Honeywell Excel 800 LION, Excel 800, EXCEL 5000 Installation And Commissioning Instructions

3.4

Excel 800 LION

SYSTEM

HONEYWELL EXCEL 5000 OPEN SYSTEM

INSTALLATION AND COMMISSIONING INSTRUCTIONS

CONTENTS

Safety Information............................................................. 4

General Safety Information............................................ 4

Safety Information as per EN60730-1:2005-12............. 4

System Overview............................................................... 5

System Architecture....................................................... 5

I/O Modules ................................................................... 6

Interfaces and Bus Connections.................................... 9

Technical Data............................................................... 9

System Data............................................................. 9

Standards................................................................. 9

Operational Environment.......................................... 9

Planning........................................................................... 10

Overview...................................................................... 10

Transformer Selection.................................................. 10

Power Consumption...............................................10

Connectable Power Supplies................................. 10

Power Supply of Field Devices............................... 11

Fusing Specifications................................................... 11

System Protective Earth Grounding............................. 11

Lightning Protection..................................................... 11

Panel Bus Topologies.................................................. 11

LONW

ORKS

Bus Topologies.......................................... 12

C-Bus Topologies ........................................................12

Accessories ................................................................. 12

Preconfigured Connection Cables.......................... 12

LONW

ORKS

Bus Termination Modules.................... 13

Cable Specifications ....................................................13

Power Supply Cables.............................................13

Panel Bus Cables................................................... 13

LONW

ORKS

Bus Cables ..........................................14

Field Device Cables ............................................... 14

C-Bus Cables......................................................... 15

Dimensions.................................................................. 16

Controller Module...................................................16

I/O Modules............................................................16

Wiring and Setting Up the System.................................23

Mounting/Dismounting Manual Disconnect Modules ... 20

Mounting Manual Disconnect Modules................... 20

Operating the Individual Switches.......................... 21

Dismounting Manual Disconnect Modules ............. 21

Mounting/Dismounting Auxiliary Terminal Packages...21

Mounting Auxiliary Terminal Packages .................. 21

Dismounting Auxiliary Terminal Packages .............21

Mounting/Dismounting Cross Connectors....................22

Mounting/Dismounting Swivel Label Holders............... 22

Mounting Swivel Label Holders.............................. 22

Dismounting Swivel Label Holders......................... 22

General Safety Considerations.................................... 23

Wiring Push-in Terminals.............................................23

Connecting Power Supply............................................ 24

Single or the First Transformer............................... 24

Additional Transformer........................................... 24

Connecting Single Bus Controller Systems ................. 25

Controller and I/O Modules on a Single Rail .......... 25

Controller and I/O Modules on Several Rails in a

Single Cabinet........................................................25

Panel Bus I/O Modules in Separate Rooms........... 25

LonWorks Bus I/O Modules in Separate Rooms.... 26

Connecting Panel Bus and LONW

Controller Systems....................................................... 26

I/O Modules with Each Other .................................26

I/O Modules to the Controller .................................26

Setting Address of Panel Bus I/O Modules..................28

Setting I/O Bus Switch................................................. 28

Connecting Field Devices ............................................ 29

Connecting Field Devices with Power Supply ........29

Cabling Field Devices............................................. 29

Commissioning I/O Modules........................................ 30

Commissioning Panel Bus I/O Modules.................30

Commissioning LONW

Updating Software .......................................................30

Software with Panel Bus I/O Modules....................30

Software with LONW

ORKS

ORKS

ORKS

Bus Mixed

Bus I/O Modules......... 30

Bus I/O Modules............ 30

Mounting/Dismounting Modules.................................... 17

Mounting/Dismounting Controller/Sockets................... 17

Mounting Sockets................................................... 17

Connecting Sockets ............................................... 18

Dismounting Sockets ............................................. 19

Mounting/Dismounting Electronic Modules.................. 19

Mounting Electronic Modules................................. 19

Dismounting Electronic Modules............................ 20

Copyright © 2008 Honeywell GmbH ! All Rights Reserved EN1B-0375GE51 R0308

Connecting to External Systems or Interfaces.............31

Connecting via LONW

LONW

ORKS

Connecting via C-Bus.................................................. 32

Connecting to the Controller................................... 32

Setting the C-Bus Termination Switch.................... 32

How to Shield......................................................... 32

Connecting HMIs or Laptops .......................................32

ORKS

Bus....................................31

Bus Termination................................... 31

Excel 800 LION

Connecting the XI582 Operator Interface ...............32

Connecting Laptops (XL-Online/CARE)..................32

Connecting Modems.....................................................32

Description of the CLLIONLC01 Controller Module ......33

Overview.......................................................................33

CLLIONLC01 Terminals..........................................34

Features .......................................................................34

LONW

ORKS

Interface and Terminals........................34

LONW

ORKS

Service LED and Button .......................34

C-Bus Tx LED and Rx LED.....................................35

Reset Button...........................................................35

HMI Interface ..........................................................36

Alarm and Power LEDs...........................................36

Watchdog................................................................37

Modem Interface.....................................................37

I/O Bus Switch S2...................................................38

C-Bus Termination Switch S1.................................38

Memory...................................................................38

Description of the I/O Modules .......................................40

Common Features........................................................40

Analog Input Modules...................................................40

Types of Analog Input Modules, Terminal Socket...40

Features..................................................................40

Terminals................................................................41

Technical Data........................................................41

Internal Impedance when Connecting Sensors.......42

Connection Examples.............................................43

Analog Output Modules................................................45

Types of Analog Output Modules, Terminal Socket45

Features..................................................................45

Terminals................................................................45

Technical Data........................................................46

Modules with Manual Overrides..............................46

Analog Outputs Configured as Binary Outputs .......46

Connection Example...............................................47

Synchronization Behavior of Analog Output Module

Configured as Floating Output................................48

Binary Input Modules....................................................50

Types of Binary Input Modules, Terminal Socket....50

Features..................................................................50

Terminals................................................................50

Technical Data........................................................51

Status LEDs............................................................51

Configuration as Fast Totalizer...............................51

Connection Example...............................................52

Relay Output Modules..................................................53

Types of Relay Output Modules, Terminal Socket..53

Features..................................................................53

Terminals................................................................54

Permissible Loads...................................................54

Status LEDs with Manual Overrides .......................54

Connection Example...............................................55

Floating Output Module ................................................57

Features..................................................................57

Permissible loads....................................................57

Terminals................................................................58

Manual Overrides....................................................58

Status LEDs............................................................58

Connection Example...............................................59

Description of Extra Parts...............................................60

Manual Disconnect Modules.........................................60

XS814 Auxiliary Terminal Package...............................61

Cross Connectors.........................................................61

XAL10 Swivel Label Holders ........................................61

XS816 Bridge Connectors............................................61

LON Software Interface Description...............................62

Overview.......................................................................62

LonTalk Protocol.....................................................62

CLIOL821A Analog Input Module.................................62

Analog Sensor Output – nvoAiValuePct[ ]...............63

Temperature Sensor Output – nvoAiTempP[ ]........63

Slow Digital Input – nvoAiSwitch[ ]..........................63

Temperature#2 Sensor Output – nvoAiTemp[ ] ......63

CLIOL(R)822 Analog Output Module............................64

Analog Output Control Level – nviAoValuePct[ ].....64

Analog Output Feedback – nvoAoPosnFb[ ]...........65

Analog Output Command – nviAoSwitch[ ].............65

CLIOL823A Binary Input Module..................................66

Fast Binary Input – nvoDiSwitch[ ] ..........................66

Totalizer Count – nvoDiCount[ ]..............................66

CLIOL(R)824 Relay Output Module..............................67

Relay Output Command – nviDoSwitch[ ]...............67

Troubleshooting...............................................................68

Testing Wiring Connections..........................................68

Troubleshooting on the CLLIONLC01 Controller..........68

Power LED (green) .................................................68

Alarm LED (red)......................................................69

LONW

ORKS

Service LED..........................................70

C-Bus Tx and Rx LEDs...........................................71

HMI Tx and Rx LEDs ..............................................71

Modem Tx and Rx LEDs.........................................71

I/O Modules Troubleshooting........................................72

Power LED of I/O Modules......................................72

Service LED of I/O Modules....................................73

LED Test for I/O Modules........................................74

Analog Input Modules Troubleshooting...................74

Analog Output Modules Troubleshooting................75

Binary Input Modules Troubleshooting....................75

Relay Output Modules Troubleshooting..................75

Floating Output Modules Troubleshooting ..............75

Appendix 1: System Protective Earth Grounding .........76

Excel 800 LION Systems and SELV.............................76

Excel 800 LION Systems and Standard EN60204-1 ....76

General Information about EN60204-1 ...................76

When is EN60204-1 Applicable to Excel 800 LION

Systems?................................................................76

Earth Grounding of EN60204-1 Applicable Systems....76

Appendix 2: Remote Communications...........................78

Approved Modems........................................................78

Modem or ISDN Terminal Adapter Connection ............78

Modem Requirements ..................................................78

Modem Set-up..............................................................79

Standard Modem Behavior .....................................79

Automatic Baudrate Synchronization......................79

Auto / Manual Answer Detection.............................79

Resetting the Modem..............................................79

Set-up for Special Modem Behavior........................79

Set-up for In-house Telephone Systems.................79

Set-up for Limited Communication Speed...............79

Westermo TD-33 Setup Parameters.......................80

EN1B-0375GE51 R0308 2

Excel 800 LION

Troubleshooting........................................................... 80

Appendix 3: Sensor Characteristics.............................. 81

BALCO 500.................................................................. 81

NTC 20 kΩ................................................................... 82

PT 1000....................................................................... 83

NI1000TK5000............................................................. 85

NTC 10 kΩ................................................................... 86

PT 3000....................................................................... 87

Trademark Information

Echelon, LON, LONM
trademarks of Echelon Corporation registered in the United
States and other countries.

ARK

, LONT

ALK, LONWORKS

, Neuron, are

3 EN1B-0375GE51 R0308

Excel 800 LION

Safety Information

General Safety Information

►

When performing any work (installation, mounting, start­up), all instructions given by the manufacturer and in
particular the safety instructions provided in these
Installation and Commissioning Instructions are to be
observed.

►

The Excel 800 LION System (including the CLLIONLC01
Controller Module, I/O modules, manual disconnect
modules, and the auxiliary terminal package) may be
installed and mounted only by authorized and trained
personnel.

►

Rules regarding electrostatic discharge should be
followed.

►

If the Excel 800 LION System is modified in any way,
except by the manufacturer, all warranties concerning
operation and safety are invalidated.

►

Make sure that the local standards and regulations are
observed at all times. Examples of such regulations are
VDE 0800 and VDE 0100 or EN 60204-1 for earth
grounding.

►

Use only accessory equipment which comes from or has
been approved by Honeywell.

►

It is recommended that devices are to be kept at room
temperature for at least 24 hours before applying power.
This is to allow any condensation resulting from low
shipping/storage temperatures to evaporate.

►

The Excel 800 LION System must be installed in such a
manner (e.g., in a lockable cabinet) as to ensure that
uncertified persons have no access to the terminals.

Safety Information as per
EN60730-1:2005-12

Purpose

The Excel 800 LION System is an independently mounted
electronic control system with fixed wiring.

It is used for the purpose of building HVAC control and is
suitable for use only in non-safety controls for installation on
or in appliances.

Pollution degree

Overvoltage
category

Rated impulse
voltage

Automatic action

Software class
Ball-pressure test

temperature

Pollution Degree 2,
suitable for use in residential
controls, commercial controls,
in a clean environment.

Category II
for mains-powered (16A) controls

Category I
for 24 V powered controls

2500 VAC

Type 1.C
(micro-interruption for the relay
outputs)

Class A
75 °C for all housing and plastic

parts
125 °C in the case of devices

applied with voltage-carrying parts
and connectors

EN1B-0375GE51 R0308 4

Electromagnetic
interference

System transformer

Table 1 System data as per EN60730-1:2005-12

Tested at 230 VAC,
with the modules in normal
condition.

Europe: safety isolating
transformers according to
IEC61558-2-6

U.S.A. and Canada: NEC Class-2
transformers

Excel 800 LION

System Overview

System Architecture

An Excel 800 LION System consists of the CLLIONLC01 Controller and various I/O modules.
The CLLIONLC01 Controller provides interface connections, which allow connection to external systems.
Auxiliary parts enable special features.

Fig. 1 Excel 800 LION System architecture

Fig. 2 CLLIONLC01 Controller and I/O modules

5 EN1B-0375GE51 R0308

Excel 800 LION

ANALOGOVÉ

22

25

CLIOL821A

CLIOP822A

CLIOPR822A

CLIOL822A

CLIOLR822A

CLIOP823A

CLIOL823A

CLIOP824A

CLIOPR824A

CLIOL824A

CLIOLR824A

CLIOPR825A

CLLIONLC01

3-BODOVÝ

I/O Modules

Variants of I/O Modules

There are 2 variants of I/O modules:

• Panel Bus I/O modules with communication via Panel
Bus (light gray housings)
Modules are automatically commissioned (with firmware
download) by the CLLIONLC01 Controller

• LONW

Terminal Sockets

I/O modules are mounted on the appropriate terminal
sockets. Panel Bus I/O modules and LONW
modules use the same terminal sockets.

ORKS

Bus I/O modules (dark gray housings) with
communication via LONW
compatible) for easy integration and use with 3rd-party
controllers

ORKS

(FTT10-A, link power

ORKS

Bus I/O

ANALOGOVÉ

VSTUPY

VÝSTUPY

Color Coding

To distinguish modules and components, the following color
coding is used:

Color Part
Red

Light-gray
Dark-gray

Table 2 Color coding of Excel 800 LION Modules

DIGITÁLNÍ

VSTUPY

All of the user-accessible adjustable
mechanical parts (i.e., bridge connectors
and locking mechanism) and operating
controls (manual overrides, etc.)

Panel Bus I/O modules
LONW

ORKS

Bus I/O modules

DIGITÁLNÍ

VÝSTUPY

VÝSTUP

LonWorks

BUS

MODULY

PANEL

BUS

MODULY

CLIOP821A

Fig. 3 Overview of I/O modules and terminal sockets

EN1B-0375GE51 R0308 6

XS821-

LonWorks nebo Panel Bus

XS823 XS824-

Excel 800 LION

I/O Module Overview

Panel Bus
module

LONW

ORKS

Bus module

Description Inputs Outputs Manual controls LEDs 1)

CLIOP821A CLIOL821A Analog input module 8 – – –
CLIOP822A CLIOL822A Analog output module – 8 – 8 status LEDs
CLIOPR822

A

CLIOLR822A Analog output module – 8 8 Manual overrides 8 status LEDs

CLIOP823A CLIOL823A Binary input module 12 – – 12 status LEDs
CLIOP824A CLIOL824A Relay output module – 6 2) – 6 status LEDs
CLIOPR824

A
CLIOPR825

A

1)

In addition to the power LED and service LED

2)

Changeover outputs

CLIOLR824A Relay output module – 6 2) 6 Manual overrides 6 status LEDs

– Floating output module – 3 3 Manual overrides 3 pairs of status LEDs

Table 3 Overview of I/O modules

Corresponding Terminal Sockets

I/O module
CLIO…

…821
…822

Socket Scope of delivery

1 terminal socket,

XS821-22

1 bridge connector
1 swivel label holder

Note

In the following e.g., …822 is used to summarize all analog
output modules (Panel Bus/LONW

ORKS

Bus, with/without

manual overrides)

1 terminal socket,

…823 XS823

1 bridge connector
1 swivel label holder

…824

XS824-25

…825

1 terminal socket,
1 bridge connector
1 swivel label holder
1 long cross connector

Table 4 I/O modules and corresponding terminal sockets

7 EN1B-0375GE51 R0308

Excel 800 LION

Auxiliary Parts

Module Type Figure

Corresponding
I/O modules CLIO…

Information

XS812

Manual disconnect
modules

XS812RO

Auxiliary terminal
package

Cross connectors,
short (yellow)

Table 5 Auxiliary parts

Spare Parts

Module Type Figure

Cross connectors, long
(red)

XS814

XS817

XS815

…821
…822
…823

…824
…825

All Excel 800 LION I/O
modules

…824
…825

Corresponding
I/O modules CLIO…

…824
…825

Module allows
disconnection of individual
I/O signals

Module allows
disconnection of individual
I/O signals

For 24 V applications only
2 rows of 7 terminals

connected to each other for
redistributing voltage

Connects 3 relay commons,
required in case of line
voltage and low voltage in
the same I/O module

Information

Connects 6 relay commons

Connector bridge XS816

Swivel label holder XAL10

Table 6 Spare parts

All Excel 800 LION I/O
modules

All Excel 800 LION I/O
modules

Connects CLLIONLC01 and
I/O modules

Can be plugged into socket,
for attaching label
generated by CARE

EN1B-0375GE51 R0308 8

Excel 800 LION

Interfaces and Bus Connections

The Excel 800 LION System can be connected to the
following devices and systems:

Panel Bus

• For communication with up to 16 Panel Bus I/O modules

• Polarity-insensitive

LONW

ORKS

Bus

• For communication with other LONW
within the building

• FTT10, link power compatible

• Polarity-insensitive

C-Bus

• For communication with other controllers, e.g., existing
Excel 500 Controllers

HMI

• For connecting an operator interface, e.g., XI582 or a
laptop, e.g., for CARE

Modem

• For connecting a modem or an ISDN terminal adapter

ORKS

Bus devices

Technical Data

System Data

Operating voltage 24 VAC, ± 20 %, 21 … 30 VDC
Max. number of C-Bus

participants
Power consumption Max. 3.57 A

30

(1 CLLIONLC01 Controller
+ 16 I/O modules)

Standards

Protection class IP20
Product standard EMC EN 60730-2-9:2005-10
Testing electrical

components
Certification CE
System transformer

Low-Voltage Device
Safety Assessment

Table 8 Standards

IEC68

The system transformer(s) must
be safety isolating transformers
according to IEC 61558-2-6.
In the U.S.A. and Canada, NEC
Class 2 transformers must be
used.

