbody particulate and molecular emissions generated by BOTH hydrocarbon and non- hydrocarbon flames and fires. The WideBand IR spectral radiant energy wavelengths sensed by the Quad (4) sensors span from approximately 0.4 to 5.5 microns for the FS24X.
The Model FS24X Multi-Spectrum Fire and Flame Detectors are designed and Factory Mutual approved for use in Class Div. 1 and 2, Class and Ex d IIC Hazardous Locations and ATEX Certified Ex db
IIC (T4-T6) and Ex tb IIIC (T4-T6) Flameproof (Figure 1-1 & Figure 1-2).
The FS24X Detectors are available in copper-free Aluminum or 316 Stainless Steel enclosure. The FS24X Detector electro-optical electronics module (puck) is enclosed in a field-replaceable black, hard anodized aluminum puck that provides superior ruggedness, handling, ease of installation, and protection against EMI/RFI.
FS24X Detector Field Connectors
The field connections feature two (2) connector choices for the installer:
1. A removable ten (10) pin screw terminal connector
(J2) for hard-wired relay applications.
2. A removable six (6) pin screw terminal connector
(J1) for analog output or RS-485 Digital Communication applications.
The removable connectors provide quicker installation and allows the Detector enclosure to be installed prior to the Detector Module (puck).
UField Selectable Configuration Switches
1. The eight (8) pin DIP switch (SW2)
is used to select the Detector’s Sensitivity and Relay Options.
II and Class III; Class I, Zone 1 AEx d
Installation Guide and Operating Manual
I,
Figure 1-1
FS24X Detector (
Shown with 316 Stainless Steel Housing
Figure 1-2
FS24X-9 Detector (
Shown with Copper Free Aluminum Housing
110° Field of View)
90° Field of View)
2. The ten (10) pin DIP switch (SW1)
is used for:
Selecting a unique digital
address (128 choices).
Factory Use
3. The ten (10) position Rotary switch
allows selection of the analog and digital communication protocol.
Honeywell 4
FS24X and FS24X-9 Detector Puck, (
Figure 1-3
rear view)
1.2 Detector Technical Specifications
1.2.1 Mechanical Specifications
Enclosure Material: Copper Free Aluminum 316 Stainless Steel
Physical Dimensions: Assembly 4.35 in. ( Mounting Holes ¼ in. ( Conduit Entries Two (2) ¾ in. NPT or Two (2) 25 mm
Weight: Aluminum 3 lbs. 11 oz. ( Stainless Steel 7 lbs. 7 oz. (3.4 kg) approximately
Enclosure Rating: IP66 / NEMA 4X Vibration: Meets or exceeds Mil Spec 810C,
Method 514.2, Curve AW
1.2.2 Electrical Specifications
Input Voltage Range: 18 VDC to 32 VDC Normal Operation Current: 60 mA ( Maximum Fire Alarm Current: 85 mA ( Relay Contact Rating: 1 Amp @ 24 VDC resistive
Analog Current Output: 0 to 20 mA (Source or Sink, User Selectable) (400 Ohms Max Load) 0.0 mA (<0.6 mA) = Fault
2.0 mA (±0.6 mA) = Dirty Window Lens
4.0 mA (±0.6 mA) = Normal, Safe (no Fault, no Fire)
20.0 mA (±0.6 mA) = Alarm or Verified Fire Alarm Screw Terminal Wire Sizes: 12 AWG to 22 AWG (
Use stranded conductors (UnotU solid core)
Installation Guide and Operating Manual
110.49 mm) Height X 4.81 in. (122.24 mm) Diameter
6.35 mm) Diameter, 5.50 in. (139.70 mm) Center to Center
1.7 kg) approximately
1
nominal) 205 mA (nominal with heaterP maximum) 235 mA (maximum with heaterP
2.50 mm to 0.762 mm)
P
)
1
P
)
1.2.3 Environmental Specifications
Operating Temperature Standard: -40° F to +185° F (-40° C to +85° C) Extended-Temp
2
P
P
: -76° F to +230° F (-60° C to +110° C) Optional
Operating Humidity Range: 0 to 95% RH, 100% RH condensing for short periods of time
Storage Temperature: -67° F to +221° F (-55° C to +105° C)
2
P
P
1.2.4 Performance Specifications
Field of View: FS24X detectors have a cone of view of 90° horizontal and
80° vertical with the highest sensitivity on the central axis Sensitivity: One (1) sq. ft. heptane reference fire at 200 feet Speed of Response: 2 to 5 seconds (typical) High Speed Response: Less than 0.5 seconds to “fireball” type fires
(if selected)
Spectral Sensitivity: ~0.185 to 0.26 microns and 0.4 microns to 5.0 microns
1.2.5 Hazardous Area Classifications (See Section 4.7.3 on Page 23)
Class I, Division 1, Groups A, B, C & D; Class II, Division 1 Groups E, F & G; Class III; Class I, Zone 1 AEx d /Ex d IIC Hazardous Locations. ATEX IECEx CertificationClass I, Zone 1, Ex db IIC (T4-T6) and Ex tb IIIC (T4-T6).
