Honeywell Excel 800 LION, Excel 800, EXCEL 5000 Installation And Commissioning Instructions

3.4
Excel 800 LION
SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
CONTENTS
Safety Information............................................................. 4
General Safety Information............................................ 4
Safety Information as per EN60730-1:2005-12............. 4
System Overview............................................................... 5
System Architecture....................................................... 5
I/O Modules ................................................................... 6
Interfaces and Bus Connections.................................... 9
Technical Data............................................................... 9
System Data............................................................. 9
Standards................................................................. 9
Operational Environment.......................................... 9
Planning........................................................................... 10
Overview...................................................................... 10
Transformer Selection.................................................. 10
Power Consumption...............................................10
Connectable Power Supplies................................. 10
Power Supply of Field Devices............................... 11
Fusing Specifications................................................... 11
System Protective Earth Grounding............................. 11
Lightning Protection..................................................... 11
Panel Bus Topologies.................................................. 11
LONW
ORKS
Bus Topologies.......................................... 12
C-Bus Topologies ........................................................12
Accessories ................................................................. 12
Preconfigured Connection Cables.......................... 12
LONW
ORKS
Bus Termination Modules.................... 13
Cable Specifications ....................................................13
Power Supply Cables.............................................13
Panel Bus Cables................................................... 13
LONW
ORKS
Bus Cables ..........................................14
Field Device Cables ............................................... 14
C-Bus Cables......................................................... 15
Dimensions.................................................................. 16
Controller Module...................................................16
I/O Modules............................................................16
Wiring and Setting Up the System.................................23
Mounting/Dismounting Manual Disconnect Modules ... 20
Mounting Manual Disconnect Modules................... 20
Operating the Individual Switches.......................... 21
Dismounting Manual Disconnect Modules ............. 21
Mounting/Dismounting Auxiliary Terminal Packages...21
Mounting Auxiliary Terminal Packages .................. 21
Dismounting Auxiliary Terminal Packages .............21
Mounting/Dismounting Cross Connectors....................22
Mounting/Dismounting Swivel Label Holders............... 22
Mounting Swivel Label Holders.............................. 22
Dismounting Swivel Label Holders......................... 22
General Safety Considerations.................................... 23
Wiring Push-in Terminals.............................................23
Connecting Power Supply............................................ 24
Single or the First Transformer............................... 24
Additional Transformer........................................... 24
Connecting Single Bus Controller Systems ................. 25
Controller and I/O Modules on a Single Rail .......... 25
Controller and I/O Modules on Several Rails in a
Single Cabinet........................................................25
Panel Bus I/O Modules in Separate Rooms........... 25
LonWorks Bus I/O Modules in Separate Rooms.... 26
Connecting Panel Bus and LONW
Controller Systems....................................................... 26
I/O Modules with Each Other .................................26
I/O Modules to the Controller .................................26
Setting Address of Panel Bus I/O Modules..................28
Setting I/O Bus Switch................................................. 28
Connecting Field Devices ............................................ 29
Connecting Field Devices with Power Supply ........29
Cabling Field Devices............................................. 29
Commissioning I/O Modules........................................ 30
Commissioning Panel Bus I/O Modules.................30
Commissioning LONW
Updating Software .......................................................30
Software with Panel Bus I/O Modules....................30
Software with LONW
ORKS
ORKS
ORKS
Bus Mixed
Bus I/O Modules......... 30
Bus I/O Modules............ 30
Mounting/Dismounting Modules.................................... 17
Mounting/Dismounting Controller/Sockets................... 17
Mounting Sockets................................................... 17
Connecting Sockets ............................................... 18
Dismounting Sockets ............................................. 19
Mounting/Dismounting Electronic Modules.................. 19
Mounting Electronic Modules................................. 19
Dismounting Electronic Modules............................ 20
Copyright © 2008 Honeywell GmbH ! All Rights Reserved EN1B-0375GE51 R0308
Connecting to External Systems or Interfaces.............31
Connecting via LONW
LONW
ORKS
Connecting via C-Bus.................................................. 32
Connecting to the Controller................................... 32
Setting the C-Bus Termination Switch.................... 32
How to Shield......................................................... 32
Connecting HMIs or Laptops .......................................32
ORKS
Bus....................................31
Bus Termination................................... 31
Excel 800 LION
Connecting the XI582 Operator Interface ...............32
Connecting Laptops (XL-Online/CARE)..................32
Connecting Modems.....................................................32
Description of the CLLIONLC01 Controller Module ......33
Overview.......................................................................33
CLLIONLC01 Terminals..........................................34
Features .......................................................................34
LONW
ORKS
Interface and Terminals........................34
LONW
ORKS
Service LED and Button .......................34
C-Bus Tx LED and Rx LED.....................................35
Reset Button...........................................................35
HMI Interface ..........................................................36
Alarm and Power LEDs...........................................36
Watchdog................................................................37
Modem Interface.....................................................37
I/O Bus Switch S2...................................................38
C-Bus Termination Switch S1.................................38
Memory...................................................................38
Description of the I/O Modules .......................................40
Common Features........................................................40
Analog Input Modules...................................................40
Types of Analog Input Modules, Terminal Socket...40
Features..................................................................40
Terminals................................................................41
Technical Data........................................................41
Internal Impedance when Connecting Sensors.......42
Connection Examples.............................................43
Analog Output Modules................................................45
Types of Analog Output Modules, Terminal Socket45
Features..................................................................45
Terminals................................................................45
Technical Data........................................................46
Modules with Manual Overrides..............................46
Analog Outputs Configured as Binary Outputs .......46
Connection Example...............................................47
Synchronization Behavior of Analog Output Module
Configured as Floating Output................................48
Binary Input Modules....................................................50
Types of Binary Input Modules, Terminal Socket....50