EN 60730-1:2005-12,
EN 60730-2-9:2005-10

Operational Environment

Ambient operating
temperature

Ambient operating
humidity

Ambient storage
temperature

Ambient storage
humidity

Vibration under
operation

Dust, vibration According to EN60730-1:2005-12
RFI, EMI According to EN60730-1:2005-12

Table 9 Operational environment

0 … 50 °C (32 … 122 °F)

5 … 93 % rel. humidity
(non-condensing)

–20 … 70 °C (–4 … +158 °F)

5 … 95 % rel. humidity
(non-condensing)

0.024” double amplitude
(2 … 30 Hz),

0.6 g (30 … 300 Hz)

Push-in terminals 1.5 mm2
Overvoltage protection All inputs and outputs are

protected against 24 VAC and
40 VDC overvoltage as well as
against short-circuiting.

Calculated lifetime of
weakest component

Table 7 System data

9 EN1B-0375GE51 R0308

MTBF ≥ 13.7 years

Excel 800 LION

Planning

Overview

Engineering with CARE

During CARE engineering, the type of I/O modules, terminal
assignment and module configuration are defined
depending on the application.

Planning

In this step, the following has to be defined, if applicable:

• Power supply

• Fusing

• Earth grounding

• Lightning protection

• Panel Bus wiring

• Design of a LONW

• Design of a C-Bus network

• Useful accessories

• Cable selection

ORKS

network

Transformer Selection

Note

In Europe the system transformer(s) must be safety isolating
transformers according to IEC61558-2-6.
In the U.S.A. and Canada, NEC Class-2 transformers must
be used.

Power Consumption

When selecting the appropriate transformer, take into
account the number of individual modules, accessories, and
field devices in determining the total power consumption.

Devices powered

CLLIONLC01 with XI582
(backlight ON) and
with watchdog load
(max. 500 mA)

CLLIONLC01 with XI582
(backlight ON)
but without watchdog load

Power consumption
24 VAC 24 VDC

690 mA 640 mA

190 mA 140 mA

…821 130 mA 80mA
…822 160 mA 90 mA
…823 180 mA 130 mA
…824 140 mA 90 mA
…825 140 mA 90 mA

Table 10 Power consumption of Excel 800 LION System

components depending on power supply

Connectable Power Supplies

Honeywell CRT Series (Europe)

Transformer Primary side Secondary side

CRT 2 220/230 VAC 24 VAC, 50 VA, 2 A
CRT 6 220/230 VAC 24 VAC, 150 VA, 6 A
CRT 12 220/230 VAC 24 VAC, 300 VA, 12 A

Table 11 Honeywell CRT series transformers data

EN1B-0375GE51 R0308

10

Excel 800 LION

Honeywell 1450 Series (North America)

• 50/60 Hz AC

• Insulated accessory outputs

• Built-in fuses

• Line transient /surge protection

• AC convenience outlet

• NEC Class-2

Part number
1450 7287

-001 120 VAC 24 VAC, 50 VA

-002 120 VAC

-003 120 VAC

-004 240/220 VAC 24 VAC, 50 VA

-005 240/220 VAC

-006 240/220 VAC

Table 12 Honeywell 1450 series transformers data

Standard Transformers (Europe, North America)

Standard commercially available transformers used to
supply power to Excel 800 LION Systems must fulfill the
following specifications:

Output voltage Impedance AC current

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

Table 13 Requirements for standard transformers

RIN-APU24 Uninterruptable Power Supply

The RIN-APU24 Uninterruptable Power Supply can be wired
to power Excel 800 LION Systems.

See also RIN-APU24 Uninterruptable Power Supply –
Mounting Instructions (MU1B-0258GE51) for detailed wiring
diagrams.

Primary side Secondary side

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA,
and 24 VDC; 600 mA

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA, and
24 VDC, 600 mA

≤ 1.15 Ω
≤ 0.40 Ω
≤ 0.17 Ω

max. 2 A
max. 6 A
max. 12 A

Power Supply of Field Devices

Depending upon the power consumption of the field devices
used, it is possible to use either a single transformer to
power both the CLLIONLC01 Controller and attached field
devices, or it may be necessary to employ an additional
transformer. See also section "Field Device Cables" on
page 14 and connection examples on page 29.

Fusing Specifications

For connection examples see description of the I/O modules
on page 40 and following.

F1 (Fusing for CLLIONLC01 Controller and I/O Modules)

Rating: 4 A, time-lag fuse (slo-blo)
For example:
Manufacturer: Littlefuse
Type: 218004

F2 (Fusing for Active Field Devices)

Depends upon loads in use.

System Protective Earth Grounding

Excel 800 LION Systems comply with SELV (Safety Extra­Low Voltage). Earth grounding is therefore not
recommended.

However, if compliance with EN60204-1 is required, see
Appendix 1.

Lightning Protection

Please contact your local Honeywell representative for
information on lightning protection.

Panel Bus Topologies

• Up to 16 Panel Bus I/O modules can be controlled by a
single CLLIONLC01 Controller.

• Panel Bus I/O modules must be addressed using the
HEX switch on the terminal socket.

• Maximum distance between controller and Panel Bus
I/O module: 40 m.

• No bus termination

• Polarity-insensitive

11 EN1B-0375GE51 R0308

Excel 800 LION

XW882

SHIELD

R

x

D

GND

+5V

E

T

xDYELLO

W

G

RAY

(not used)

B

R

OWN

GREEN

WHITE

1

4

3

2

RJ45 plug with clip at front

RS232 plug

sub-D female

XW884

6
7
8
9

1
2
3
4
5

RxD

RTS

TxD

GND

LONW

The LONW

ORKS

Bus Topologies

ORKS

Bus is a 78-kilobit serial link that uses
transformer isolation so that the bus wiring does not have a
polarity. I.e. it is not important which of the two LONW

ORKS

Bus terminals are connected to each wire of the twisted pair.
The LONW

ORKS

Bus does not need to be shielded on the
controller module side.

The LONW

ORKS

Bus can be wired in daisy chain, star, loop
or any combination thereof as long as the maximum wire
length requirements are met.

Configuration

The recommended configuration is a daisy chain with two
bus terminations. This layout allows for max. LONW

ORKS

Bus lengths, and its simple structure presents the least
number of possible problems, particularly when adding on to
an existing bus.

See also “LONW

ORKS

Mechanisms”, Product Literature no.:

EN0B-0270GE51.

C-Bus Topologies

Via the C-Bus up to 30 C-Bus devices (e.g., controllers, etc.)
can communicate with one another and a PC central. The
C-Bus must be connected via the individual controllers
(open ring).

Note

Star connection is not allowed because uncontrollable line
reflections may occur.

Instead of an Excel 800 LION Controllers, other C-Bus
controllers (e.g., the Excel 500, Excel 100, Excel 50) can
also be connected.

Accessories

Besides the auxiliary parts of Table 5 on page 8, the
following accessories are available.

Preconfigured Connection Cables

Type Connecting

CLLIONLC01
Controller with

XW882 XI582 Operator Interface

XW582
+ XW586

XW884

XI582 Operator Interface –

Adapter cable for Excel
500/600 Controllers

XW885 Laptops

XW585
+ XW586

Laptops –

XW586 Modems

Table 14 Preconfigured connection cables

XW882 Cable Details

123678 4

5

+5V

Fig. 5 CLLIONLC01/XI582 cable details

Features

5 m, shielded,
RJ45 plug with clip

0.2 m, shielded,
RJ45 – 9 pin sub-D

3 m, shielded,
RJ45 plug with clip

1.8 m, RJ45 – 9 pin
sub-D

XI582

Fig. 4 C-Bus topology Excel 5000

EN1B-0375GE51 R0308

XW884 Cable Details

RJ45 plug with clip at front

123678 4

SHIELD

5

+5V

Fig. 6 CLLIONLC01/Excel 500/600 cable details

12

Excel 800 LION

1

5

4

3

2

9

8

7

6

XW885

RxD

GND

RTS

TxD

XW582

SHIELD

R

x

D

GND

+5V

E

TxDYELLOW

BROWN

GREEN

WHITE

1

4

3

2

1

5

4

3

2

9

8

7

6

to XL-Online

XW585

SHIELD

RxD

GND

RTS

TxD

1

5

4

3

2

9

8

7

6

RS232 plug

sub-D male

DCD

DSR

RxD

RTS

TxD

CTS

DTR

GND

XW586

XW885 Cable Details

RJ45 plug with clip at front

12

SHIELD

sub-D male of laptop

RS232 plug

3678
4
5

+5V

Fig. 7 CLLIONLC01/laptop cable details

XW582 Cable Details

to XC5010C XI582

1

6

2

7

3

8

4

9

5

Fig. 8 XW582 cable details

LONW

ORKS

Bus Termination Modules

Type Description

209541 LONW
XAL-Term LONW

ORKS

Bus termination module

ORKS

connection and
termination module, which can be
mounted on DIN rails and in fuse
boxes

Table 15 LONW

ORKS

Bus termination modules

Cable Specifications

Power Supply Cables

When checking the length of the power supply cable, the
connection cables to all I/O modules must be taken into
account.

Max. length

Cross section

3 m (per side of the controller),
see Fig. 32 on page 25

min. 0.75 mm

2

(AWG 18)

XW585 Cable Details

to XC5010C

1

6

2

7

+5V

3

8

4

9

5

Fig. 9 XW585 cable details

XW586 Cable Details

RJ45 plug with clip at front

123678 4

SHIELD

5

+5V

Table 16 Power supply cables specification

Panel Bus Cables

Max. length
Cable type

Table 17 Panel Bus cables specification

40 m
twisted pair, e.g., J-Y-Y 2 x 2 x 0.8

Fig. 10 XW586 cable details

13 EN1B-0375GE51 R0308

Excel 800 LION

to step change

LONW

ORKS

Bus Cables

Cable type Max. bus length

Belden 85102 (plenum) 2700 m (8900 ft)
Belden 8471 (non-plenum) 2700 m (8900 ft)
Level IV, 22 AWG 1400 m (4600 ft)
JY (St) Y 2 x 2 x 0.8 900 m (3000 ft)
TIA568A Cat. 5 24AWG, twisted pair 900 m (3000 ft)

Table 18 Doubly-terminated bus specifications

Notes

• The cable types listed above are as recommended by
Echelon in their FTT-10A User Guide.

• The cable recommended by Honeywell is the level IV,
22 AWG, solid core, non-shielded cable.

• Belden part numbers are 9H2201504 (plenum) and
9D220150 (non-plenum).

FTT Specification

The FTT specification includes two components that must
be met for proper system operation:

• The distance from each transceiver to all other
transceivers and to the termination must not exceed the
max. node-to-node distance.

• If multiple paths exist, the maximum total wire length is
the total amount of wire used.

Cable type

Max. node-to­node distance

Max. total wire
length

Note

In the event that the limit on the total wire length is
exceeded, the FTT physical layer repeaters (FTT 10A) can
be added to interconnect segments. This increases the
overall length by an amount equal to the original
specification for that cable type and bus type for each
repeater used.

For example, adding repeaters for a doubly-terminated bus
using JY (St) Y 2 x 2 x 0.8 cable increases the maximum
length 900 m (3000 ft) for each repeater.

Field Device Cables

Cross-sectional area

Type of signal

24 VAC power

0…10 V signals 0.081 – 2.08 mm2 (28 – 14 AWG)

Table 20 Cable sizing for connection of field devices

For wiring field devices see page 29.

≤≤≤≤ 100 m (300 ft)

(Fig. 39 on p. 29)

one transformer

1.5 mm2

(16 AWG)

≤≤≤≤ 400 m (1300 ft)

(Fig. 40 on p. 29)

separate

transformers

not allowed for

> 100 m (300 ft)

Belden 85102 500 m (1650 ft) 500 m (1650 ft)
Belden 8471 400 m (1300 ft) 500 m (1650 ft)
Level IV, 22AWG 400 m (1300 ft) 500 m (1650 ft)
JY (St) Y 2 x 2 x 0.8 320 m (1050 ft) 500 m (1650 ft)
TIA568A Cat. 5

24AWG, twisted pair

Table 19 Free topology (singly-terminated) specifications

250 m (825 ft) 450 m (1500 ft)

NOTICE

Unpredictable reflections on the bus due
in line impedance characteristics!

►

Do not use different wire types or gauges on the same
LONW

ORKS

network segment.

EN1B-0375GE51 R0308

14

Excel 800 LION

C-Bus Cables

Note

Observe national regulations for C-Bus cables!

• For Europe, only shielded cable is permitted.

• For the U.S., shielded or unshielded cable can be used.

Cable type Description Recommended for

J-Y-(ST)Y
2 x 2 x 0.8

A-Y-(ST)Y
2 x 2 x 0.8

AK 3702

AK 3740A shielded

Belden 9842 twisted pair Europe, US also possible
Belden 9841 shielded US

AK 3702

AK 3740A shielded

Table 21 C-Bus cable types

Maximum Cable Length

The maximum C-Bus cable length is 1200 m (4000 ft).
See section "C-Bus Topologies" on page 12.

shielded,
twisted pair

shielded,
twisted pair

unshielded,
twisted pair

unshielded,
twisted pair

Europe, inside cabinet

Europe, outside cabinet

US
not approved for Europe

US (low-cost)
not approved for Europe

US
not approved for Europe

US (low-cost)
not approved for Europe

15 EN1B-0375GE51 R0308

Excel 800 LION

94.1 -/+ 0.

3

2

8

30.

6

4

Dimensions

Controller Module

144 -/+ 0.3

Fig. 11 Controller module, outside dimensions (in mm)

92.75 -/+ 0.3

28

32

I/O Modules

Wiring
channel

69

Wiring
channel

Fig. 12 I/O modules (example shows manual overrides), including terminal socket, outside dimensions (in mm)

XS814 Auxiliary Terminal Sockets
(optional)

89.5 -/+ 0.3

LOCK

1

EN1B-0375GE51 R0308

16

Excel 800 LION

1234567

8

0

!

AAAAAAA

A

100

LOC

K

S

2

N

D

I/A

O

252

6

12345

6

--1--

0

--AUT

O

!