All FS24X-9 Detectors
All FS24X-2 Detectors
T4: Ta = -60°C to +110°C T4: Ta = -40°C to +110°C T5: Ta = -60°C to +75°C T5: Ta = -40°C to +75°C T6: Ta = -60°C to +60°C T6: Ta = -40°C to +60°C
1
P
Heater circuit turns ON only when temperature drops below zero (0) degrees Farenheit (-17° C)P
2
The supply connection wiring shall be rated at least 10°C above the rated service temperature (120°C for T4 applications and 85°C for T5
applications)
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Installation Guide and Operating Manual
1.2.6 Flame Performance Certification (See Sections 4.7.3 and 4.7.4 on page 28 and 29)
Agency Standard Certificate Notes
LPCB EN 54-10:2002 +A1:2005 1175a/02 Sensitivity settings: Very High, High
CPR EN 54-10:2002 +A1:2005 0832-CPR-F0516
EN 54-10 Class 1
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1.3 Features and Benefits
Selectable Sensitivity (four settings)
User can set an FSX Detector to four (4) different Detector sensitivity levels (see Section 3.2).
Selectable Relay Options
User configurable for a variety of dry contact relay interface options (see Section 3.2).
Selectable 4 – 20 mA Output
User can set for Source or Sink non-isolated output (see Section 3.2).
Selectable Communications
User can configure for analog or digital communication outputs such as Modbus (see Section 3.2).
Selectable Digital Communication Address
Users can select unique 7-bit code (128 addresses) (see Section 3.2).
Lower Power Consumption
Requires smaller external power supplies and fewer system backup batteries.
Dual Microprocessors
Reduces the number of discrete Detector components, provides larger programming and memory capacity, and provides redundant self-checking.
100% Solid-State Quantum IR Sensors
Superior performance, stability, reliability, durability, and ruggedness. Provides higher MTBF and much wider operating temperature range.
Higher Operating Temperature
185°F (85°C) for more applications and 230°F (110°C) available for higher temperature applications.
Lower Operating Temperature
-40°F (-40°C) for more applications and -76°F (-60°C) available for lower temperature applications.
Built-In Automatic “Through-the-Lens” Self-Test
Monitors window lens obscuration and checks the operation of the Detector’s Sensor Array and Electro­Optical Electronics Module.
Anodized Field Removable Detector Aluminum Module (Puck)
Rugged, superior protection against EMI/RFI and handling plus easier field installation and replacement.
Three Separate Bright LED’s (Red, Yellow, Green)
Field status indicators with individual LED’s for Alarm, Fault and Normal conditions. Provides superior Detector status viewing in bright outdoor environments (see Section 3.6).
FSC Windows® based PC Interface
User can perform remote FSX Detector diagnostics, real-time status, Real-Time Graphing (RTG), SnapShot data recording, and downloading FirePic’s with Honeywell Analytics’ exclusive FSIM-2 USB Interface Unit and easy to use Windows
Designed to Detect both Hydrocarbon and Non-Hydrocarbon Fires with one FSX Detector
All fire and flame threats are sensed, not just hydrocarbon fires as with other Triple IR Flame Detectors.