Features..................................................................50
Terminals................................................................50
Technical Data........................................................51
Status LEDs............................................................51
Configuration as Fast Totalizer...............................51
Connection Example...............................................52
Relay Output Modules..................................................53
Types of Relay Output Modules, Terminal Socket..53
Features..................................................................53
Terminals................................................................54
Permissible Loads...................................................54
Status LEDs with Manual Overrides .......................54
Connection Example...............................................55
Floating Output Module ................................................57
Features..................................................................57
Permissible loads....................................................57
Terminals................................................................58
Manual Overrides....................................................58
Status LEDs............................................................58
Connection Example...............................................59
Description of Extra Parts...............................................60
Manual Disconnect Modules.........................................60
XS814 Auxiliary Terminal Package...............................61
Cross Connectors.........................................................61
XAL10 Swivel Label Holders ........................................61
XS816 Bridge Connectors............................................61
LON Software Interface Description...............................62
Overview.......................................................................62
LonTalk Protocol.....................................................62
CLIOL821A Analog Input Module.................................62
Analog Sensor Output – nvoAiValuePct[ ]...............63
Temperature Sensor Output – nvoAiTempP[ ]........63
Slow Digital Input – nvoAiSwitch[ ]..........................63
Temperature#2 Sensor Output – nvoAiTemp[ ] ......63
CLIOL(R)822 Analog Output Module............................64
Analog Output Control Level – nviAoValuePct[ ].....64
Analog Output Feedback – nvoAoPosnFb[ ]...........65
Analog Output Command – nviAoSwitch[ ].............65
CLIOL823A Binary Input Module..................................66
Fast Binary Input – nvoDiSwitch[ ] ..........................66
Totalizer Count – nvoDiCount[ ]..............................66
CLIOL(R)824 Relay Output Module..............................67
Relay Output Command – nviDoSwitch[ ]...............67
Troubleshooting...............................................................68
Testing Wiring Connections..........................................68
Troubleshooting on the CLLIONLC01 Controller..........68
Power LED (green) .................................................68
Alarm LED (red)......................................................69
LONW
ORKS
Service LED..........................................70
C-Bus Tx and Rx LEDs...........................................71
HMI Tx and Rx LEDs ..............................................71
Modem Tx and Rx LEDs.........................................71
I/O Modules Troubleshooting........................................72
Power LED of I/O Modules......................................72
Service LED of I/O Modules....................................73
LED Test for I/O Modules........................................74
Analog Input Modules Troubleshooting...................74
Analog Output Modules Troubleshooting................75
Binary Input Modules Troubleshooting....................75
Relay Output Modules Troubleshooting..................75
Floating Output Modules Troubleshooting ..............75
Appendix 1: System Protective Earth Grounding .........76
Excel 800 LION Systems and SELV.............................76
Excel 800 LION Systems and Standard EN60204-1 ....76
General Information about EN60204-1 ...................76
When is EN60204-1 Applicable to Excel 800 LION
Systems?................................................................76
Earth Grounding of EN60204-1 Applicable Systems....76
Appendix 2: Remote Communications...........................78
Approved Modems........................................................78
Modem or ISDN Terminal Adapter Connection ............78
Modem Requirements ..................................................78
Modem Set-up..............................................................79
Standard Modem Behavior .....................................79
Automatic Baudrate Synchronization......................79
Auto / Manual Answer Detection.............................79
Resetting the Modem..............................................79
Set-up for Special Modem Behavior........................79
Set-up for In-house Telephone Systems.................79
Set-up for Limited Communication Speed...............79
Westermo TD-33 Setup Parameters.......................80
EN1B-0375GE51 R0308 2
Excel 800 LION
Troubleshooting........................................................... 80
Appendix 3: Sensor Characteristics.............................. 81
BALCO 500.................................................................. 81
NTC 20 k................................................................... 82
PT 1000....................................................................... 83
NI1000TK5000............................................................. 85
NTC 10 k................................................................... 86
PT 3000....................................................................... 87
Trademark Information
Echelon, LON, LONM trademarks of Echelon Corporation registered in the United States and other countries.
ARK
, LONT
ALK, LONWORKS
, Neuron, are
3 EN1B-0375GE51 R0308
Excel 800 LION
Safety Information
General Safety Information
When performing any work (installation, mounting, start­up), all instructions given by the manufacturer and in particular the safety instructions provided in these Installation and Commissioning Instructions are to be observed.
The Excel 800 LION System (including the CLLIONLC01 Controller Module, I/O modules, manual disconnect modules, and the auxiliary terminal package) may be installed and mounted only by authorized and trained personnel.
Rules regarding electrostatic discharge should be followed.
If the Excel 800 LION System is modified in any way, except by the manufacturer, all warranties concerning operation and safety are invalidated.
Make sure that the local standards and regulations are observed at all times. Examples of such regulations are VDE 0800 and VDE 0100 or EN 60204-1 for earth grounding.
Use only accessory equipment which comes from or has been approved by Honeywell.
It is recommended that devices are to be kept at room temperature for at least 24 hours before applying power. This is to allow any condensation resulting from low shipping/storage temperatures to evaporate.
The Excel 800 LION System must be installed in such a manner (e.g., in a lockable cabinet) as to ensure that uncertified persons have no access to the terminals.
Safety Information as per EN60730-1:2005-12
Purpose
The Excel 800 LION System is an independently mounted electronic control system with fixed wiring.
It is used for the purpose of building HVAC control and is suitable for use only in non-safety controls for installation on or in appliances.
Pollution degree
Overvoltage category
Rated impulse voltage
Automatic action
Software class Ball-pressure test
temperature
Pollution Degree 2, suitable for use in residential controls, commercial controls, in a clean environment.
Category II for mains-powered (16A) controls
Category I for 24 V powered controls
2500 VAC
Type 1.C (micro-interruption for the relay outputs)
Class A 75 °C for all housing and plastic
parts 125 °C in the case of devices
applied with voltage-carrying parts and connectors
EN1B-0375GE51 R0308 4
Electromagnetic interference
System transformer
Table 1 System data as per EN60730-1:2005-12
Tested at 230 VAC, with the modules in normal condition.
Europe: safety isolating transformers according to IEC61558-2-6
U.S.A. and Canada: NEC Class-2 transformers
Excel 800 LION
System Overview
System Architecture
An Excel 800 LION System consists of the CLLIONLC01 Controller and various I/O modules. The CLLIONLC01 Controller provides interface connections, which allow connection to external systems. Auxiliary parts enable special features.