LOC

K

S1S

2

2

1

2

2

2

3

1444245434642

5

1

3

1

2

113

1

3

2

3

3

4

1

4

2

4

3

5

1

5

2

5

3

6

1

6

2

6

1

6

2

636

3

5

6

6

LOCKLOC

K

1:ABCDFERTAQWESDERT

1

2:ABCDFERTAQWESDERT

2

3:ABCDFERTAQWESDERT

3

4:ABCDFERTAQWESDERT

4

5:ABCDFERTAQWESDERT

5

6:ABCDFERTAQWESDERT

6

7:ABCDFERTAQWESDERT

7

8:ABCDFERTAQWESDERT

8

1234567

8

!

N

D

I/A

O

252

6

252

6

123456789101112

!

C-Bus

S1S

2

Modem

I/O BusRxTx

Power

/

Alarm

C-Bus

out

C-BUSRESETPC/HM

I

1

2

3

GND

B

I

13141516171819202122232

4

123456789101112

PANEL

PANEL

max. 10

LonWorks

max. 10

LonWorks

Mounting/Dismounting Modules

WARNING

Risk of electric shock or equipment damage!

►

Do not touch any live parts in the cabinet.

►

Disconnect the power supply before you start to install
the Excel 800 LION System.
More than one disconnect switch may be required to de­energize the system.

►

Do not reconnect the power supply until you have
completed the installation.

Note

The terminal socket of each I/O module can be mounted
and wired before inserting and locking the corresponding
electronic module.

1:ABCDFERTAQWESDERT1
2:ABCDFERTAQWESDERT2
3:ABCDFERTAQWESDERT3
4:ABCDFERTAQWESDERT4

71 COM a
72 COM b

73 24V~
74 24V0~

LON

876 54321 8765 4321

11 1

9.6k a ll

LON

12 28 5
13 39 6
14 410 7

C-Bus

in

Panel

mid

76k

LON

end

76k

4

S1 S2

71 COM a
72 COM b
73 24V~
74 24V0~

LOCK

123

A A A

21

11 31

22

12

32

23

13

33

14 4424 5434 64 25

Fig. 13 CLLIONLC01 Controller Module and I/O modules

mounted on multiple DIN rails

COM a
COM b

24V~
24V0~

41

51

42

52

43

53

5:ABCDFERTAQWESDERT5
6:ABCDFERTAQWESDERT6
7:ABCDFERTAQWESDERT7
8:ABCDFERTAQWESDERT8

!

21

22 1 2 3 4 5 6 7 8

V

AUX

GND G

9

10 11 12 13 14 15 16 17 18

0

100

!

21

22 1 2 3 4 5 6 7 8

616261
62

V

AUX

6363

GND G

9

10 11 12 13 14 15 16 17 18

A

S1

A

Mounting/Dismounting Controller/Sockets

Mounting Sockets

Notes

• When using both Panel Bus and LONW
modules in an Excel 800 LION System, group both
Panel Bus modules (light gray) and LONW
modules (dark gray), e.g., on different rails.

• Up to 10 Panel Bus I/O modules can be mounted to one
side of the controller. In total, up to 16 Panel Bus
I/O modules can be mounted to one controller.

• The CLLIONLC01 Controller Module is mounted on the
DIN rail in the same way as a terminal socket.

PANEL

BUS

I/O

max. 10

PANEL

BUS

I/O

CLLIONLC01

max. 16

Fig. 14 Max. number of Panel Bus I/O modules

LonWorks

BUS I/O

Fig. 15 Max. number of LONW

max. 10

LonWorks

BUS I/O

CLLIONLC01

max. 20

ORKS

power supply via CLLIONLC01

ORKS

Bus I/O

ORKS

Bus I/O

BUS

I/O

LonWorks

BUS I/O

BUS

I/O

BUS

BUS I/O

I/O

Bus I/O modules with

Legend

1 CLLIONLC01 Controller Module
2 Swivel label holder
3 Cable connection
4 Stopper (from 3rd-party supplier)
5 Bridge connectors
6 Auxiliary terminal package

17 EN1B-0375GE51 R0308

Excel 800 LION

►

Angle the terminal socket at the upper edge of the DIN
rail until it snaps in.

►

Swing the terminal socket down and apply gentle force
until it snaps into position with an audible "click".

►

Position controller module and terminal sockets flush with
one another along the rail.

►

If desired, mount stoppers at the ends of the rail to
prevent sliding.

Connecting Sockets

Controller and terminal sockets on the same DIN rail can be
connected mechanically and electrically with bridge
connectors.

Controller and terminal sockets on different DIN rails must
be connected using cables, see Fig. 13 and page 24.

NOTICE

Risk of malfunction!

►

Wire Panel Bus I/O modules and LONW

ORKS

Bus

I/O modules separately.

►

When using both Panel Bus and LONW
I/O modules in an Excel 800 LION System, LONW

ORKS

Bus

ORKS

Bus I/O modules must be connected to the controller via
LON terminals 11 … 14.

Position the bridge connector on terminals 71 … 74 of the
right hand terminal socket or controller and on terminals
75 … 78 of the left hand terminal socket or controller. Then
press the bridge connector down.

Fig. 16 Mounting terminal sockets

Note

Take care to not bend the Omega clamp, which serves to
establish the electrical contact with the DIN rail and which
located on the back of the terminal socket.

Fig. 17 Connecting terminal sockets with bridge

connector

Notes

• Bridge connectors transmit both communication signals
and power supply between modules.

• Removing bridge connectors will interrupt the
transmission of both communication signals and power
supply between the modules.

EN1B-0375GE51 R0308

18

Excel 800 LION

Dismounting Sockets

Disconnecting Sockets

Release all bridge connectors before removing the controller
module and/or the terminal sockets from the DIN rail.

►

Press down at the same time both the gray side wings
next to the red button and then pull the bridge connector
out of the module.

Fig. 18 Releasing bridge connectors

Mounting/Dismounting Electronic Modules

Mounting Electronic Modules

Note

Electronic modules can be removed from the socket or
inserted into the sockets without switching off the power
supply. The behavior of connected field devices must be
taken into consideration.

►

Make sure that terminal socket und I/O module match,
see Table 4 on page 7.

►

Make sure that the red locking mechanism is in the open,
i.e., left, position.

►

Gently push the electronic module onto the terminal
socket until snug.

Dismounting Controller/Terminal Sockets

►

Insert a screwdriver into the latch on the underside of the
module and lever the red latch 2–3 mm downwards. The
module can then be swung away from the rail.

Fig. 19 Releasing latch

Fig. 20 Inserting the electronic module

►

Lock the red locking mechanism by sliding it to the right.

Fig. 21 Locking the electronic module

Note

The red locking mechanism will not close if the electronic
module is not properly mounted.

19 EN1B-0375GE51 R0308

Excel 800 LION

Never use the XS812RO Manual Disconnect Module with

Dismounting Electronic Modules

Note

Electronic modules can be removed from the socket or
inserted into the sockets without switching off the power
supply. The behavior of connected field devices must be
taken into consideration.

►

Open the red locking mechanism by sliding it to the left
and then gently pull the electronic module out of the
terminal socket.

Fig. 22 Dismounting the electronic module

Mounting/Dismounting Manual Disconnect
Modules

XS812 and XS812RO Manual Disconnect Modules are
mounted on the terminal socket appropriate for the
electronic module, see Table 4 on page 7. The electronic
module is mounted onto the manual disconnect module.

WARNING

Risk of electric shock or equipment damage!
The XS812RO Manual Disconnect Module is designed
for 24 V applications only!

►

line voltage.

Mounting Manual Disconnect Modules

►

Make sure that manual disconnect module, electronic
module and terminal socket match, see Table 4 on
page 7.

►

Make sure that the red locking mechanism is in the open,
i.e., left, position.

►

Gently push the manual disconnect module onto the
terminal socket until snug.

►

Lock the red locking mechanism by sliding it to the right.

EN1B-0375GE51 R0308

Fig. 23 Mounting the manual disconnect modules

20

Excel 800 LION

Operating the Individual Switches

►

Use a screwdriver to open/close the appropriate
disconnector switches of the manual disconnect
modules.

Fig. 24 Operating the disconnector switches

Dismounting Manual Disconnect Modules

►

Open the red lock mechanism by sliding it to the left and
then gently pull the electronic module out of the terminal
socket.

Mounting/Dismounting Auxiliary Terminal
Packages

Mounting Auxiliary Terminal Packages

►

Push the auxiliary terminal package onto the grooves of
the corresponding terminal socket.

Fig. 25 Mounting the auxiliary terminal package onto the

terminal socket

Dismounting Auxiliary Terminal Packages

►

Push down the catch of the auxiliary terminal package
and pull it out of the grooves of the terminal socket.

Fig. 26 Dismounting the auxiliary terminal package from

the terminal socket

21 EN1B-0375GE51 R0308

Excel 800 LION

Mounting/Dismounting Cross Connectors

Note

The long cross connector (incl. in the scope of the delivery)
can be mounted to the XS824-25, as required (see Fig. 28).
It can be dismounted (see Fig. 27) and, if desired, replaced
with one or two short connectors (optional accessory, see
Table 5 on page 8).

►

Insert a screwdriver on one end of the cross connector
and swivel it to the right and to the left.

►

Insert a screwdriver on the other end of the cross
connecter and swivel it to the right and to left until the
cross connector is released.

►

If desired, insert another cross connector.

Mounting/Dismounting Swivel Label
Holders

Note

A swivel label holder is included in the scope of delivery of
each module.

Mounting Swivel Label Holders

►

Snap the swivel label holder onto the terminal socket
hinges.

►

Apply self-adhesive labels to the holders.

Fig. 27 Dismounting the cross connectors (long cross

connector shown here)

Fig. 28 Mounting the cross connectors (short cross

connector shown here)

Fig. 29 Mounting the swivel label holder

Dismounting Swivel Label Holders

►

Press the hinges together and remove the swivel label
holder.

EN1B-0375GE51 R0308

22

Excel 800 LION

to or removing connections from terminals of controller or

Wiring and Setting Up the System

General Safety Considerations

• When connecting the CLLIONLC01 Controller Module or
Excel 800 LION I/O modules, both VDE, National Electric
Code (NEC) or equivalent, and any local regulations
concerning grounding and zero voltage must be
observed.

• Electrical work should be carried out by a qualified
electrician.

• The electrical connections must be made at the terminal
blocks. The corresponding connection diagrams are
located on the individual controller module and
I/O modules.

• For Europe only: To comply with CE requirements,
devices with a voltage in the range of 50 ... 1000 VAC or
75 ... 1500 VDC, which are not provided with a supply
cord and plug or with other means for disconnection from
the supply having a contact separation of at least 3 mm
in all poles, must have the means for disconnection
incorporated in the fixed wiring.

WARNING

Risk of electric shock or equipment damage!

►

Do not touch any live parts in the cabinet.

►

Disconnect the power supply before making connections

Wiring Push-in Terminals

The Excel 800 LION System is equipped with push-in
terminals for easy wiring.

For correct wiring, cables must fulfill the following
specifications according to IEC664-1 / VDE 0110 (4.97):

Max. plug gauge
Solid conductor H05/07) V-U
Stranded conductor H05(07) V-K
Stranded conductor with wire end

ferrules (without plastic collar)
Stripping length

Table 22 Push-in terminals wiring specifications

0.14 … 1.50 mm2

0.25 … 1.50 mm2

0.25 … 1.50 mm2

0.25 ... 1.50 mm2

8.0 +1.0 mm

I/O modules.

►

Do not use spare terminals as wiring support points.

►

Do not reconnect the power supply until you have
completed the installation.

►

Observe precautions for handling electrostatic sensitive
devices.

23 EN1B-0375GE51 R0308

Excel 800 LION

C

A

1

2

TRANSFORMER 2

Connecting Power Supply

The Excel 800 LION System can be powered by one or
more external transformers.

Note

The maximum length for the power supply cable from a
transformer is 3 m. This also includes the length of the
modules and the connection cables between the rails.

Referring to Fig. 30 the following conditions must be fulfilled:
A + B ≤ 3 m and A + C ≤ 3 m

Single or the First Transformer

►

Connect the transformer to terminals 1 and 2 of the
CLLIONLC01 Controller.

LION

I/O MODULE

LION

I/O MODULE

B

CLLIONLC01

LION

I/O MODULE

Additional Transformer

►

Connect the additional transformer in a second room or
cabinet to terminals 73 and 74 or 77 and 78 of an
I/O module.

71

LION

72
73

I/O MODULE

74

LION

I/O MODULE

MAX. 3 m

Fig. 31 Wiring the power supply from a second

transformer

NOTICE

Equipment damage!

►

Do not use bridge connectors to connect modules
powered by different transformers.

►

When connecting modules powered by different
transformers using cables, be sure to not connect
terminals 73 and 77.

Fig. 30 Wiring power supply from the (first) transformer to

the controller module

EN1B-0375GE51 R0308

24

Excel 800 LION

CLLIONLC01

2

71

LION

I/O MODULE

75

76

77

78

LION

I/O MODULE

75

76

77

78

I/O MODULE

M

A

X

.

4

0

m

24 V0

74

LION PANEL

I/O MODULE

LION PANEL

I/O MODULE

77

78

LION PANEL

I/O MODULE

76

77

78

75

76

Connecting Single Bus Controller Systems

This section describes how to connect a controller system
which uses Panel Bus I/O modules only or LONW
Bus I/O modules only.

Controller and I/O Modules on a Single Rail

►

Connect controller and I/O modules using the bridge
connectors.

This provides power supply and communication connection.
No further wiring is necessary.

Controller and I/O Modules on Several Rails in a
Single Cabinet

The rails of a controller system are connected in series.

►

Connect the rail ends as follows:
– Power supply

via power supply terminals 73, 74 or 77, 78

– Communication

via communication terminals 71, 72 or 75, 76

LION

72
73

I/O MODULE

74

71

LION

72
73

I/O MODULE

74

LION

I/O MODULE

ORKS

Panel Bus I/O Modules in Separate Rooms

In this scenario, communication and reference voltage
(24 V0) must be connected between the rooms.

►

Connect the last module of room 1 to the first module of
room 2:

– Reference voltage

via power supply terminals 74 or 78
terminals 73 and 77 must not be connected

– Communication

via communication terminals 71, 72 or 75, 76

ROOM 1

71

LION PANEL

72

I/O MODULE

73
74

CLLIONLC01

1 2

75

ROOM 2

LION PANEL
I/O MODULE

73

71

LION

72
73

I/O MODULE

74

71

LION

72
73
74

1

Fig. 32 Wiring the power supply and the communication

lines to the I/O modules

Maximum Power Cable Length

The maximum length for power supply cable per side is 3 m.
This also includes the connection cables between the rails,
the lengths of the modules, and the cable from the
transformer.

Fig. 33 Wiring the Panel Bus I/O modules in separate

rooms

Maximum Cable Length

The maximum cable length for connecting room 1 and
room 2 is 40 m.

25 EN1B-0375GE51 R0308

Excel 800 LION

LION LonWorks

LION LonWorks

74

LION LonWorks

LION LonWorks

LION LonWorks

78

75

76

77

78

76

77

LonWorks Bus I/O Modules in Separate Rooms

In this scenario, only communication lines must be
connected between the rooms.

►

Connect the last module of room 1 to the first module of
room 2:

– via communication terminals 71, 72 or 75, 76

ROOM 1

71
72

I/O MODULE

73
74

CLLIONLC01

1 2

I/O MODULE

75

ROOM 2

I/O MODULE

73

I/O MODULE

I/O MODULE

Connecting Panel Bus and LONW

ORKS

Bus

Mixed Controller Systems

I/O Modules with Each Other

For connecting the I/O modules with each other, proceed as
described for single bus controller systems on page 24.

I/O Modules to the Controller

Panel Bus I/O Modules

►

Connect communication terminals 71 …74 or 75… 78 of
Panel Bus I/O modules to communication terminals
71 …74 or 75… 78 of the controller module using either

– Bridge connectors

for flush mounting on a single DIN rail or

– Cables

for separate mounting,
e.g., on multiple rails, separate cabinets, etc.

LONW

ORKS

Bus I/O Modules

►

Connect communication terminals 71 … 74 or 75 … 78 of
LONW

ORKS

Bus I/O modules to LONW

11 … 14 of the controller module using cables.

ORKS

terminals

Fig. 34 Wiring the LONW

ORKS

Bus I/O modules in

separate rooms

Maximum Cable Length

For maximum cable lengths and cable specifications of the
communication lines, see Table 18 and Table 19 on
page 14.