Designed, Manufactured, Tested, and Patented by Honeywell Analytics
Over 30 years of proven fire / flame detection product excellence worldwide.
EN54-10 certified
Installation Guide and Operating Manual
®
based PC Software.
1.4 Applications
Partial List of Applications:
Refineries Gas Processing Plants Offshore Drilling and Production Platforms Cogeneration Plants Gas Collection Facilities Petroleum Product Pipelines & Pumping Stations Petrochemical Plants Gas Turbine Enclosures Commercial and Military Aircraft Hangars Crude & Product Tank Farms Engine Test Cells General Warehouses Gasoline Loading Terminals Power Plants Aerosol Filling Facilities Product Storage Terminals Marine Terminals Paint and Solvent Storage Cold Storage Warehouses Airport Terminals Marine Engine Rooms Gas Compressor Buildings
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LPG Storage/Distribution Rail and Truck Loading/Unloading Terminals
SECTION 2: INSTALLATION
2.1 Mounting Instructions
Consider the following guidelines when selecting Detector location:
1. As with all flame and fire Detectors, avoid areas that contain radiant energy sources (such as radiant
heaters, high intensity lamps, flare-stacks, etc.) in close proximity to the Detector’s field of view.
2. The installation shall take into account that the FS24X orientation should be with the base horizontal
(see Figure 2-1) as the view angle in this direction is 90°. The vertical angle is 90°.
Horizontal Field of View
Installation Guide and Operating Manual
Figure 2-1
FS24X Graphical View
3. Detectors should not be mounted so that they look up or face the horizon (especially outdoors). Use
a minimum thirty degrees (30°) downward angle with the SM4 swivel mount (see Figure 2-1).
4. Make sure the Detector has a clear, unobstructed view of the threat area. Physical obstructions
between a fire and the Detector may cause the fire to be undetected.
5. The Model SM4 is a 316 Stainless Steel Swivel Mount designed for the Honeywell Analytics Detector
housing. The adapter plate, with the two (2) screw holes (facing away), is attached to the base of the
Detector (see Figure 2-1). The mounting plate, with the four (4) screw holes (facing towards), is used
for mounting the SM4 to a solid surface. Each adjustment increment along an axis is calibrated to 10°. For single axis adjustments, the center section need not be installed.
6. Avoid mounting the Detectors in areas where temperatures exceeds the specified operating
temperature range (see Sections 1.2.3 & 1.2.5).
7. Detector Conduit Entries a) If only one conduit entry is used, correctly install and seal the conduit plug on the unused entry,
¾ in. NPT or 25mm (see Figure 2-3).
b) Install an approved conduit trap or drain, if required to meet hazardous area classifications per
NFPA 70: National Electrical Code, latest revision.
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Installation Guide and Operating Manual
Figure 2-2 Figure 2-3 SM4 Swivel Mount Detector (front view)
Mounting Instructions (continued)
Note the following Precautions:
UDo not touchU the sensors’ windows on the front of the
1.
Detector electro-optical electronics module (puck). If touched accidentally, they should be cleaned following the instructions
listed below (see Figure 2-5).
Figure 2-4
2. When cleaning the Detector’s sensor windows on the puck, it
is best to use Alcohol or IPA sparingly and a cotton swab.
3. There are no serviceable parts inside the Detector puck. If the
puck is opened up or tampered with, all warranties are voided.
FSX Detector Module “puck”
Figure 2-5
CAUTION: Follow static protection procedures while handling the connectors and the wiring
of the Module puck to the Detector. Use a wrist strap connected to earth ground.
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2.2 Opening the Detector
It is necessary to remove the Detector Module puck from the enclosure to access the field connections.
CAUTION: Disconnect power before
unscrewing the Housing Lid.
1. Loosen the set screw on the enclosure lid
(see Figure 2-6).
2. Turn counterclockwise (CCW) to unscrew
the enclosure lid (see Figure 2-7).
Installation Guide and Operating Manual
Figure 2-6
Figure 2-7
3. Loosen the three captive screws on the
Detector Module puck (see Figure 2-8).
Figure 2-8
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