Fig. 1 Excel 800 LION System architecture
Fig. 2 CLLIONLC01 Controller and I/O modules
5 EN1B-0375GE51 R0308
Excel 800 LION
ANALOGOVÉ
22
25
CLIOL821A
CLIOP822A
CLIOPR822A
CLIOL822A
CLIOLR822A
CLIOP823A
CLIOL823A
CLIOP824A
CLIOPR824A
CLIOL824A
CLIOLR824A
CLIOPR825A
CLLIONLC01
3-BODOVÝ
I/O Modules
Variants of I/O Modules
There are 2 variants of I/O modules:
Panel Bus I/O modules with communication via Panel Bus (light gray housings) Modules are automatically commissioned (with firmware download) by the CLLIONLC01 Controller
LONW
Terminal Sockets
I/O modules are mounted on the appropriate terminal sockets. Panel Bus I/O modules and LONW modules use the same terminal sockets.
ORKS
Bus I/O modules (dark gray housings) with communication via LONW compatible) for easy integration and use with 3rd-party controllers
ORKS
(FTT10-A, link power
ORKS
Bus I/O
ANALOGOVÉ
VSTUPY
VÝSTUPY
Color Coding
To distinguish modules and components, the following color coding is used:
Color Part Red
Light-gray Dark-gray
Table 2 Color coding of Excel 800 LION Modules
DIGITÁLNÍ
VSTUPY
All of the user-accessible adjustable mechanical parts (i.e., bridge connectors and locking mechanism) and operating controls (manual overrides, etc.)
Panel Bus I/O modules LONW
ORKS
Bus I/O modules
DIGITÁLNÍ
VÝSTUPY
VÝSTUP
LonWorks
BUS
MODULY
PANEL
BUS
MODULY
CLIOP821A
Fig. 3 Overview of I/O modules and terminal sockets
EN1B-0375GE51 R0308 6
XS821-
LonWorks nebo Panel Bus
XS823 XS824-
Excel 800 LION
I/O Module Overview
Panel Bus module
LONW
ORKS
Bus module
Description Inputs Outputs Manual controls LEDs 1)
CLIOP821A CLIOL821A Analog input module 8 – CLIOP822A CLIOL822A Analog output module 8 8 status LEDs CLIOPR822
A
CLIOLR822A Analog output module 8 8 Manual overrides 8 status LEDs
CLIOP823A CLIOL823A Binary input module 12 12 status LEDs CLIOP824A CLIOL824A Relay output module 6 2) 6 status LEDs CLIOPR824
A CLIOPR825
A
1)
In addition to the power LED and service LED
2)
Changeover outputs
CLIOLR824A Relay output module 6 2) 6 Manual overrides 6 status LEDs
Floating output module 3 3 Manual overrides 3 pairs of status LEDs
Table 3 Overview of I/O modules
Corresponding Terminal Sockets
I/O module CLIO…
…821 …822
Socket Scope of delivery
1 terminal socket,
XS821-22
1 bridge connector 1 swivel label holder
Note
In the following e.g., …822 is used to summarize all analog output modules (Panel Bus/LONW
ORKS
Bus, with/without
manual overrides)
1 terminal socket,
…823 XS823
1 bridge connector 1 swivel label holder
…824
XS824-25
…825
1 terminal socket, 1 bridge connector 1 swivel label holder 1 long cross connector
Table 4 I/O modules and corresponding terminal sockets
7 EN1B-0375GE51 R0308
Excel 800 LION
Auxiliary Parts
Module Type Figure
Corresponding I/O modules CLIO…
Information
XS812
Manual disconnect modules
XS812RO
Auxiliary terminal package
Cross connectors, short (yellow)
Table 5 Auxiliary parts
Spare Parts
Module Type Figure
Cross connectors, long (red)
XS814
XS817
XS815
…821 …822 …823
…824 …825
All Excel 800 LION I/O modules
…824 …825
Corresponding I/O modules CLIO…
…824 …825
Module allows disconnection of individual I/O signals
Module allows disconnection of individual I/O signals
For 24 V applications only 2 rows of 7 terminals
connected to each other for redistributing voltage
Connects 3 relay commons, required in case of line voltage and low voltage in the same I/O module
Information
Connects 6 relay commons
Connector bridge XS816
Swivel label holder XAL10
Table 6 Spare parts
All Excel 800 LION I/O modules
All Excel 800 LION I/O modules
Connects CLLIONLC01 and I/O modules
Can be plugged into socket, for attaching label generated by CARE
EN1B-0375GE51 R0308 8
Excel 800 LION
Interfaces and Bus Connections
The Excel 800 LION System can be connected to the following devices and systems:
Panel Bus
For communication with up to 16 Panel Bus I/O modules
Polarity-insensitive
LONW
ORKS
Bus
For communication with other LONW within the building
FTT10, link power compatible
Polarity-insensitive
C-Bus
For communication with other controllers, e.g., existing Excel 500 Controllers
HMI
For connecting an operator interface, e.g., XI582 or a laptop, e.g., for CARE
Modem
For connecting a modem or an ISDN terminal adapter
ORKS
Bus devices
Technical Data
System Data
Operating voltage 24 VAC, ± 20 %, 21 … 30 VDC Max. number of C-Bus
participants Power consumption Max. 3.57 A
30
(1 CLLIONLC01 Controller + 16 I/O modules)
Standards
Protection class IP20 Product standard EMC EN 60730-2-9:2005-10 Testing electrical
components Certification CE System transformer
Low-Voltage Device Safety Assessment
Table 8 Standards
IEC68
The system transformer(s) must be safety isolating transformers according to IEC 61558-2-6. In the U.S.A. and Canada, NEC Class 2 transformers must be used.
EN 60730-1:2005-12, EN 60730-2-9:2005-10
Operational Environment
Ambient operating temperature
Ambient operating humidity
Ambient storage temperature
Ambient storage humidity
Vibration under operation
Dust, vibration According to EN60730-1:2005-12 RFI, EMI According to EN60730-1:2005-12
Table 9 Operational environment
0 … 50 °C (32 … 122 °F)
5 … 93 % rel. humidity (non-condensing)
–20 … 70 °C (–4 … +158 °F)
5 … 95 % rel. humidity (non-condensing)
0.024” double amplitude (2 … 30 Hz),
0.6 g (30 … 300 Hz)
Push-in terminals 1.5 mm2 Overvoltage protection All inputs and outputs are
protected against 24 VAC and 40 VDC overvoltage as well as against short-circuiting.