EN1B-0375GE51 R0308

26

Excel 800 LION

3

1

4

2

77

75

76

78

3

1

4

2

77

75

76

78

Panel Bus I/O modules Panel Bus I/O modules

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

XF...

LonWorks Bus I/O modules

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

Fig. 35 Mixed bus system – correct wiring

Panel Bus I/O modules LonWorks Bus modules

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

71
72
73
74

CLLIONLC01

11
12
13
14

71
72

CLLIONLC01

73
74

75
76
77
78

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

Fig. 36 Mixed bus system – incorrect wiring

11
12
13
14

27 EN1B-0375GE51 R0308

Excel 800 LION

Setting Address of Panel Bus I/O Modules

During CARE engineering, each Panel Bus I/O module is
assigned its own unique address. For the sake of clarity for
maintenance personnel, it is recommended that you
address the Panel Bus I/O modules in ascending order
0 through F.

Hex switch
Address

Hex switch
Address

Table 23 HEX switch settings and addresses

►

Use the rotary HEX switch to set the address to the one
already defined in CARE.

0 1 2 3 4 5 6 7
01 02 03 04 05 06 07 08

8 9 A B C D E F
09 10 11 12 13 14 15 16

4

LOCK

4

Setting I/O Bus Switch

►

Set the I/O Bus switch S2 of the CLLIONLC01 Controller
Module depending on the modules connected to
terminals 71 … 78 and the desired communication as
follows:

Communication S2 setting Terminals

LONW

ORKS

Bus

only

Panel Bus and
LONW

ORKS

Bus

Table 24 I/O Bus switch settings

LON 71 … 74 LONW

75 … 78 LONW
11 … 14 LONW

ORKS
ORKS
ORKS

Panel 71 … 74 Panel Bus

75 … 78 Panel Bus
11 … 14 LONW

ORKS

Bus
Bus
Bus

Bus

Fig. 37 HEX switch location

Notes

• If the HEX switch is changed, the Panel Bus I/O module
will revert to its default configuration.

• With LONW

ORKS

Bus I/O modules, the HEX switch is

without function.

Fig. 38 S2 I/O Bus switch

EN1B-0375GE51 R0308

28

Excel 800 LION

1...8

11...189GND

Y

24V

(0...10 Vdc)

max.

1...8

GND

Y

24V

24 V0

230 V~

11...18

Connecting Field Devices

Connecting Field Devices with Power Supply

Depending on the distance from the controller, field devices
can be supplied by the controller or need a separate
transformer, see Table 20 on page 14.

For fusing see section "Fusing Specifications" on page 11.

Example 1: Power Supply via Controller

• 24 V actuator connected to an analog output module

• Less than 100 m away from the controller

F2

F1

CLLIONLC01 822

1
2

Y (0...10 Vdc)

max. 100 m

230 V~

24 V~

24 V0

Fig. 39 Power supply of field devices via I/O module

Example 2: Power Supply via Separate Transformer

• 24 V actuator connected to an analog output module

• 100 … 400 m away from the controller

~

Cabling Field Devices

Cable Routing

Route low-voltage signal and output cables separately from
mains cables.

Cable Minimum distance

Shielded 10 mm (0.4 in.)
Unshielded 100 mm (4 in.)

Table 25 Minimum distances to power mains cables

All low-voltage signal and output cables should be regarded
as communication circuits in accordance with VDE 0100
and VDE 0800 (or NEC or other equivalent).

Cable Shielding

• If the general guidelines for cable routing are observed, it
is not necessary to shield field device signal and power
supply cables.

• If, for whatever reason, the routing guidelines cannot be
observed, the field device signal and power supply
cables must be shielded.

– Shielding of cables leading to field devices must be

grounded only at the cabinet end.

– The shield must not be terminated at the CLLIONLC01

Controller Module.

24 V~

F2

230 V~

24 V~

24 V0

F1

CLLIONLC01

1

2

822

Y

400 m

Fig. 40 Power supply of field devices via a separate

transformer

~

29 EN1B-0375GE51 R0308

Excel 800 LION

Commissioning I/O Modules

Commissioning Panel Bus I/O Modules

During CARE engineering, the HEX address of the Panel
I/O modules is defined.

Note

With Panel Bus I/O modules it is essential that the HEX
switch be set to the address assigned by CARE.

The CLLIONLC01 Controller automatically commissions all
Panel Bus I/O modules.

Commissioning LONW

Commissioning is done using CARE.

ORKS

Bus I/O Modules

Updating Software

CARE is used to update the CLLIONLC01 Controller.

Software with Panel Bus I/O Modules

The CLLIONLC01 Controller automatically updates all Panel
Bus I/O modules.

Software with LONW

You can update the LONW
EXCELON.

ORKS

Bus I/O Modules

ORKS

I/O modules using CARE or

EN1B-0375GE51 R0308

30

Excel 800 LION

to or removing connections from terminals of controller or

Connecting to External Systems or Interfaces

WARNING

Risk of electric shock or equipment damage!

►

Do not touch any live parts in the cabinet!

►

Disconnect the power supply before making connections
I/O modules.

►

Do not reconnect the power supply until you have
completed installation.

►

Observe the rules regarding electrostatic discharge.

Connecting via LONW

Via a LONW
connected to other controller systems, to additional
LONW

LONW

Depending upon the configuration, either 1 or 2 termination
modules are required for terminating a LONW
FTT devices on it.

The following 2 different LONW
available for this purpose:

• 209541 LONW

• XAL-Term LONW

Module, which can be mounted on DIN rails and in fuse
boxes

ORKS

Bus, an Excel 800 LION System can be

ORKS

Bus I/O modules, or to laptops and HMIs.

ORKS

Bus Termination

ORKS

ORKS

ORKS

Bus

ORKS

bus with

ORKS

termination units are

Bus Termination Module and

Connection and Termination

Termination Examples

Brown

Orange

Yellow

Brown

Orange

Yellow

Fig. 41 Termination Module 209541 connections for a

doubly-terminated FTT network

Fig. 42 Termination Module 209541 connections for a

singly-terminated FTT network

31 EN1B-0375GE51 R0308

Fig. 43 XAL-Term Connection and Termination Module

Excel 800 LION

Connecting via C-Bus

Via C-Bus an Excel 800 LION Controller can be connected
to other controller systems to form a network.

Connecting to the Controller

►

Connect the C-Bus to the CLLIONLC01 Controller
Module as follows:

– Input to C-Bus terminals 8 and 9
– Output to C-Bus terminals 5 and 6
– Do not connect the C-Bus to the cabinet earth or any

other earth ground points

Setting the C-Bus Termination Switch

►

Set the C-Bus termination switch S1 appropriately.

Fig. 44 C-Bus termination switch S1

Switch
setting S1

9.6k all
76k mid Up to 76800 baud without bus termination
76k end Up to 76800 baud with bus termination

Table 26 CLLIONLC01 C-Bus termination switch settings

How to Shield

In principle, data transmitting cables should be shielded in
case of RFI.

►

On the controller side, connect the shield to terminals 7
and 10.

►

On the side of the device, connect the shield to the
respective terminals.
Do not connect it to the cabinet ground or any other
ground points.

Baud rate

Up to 9600 baud (default setting)

Connecting HMIs or Laptops

Laptops or HMIs, e.g., XI582, can either be connected via
the HMI interface of the CLLIONLC01 Controller Module or
via the LONW

ORKS

interface.

Connecting the XI582 Operator Interface

►

Connect the XI582 Operator Interface to the HMI
interface or LONW
Controller Module by means of

– the XW882 cable or
– the XW582 cable connected with an XW586 cable.

For mounting details, refer to the XI582 Installation
Instructions (Product Literature no.: EN2B-0126GE51).

For cable details, refer to section "Preconfigured Connection
Cables" on page 12.

ORKS

interface of the CLLIONLC01

Connecting Laptops (XL-Online/CARE)

►

Connect a laptop (on which e.g., XL-Online or CARE has
been installed) to the HMI interface or LONW
interface of the CLLIONLC01 Controller Module by
means of

– the XW885 cable or
– the XW585 cable connected with an XW586 Cable.

For cable details, refer to section "Preconfigured Connection
Cables" on page 12.

Connecting Modems

An Excel 800 LION System can be connected to a modem
or an ISDN terminal adapter via the Modem Interface of the
CLLIONLC01 Controller Module by means of the XW786
cable.

►

Connect the RJ45 female connector of the XW586 cable
to the modem interface of the CLLIONLC01 Controller.

►

Connect the 9-pin sub-D connector to the modem.

For cable details, refer to section "Preconfigured Connection
Cables" on page 12.

Refer to Appendix 2 for details regarding remote
communication.

ORKS

EN1B-0375GE51 R0308

32

Excel 800 LION

Description of the CLLIONLC01

Overview

Controller Module

Fig. 45 Connections to the CLLIONLC01 Controller

Fig. 46 CLLIONLC01 Controller Module front details

Legend

1 Power supply for I/O modules
2 I/O Bus communication terminals
3 LONW
4 LONW
5 LONW
6 C-Bus Tx LED
7 C-Bus Rx LED
8 Reset button
9 HMI interface and LEDs
10 Alarm LED
11 Power LED
12 Power supply terminals
13 Alarm/watchdog outputs
14 Modem interface and LEDs
15 S2 I/O Bus switch
16 S1 C-Bus termination switch
17 C-Bus terminals
18 LONW

ORKS

interface

ORKS

service button

ORKS

service LED

ORKS

terminals

33 EN1B-0375GE51 R0308

Excel 800 LION

2

3

4

7

8

1

7

7

7

6

7

5

2

4

V

~

2

4

V

~

-

+

2

4

~

0

2

4

~

0

N

C

ELD

*

Do

g

y

CLLIONLC01 Terminals

COM

71

A

COM

72

B

24

73

V~
24

74

V~0

87 6543 21

LON

11

1

LON

12

2

LON

13 9 6

1

LON

14 10 7

2

8 5

C+ C

C- C

SHIELD SHI

*Watch

Fig. 47 Terminal assignment and internal connections of

the CLLIONLC01 Controller Module

Ter­minal

71, 75 COM a

72, 76 COM b

Signal Comment

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus

(LON/Panel Bus)
73, 77 24 V~ Power supply for I/O modules
74, 78 24 V~0 Power supply for I/O modules

1 24 V~ Power supply from transformer
2 24 V~0 Power supply from transformer
3 24 V~0 Alarm/watchdog output

4 NC Alarm/watchdog output
5, 8 C+ C-Bus
6, 9 C- C-Bus

7, 10 Shield C-Bus shield
11, 12 LON LONW
13, 14 LON LONW

ORKS
ORKS

IN
OUT

Table 27 Description of CLLIONLC01 terminals

Rela

COM

A

COM

B

24

V~0

V
V

Features

LONW

ORKS

Interface and Terminals

The CLLIONLC01 Controller Module features

• An RJ45 socket serving as an interface
to connect laptops or HMIs to the LONW

• LONW

Fig. 48 LONW

LONW

Pin Signal type

1 Connection to LONW
2 Connection to LONW
3 … 8 Not used

Table 28 Signals of LONW

LONW

The CLLIONLC01 Controller Module is equipped with a
LONW
Service LED (status: yellow/OFF).

ORKS

terminals 11, 12, 13, and 14
to connect LONW
LONW

ORKS

devices to the CLLIONLC01 Controller or
other LONW

ORKS

ORKS

ORKS

ORKS

ORKS

Interface Signals on RJ45 Socket

Service LED and Button

service button and corresponding LONW

ORKS

Bus I/O modules or other

controllers.

interface and LONW

ORKS

ORKS

ORKS

interface

ORKS

ORKS

Bus
Bus

Bus

terminals

ORKS

LON

1

2

Fig. 49 LONW

ORKS

service button (1) and service LED (2)

See also section "Troubleshooting" on page 68.

EN1B-0375GE51 R0308

34

Excel 800 LION

C-Bus Tx LED and Rx LED

The CLLIONLC01 Controller Module is equipped with a Tx
LED (status: yellow/OFF) and an Rx LED (status:
yellow/OFF).

C-Bus

1

2

Fig. 50 C-Bus Tx LED (1) and Rx LED (2)

C-Bus LEDs

Tx (1)
flickering

Rx (2)

flickering

The controller is sending data onto the
C-Bus

The controller is receiving data from the
C-Bus

program changes) to FLASH memory.

Table 29 Controller C-Bus LEDs

Reset Button

The CLLIONLC01 Controller Module is equipped with a
reset button.

RESET

1

Fig. 51 Reset button (1)

Pushing the reset button (1), e.g. using a paperclip, will
cause the CLLIONLC01 Controller Module to reset.

Note

In the event of a reset, all non-volatile memory contents are
permanently deleted, though the clock will not be set to
zero.

In order to avoid problems, we therefore recommend that
you always save your application changes (e.g., time

35 EN1B-0375GE51 R0308

Excel 800 LION

HMI Interface

The controller module is equipped with an HMI Interface for
the connection of HMIs, e.g., XI582 Operator Interface or a
laptop (with XL-Online/CARE).

Fig. 52 HMI interface, Tx LED (1) and Rx LED (2)

HMI interface LEDs on RJ45 socket

Tx (1)
flickering

Rx (2)
flickering

Table 30 HMI interface LEDs

HMI interface Signals on RJ45 socket

Pin Signal type

1 ­2 Receive
3 Transmit
4 ­5 Signal ground
6 ­7 5 V
8 -

Table 31 Signals of the HMI interface

The controller is transmitting data to the HMI

The controller is receiving data from the HMI

Alarm and Power LEDs

The CLLIONLC01 Controller Module is equipped with an
alarm LED and a power LED.

Fig. 53 Alarm LED (1) and power LED (2)

Alarm LED (1, red)

Off
On

Flashing

Table 32 Controller alarm LED

Normal operation

Watchdog alarm output is powered

• The controller has encountered a
hardware problem

• The application has a fault

• The controller has been powered up

without an application or the operator has
manually stopped the application,
e.g., using XL-Online.
In this case, the LED will light up
13 minutes after power-up without
application

The watchdog alarm output has not yet been
powered, although the controller has
encountered a problem.

The controller performs a warm start.
If problem persists, the LED will become lit

constantly, see above.
See section "Troubleshooting" on page 68.

NOTICE

Equipment damage!

►

Make sure that the controller is not connected to earth
ground.

►

If nonetheless earth grounding is required, make sure
that only terminal 2 is connected to earth ground.
Terminal 1 must not be connected to earth ground. See
also Appendix 1.

EN1B-0375GE51 R0308

36

Excel 800 LION

Power LED (2, green)

On
Flashing

Goes out
briefly

Table 33 Controller power LED

Normal operation
One or more of the internal voltage

supplies are outside of the permissible
ranges.

The controller stops operation.

►

Check wiring or see section "Trouble­shooting" on page 68.

• The operator has activated the reset
button

• The controller is performing a warm
start

Watchdog

Watchdog status

Status Signal on terminal 4

Failure (= alarm) 24 V
Normal operation 0 V

Table 34 Watchdog status 4

Modem Interface

The controller module is equipped with a modem interface
for the connection of a modem or an ISDN terminal adapter.

Fig. 54 Modem interface, Tx LED (1) and Rx LED (2)

Modem LEDs on RJ45 socket

Tx (1) flickering

Rx (2) flickering

The controller is transmitting data to the
HMI, e.g., XI582

The controller is receiving data from the
HMI

Permissible Load of Normally Closed Contact
(Terminal 4)

Max. load
Per normally

closed
contact
(terminal 4)

Table 35 Permissible load of terminal 4

19…29 VAC
current at cos φ ≥ 0.95: 0.5 A,
current at cos φ ≥ 0.6: 0.5 A

19…29 VDC

0.5 A resistive or inductive

Min.
current

10 mA

Table 36 HMI interface LEDs

Modem Signals on RJ45 socket

Pin Signal type

1 Carrier detect
2 Receive
3 Transmit
4 Data terminal ready
5 Signal ground
6 ­7 5 V
8 Clear to send

Table 37 Signals of the modem interface

Communication Speed

Default setting: 9600 baud
The communication speed can be set to as high as

38.4 Kbaud, e.g., using the XI852 HMI or a Laptop with XL­Online, see Appendix 2.

37 EN1B-0375GE51 R0308

Excel 800 LION

I/O Bus Switch S2

The CLLIONLC01 Controller Module features a 2-position
I/O Bus switch S2.