Calculated lifetime of weakest component
Table 7 System data
9 EN1B-0375GE51 R0308
MTBF ≥ 13.7 years
Excel 800 LION
Planning
Overview
Engineering with CARE
During CARE engineering, the type of I/O modules, terminal assignment and module configuration are defined depending on the application.
Planning
In this step, the following has to be defined, if applicable:
Power supply
Fusing
Earth grounding
Lightning protection
Panel Bus wiring
Design of a LONW
Design of a C-Bus network
Useful accessories
Cable selection
ORKS
network
Transformer Selection
Note
In Europe the system transformer(s) must be safety isolating transformers according to IEC61558-2-6. In the U.S.A. and Canada, NEC Class-2 transformers must be used.
Power Consumption
When selecting the appropriate transformer, take into account the number of individual modules, accessories, and field devices in determining the total power consumption.
Devices powered
CLLIONLC01 with XI582 (backlight ON) and with watchdog load (max. 500 mA)
CLLIONLC01 with XI582 (backlight ON) but without watchdog load
Power consumption 24 VAC 24 VDC
690 mA 640 mA
190 mA 140 mA
…821 130 mA 80mA …822 160 mA 90 mA …823 180 mA 130 mA …824 140 mA 90 mA …825 140 mA 90 mA
Table 10 Power consumption of Excel 800 LION System
components depending on power supply
Connectable Power Supplies
Honeywell CRT Series (Europe)
Transformer Primary side Secondary side
CRT 2 220/230 VAC 24 VAC, 50 VA, 2 A CRT 6 220/230 VAC 24 VAC, 150 VA, 6 A CRT 12 220/230 VAC 24 VAC, 300 VA, 12 A
Table 11 Honeywell CRT series transformers data
EN1B-0375GE51 R0308
10
Excel 800 LION
Honeywell 1450 Series (North America)
50/60 Hz AC
Insulated accessory outputs
Built-in fuses
Line transient /surge protection
AC convenience outlet
NEC Class-2
Part number 1450 7287
-001 120 VAC 24 VAC, 50 VA
-002 120 VAC
-003 120 VAC
-004 240/220 VAC 24 VAC, 50 VA
-005 240/220 VAC
-006 240/220 VAC
Table 12 Honeywell 1450 series transformers data
Standard Transformers (Europe, North America)
Standard commercially available transformers used to supply power to Excel 800 LION Systems must fulfill the following specifications:
Output voltage Impedance AC current
24.5 VAC to 25.5 VAC
24.5 VAC to 25.5 VAC
24.5 VAC to 25.5 VAC
Table 13 Requirements for standard transformers
RIN-APU24 Uninterruptable Power Supply
The RIN-APU24 Uninterruptable Power Supply can be wired to power Excel 800 LION Systems.
See also RIN-APU24 Uninterruptable Power Supply – Mounting Instructions (MU1B-0258GE51) for detailed wiring diagrams.
Primary side Secondary side
2 x 24 VAC, 40 VA, and 100 VA from separate transformer
24 VAC, 100 VA, and 24 VDC; 600 mA
2 x 24 VAC, 40 VA, and 100 VA from separate transformer
24 VAC, 100 VA, and 24 VDC, 600 mA
1.15 0.40 0.17
max. 2 A max. 6 A max. 12 A
Power Supply of Field Devices
Depending upon the power consumption of the field devices used, it is possible to use either a single transformer to power both the CLLIONLC01 Controller and attached field devices, or it may be necessary to employ an additional transformer. See also section "Field Device Cables" on page 14 and connection examples on page 29.
Fusing Specifications
For connection examples see description of the I/O modules on page 40 and following.
F1 (Fusing for CLLIONLC01 Controller and I/O Modules)
Rating: 4 A, time-lag fuse (slo-blo) For example: Manufacturer: Littlefuse Type: 218004
F2 (Fusing for Active Field Devices)
Depends upon loads in use.
System Protective Earth Grounding
Excel 800 LION Systems comply with SELV (Safety Extra­Low Voltage). Earth grounding is therefore not recommended.
However, if compliance with EN60204-1 is required, see Appendix 1.
Lightning Protection
Please contact your local Honeywell representative for information on lightning protection.
Panel Bus Topologies
Up to 16 Panel Bus I/O modules can be controlled by a single CLLIONLC01 Controller.
Panel Bus I/O modules must be addressed using the HEX switch on the terminal socket.
Maximum distance between controller and Panel Bus I/O module: 40 m.
No bus termination
Polarity-insensitive
11 EN1B-0375GE51 R0308
Excel 800 LION
XW882
SHIELD
R
x
D
GND
+5V
E
T
xDYELLO
W
G
RAY
(not used)
B
R
OWN
GREEN
WHITE
1
4
3
2
RJ45 plug with clip at front
RS232 plug
sub-D female
XW884
6 7 8 9
1 2 3 4 5
RxD
RTS
TxD
GND
LONW
The LONW
ORKS
Bus Topologies
ORKS
Bus is a 78-kilobit serial link that uses transformer isolation so that the bus wiring does not have a polarity. I.e. it is not important which of the two LONW
ORKS
Bus terminals are connected to each wire of the twisted pair. The LONW
ORKS
Bus does not need to be shielded on the controller module side.
The LONW
ORKS
Bus can be wired in daisy chain, star, loop or any combination thereof as long as the maximum wire length requirements are met.
Configuration
The recommended configuration is a daisy chain with two bus terminations. This layout allows for max. LONW
ORKS
Bus lengths, and its simple structure presents the least number of possible problems, particularly when adding on to an existing bus.
See also “LONW
ORKS
Mechanisms”, Product Literature no.:
EN0B-0270GE51.
C-Bus Topologies
Via the C-Bus up to 30 C-Bus devices (e.g., controllers, etc.) can communicate with one another and a PC central. The C-Bus must be connected via the individual controllers (open ring).