I/O Bus switch S2 must be set in accordance with the kind
of I/O modules connected to communication terminals
71, 72 and 75, 76 of the controller module.

Terminals 71, 72 and 75, 76 must be all connected either to
Panel Bus I/O modules or to LONW

The default setting is Panel.

Fig. 55 I/O Bus switch S2

Communication S2 setting

LONW

ORKS

Bus only LON

Panel Bus and LONW
LONW

ORKS BUS

terminals 11 …. 14 of the controller
Panel Bus connected to terminals 71, 72

or 75, 76 of the controller

Table 38 I/O Bus switch settings

ORKS

Bus

modules connected to

ORKS

Bus I/O modules.

Panel

Panel

C-Bus Termination Switch S1

The CLLIONLC01 Controller Module features a 3-position
C-Bus termination switch S1.

This switch must be set in accordance with the given C-Bus
configuration.

Fig. 56 C-Bus termination switch

Switch
setting S1

9.6k all
76k mid Up to 76800 baud without bus termination

76k end

Table 39 CLLIONLC01 C-Bus termination switch S1

Baud rate

Up to 9600 baud (default setting)

Up to 76800 baud with bus termination
controller at the end of the C-Bus

settings

Memory

Memory Size Usage

EN1B-0375GE51 R0308

SRAM 512 KB For controller application,

modem trend and firmware
RACL application: 128 KB
Total application: 192 KB

Flash 2 MB Firmware (1 MB) and

application (1 MB) storage

EPROM 128 KB For bootstrap loader

Table 40 CLLIONLC01 memory

Note
The CLLIONLC01 Controller Module does not contain a

battery. RAM (data and realtime clocktime) is buffered for
3 days by a super capacitor.

38

Excel 800 LION

39 EN1B-0375GE51 R0308

Excel 800 LION

Description of the I/O Modules

Common Features

Switches located on the Terminal Socket

Feature Function

Service
button S1

Hex switch
S2

LEDs located on the I/O Module

Feature Function

Service LED
(yellow)

Power LED
(green)

For the location of these elements, see figures of the
relative modules.

• LED test, see section "Troubleshooting"
on page 68

• LONW

• Module addressing for Panel Bus

• Service information, see section

• Information on power supply, see

ORKS

service button functionality

for LONW

I/O modules

"Troubleshooting" on page 68

section "Troubleshooting" on page 68

ORKS

Bus I/O modules

Analog Input Modules

Types of Analog Input Modules, Terminal Socket

Type Description Housing

CLIOP821A Panel Bus analog input module Light gray
CLIOL821A LONW

XS821-822 Terminal socket Light gray

Table 41 Excel 800 LION Analog Input Modules

Features

• 8 analog inputs

• Sensor-break and short-circuit detection, see section

"Troubleshooting" on page 68.

ORKS

module

Bus analog input

Dark gray

EN1B-0375GE51 R0308

Fig. 57 CLIOP821A Analog Input Module with terminal

socket

Legend

1 Service button S1
2 Hex switch S2
3 Service LED
4 Power LED

Functionality of service LED and power LED: see Table 74
to Table 76 on page 72 and following.

40

Excel 800 LION

Terminals

COM

71

A

COM

72 76

B

24

73 77

V~
24

74

V~0

AI8

AI7

AI6

AI5

AI4

AI3

AI2

V

AUXVAUX

21

GND9GND

AI1

3

2

22

10

1

GND11GNDGNDGND GNDGNDGND GND

8

7

6

5

4

18171615141312

Fig. 58 Terminal assignment and internal connections of

analog input modules

Ter­minal

71, 75 COM a

72, 76 COM b

SIGNAL Comment

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus

(LON/Panel Bus)
73, 77 24 V~ Power supply
74, 78 24 V~0 Power supply

1…8 AI1 … AI8 Analog inputs 1…8

9…18 GND

21, 22

10 VDC/

5 mA, ±2 %

25, 26

Ground. All grounds are connected

internally to each other

Auxiliary voltage signal (used e.g. for

supplying setpoint potentiometers)

Shield connection (functional earth),

internally connected to the DIN rail

Table 42 Description of analog input module terminals

Notes

• Shield connection to be used for shielded I/O cables only.
It is not allowed to connect a LONW
LONW

ORKS

requires a resistor and a capacitor.

ORKS

shield, since

• If additional shield terminals are needed, the
XS814 Auxiliary Terminal Package can be installed.

COM

A

COM

B

24
V~
24

V~0

25 26

75

78

Technical Data

Input

Protection

Resolution
Accuracy

Table 43 Analog input modules data

Range

-50...-20 °C
(-58...-4 °F)

-20…0 °C
(-4…+32 °F)

0...30 °C
(32…86 °F)

30...70 °C
(86...158 °F)

70...100 °C
(158...212 °F)

100...130 °C
(212...266 °F)

130...150 °C
(266...302 °F)

150…400 °C
(302…752
°F)

(1

Balco specified for -30 °C … +120 °C, only

(2

NTC10kΩ specified for -30 °C … +100 °C, only

(3

NI1000TK5000 specified for -30 °C … +130 °C, only

• 0(2) ... 10 VDC

• 0(4) ... 20 mA

(via external 499 Ω/0.25 % resistor

• NTC20kΩ (-50…+150 °C; default)

• PT1000-1 (-50…+150 °C)

• PT1000-2 (0…+400 °C)

• PT3000 (-50…+150 °C)

• BALCO500 (-30…+120 °C)

• NTC10kΩ (-30…+100 °C)

• NI1000TK5000 (-30…+130 °C)

• Slow binary input

Protected against failure voltage (24 VAC,
40 VDC)

16-bit resolution
±75 mV (0 ... 10 V), without sensor

PT1000-1

≤

1.2 K – ≤ 1.2 K

≤

0.7 K – ≤ 0.7 K

≤

0.5 K

≤

0.5 K

≤

0.7 K

≤

0.7 K

≤

1.2 K

≤

1.2 K

≤

1.2 K

≤

1.2 K

≤

1.2 K

≤

1.2 K – ≤ 1.2 K

– ≤ 1.2 K – – – – –

(3

(1

PT1000-2

Balco500

PT3000

NTC20kΩ

≤

1.2 K

≤

5.0 K

≤

0.7 K

≤

1.0 K

≤

0.5 K

≤

0.5 K

≤

0.3 K

≤

0.7 K

≤

0.7 K

≤

0.5 K

≤

1.2 K

≤

1.2 K

≤

1.0 K

≤

1.2 K

≤

1.2 K

≤

3.0 K – ≤ 1.2 K

≤

5.5 K – –

(2

(default)

NTC10kΩ

NI1000TK5000

≤

5.0 K

≤

1.2 K

≤

1.0 K

≤

0.7 K

≤

0.5 K

≤

0.5 K

≤

0.5 K

≤

0.7 K

≤

1.0 K

≤

1.2 K

Table 44 Accuracy of analog input sensors

Note

The accuracy of the sensor itself is not included in this table.

41 EN1B-0375GE51 R0308

Excel 800 LION

Internal Impedance when Connecting Sensors

Fig. 59 Analog input low impedance (input circuit for

PT1000, Balco500, PT3000, NI1000TK5000,
slow binary input)

Fig. 60 Analog input high impedance (input circuit for

voltage input for active sensors)

Fig. 61 Analog input impedance setpoint (input circuit for

NTC10kΩ, NTC20kΩ, wall module setpoint)

EN1B-0375GE51 R0308

42

Excel 800 LION

7

4

737

7

727

6

717

5

9

1

0

GND

2

4

V

~

2

4

V~0

COM

B

COM

A

GND

123

CLIOP821A Analog Input Module

5

D

1

6

GND

1

7

GND

1

8

GND

678

2AI3AI4AI5AI6AI7AI8

CLIOP821A

Connection Examples

Active Sensor and Potentiometer

COM

71

A

COM

72

B

24

73

V~

24

74 78

V~0

AUXVAUX

V

22

21

GND10GND

9

Optional Aux. Terminal Module XS814

A1 A2 A3 A4 A5 A6 A7

1 2 3 4

AI1

AI

1

2 3 4 5

GND12GND13GND14GND

11

5

6 7

GN

1

COM

A

COM

B

24

V~

24

V~ 0

Shield

internally

connected to

DIN rail

25 26

F1

F2

Active Sensor
1: 24V~ power supply

2: 0...10 VDC signal
3: GND

1 2 3

Aux. Voltage + Pot.
1: signal

2: GND
3: 10 VDC auxiliary

0...10V

Fig. 62 Analog input module, wiring example 1

For fusing specifications see section "Fusing Specifications" on page 11.

43 EN1B-0375GE51 R0308

Excel 800 LION

7

4

737

7

727

6

717

5

9

1

0

GND

2

4

V

~

2

4

V~0

COM

B

COM

A

GND

1

5

GND

1

6

GND

1

7

GND

1

8

GND

567

8

AI2AI3AI4AI5AI6AI7AI8

1

2

0(4)...20mA

Externa

l 499

Ω

resisto

r wit

h

twi

n wire-en

d

ferrule

s require

d

CLIOP821A Analog Input Module

Passive Sensor and 0 (4) … 20 mA Signal

COM

A

COM

B

24

V~

24

V~ 0

75
76
77
78

COM

71

A

COM

72

B

24

73

V~

24

74 78

V~0

AUXVAUX

V

22

21

GND10GND

9

Temp. sensor
(NTC20k or PT1000)

AI1

1

2 3 4

GND12GND13GND14GND

11

1 2

COM

A

COM

B

24

V~

24

V~ 0

25 26

CLIOP821ACLIOP821A

Fig. 63 Analog input module, wiring example 2

EN1B-0375GE51 R0308

44

Excel 800 LION

Analog Output Modules

Types of Analog Output Modules, Terminal Socket

Type Description Housing

CLIOP822A Panel Bus analog

output module

CLIOPR822A Panel Bus analog

output module with
manual overrides

CLIOL822A LONW

CLIOLR822A LONW

XS821-22 Terminal socket Light gray

Table 45 Excel 800 LION analog output modules

ORKS

Bus analog

output module

ORKS

Bus analog
output module with
manual overrides

Features

• 8 analog outputs;
can also be configured per output as binary outputs
(0 … 10 V, 2 … 10 V, ON/OFF, or floating)

• Corresponding output status LEDs (red)

• …R822: 8 manual overrides, see figure below

Fig. 64 CLIOP822A Analog Output Module with terminal

socket

Legend

1 Service button S1
2 Hex switch S2
3 Manual overrides
4 Output LEDs
5 Service LED
6 Power LED

Light gray

Light gray

Dark gray

Dark gray

Functionality of service LED and power LED: see Table 74
to Table 76 on page 72 and following.

In the event of communication problems, the analog outputs
will move to the safety positions you have configured in
CARE, see analog output point description in the CARE –
User Guide, 74-5587/EN2B-0182GE51.

Terminals

Fig. 65 Terminal assignment and internal connections of

the analog output modules

Ter­minal

71, 75 COM a

72, 76 COM b
73, 77 24 V~ Power supply

74, 78 24 V~0 Power supply

9…18
21, 22
25, 26

Table 46 Description of the analog output module terminals

Notes

• Shield connection to be used for shielded I/O cables only.

• If additional shield terminals are needed, the

Signal COMMENT

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

1…8 AO1…AO8 Analog outputs 1…8

GND

N.C. Do not use!

It is not allowed to connect a LONW
LONW

ORKS

requires a resistor and a capacitor.

XS814 Auxiliary Terminal Package can be installed.

Ground. All grounds are connected
internally to each other

Shield connection (functional earth),
internally connected to the DIN rail

ORKS

shield, since

45 EN1B-0375GE51 R0308

Excel 800 LION

Technical Data

Voltage rating
Current rating
Resolution
Accuracy
Zero output voltage

Protection

Feedback signal

Table 47 Analog output modules data

Output status LEDs behavior

Automatic mode

Override mode

Table 48 Analog output status LED behavior

0(2)…11 V (default)
max. ±1 mA
8 bit
±150 mV
< 200 mV
Short-circuit protected;

protected against failure
voltage (24 VAC, 40 VDC)

Auto/manual mode and output
value

Brightness follows the
commanded output signal

Flashes

Modules with Manual Overrides

The CLIOPR822A/CLIOLR822A Analog Output Modules are
equipped with manual overrides: one rotary knob for each
analog output.

The manual overrides can be set manually to either "auto"
or "0…110 %" (infinitely adjustable).

NOTICE

Damage to the electronic module!

►

Do not use a tool to adjust the rotary knobs.

►

Do not use excessive force. Adjust only by hand.

Analog Outputs Configured as Binary Outputs

Using CARE, the analog outputs can be configured
individually as binary outputs. The voltage output is then 0 V
or 10 V, depending upon the signal from the controller.

EN1B-0375GE51 R0308

46

Excel 800 LION

7

4

737

7

727

6

717

5

9

1

0

GND

2

4

V

~

2

4

V~0

COM

B

COM

A

GND

3

1

5

N

D

1

6

GND

1

7

GND

1

8

GND

567

8

X

1

2

A1A

2

X

S814

NCN

C

CLIOP822A Analog Output Module

Connection Example

COM

71

A

COM

72

B

24

73

V~

24

74 78

V~0

AO1

AO2 AO3 AO4 AO5 AO6 AO7 AO8

2221

GND10GND

9

Optional Aux. Terminal Module

A1 A2 A3 A4 A5 A6 A7

1 2 3 4

1

GND12GND13GND14GND

11

5

6 7

2 3 4

S814

G

COM

A

COM

B

24

V~

24

V~ 0

Shield

internally

connected to

DIN rail

25 26

CLIOP822A

F1

F2

24V~ drive with

0...10V signal
1: 24V~ power supply

2: GND
3: Signal

1 2

M

0...10V

Fig. 66 Analog output connection example

For fusing specifications see section "Fusing Specifications" on page 11.

47 EN1B-0375GE51 R0308

Excel 800 LION

Shield

internally

Connected to

123M1

2

M

Synchronization Behavior of Analog Output
Module Configured as Floating Output

In order to regularly update the real actuator position with
the calculated position and thus ensure that the actuator
definitely reaches its end position, a synchronization
process is performed by the analog output module.

During the synchronization process, the analog output
module will continue running for the configured runtime
once it reaches the calculated end position.

This updating (synchronization) is performed:

• If the calculated position of the actuator
< lower synchronization threshold (2 %)
= synchronization towards 0 %

• If the calculated position of the actuator
> upper synchronization threshold (98 %)
= synchronization towards 100 %

• Following any power-up or any reset

DIN RAIL

Fig. 67 Connection example with Relay Module MCD 3

• The relay module facilitates the control of peripheral devices with high load via the analog outputs.

• Input terminal 17 controls of MCD3 controls changeover contact K3.

• Relay terminal 18 of MCD3 controls the N.O. contacts (floating outputs) K1, K2.

For fusing specifications, see section "Fusing Specifications" on page 11.

EN1B-0375GE51 R0308

48

Excel 800 LION

9

74

73

10

16

17

18

25

26

5

678

GND

24

24

COMBCOM

COMACOM

GND

GND

GND

GND

GND

A6

A7

1

2

A1

A2

XS814

CLIOP822A Analog Output Module

AO5

AO6

AO7

AO8

MCE 3

max. 240 V

1234567

8

11

121314

15

16

17

18

K1K2K3

E

x

t

e

r

n

a

l

g

r

o

u

p

r

e

q

u

i

r

e

d

t

o

p

o

w

e

r

e

x

t

e

r

n

a

l

d

e

v

i

c

e

s

.

Optional Aux. Terminal Module XS814

COM

71 71

A

COM

72 7276

B

24

73

V

~

24

74

V~0

NC NC

21 22

GND

GND

9

10

A1 A2

A3

A4

AO1 AO2 AO3 AO4

1

2 3 4

GND GND GND GND

11 12

A5

13

14

15

75

A

B

24

77

V

~

24

78

V~0

Shield

internally

Connected to

DIN RAIL

V

~

V~0

CLIOP822A

5

4

6 7

1

2

M

0...10V

3

0.2 A 2 A
K1

K2

K3

F1

1 2

F2

24V Drive with

0...10V Signal
1: 24V power supply
2: GND
3: signal

3

~

~

Fig. 68 Connection example with Relay Module MCE 3

The relay module facilitates the control of peripheral devices with high load via the analog outputs.

• Input terminal 16 of MCE3 controls the N.O. contact K3.

• Input terminal 17 of MCE3 controls the changeover contact K2.

• Input terminal 18 of MCE3 controls the changeover contact K1.

For fusing specifications, see section "Fusing Specifications" on page 11.

49 EN1B-0375GE51 R0308

Excel 800 LION

Binary Input Modules

Types of Binary Input Modules, Terminal Socket

Type Description Housing

CLIOP823A Panel Bus binary input module Light gray
CLIOL823A LONW

XS823 Terminal socket Light gray

Table 49 Excel 800 LION Binary Input Modules

Features

• 12 binary inputs

• 12 configurable status LEDs (green/red, yellow/OFF)

• Binary inputs can be used as

– Static digital inputs as dry-contacts (default)
– Fast totalizers (up to 20 Hz)

ORKS

module

Bus binary input

Dark gray

Terminals

COM

71

A

COM

72 76

B

24

73 77

V~

24

74

V~0

BI12

BI11

BI10

BI9

BI8

BI7

BI6

BI5

BI4

BI3

BI2

BI1

12

11

10

9

8

7

6

5

4

3

2

1

GND13GNDGNDGNDGNDGNDGND GNDGNDGNDGND GND

2423222120191817161514

Fig. 70 Terminal assignment and internal connections of

binary input modules

Ter­minal

71, 75 COM a

72, 76 COM b

Signal COMMENT

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus

(LON/Panel Bus)
73, 77 24 V~ Power supply
74, 78 24 V~0 Power supply

1…12 BI1…BI12 Binary inputs 1…12

13…24 GND

25, 26

Ground. All grounds are connected

internally to each other.

Shield connection (functional earth),

internally connected to the DIN rail.

COM

A

COM

B

24
V~
24

V~0

25 26

75

78

Fig. 69 CLIOP823A Binary Input Module with terminal

socket

Legend

1 Service button S1
2 Hex switch S2
3 Input LEDs
4 Service LED
5 Power LED

Functionality of service LED and power LED: see Table 74
to Table 76 on page 72 and following.

EN1B-0375GE51 R0308

Table 50 Description of binary input module terminals

Notes

• Shield connection to be used for shielded I/O cables only.
It is not allowed to connect a LONW
LONW

ORKS

requires a resistor and capacitor.

ORKS

shield, since

• If additional shield terminals are needed, the
XS814 Auxiliary Terminal Package can be installed.

50

Excel 800 LION

Technical Data

Input type
Current rating (closed

input)
Open contact voltage

Protection

Dry-contact or open collector
2 mA

16…22 VDC
Protected against failure

voltage (24 VAC, 40 VDC)

Status LEDs

Using CARE, the status LEDs can be configured individually
for use as either alarm LEDs (red/green) or as status LEDs
(yellow/OFF [default]).

Given a state of "logical ON," the LED will be lit (yellow or
red).

Configuration as Fast Totalizer

Using CARE, the binary inputs can be configured as fast
totalizers for operation in conjunction with devices equipped
with an open collector output.

Frequency
Pulse ON
Pulse OFF
Bounce

Table 51 Binary inputs used as fast totalizers

max. 20 Hz
min. 25 ms
min. 25 ms
max. 5 ms

Fig. 71 Configuration of binary input as fast totalizer

51 EN1B-0375GE51 R0308

Excel 800 LION

747

8

737

7

727

6

717

5

22232

4

252

6

10111

2

BI10BI11BI1

2

2

4

V

~

2

4

V

~

2

4

V~0

2

4

V~0

B

B

A

A

Totalizer

1

: signa

l

2

: GND

1

2

Totalizer

min

. 2

5 m

s

Shiel

d

internall

y

connected t

o

DIN rai

l

CLIOP823A Binary Input Module

Connection Example

71

A

72

B

24

73

V~

24

74

V~0

BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 BI9

1

2 3 4

13 14 15 16 17

F1

Fig. 72 CLIOP823A connection examples

5

6 7 8 9

18 19 20 21

Dry contact
1: signal
2: GND

1 2

Dry

contact

CLIOP823A

For fusing specifications, see section "Fusing Specifications" on page 11.

EN1B-0375GE51 R0308

52

Excel 800 LION

Relay Output Modules

Types of Relay Output Modules, Terminal Socket

Type Description Housing

CLIOP824A Panel Bus relay output

module

CLIOPR824A Panel Bus relay output

module with manual
overrides

CLIOL824A LONW

CLIOLR824A LONW

XS824-25 Terminal socket; can be fitted

Table 52 Excel 800 LION Relay Output Modules

ORKS

Bus relay output

module

ORKS

Bus relay output
module with manual
overrides

with long (red) cross
connector (incl. in scope of
the delivery)

Features

• 6 relays (changeover contacts), arranged in two blocks

• …R824: 6 manual overrides

• Low and line voltage allowed, see WARNING.

Light gray

Light gray

Dark gray

Dark gray

Light gray

6 Power LED
Functionality of service LED and power LED: see Table 74

to Table 76 on page 72 and following.

In the event of communication problems, the relay outputs
will move to the safety positions you have configured in
CARE, see relay output point description in the CARE –
User Guide, 74-5587/EN2B-0182GE51.

WARNING

Risk of electric shock or equipment damage!
Low voltage and line voltage must not be wired within
the same relay block.

►

Wire low voltage e.g., to relay block 1 and line voltage to
relay block 2 or vice versa. In this case the short cross
connectors must be used, see Table 5 on page 8.

NOTICE

Risk of malfunction!
Cross connectors may only be used if the same voltage
is used on all relays they connect.

►

Do not use a cross connector if different voltages are
used on the relays.
E.g., use a short cross connector for relay block 1 with
line voltage and no cross connector for relay block 2 with
12 V low voltage for relay 4 and 24 V low voltage for
relays 5 and 6.

Fig. 73 CLIOP824A Relay Output Module with terminal

socket

Legend

1 Service button S1
2 Hex switch S2
3 Manual overrides
4 Status LEDs
5 Service LED

53 EN1B-0375GE51 R0308

Excel 800 LION

Terminals

COM

71 75

A

COM

72 76

B
24

73 77

V~

24

74

V~0

NO

NC
COM
CON

Relay block 1

11
12
13
14

NO
NC

COM

CON

NO

21
22
23
24

31 41 51 61

NC

32

COM

33 43 53 63

CON

34 44 54 64

Cross connector (can be removed, as desired)

NO
NC

COM

CON

42

Relay block 2

NO
NC

52 62

COM
CON

Fig. 74 Terminal assignment and internal connections of

relay output modules

Terminal Signal Comment

71, 75

72, 76
73, 77

74, 78

11
12
13

14
21

22
23

24

RELAY BLOCK 1

31
32
33

34
41

42
43

44
51

52
53

54

RELAY BLOCK 2

61
62
63

64

25

COM a

COM b
24 V~

24 V~0
REL1 N.O.
REL1 N.C.
R1 COM

R1 COM
REL2 N.O.

REL2 N.C.
R2 COM

R2 COM
REL3 N.O.

REL3 N.C.
R3 COM

R3 COM
REL4 N.O.

REL4 N.C.
R4 COM

R4 COM
REL5 N.O.

REL5 N.C.
R5 COM

R5 COM
REL6 N.O.

REL6 N.C.
R6 COM

R6 COM

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

Power supply
Power supply
Relay 1 N.O. contact
Relay 1 N.C. contact
relay 1 common contact
For connection of relay 1 common via

cross connector*
Relay 2 N.O. contact
Relay 2 N.C. contact
Relay 2 common contact
For connection of relay 2 common via

cross connector*
Relay 3 N.O. contact
Relay 3 N.C. contact
Relay 3 common contact
For connection of relay 3 common via

cross connector*
Relay 4 N.O. contact
Relay 4 N.C. contact
Relay 4 common contact
For connection of relay 4 common via

cross connector*
Relay 5 N.O. contact
Relay 5 N.C. contact
Relay 5 common contact
For connection of relay 5 common via

cross connector*
Relay 6 N.O. contact
Relay 6 N.C. contact
Relay 6 common contact
For connection of relay 6 common via

cross connector*
Shield connection (functional earth),

internally connected to the DIN rail

* Do not connect by wire!

Table 53 Description of relay output module terminals

NO

NC
COM
CON

COM
COM

24

V~

24

V~0

A
B

78

25

Permissible Loads

Max. load Min. load
Per relay

output
module (total)

19…250 VAC

current at cos φ ≥ 0.6: 12 A
1…29 VDC

12 A resistive, 3 A inductive

Per normally
open contact

19…250 VAC

current at cos φ ≥ 0.6: 4 A
1…29 VDC

4 A resistive, 1 A inductive

Per normally
closed
contact

19…250 VAC

current at cos φ ≥ 0.95: 2 A,
current at cos φ ≥ 0.6: 1 A

1…29 VDC
4 A resistive, 1 A inductive

Table 54 Permissible loads of relay output modules

Notes

• In the case of voltages above 30 VAC/DC and if inductive
components are to be connected to relays switching
more often than once every 2 minutes, these com­ponents must be prevented from causing harmful
interference to radio or television reception (conformance
with EN 55014).

• Max. voltage for UL 864-compliant applications is 24 V.

Status LEDs with Manual Overrides

Fig. 75 Manual overrides (sliding switches)

The …R824 Relay Output Modules are equipped with
manual overrides: one for each relay output. These sliding
switches can manually be set to either "auto" or "0" or "1".

Output status LEDs behavior and relay output behavior

Mode LED

Automatic mode, state

ON ON OFF

“logical ON”
Automatic mode, state

OFF OFF ON

“logical OFF”
Override mode (setting “0”) Flashes OFF ON
Override mode (setting “1”) Flashes ON OFF

*As configured using CARE.

Table 55 Relay output status LED behavior

N.O.*
(direct)

–

50 mW

50 mW

N.C.*
(reverse)

EN1B-0375GE51 R0308

54

Excel 800 LION

74

24

24

COMBCOM

COMACOM

25

A7

Power Supply

Shield internally

connected to DIN RAIL

Cross Connector (Factory mounted)

COM

CON

COM

54

CON

61

62

63

NC

COM

64

CON

Field Device

1: 230 V (L)

2: 230 V (N)

122

M

M

230V

230V

Connection Example

COM

71 71

A

COM

72 7276

B

24

73 7377

V

~

24

74

V~0

NO

11

NC

12

COM

13

CON

14

Optional Aux. Terminal Module XS514

A1 A2 A3 A4 A5 A6

CLIOP824A Relay Output Module

NO

NC

COM

CON

21
22
23
24

NO

NC

COM

CON

31
32
33
34

NO

NC

41
42
43
44

NO

NC

51
52
53

NO

A

B

24

V

24

V~0

75

~

78

V

V~0

~

1 2

230 V

F1

3

4

5 6 7

1

Field Device
1: 230 V (L)
2: 230 V (N)

NL

230 V~

Fig. 76 CLIOP824A connection example (both relay blocks with line voltage)

For fusing specifications see section "Fusing Specifications" on page 11.

55 EN1B-0375GE51 R0308

Excel 800 LION

Fig. 77 CLIOP824A connection example (relay blocks with low and line voltage)

For fusing specifications see section "Fusing Specifications" on page 11.

EN1B-0375GE51 R0308

56

Excel 800 LION

Floating Output Module

Features

• Type: CLIOPR825A Floating Output Module

• Housing: light gray

• Floating outputs sufficient for driving up to 3 floating

actuators

• Manual overrides and 3 corresponding pairs of status
LEDs

In the event of communication problems, the 3 floating
outputs will move to the safety positions you have
configured in CARE, see floating output point description in
the CARE – User Guide, 74-5587/EN2B-0182GE51.

WARNING

Risk of electric shock or equipment damage!
Low voltage and line voltage must not be wired within
the same relay block.

►

Wire low voltage e.g., to relay block 1 and line voltage to
relay block 2 or vice versa. In this case the short cross
connectors must be used, see Table 5 on page 8.

NOTICE

Risk of malfunction!
Cross connectors may only be used if the same voltage
is used on all relays they connected.

►

Do not use a cross connector if different voltages are
used on the relays.
E.g., use a short cross connector for relay block 1 with
line voltage and no cross connector for relay block 2 with
12 V low voltage for relay 4 and 24 V low voltage for
relays 5 and 6.

Permissible loads

Max. load Min. load

Fig. 78 CLIOPR825A Floating Output Module with

terminal socket

Legend

1 Service button S1
2 Hex switch S2
3 Manual overrides
4 Status LEDs
4 Service LED
5 Power LED

Functionality of service LED and power LED: see Table 74
to Table 76 on page 72 and following.

Per relay
output
module (total)

Per normally
open contact

Per normally
closed
contact

Table 56 Permissible loads of floating output modules

Notes

• In the case of voltages above 30 VAC/DC and if inductive
components are to be connected to relays switching
more often than once every 2 minutes, these com­ponents must be prevented from causing harmful
interference to radio or television reception (conformance
with EN 55014).

• Max. voltage for UL 864-compliant applications is 24 V.

19…250 VAC
current at cos φ ≥ 0.6: 12 A

1…29 VDC
12 A resistive, 3 A inductive

19…250 VAC
current at cos φ ≥ 0.6: 4 A)

1…29 VDC
4 A resistive, 1 A inductive

19…250 VAC
current at cos φ ≥ 0.95: 2 A,
current at cos φ ≥ 0.6: 1 A

1…29 VDC
4 A resistive, 1 A inductive

–

50 mW

50 mW

57 EN1B-0375GE51 R0308

Excel 800 LION

Terminals

COM

71 75

A

COM

72 76

B

24

73 77

V~
24

74

V~0

Actuator 2 Actuator 3

NO

NC
COM
CON

Cross connector (can be removed, as desired)

NO

31 41 51 61

NC

32

COM

33 43 53 63

CON

34 44 54 64

42

NO

NC

52 62

COM

CON

NO

NC
COM
CON

Actuator 1

NO

11

NC

12

COM

13

CON

14

21

22
23
24

Fig. 79 Terminal assignment and internal connections of

floating output module

Ter­minal

71, 75
72, 76
73, 77
74, 78

ACTUATOR 1

ACTUATOR 2

ACTUATOR 3

* Do not connect by wire!

Signal Comment

COM a
COM b

24 V~

24 V~0

REL1 N.O.

11

REL1 N.C.

12

R1 COM

13

R1 COM

14

REL2 N.O.

21

REL2 N.C.

22

R2 COM

23

R2 COM

24

REL3 N.O.

31

REL3 N.C.

32

R3 COM

33

R3 COM

34

REL4 N.O.

41

REL4 N.C.

42

R4 COM

43

R4 COM

44

REL5 N.O.

51

REL5 N.C.

52

R5 COM

53

R5 COM

54

REL6 N.O.

61

REL6 N.C.

62

R6 COM

63

R6 COM

64

25

2-wire communication bus (LON/Panel Bus)
2-wire communication bus (LON/Panel Bus)
Power supply
Power supply
Floating relay 1 N.O. contact
Floating relay 1 N.C. contact
Floating relay 1 common contact
For connection of floating relay 1 common

via cross connector*
Floating relay 2 N.O. contact
Floating relay 2 N.C. contact
Floating relay 2 common contact
For connection of floating relay 2 common

via cross connector*
Floating relay 3 N.O. contact
Floating relay 3 N.C. contact
Floating relay 3 common contact
For connection of floating relay 3 common

via cross connector*
Floating relay 4 N.O. contact
Floating relay 4 N.C. contact
Floating relay 4 common contact
For connection of floating relay 4 common

via cross connector*
Floating relay 5 N.O. contact
Floating relay 5 N.C. contact
Floating relay 5 common contact
For connection of floating relay 5 common

via cross connector*
Floating relay 6 N.O. contact
Floating relay 6 N.C. contact
Floating relay 6 common contact
For connection of floating relay 6 common

via cross connector*
Shield connection (functional earth),

internally connected to the DIN rail

Table 57 Description of floating output module terminals

NO

NC
COM
CON

COM

A

COM

B

24
V~
24

V~0

78

25

Manual Overrides

The floating output module is equipped with manual
overrides: one rotary knob for each floating output.