Note
Star connection is not allowed because uncontrollable line reflections may occur.
Instead of an Excel 800 LION Controllers, other C-Bus controllers (e.g., the Excel 500, Excel 100, Excel 50) can also be connected.
Accessories
Besides the auxiliary parts of Table 5 on page 8, the following accessories are available.
Preconfigured Connection Cables
Type Connecting
CLLIONLC01 Controller with
XW882 XI582 Operator Interface
XW582 + XW586
XW884
XI582 Operator Interface –
Adapter cable for Excel 500/600 Controllers
XW885 Laptops
XW585 + XW586
Laptops
XW586 Modems
Table 14 Preconfigured connection cables
XW882 Cable Details
123678 4
5
+5V
Fig. 5 CLLIONLC01/XI582 cable details
Features
5 m, shielded, RJ45 plug with clip
0.2 m, shielded, RJ45 – 9 pin sub-D
3 m, shielded, RJ45 plug with clip
1.8 m, RJ45 – 9 pin sub-D
XI582
Fig. 4 C-Bus topology Excel 5000
EN1B-0375GE51 R0308
XW884 Cable Details
RJ45 plug with clip at front
123678 4
SHIELD
5
+5V
Fig. 6 CLLIONLC01/Excel 500/600 cable details
12
Excel 800 LION
1
5
4
3
2
9
8
7
6
XW885
RxD
GND
RTS
TxD
XW582
SHIELD
R
x
D
GND
+5V
E
TxDYELLOW
BROWN
GREEN
WHITE
1
4
3
2
1
5
4
3
2
9
8
7
6
to XL-Online
XW585
SHIELD
RxD
GND
RTS
TxD
1
5
4
3
2
9
8
7
6
RS232 plug
sub-D male
DCD
DSR
RxD
RTS
TxD
CTS
DTR
GND
XW586
XW885 Cable Details
RJ45 plug with clip at front
12
SHIELD
sub-D male of laptop
RS232 plug
3678 4 5
+5V
Fig. 7 CLLIONLC01/laptop cable details
XW582 Cable Details
to XC5010C XI582
1
6
2
7
3
8
4
9
5
Fig. 8 XW582 cable details
LONW
ORKS
Bus Termination Modules
Type Description
209541 LONW XAL-Term LONW
ORKS
Bus termination module
ORKS
connection and termination module, which can be mounted on DIN rails and in fuse boxes
Table 15 LONW
ORKS
Bus termination modules
Cable Specifications
Power Supply Cables
When checking the length of the power supply cable, the connection cables to all I/O modules must be taken into account.
Max. length
Cross section
3 m (per side of the controller), see Fig. 32 on page 25
min. 0.75 mm
2
(AWG 18)
XW585 Cable Details
to XC5010C
1
6
2
7
+5V
3
8
4
9
5
Fig. 9 XW585 cable details
XW586 Cable Details
RJ45 plug with clip at front
123678 4
SHIELD
5
+5V
Table 16 Power supply cables specification
Panel Bus Cables
Max. length Cable type
Table 17 Panel Bus cables specification
40 m twisted pair, e.g., J-Y-Y 2 x 2 x 0.8
Fig. 10 XW586 cable details
13 EN1B-0375GE51 R0308
Excel 800 LION
to step change
LONW
ORKS
Bus Cables
Cable type Max. bus length
Belden 85102 (plenum) 2700 m (8900 ft) Belden 8471 (non-plenum) 2700 m (8900 ft) Level IV, 22 AWG 1400 m (4600 ft) JY (St) Y 2 x 2 x 0.8 900 m (3000 ft) TIA568A Cat. 5 24AWG, twisted pair 900 m (3000 ft)
Table 18 Doubly-terminated bus specifications
Notes
The cable types listed above are as recommended by Echelon in their FTT-10A User Guide.
The cable recommended by Honeywell is the level IV, 22 AWG, solid core, non-shielded cable.
Belden part numbers are 9H2201504 (plenum) and 9D220150 (non-plenum).
FTT Specification
The FTT specification includes two components that must be met for proper system operation:
The distance from each transceiver to all other transceivers and to the termination must not exceed the max. node-to-node distance.
If multiple paths exist, the maximum total wire length is the total amount of wire used.
Cable type
Max. node-to­node distance
Max. total wire length
Note
In the event that the limit on the total wire length is exceeded, the FTT physical layer repeaters (FTT 10A) can be added to interconnect segments. This increases the overall length by an amount equal to the original specification for that cable type and bus type for each repeater used.
For example, adding repeaters for a doubly-terminated bus using JY (St) Y 2 x 2 x 0.8 cable increases the maximum length 900 m (3000 ft) for each repeater.
Field Device Cables
Cross-sectional area
Type of signal
24 VAC power
0…10 V signals 0.081 – 2.08 mm2 (28 – 14 AWG)
Table 20 Cable sizing for connection of field devices
For wiring field devices see page 29.
≤≤≤≤ 100 m (300 ft)
(Fig. 39 on p. 29)
one transformer
1.5 mm2
(16 AWG)
≤≤≤≤ 400 m (1300 ft)
(Fig. 40 on p. 29)
separate
transformers
not allowed for
> 100 m (300 ft)
Belden 85102 500 m (1650 ft) 500 m (1650 ft) Belden 8471 400 m (1300 ft) 500 m (1650 ft) Level IV, 22AWG 400 m (1300 ft) 500 m (1650 ft) JY (St) Y 2 x 2 x 0.8 320 m (1050 ft) 500 m (1650 ft) TIA568A Cat. 5
24AWG, twisted pair
Table 19 Free topology (singly-terminated) specifications
250 m (825 ft) 450 m (1500 ft)
NOTICE
Unpredictable reflections on the bus due in line impedance characteristics!
Do not use different wire types or gauges on the same LONW
ORKS
network segment.
EN1B-0375GE51 R0308
14
Excel 800 LION
C-Bus Cables
Note
Observe national regulations for C-Bus cables!
For Europe, only shielded cable is permitted.
For the U.S., shielded or unshielded cable can be used.
Cable type Description Recommended for
J-Y-(ST)Y 2 x 2 x 0.8
A-Y-(ST)Y 2 x 2 x 0.8
AK 3702
AK 3740A shielded
Belden 9842 twisted pair Europe, US also possible Belden 9841 shielded US
AK 3702
AK 3740A shielded
Table 21 C-Bus cable types
Maximum Cable Length
The maximum C-Bus cable length is 1200 m (4000 ft). See section "C-Bus Topologies" on page 12.
shielded, twisted pair
shielded, twisted pair
unshielded, twisted pair
unshielded, twisted pair
Europe, inside cabinet
Europe, outside cabinet
US not approved for Europe
US (low-cost) not approved for Europe
US not approved for Europe
US (low-cost) not approved for Europe
15 EN1B-0375GE51 R0308
Excel 800 LION
94.1 -/+ 0.
3
2
8
30.
6
4
Dimensions
Controller Module
144 -/+ 0.3
Fig. 11 Controller module, outside dimensions (in mm)
92.75 -/+ 0.3
28
32
I/O Modules
Wiring channel
69
Wiring channel
Fig. 12 I/O modules (example shows manual overrides), including terminal socket, outside dimensions (in mm)
XS814 Auxiliary Terminal Sockets (optional)
89.5 -/+ 0.3
LOCK
1
EN1B-0375GE51 R0308
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Excel 800 LION
1234567
8
0
!
AAAAAAA
A
100
LOC
K
S
2
N
D
I/A
O
252
6
12345
6
--1--
0
--AUT
O
!
LOC
K
S1S
2
2
1
2
2
2
3
1444245434642
5
1
3
1
2
113
1
3
2
3
3
4
1
4
2
4
3
5
1
5
2
5
3
6
1
6
2
6
1
6
2
636
3
5
6
6
LOCKLOC
K
1:ABCDFERTAQWESDERT
1
2:ABCDFERTAQWESDERT
2
3:ABCDFERTAQWESDERT
3
4:ABCDFERTAQWESDERT
4
5:ABCDFERTAQWESDERT
5
6:ABCDFERTAQWESDERT
6
7:ABCDFERTAQWESDERT
7
8:ABCDFERTAQWESDERT
8
1234567
8
!
N
D
I/A
O
252
6
252
6
123456789101112
!
C-Bus
S1S
2
Modem
I/O BusRxTx
Power
/
Alarm
C-Bus
out
C-BUSRESETPC/HM
I
1
2
3
GND
B
I
13141516171819202122232
4
123456789101112
PANEL
PANEL
max. 10
LonWorks
max. 10
LonWorks
Mounting/Dismounting Modules
WARNING
Risk of electric shock or equipment damage!
Do not touch any live parts in the cabinet.
Disconnect the power supply before you start to install the Excel 800 LION System. More than one disconnect switch may be required to de­energize the system.
Do not reconnect the power supply until you have completed the installation.
Note
The terminal socket of each I/O module can be mounted and wired before inserting and locking the corresponding electronic module.
1:ABCDFERTAQWESDERT1 2:ABCDFERTAQWESDERT2 3:ABCDFERTAQWESDERT3 4:ABCDFERTAQWESDERT4
71 COM a 72 COM b
73 24V~ 74 24V0~
LON
876 54321 8765 4321
11 1
9.6k a ll
LON
12 28 5 13 39 6 14 410 7
C-Bus
in
Panel
mid
76k
LON
end
76k
4
S1 S2
71 COM a 72 COM b 73 24V~ 74 24V0~
LOCK
123
A A A
21
11 31
22
12
32
23
13
33
14 4424 5434 64 25
Fig. 13 CLLIONLC01 Controller Module and I/O modules
mounted on multiple DIN rails
COM a COM b
24V~ 24V0~
41
51
42
52
43
53
5:ABCDFERTAQWESDERT5 6:ABCDFERTAQWESDERT6 7:ABCDFERTAQWESDERT7 8:ABCDFERTAQWESDERT8
!
21
22 1 2 3 4 5 6 7 8
V
AUX
GND G
9
10 11 12 13 14 15 16 17 18
0
100
!
21
22 1 2 3 4 5 6 7 8
616261 62
V
AUX
6363
GND G
9
10 11 12 13 14 15 16 17 18
A
S1
A
Mounting/Dismounting Controller/Sockets
Mounting Sockets
Notes
When using both Panel Bus and LONW modules in an Excel 800 LION System, group both Panel Bus modules (light gray) and LONW modules (dark gray), e.g., on different rails.
Up to 10 Panel Bus I/O modules can be mounted to one side of the controller. In total, up to 16 Panel Bus I/O modules can be mounted to one controller.
The CLLIONLC01 Controller Module is mounted on the DIN rail in the same way as a terminal socket.
PANEL
BUS
I/O
max. 10
PANEL
BUS
I/O
CLLIONLC01
max. 16
Fig. 14 Max. number of Panel Bus I/O modules
LonWorks
BUS I/O
Fig. 15 Max. number of LONW
max. 10
LonWorks
BUS I/O
CLLIONLC01
max. 20
ORKS
power supply via CLLIONLC01
ORKS
Bus I/O
ORKS
Bus I/O
BUS
I/O
LonWorks
BUS I/O
BUS
I/O
BUS
BUS I/O
I/O
Bus I/O modules with
Legend
1 CLLIONLC01 Controller Module 2 Swivel label holder 3 Cable connection 4 Stopper (from 3rd-party supplier) 5 Bridge connectors 6 Auxiliary terminal package
17 EN1B-0375GE51 R0308
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Angle the terminal socket at the upper edge of the DIN rail until it snaps in.
Swing the terminal socket down and apply gentle force until it snaps into position with an audible "click".
Position controller module and terminal sockets flush with one another along the rail.
If desired, mount stoppers at the ends of the rail to prevent sliding.
Connecting Sockets
Controller and terminal sockets on the same DIN rail can be connected mechanically and electrically with bridge connectors.
Controller and terminal sockets on different DIN rails must be connected using cables, see Fig. 13 and page 24.
NOTICE
Risk of malfunction!
Wire Panel Bus I/O modules and LONW
ORKS
Bus
I/O modules separately.