These manual overrides can manually be set to either
"Auto" or "0 … 100 %" (infinitely adjustable).

1 2 3

A A A

Fig. 80 Manual overrides (rotary knobs)

NOTICE

Damage to the electronic module!

►

Do not use a tool to adjust the rotary knobs.

►

Do not use excessive force. Adjust only by hand.

Auto

In this setting, the signal provided by the respective floating
output (R1 + R2 or R3 + R4 or R5 + R6) and the condition
(ON/OFF) of the respective pair of status LEDs both follow
the commanded output signal.

Override (0…100 %)

When a manual override is set to values in the range of
"0…100 %", the respective floating output will drive to the
set position. The runtime depends upon the actuator runtime
configured in CARE an on the actual position.

Status LEDs

The respective pair of status LEDs will display the following:

Actuator 1

Mode LED

Auto

Green LED ON OFF OFF
Red LED OFF ON OFF

Override

Green LED Flashing OFF Flashing
Red LED OFF Flashing Flashing

Table 58 LED behavior (for e.g., floating output 1)

Closing Opening

Honeywell

0

100

AUTO

!

Not

moving

EN1B-0375GE51 R0308

58

Excel 800 LION

747

8

737

7

727

6

717

5

2

4

V

~

2

4

V

~

2

4

V~0

2

4

V~0

COMBCOM

B

COMACOM

A

CLIOPR825A Floating Output Module

4

1

4

2

4

3

O

C

O

M

5

1

5

2

5

3

N

O

N

C

COM

6

1

6

2

6

3

N

O

N

C

COM

6

4

CON

123

M

4

4

O

N

5

4

CON

2

5

Connection Example

COM

71

A

COM

72

B
24

73

V~

24

74

V~0

F1

11
12
13
14

3

NO

NC

COM

CON

4

21

22
23
24

814

5 6 7

NO

NC
COM
CON

Optional aux. Terminal Module XS

A1 A2 A3 A4 A5 A6 A7

1 2

NO
NC

COM

CON

Cross connector (factory -mounted)

31
32
33
34

N

N
C
C

Shield internally
connected to DIN rail

Floating actuator
with 24~V (requires two relays)

1:
2:
3: N

L

N

Power supply

230 V or other~

Fig. 81 CLIOPR825A Connection example (floating actuator)

For fusing specifications see section "Fusing Specifications" on page 11.

59 EN1B-0375GE51 R0308

Excel 800 LION

Description of Extra Parts

Manual Disconnect Modules

Types

Manual disconnect
module

Corresponding I/O modules
CLIO…

XS812

XS812RO

Table 59 Manual disconnect modules

For mounting the manual disconnect modules, see Fig. 23
on page 20.

…821
…822
…823

…824
…825

WARNING

Risk of electric shock or equipment damage due to
improper use of XS812RO manual disconnect module!

►

Do not connect line voltage to the XS812RO.

Features

• Disconnector switches are used to manually disconnect
individual terminals of the corresponding electronic
module.

• Useful for troubleshooting and installation.

Diagrams

Fig. 83 XS812 and binary input modules

Fig. 84 XS812RO and relay modules/floating module

Fig. 82 XS812 and analog input/analog output modules

EN1B-0375GE51 R0308

60

Excel 800 LION

XS814 Auxiliary Terminal Package

Features

• Type: XS814 Auxiliary Terminal Package

• For mounting onto already installed I/O modules in order

to equip them with additional terminals.

• Each unit consists of 2 terminal blocks (the "A" block and
the "B" block), each with 7 terminals with a maximum
load of 12 A.

Fig. 85 XS814 Auxiliary Terminal Package

Terminal Assignment

A1 A2A3A4

1 2 3 4

Fig. 86 Terminal assignment and internal connections of

A5 A6

A7

5

6 7

XS814 Auxiliary Terminal Package

B1 B2B3B4

1 2 3 4

B5 B6

5

B7

6 7

Cross Connectors

XS815 Cross Connector Features

• For connecting the common terminals of all 6 relays.
This is permitted when all terminal blocks carry the same
voltage

• Long, red

• Supplied with the terminal socket

Fig. 87 XS815 Cross Connector

XS817 Cross Connector Features

• For connecting the common terminals of only relays 1–3
or of relays 4–6

• Short, yellow

• Must be ordered separately

Fig. 88 XS817 Cross Connector

XAL10 Swivel Label Holders

• Type: XAL10 Swivel Label Holder

• For applying self-adhesive labels with application

information generated using CARE

• For use with standard commercially-available labels,
e.g., AVERY ZWECKFORM 3669

• Supplied with the terminal socket

XS816 Bridge Connectors

• Type: XS816 Bridge Connectors

• Bridge connectors transmit both communication signals

and power supply between modules

• Supplied with the terminal socket

61 EN1B-0375GE51 R0308

Excel 800 LION

LON Software Interface Description

Overview

LonTalk Protocol

Excel 800 LION LONW
protocol communication with other nodes on the LONW
network, with commissioning tools und supervisory devices.

Features

• Network variables for communications between nodes,
but no explicit messages

• Configuration network variables

• LONM

Addressing, binding, and commissioning

Excel 800 LION LONW
bound, and commissioned using CARE or any other
standard LONW
and higher, e.g., LonMaker for Windows.

Configuration

Excel 800 LION LONW
using CARE.

ARK

FPT protocol for downloading an Excel 800
LION LONW
loadable apbG file (supported by CARE and EXCELON)

ORKS

ORKS

Bus I/O Modules use a LONT

Bus I/O Module firmware via LON:

ORKS

Bus I/O Modules are addressed,

ORKS

commissioning tool based on LNS 2.0

ORKS

Bus I/O Modules are configured

ALK

ORKS

CLIOL821A Analog Input Module

For the CLIOL821A Analog Input Module the LONM
Profile 520 "Analog Input" has been assigned per input.

Each input object has its own configuration properties,
except for heartbeat configuration, which will be shared
among all objects.

Fig. 89 LONM

Input types and corresponding NVs

Input type NV used

ARK

analog input object

ARK

NTC10kΩ
NTC20kΩ
PT1000-1
NI1000TK5000
PT3000
BALCO500

PT1000-2 nvoAiTemp
0(2)…10V nvoAiValuePct
Slow binary input nvoAiSwitch
Other Sensors
Sensor break/short circuit

Table 60 Input types and corresponding NVs

Transmission/Updates

These variables are transmitted immediately when their
value has been changed by a higher rate than the
configured "send on delta" (default: 0.3 K).

These variables are also transmitted as heartbeat output
(default: 60 sec) on a regular basis as dictated by the
maximum send time (nciSndHrtBt) configuration variable.

nvoAiTempP

INVALID

EN1B-0375GE51 R0308

62

Excel 800 LION

Default Service Type

The default service type of these variables is
unacknowledged.

Analog Sensor Output – nvoAiValuePct[ ]

This network variable output represents the percentage
level for the appropriate input, if configured for voltage input.

Valid Ranges for 0 … 10 V Input

Value Representation

< 0 V 0 %
0 V … 10 V 0 … 100 %
> 10 V 100 %

Table 61 Analog input values: 0 … 10 V

Valid Ranges for 2 … 10 V Input

Value Representation

< 1.5 V Sensor break/short circuit

1.5 V … 2 V 0 %

Temperature Sensor Output – nvoAiTempP[ ]

This network variable output represents the temperature for
the appropriate input, if configured for temperature sensor,
except PT1000-2.

Range: see Table 43 and Table 44 on page 41.

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

nvoAiTempP = INVALID = 0x7FFF (= 327.67 °C)

Slow Digital Input – nvoAiSwitch[ ]

This network variable output represents a slow digital input
connected to the universal input terminals.

Valid Range

Sensor Value State

Enabled 100 % 1
Disabled 0 % 0
Not configured 0 % -1

Table 63 Slow digital input values

2 V … 10 V 0 … 100 %
> 10 V 100 %

Table 62 Analog input values: 2 … 10 V

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

nvoAiValuePct = INVALID = 0x7FFF (=163.835 %)
The sensor failure behavior can be configured for 2 … 10 V.

Temperature#2 Sensor Output – nvoAiTemp[ ]

This network variable output represents the temperature for
the appropriate input, if configured for temperature sensor if
configured for PT1000-2 sensor.

Range: see Table 43 and Table 44 on page 41.

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

nvoAiTemp = INVALID = 0xFFFF (= 6279.5 °C)

63 EN1B-0375GE51 R0308

Excel 800 LION

CLIOL(R)822A Analog Output Module

For the CLIOL822A/CLIOLR822A Analog Output Module
the LONM
per output.

Each analog output object has its own configuration
properties, except for heartbeat configuration and
nciAoConfig, which will be shared among all objects.

Fig. 90 LONM

ARK

open-loop actuator object has been assigned

ARK

analog output object

Analog Output Control Level – nviAoValuePct[ ]

This network variable is used to drive the analog output to
0 … 100 %.

If both nviAoSwitch[ ] and nviAoValuePct[ ] receive valid
values, nviAoValuePct[ ] will have priority.

Valid Ranges

Fig. 91 Analog output control levels – direct actuator

Receive Heartbeat

The default configuration for “Receive Heartbeat” is 300 sec.
If no nvi update is received during this time, the actuators
will go to their configured safety positions.

Start-up Behavior

At start-up, i.e., power-up or reset, all nvi's will be initialized
with INVALID, and after 1 minute, the actuators will go to
their configured safety positions.

Fig. 92 Analog output control levels – reverse actuator

Default Value

nvoAoValuePct = INVALID = 0x7FFF (=163.835 %)
This will cause the actuator to adopt a predefined position

defined for failure behavior.

EN1B-0375GE51 R0308

64

Excel 800 LION

Analog Output Feedback – nvoAoPosnFb[ ]

This value represents the current status of the analog output
including feedback related to manual override initiated from
the manual override.

This is typically used for monitoring purposes at a
supervisory station or for diagnostic purposes.

Valid Range

Value State Current analog output position

0.5 … 100 % 1
0 % (OFF) 0

0 … 100 % -1

0xFF -1

Table 64 Analog output feedback range

Transmission

This variable is transmitted immediately when the
corresponding network input variable has changed more
than 1 % or immediately as an answer to an
nviAoValuePct[ ] or nviAoSwitch[ ] update.

Default Service Type

The default service type is unacknowledged.

Analog output position due to
normal control by nviAoSwitch or
nviAoValuePct

Manual override position via the
manual override panel

Current position unknown or
synchronization active,
analog output not configured

Analog Output Command – nviAoSwitch[ ]

This network variable is used to drive the analog output to
0 … 100 %.

It is typically bound to a LONW
output level 0 … 100 %.

If both nviAoSwitch[ ] and nviAoValuePct[ ] receive valid
values, nviAoValuePct[ ] will have priority.

Default Value

Value = 0
State = –1

ORKS

control device issuing an

65 EN1B-0375GE51 R0308

Excel 800 LION

CLIOL823A Binary Input Module

One instance of the LONM
been assigned per input of the CLIOL823A Binary Input
Module.

Each digital input object has its own configuration
properties, except for heartbeat configuration, which will be
shared among all objects.

nciDiConfig[x]

UCPT_DIConfig

nciSndHrtBt

SCPTmaxSendTime

Fig. 93 LONM

ARK

Transmission

These variables are transmitted immediately when its value
has been changed by a higher rate than the configured
"send on delta" (in the case of the totalizer, “send on delta”
has a default value of 5 counts).

These variables are also transmitted as a heartbeat output
on a regular basis as dictated by the maximum send time
(nciSndHrtBt) (default = 0 = disabled) configuration variable.

Default Service Type

The default service type of these variables is
unacknowledged.

ARK

open-loop sensor object has

Open Loop Sensor Object

(LonMark Object Type 1)

Configuration

Parameter
Value File

digital input object

nvoDiSwitch[x]

SNVT_switch

nvoDiCount[x]

SNVT_count

|1

#1

Fast Binary Input – nvoDiSwitch[ ]

This network variable output represents the logical state of a
fast binary input connected to the binary input terminals.

Valid Range

Logical input state Value State

ON 100 % 1
OFF 0 % 0
Not configured 0 % -1

Table 65 Slow digital input values

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

Value = 0
State = -1

Totalizer Count – nvoDiCount[ ]

This network variable output indicates the total number of
transitions from 0 to 1 since the last reset due to power-up
or network reset.

Valid Range

Fig. 94 Totalizer

State Value

EN1B-0375GE51 R0308

For totalizer counts 0 … 65534
For power-up/reset 65535

Table 66 Totalizer counts

Power-up/Reset

After power-up and reset, the value 0xFFFF = 65535 will be
sent to the network to indicate that previous count values
have been lost due to a reset.

66

Excel 800 LION

CLIOL(R)824A Relay Output Module

One instance of the LONM
been assigned per input of the CLIOL824A/CLIOLR824A
Relay Output Module.

Each output object has its own configuration properties,
except for heartbeat configuration, which will be shared
among all objects.

nviDoSwitch[x]

SNVT_switch

nciDoConfig[x]

UCPT_DOConfig

nciRcvHrtBt[x]

SCPTmaxRcvTime

Fig. 95 LONM

ARK

ARK

open-loop sensor object has

Open Loop Actuator Object

(LonMark Object Type 3)

|1

Configuration

Parameter

Value File

output object

nvoDoActPosnFb[x]

SNVT_switch

#1

Relay Output Command – nviDoSwitch[ ]

This network variable is used to drive the relay output.
It is typically bound to a LONW

output level ON/OFF, respectively 0 … 100 %.

Valid Range

Value State Action

N/a 0 OFF
0 1 OFF

0.5 … 100 %
1

N/a

-1

Table 67 Relay output command values

Default Value

Value = 0
State = -1

Start-up Behavior

At start-up, i.e., power-up or reset, all nvi's will be initialized
with INVALID, leading the actuator to drive to the configured
safety position after 1 minute.

Receive Heartbeat

The default configuration for “Receive Heartbeat” is 300 sec.
If no nvi update is received during this time, the field devices
will go to their configured safety positions.

ORKS

control device issuing an

Outputs are switched
according to actual output
type configuration

INVALID:
as defined for failure behavior

67 EN1B-0375GE51 R0308

Excel 800 LION

Troubleshooting

Testing Wiring Connections

The push-in terminals feature small holes (1 mm in
diameter) which can be used to measure the signals.

►

Insert a probe (1) as shown on the right.

Fig. 96 Testing wiring connections

Troubleshooting on the CLLIONLC01 Controller

The following LEDs of the CLLIONLC01 Controller can be used for troubleshooting purposes:

• Power LED (green)

• Alarm LED (red)

• LONW

• C-Bus Tx and Rx LEDs

• HMI Tx and Rx LEDs

• Modem Interface Tx and Rx LEDs

Power LED (green)

case Power LED Meaning Remedy

ORKS

service LED

1 ON
2 Flashing

3 Goes out briefly

Table 68 CLLIONLC01 power LED

Normal operation No action necessary
One or more of the internal voltage supplies

are outside of the permissible ranges. The
controller stops operation.

• The operator has activated the reset button

• The controller is performing a warm start

►

Check power

►

Check wiring

►

If problem persists, replace hardware

No action necessary

EN1B-0375GE51 R0308

68

Excel 800 LION

Alarm LED (red)

Case Alarm LED Meaning Remedy
1 OFF
2 ON

3 Flashing

Table 69 CLLIONLC01 alarm LED

Normal operation No action necessary
Watchdog alarm output is powered

– The controller has encountered a

hardware problem

- or -

– The application has a fault

- or -

►

Try powering down and then
powering up the CLLIONLC01.

►

If problem persists, check and – if
necessary – reload the application.

►

If problem still persists, replace
hardware

– The controller has been powered up

without an application or the operator
has manually stopped the application,
e.g., using XL-Online.
In this case, the LED will light up
13 minutes after power-up without
application

Although the controller has encountered a
problem, the watchdog alarm output has not
yet been powered.

If problem persists, the LED will become lit
constantly, see case #2.

If it happens only once, the controller
has performed a restart

If, however, it happens multiple times,
then there is an application or hardware
problem (see case #2)

The controller performs a warm start.