When using both Panel Bus and LONW I/O modules in an Excel 800 LION System, LONW
ORKS
Bus
ORKS
Bus I/O modules must be connected to the controller via LON terminals 11 … 14.
Position the bridge connector on terminals 71 … 74 of the right hand terminal socket or controller and on terminals 75 … 78 of the left hand terminal socket or controller. Then press the bridge connector down.
Fig. 16 Mounting terminal sockets
Note
Take care to not bend the Omega clamp, which serves to establish the electrical contact with the DIN rail and which located on the back of the terminal socket.
Fig. 17 Connecting terminal sockets with bridge
connector
Notes
Bridge connectors transmit both communication signals and power supply between modules.
Removing bridge connectors will interrupt the transmission of both communication signals and power supply between the modules.
EN1B-0375GE51 R0308
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Excel 800 LION
Dismounting Sockets
Disconnecting Sockets
Release all bridge connectors before removing the controller module and/or the terminal sockets from the DIN rail.
Press down at the same time both the gray side wings next to the red button and then pull the bridge connector out of the module.
Fig. 18 Releasing bridge connectors
Mounting/Dismounting Electronic Modules
Mounting Electronic Modules
Note
Electronic modules can be removed from the socket or inserted into the sockets without switching off the power supply. The behavior of connected field devices must be taken into consideration.
Make sure that terminal socket und I/O module match, see Table 4 on page 7.
Make sure that the red locking mechanism is in the open, i.e., left, position.
Gently push the electronic module onto the terminal socket until snug.
Dismounting Controller/Terminal Sockets
Insert a screwdriver into the latch on the underside of the module and lever the red latch 2–3 mm downwards. The module can then be swung away from the rail.
Fig. 19 Releasing latch
Fig. 20 Inserting the electronic module
Lock the red locking mechanism by sliding it to the right.
Fig. 21 Locking the electronic module
Note
The red locking mechanism will not close if the electronic module is not properly mounted.
19 EN1B-0375GE51 R0308
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Never use the XS812RO Manual Disconnect Module with
Dismounting Electronic Modules
Note
Electronic modules can be removed from the socket or inserted into the sockets without switching off the power supply. The behavior of connected field devices must be taken into consideration.
Open the red locking mechanism by sliding it to the left and then gently pull the electronic module out of the terminal socket.
Fig. 22 Dismounting the electronic module
Mounting/Dismounting Manual Disconnect Modules
XS812 and XS812RO Manual Disconnect Modules are mounted on the terminal socket appropriate for the electronic module, see Table 4 on page 7. The electronic module is mounted onto the manual disconnect module.
WARNING
Risk of electric shock or equipment damage! The XS812RO Manual Disconnect Module is designed for 24 V applications only!
line voltage.
Mounting Manual Disconnect Modules
Make sure that manual disconnect module, electronic module and terminal socket match, see Table 4 on page 7.
Make sure that the red locking mechanism is in the open, i.e., left, position.
Gently push the manual disconnect module onto the terminal socket until snug.
Lock the red locking mechanism by sliding it to the right.
EN1B-0375GE51 R0308
Fig. 23 Mounting the manual disconnect modules
20
Excel 800 LION
Operating the Individual Switches
Use a screwdriver to open/close the appropriate disconnector switches of the manual disconnect modules.
Fig. 24 Operating the disconnector switches
Dismounting Manual Disconnect Modules
Open the red lock mechanism by sliding it to the left and then gently pull the electronic module out of the terminal socket.
Mounting/Dismounting Auxiliary Terminal Packages
Mounting Auxiliary Terminal Packages
Push the auxiliary terminal package onto the grooves of the corresponding terminal socket.
Fig. 25 Mounting the auxiliary terminal package onto the
terminal socket
Dismounting Auxiliary Terminal Packages
Push down the catch of the auxiliary terminal package and pull it out of the grooves of the terminal socket.
Fig. 26 Dismounting the auxiliary terminal package from
the terminal socket
21 EN1B-0375GE51 R0308
Excel 800 LION
Mounting/Dismounting Cross Connectors
Note
The long cross connector (incl. in the scope of the delivery) can be mounted to the XS824-25, as required (see Fig. 28). It can be dismounted (see Fig. 27) and, if desired, replaced with one or two short connectors (optional accessory, see Table 5 on page 8).
Insert a screwdriver on one end of the cross connector and swivel it to the right and to the left.
Insert a screwdriver on the other end of the cross connecter and swivel it to the right and to left until the cross connector is released.
If desired, insert another cross connector.
Mounting/Dismounting Swivel Label Holders
Note
A swivel label holder is included in the scope of delivery of each module.
Mounting Swivel Label Holders
Snap the swivel label holder onto the terminal socket hinges.
Apply self-adhesive labels to the holders.
Fig. 27 Dismounting the cross connectors (long cross
connector shown here)
Fig. 28 Mounting the cross connectors (short cross
connector shown here)
Fig. 29 Mounting the swivel label holder
Dismounting Swivel Label Holders
Press the hinges together and remove the swivel label holder.
EN1B-0375GE51 R0308
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Excel 800 LION
to or removing connections from terminals of controller or
Wiring and Setting Up the System
General Safety Considerations
When connecting the CLLIONLC01 Controller Module or Excel 800 LION I/O modules, both VDE, National Electric Code (NEC) or equivalent, and any local regulations concerning grounding and zero voltage must be observed.
Electrical work should be carried out by a qualified electrician.
The electrical connections must be made at the terminal blocks. The corresponding connection diagrams are located on the individual controller module and I/O modules.
For Europe only: To comply with CE requirements, devices with a voltage in the range of 50 ... 1000 VAC or 75 ... 1500 VDC, which are not provided with a supply cord and plug or with other means for disconnection from the supply having a contact separation of at least 3 mm in all poles, must have the means for disconnection incorporated in the fixed wiring.
WARNING
Risk of electric shock or equipment damage!
Do not touch any live parts in the cabinet.
Disconnect the power supply before making connections
Wiring Push-in Terminals
The Excel 800 LION System is equipped with push-in terminals for easy wiring.
For correct wiring, cables must fulfill the following specifications according to IEC664-1 / VDE 0110 (4.97):
Max. plug gauge Solid conductor H05/07) V-U Stranded conductor H05(07) V-K Stranded conductor with wire end
ferrules (without plastic collar) Stripping length
Table 22 Push-in terminals wiring specifications
0.14 … 1.50 mm2
0.25 … 1.50 mm2
0.25 … 1.50 mm2
0.25 ... 1.50 mm2
8.0 +1.0 mm
I/O modules.
Do not use spare terminals as wiring support points.
Do not reconnect the power supply until you have completed the installation.
Observe precautions for handling electrostatic sensitive devices.
23 EN1B-0375GE51 R0308
Excel 800 LION
C
A
1
2
TRANSFORMER 2
Connecting Power Supply
The Excel 800 LION System can be powered by one or more external transformers.
Note
The maximum length for the power supply cable from a transformer is 3 m. This also includes the length of the modules and the connection cables between the rails.
Referring to Fig. 30 the following conditions must be fulfilled: A + B 3 m and A + C 3 m
Single or the First Transformer
Connect the transformer to terminals 1 and 2 of the CLLIONLC01 Controller.
LION
I/O MODULE
LION
I/O MODULE
B
CLLIONLC01
LION
I/O MODULE
Additional Transformer
Connect the additional transformer in a second room or cabinet to terminals 73 and 74 or 77 and 78 of an I/O module.
71
LION
72 73
I/O MODULE
74
LION
I/O MODULE
MAX. 3 m
Fig. 31 Wiring the power supply from a second
transformer
NOTICE
Equipment damage!
Do not use bridge connectors to connect modules powered by different transformers.
When connecting modules powered by different transformers using cables, be sure to not connect terminals 73 and 77.
Fig. 30 Wiring power supply from the (first) transformer to
the controller module
EN1B-0375GE51 R0308
24
Excel 800 LION
CLLIONLC01
2
71
LION
I/O MODULE
75
76
77
78
LION
I/O MODULE
75
76
77
78
I/O MODULE
M
A
X
.
4
0
m
24 V0
74
LION PANEL
I/O MODULE
LION PANEL
I/O MODULE
77
78
LION PANEL
I/O MODULE
76
77
78
75
76
Connecting Single Bus Controller Systems
This section describes how to connect a controller system which uses Panel Bus I/O modules only or LONW Bus I/O modules only.
Controller and I/O Modules on a Single Rail
Connect controller and I/O modules using the bridge connectors.
This provides power supply and communication connection. No further wiring is necessary.
Controller and I/O Modules on Several Rails in a Single Cabinet
The rails of a controller system are connected in series.
Connect the rail ends as follows: – Power supply
via power supply terminals 73, 74 or 77, 78
Communication
via communication terminals 71, 72 or 75, 76
LION
72 73
I/O MODULE
74
71
LION
72 73
I/O MODULE
74
LION
I/O MODULE
ORKS
Panel Bus I/O Modules in Separate Rooms
In this scenario, communication and reference voltage (24 V0) must be connected between the rooms.
Connect the last module of room 1 to the first module of room 2:
Reference voltage
via power supply terminals 74 or 78 terminals 73 and 77 must not be connected
Communication
via communication terminals 71, 72 or 75, 76
ROOM 1
71
LION PANEL
72
I/O MODULE
73 74
CLLIONLC01
1 2
75
ROOM 2
LION PANEL I/O MODULE
73
71
LION
72 73
I/O MODULE
74
71
LION
72 73 74
1
Fig. 32 Wiring the power supply and the communication
lines to the I/O modules
Maximum Power Cable Length
The maximum length for power supply cable per side is 3 m. This also includes the connection cables between the rails, the lengths of the modules, and the cable from the transformer.
Fig. 33 Wiring the Panel Bus I/O modules in separate
rooms
Maximum Cable Length
The maximum cable length for connecting room 1 and room 2 is 40 m.
25 EN1B-0375GE51 R0308
Excel 800 LION
LION LonWorks
LION LonWorks
74
LION LonWorks
LION LonWorks
LION LonWorks
78
75
76
77
78
76
77
LonWorks Bus I/O Modules in Separate Rooms
In this scenario, only communication lines must be connected between the rooms.
Connect the last module of room 1 to the first module of room 2:
– via communication terminals 71, 72 or 75, 76
ROOM 1
71 72
I/O MODULE
73 74
CLLIONLC01
1 2
I/O MODULE
75
ROOM 2
I/O MODULE
73
I/O MODULE
I/O MODULE
Connecting Panel Bus and LONW
ORKS
Bus
Mixed Controller Systems
I/O Modules with Each Other
For connecting the I/O modules with each other, proceed as described for single bus controller systems on page 24.
I/O Modules to the Controller
Panel Bus I/O Modules
Connect communication terminals 71 …74 or 75… 78 of Panel Bus I/O modules to communication terminals 71 …74 or 75… 78 of the controller module using either
– Bridge connectors
for flush mounting on a single DIN rail or
– Cables
for separate mounting, e.g., on multiple rails, separate cabinets, etc.
LONW
ORKS
Bus I/O Modules
Connect communication terminals 71 … 74 or 75 … 78 of LONW
ORKS
Bus I/O modules to LONW
11 … 14 of the controller module using cables.
ORKS
terminals
Fig. 34 Wiring the LONW
ORKS
Bus I/O modules in
separate rooms
Maximum Cable Length
For maximum cable lengths and cable specifications of the communication lines, see Table 18 and Table 19 on page 14.
EN1B-0375GE51 R0308
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Excel 800 LION
3
1
4
2
77
75
76
78
3
1
4
2
77
75
76
78
Panel Bus I/O modules Panel Bus I/O modules
71 72 73 74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75 76 77 78
XF...
LonWorks Bus I/O modules
71 72 73 74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75 76 77 78
Fig. 35 Mixed bus system – correct wiring
Panel Bus I/O modules LonWorks Bus modules
71 72 73 74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75 76 77 78
71 72 73 74
CLLIONLC01
11 12 13 14
71 72
CLLIONLC01
73 74
75 76 77 78
71 72 73 74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75 76 77 78
71 72 73 74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
Fig. 36 Mixed bus system – incorrect wiring
11 12 13 14
27 EN1B-0375GE51 R0308
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