69 EN1B-0375GE51 R0308

Excel 800 LION

LONW

ORKS

Service LED

Fig. 97 Flashing pattern of the LONW

ORKS

service LED

The LONW

ORKS

service LED of the controller module displays the following flashing patterns indicating possible failure modes:

case When can it occur? Meaning Remedy
1
2
3
4

Anytime
Power up of controller
Power up of controller
Power up / reset

Node is configured and running normally
Bad node hardware
Bad node hardware
Node lacks application.

May be caused by neuron chip firmware when
a mismatch occurs on application checksum

No action necessary

►

Replace hardware

►

Replace hardware

►

Using EXCELON, set module to
“configured online”

►

If problem persists, the MIP software
on LW interface has been erased due
to wrong setting performed using
ECHELON tool:
Replace hardware

5

Anytime

Watchdog timer resets occurring.

►

Download firmware

Possible corrupt EEPROM and bootstrap
mode

6

Anytime

Node is unconfigured but has an application

►

Proceed with commissioning

Table 70 CLLIONLC01 LONW

ORKS

service LED

EN1B-0375GE51 R0308

70

Excel 800 LION

C-Bus Tx and Rx LEDs

case C-Bus LEDs Meaning Remedy
1

Both LEDs are flashing

2
3

Both LEDs are OFF
Both LEDs are flashing

If the C-bus is functioning properly, then the
CLLIONLC01 Controller is functioning properly

If the C-bus is not functioning properly, then
the termination can be wrong

No C-bus communication
No C-bus communication

No action necessary

►

Check C-bus termination switch S1
(location: see Fig. 46 on page 33)

►

Check C-bus settings

►

Check C-bus wiring

synchronously

Table 71 CLLIONLC01 C-Bus Tx and Rx LEDs

HMI Tx and Rx LEDs

case HMI LEDs Meaning Remedy
1

2

Both LEDs are flashing

Both LEDs are OFF

If the HMI Interface is functioning properly,
then the CLLIONLC01 Controller is functioning
properly

No HMI Interface communication

No action necessary

►

Check HMI Interface connection and
proper earthing of connected
hardware

Table 72 CLLIONLC01 HMI Tx and Rx LEDs

Modem Tx and Rx LEDs

case Modem LEDs Meaning Remedy
1

2

Both LEDs are flashing

Both LEDs are OFF

Table 73 CLLIONLC01 modem Tx and Rx LEDs

If the Modem Interface is functioning properly,
then the CLLIONLC01 Controller is functioning
properly

No Modem Interface communication

No action necessary

►

Check Modem Interface connection

71 EN1B-0375GE51 R0308

Excel 800 LION

I/O Modules Troubleshooting

►

Check if the power supply voltage level is OK and that there is no high voltage (> 24 VAC or > 40 VDC) connected to the
inputs/outputs of the …821, …822, …823 I/O modules.

►

Replace the problem I/O module with another module of the same kind.
– If the problem persists, this is an indication that the problem is caused by the application or incorrect wiring.
– If the problem is solved, this is an indication that the I/O module was defective.

For troubleshooting purposes on all I/O modules the following features can be used:

• Power LED

• Service LED

• Service button

In addition, a module-specific troubleshooting may be necessary.

Power LED of I/O Modules

case Power LED Meaning Remedy
1 ON
2 OFF
3 Flashing continuously

I/O module is powered
No power
If the I/O module’s service LED is likewise

flashing, the I/O module is in the boot mode

No action necessary

►

Check power supply

►

Wait until rebooting (firmware
download) has been completed

Table 74 Power LED of I/O modules

EN1B-0375GE51 R0308

72

Excel 800 LION

Service LED of I/O Modules

case Service LED Meaning Remedy

1

2

3

4

5

6

7

8

9

10

LED remains OFF after
power-up

LED is lit continuously after
first power-up

Alternating flash between
service LED and power LED

LED flashes at power up,
goes OFF, and then is lit
continuously

LED repeatedly blinks
ON for 1 sec and
OFF for 1 sec

LED remains OFF after a
short ON duration

LED flashes continuously in
following pattern:
4 x ON/OFF followed by
pause

LED flashes continuously in
following pattern:
5 x ON/OFF followed by
pause

LED flashes continuously in
following pattern:
6 x ON/OFF followed by
pause

LED flashes continuously in
following pattern:
7 x ON/OFF followed by
pause

If the power LED is also OFF, then

– Defective device hardware
– Possible power supply problems, clock

problems, defective processor

•

LONW

ORKS

Bus I/O modules:

– Defective hardware

•

Panel Bus I/O modules:

– I/O module has not yet been configured

by CLLIONLC01
– Boot loader is active
– Failure during last firmware download
– Checksum error

Panel Bus I/O modules, only:
Download error or application checksum error.
Boot loader is running

LONW

ORKS

LONW

LONW
LONW

Bus I/O modules, only:

ORKS

Bus I/O module lacks application

ORKS

Bus I/O modules, only:

ORKS

Bus I/O module is unconfigured, but

has an application
I/O module is configured and running normally

Sensor failure of analog input module
(in case of LONW

ORKS

Bus I/O modules, this
behavior can occur only if the appropriate NV
has been bound)

LONW

ORKS

Bus I/O modules, only: LONW
I/O Bus module has received the wink
command from network, physical outputs are
unaffected

Boot loader problem or hardware defect

Communications failure

►

Replace hardware

LONW

►

Replace hardware

Panel Bus I/O modules:

►

Set the hex address to the position configured

with CARE

►

Ensure that I/O Bus switch S2 of CLLIONLC01

Controller is set to position "Panel"

►

Check the Panel Bus wiring:

- Check for cable breaks

- Check for cable short-circuits

- If using separate transformers: Check ground

►

Eliminate any mixture of Panel Bus I/Os and

LonWorks I/Os on same wire

►

Allow CLLIONLC01 to configure I/O module

►

Unplug and replug the module

►

If problem persists, replace hardware

►

Panel Bus I/O modules, only:

Wait until rebooting (firmware download) has
been completed

►

Download application

►

Set module to configured mode

No action necessary

►

Check sensor or connection

►

Check sensor configuration

ORKS

No action necessary

►

Replace hardware

►

Check bus wiring

►

Ensure that I/O Bus switch S2 of CLLIONLC01

Controller is set to correct position

►

Ensure that LONW

Panel Bus I/O modules are not sharing same
bus

►

In case of Panel Bus I/O modules, only:

Check for incorrect HEX addresses (2 Panel Bus
I/O modules using same HEX address)

►

In case of LONW

Check heartbeat

ORKS

Bus I/O modules:

connection

ORKS

Bus I/O modules and

ORKS

Bus I/O modules, only:

Table 75 Service LED of I/O modules

73 EN1B-0375GE51 R0308

Excel 800 LION

LED Test for I/O Modules

►

Press the service button S1 of the I/O module, e.g. using a paperclip.
– The service LED and all other LEDs of that Panel Bus I/O module light up for as long as the service button is pressed.

LED Correct behavior

Power LED ON continuously (if it flashes, check the 24 VAC power supply)
Service LED ON continuously
Analog output module status LEDs ON continuously
Relay output module status LEDs ON continuously
Digital input module status LEDs Red -> green -> yellow -> red -> green -> yellow, cyclically every 0.5 sec

Table 76 Effects of pressing and holding down service button of I/O modules

An LED is defective if it is not lit as shown above.

Analog Input Modules Troubleshooting

case Problem Possible causes Remedy
1

Incorrect sensor
measurement

2

Unstable sensor
measurements

3

a voltage of about

8.88 V(*) is measured
(with an external volt­meter) at an open analog
input configured for:
NTC20kΩ or
Pt1000-1/-2 or
Pt3000 or

Balco 500 or
NTC10kΩ or
NI1000TK5000.

4

a voltage of about

8.88 V(*) is measured
(with an external volt­meter) at an open analog
input configured for:

0…10V with pull-up or
slow Digital Input

Wrong sensor configuration
Incorrect wiring
Sensor failure
Negative voltage on at least one channel

Incorrect grounding of active sensors

Sensor is not connected

Normal value for open input that is configured
to listed types

►

Reconfigure sensor

►

Rewire

►

Replace sensor

►

Check polarity of active sensor
inputs.

►

Ground active sensors individually
(see Fig. 62 and Fig. 63 on page 43
and following)

►

Connect the configured sensor

►

No action necessary

(*): voltage may differ slightly depending on the input impedance of the used voltmeter

Table 77 Failure modes of analog input modules

EN1B-0375GE51 R0308

74

Excel 800 LION

Analog Output Modules Troubleshooting

case Problem Possible causes Remedy
1

All outputs always have
zero voltage

Manual override settings
Outputs are in safety position
Software problem

Internal undervoltage detection has been

►

Check manual override settings

►

Check communication

►

Power down and then power up

►

If problem persists, replace hardware

►

Replace hardware

activated

2

Unstable output voltage

Incorrect grounding of actuators

►

Ground actuators individually (see
Fig. 66 on page 47)

Table 78 Failure modes of analog output modules

Binary Input Modules Troubleshooting

case Problem Possible causes Remedy
1

Unexpectedly, all status
LEDs are always OFF

Internal overload protection has been
activated

►

Power down and then power up

Table 79 Failure modes of binary input modules

Relay Output Modules Troubleshooting

case Problem Possible causes Remedy
1

Unexpectedly, all outputs
are in unpowered position

Improper manual override settings
Outputs are in safety position
Software problem

Internal undervoltage detection has been
activated

►

Check manual override settings

►

Check communication

►

Power down and then power up

►

If problem persists, replace hardware

►

Replace hardware

Table 80 Failure modes of relay output modules

Floating Output Modules Troubleshooting

case Problem Possible causes Remedy
1

Unexpectedly, all outputs
are in unpowered position

Table 81 Failure modes of floating output modules

A “Frequently Asked Questions and Troubleshooting” document is available via the Honeywell Technical Assistance Center
(TAC) or, for Honeywell employees, on the Intranet under:

75 EN1B-0375GE51 R0308

Improper manual override settings

Outputs are in safety position
Software problem

Internal undervoltage detection has been
activated

http://web.ge51.honeywell.de/tac

►

Check manual override settings to
check outputs

►

Check communication

►

Power down and then power up

►

If problem persists, replace hardware

►

Replace hardware

Excel 800 LION

Appendix 1: System Protective Earth Grounding

Excel 800 LION Systems and SELV

In order to avoid distribution of noise or earth ground
potential differences over networks or other connections, the
CLLIONLC01 Controller Module is designed to be in
compliance with SELV (Safety Extra-Low Voltage).

Furthermore, SELV offers the greatest possible safety
against electrical impact.

To support SELV, all Honeywell external (CRT series) or
internal transformers comply with standard EN60742.

Earth grounding is therefore not recommended.

Excel 800 LION Systems and Standard
EN60204-1

However, if compliance with EN60204-1 is required, note
the following:

General Information about EN60204-1

EN60204-1 defines electrical safety for a complete
application/machine including controllers, sensors, actuators
and any connected/controlled electrical device.

EN60204-1 requires controllers to be powered by PELV
(Protective Extra-Low Voltage) and earth grounding of the
secondary side of the used transformers or earth grounding
of the system ground.

Earth grounding is prescribed to prevent unexpected start­up of connected rotating/moving machines due to an
insulation fault and double earth grounding somewhere in
the plant.

The use of an earth leakage monitor is also possible to fulfill
PELV if earth grounding is prohibited.

When is EN60204-1 Applicable to Excel 800 LION
Systems?

• Safety against electrical impact
EN60204-1 is not mandatory; this is because electrical
safety is provided by the use of SELV and transformers
according to standard EN60742.

• Safety against unexpected start-up of
rotating/moving machines

– If the application/plant does not contain machines that

can be harmful to the operator due to an unexpected
start-up, the standard EN60204-1 is not applicable.

If such machines are encountered, then EN60204-1 must be
followed. Grounding is required.

Earth Grounding of EN60204-1 Applicable
Systems

►

If system protective earth grounding is planned, use a
cable as short as possible for grounding:
min. 1.5 mm² (16 AWG).

►

For connection details, refer to the following examples.

Example 1

Connecting a single transformer with multiple Excel 800
LION Systems earth-grounded as per EN60204-1

►

Connect earth ground to terminal 1 of the CLLIONLC01
Controllers

Fig. 98 Connecting and earth grounding multiple

CLLIONLC01 Controller Modules (single
transformer)

EN1B-0375GE51 R0308

76

Excel 800 LION

Example 2

Connecting an Excel 800 LION System together with other
controllers earth-grounded as per EN60204-1

Notes

• Use a noise-free earth ground inside the cabinet.

• Use one star-point to split power for controllers and field

devices.

• If the transformer is used for several controllers, each
controller ground has to be wired separately to the star­point.

• If a field device that prohibits earth grounding is
connected to the system ground, an isolation monitoring
device must be used instead of earth grounding.

• If the field device transformer is physically far away from
the controller, earth grounding must still be performed for
the controller.

►

Connect earth ground to the respective terminal of the
controllers, see figure below.

Example 3

Connecting a C-Bus with controllers earth-grounded as per
EN60204-1

Notes

• Use a noise-free earth ground inside the cabinet.

• Do not use the controller terminals which are normally

used for C-Bus shield connection.

• Be sure to wire the shield only once per bus connection
to the earth ground; this is to prevent any current draw
over the shield.

• A permanent earth ground potential difference of more
than 24 VAC may destroy the related controllers.

►

Connect earth ground to the respective terminal of the
controllers, see figure below.

XCL5010C

C+ C+ C+ C+

C- C- C- C-

16

15 17 18

XCL5010 XCL8010AXL50

5 5

4 4 8

SHIELD

96 6 10

Fig. 99 Connecting and earth grounding mixed

controllers (single transformer)

NOTICE

Equipment damage!

Terminals 1 and 2 are assigned differently on the XCL5010
and CLLIONLC01 Controllers.

►

Make sure that earth ground is connected to the correct
terminal according to Fig. 99 and the respective
connection diagrams.

The XL40, XL50, XL100C, Distributed IO, Smart IO, and the
Excel 800 LION System can share one transformer.

The XC5010C Controller always requires its own
transformer.

If EN60204-1 is applicable for the given type of controller,
the system ground has the same potential as one terminal
of the power supply.

Noise-Free Earth Ground
(only once per connection)

max. 24 VAC potential

difference allowed

between Earth Grounds

Fig. 100 Connecting C-Bus with multiple controllers earth-

grounded as per EN60204-1

If a system ground of the controller is connected to the earth
ground, the available terminals for shielding the C-Bus must
not be used. Instead, the C-Bus shield must be connected
to the earth ground, but only once per bus connection.

77 EN1B-0375GE51 R0308

Excel 800 LION

Appendix 2: Remote Communications

For remote communications with up to three centrals, a
modem or ISDN terminal adapter can be connected directly
to the modem interface of the CLLIONLC01 Controller
Module.

Notes

Remote communication via modem or ISDN terminal
adapter requires firmware version V2.1.0 or higher.
XBSi building supervisors are not supported for remote
communication.

Approved Modems

The following modem has been approved for use with the
Excel 800 LION:

Type Model Comment

Standard
modem

Table 82 Approved modem

Westermo TD-33

Modem or ISDN Terminal Adapter
Connection

The modem interface of the CLLIONLC01 Controller Module
accepts a standard modem cable with a female 9-pin
connector.

Fig. 101 Modem interface

►

Connect the cable that is supplied with the modem/ISDN
terminal adapter to the modem interface of the
CLLIONLC01 Controller.

Modem Requirements

Modems to be connected to CLLIONLC01 must support the
following requirements:

• Hayes compatible command set (not V150 or V151 =
Microsoft command set)

• Alpha-numeric return codes

• Modem must follow serial baud rate of the controller CPU

• Auto-bauding (baud rate fall-back)

• When carrier detect (connect) is reported, the carrier

must be on simultaneously at both modems (on controller
CPU side and on side of the central) ⇒ use same
modem

• After a switch-ON of the DTR line by the CPU or the
central, the modem must accept a dial command after 3
seconds

• Modem must answer AT commands in less than
3 seconds

EN1B-0375GE51 R0308 78

Excel 800 LION

Modem Set-up

Standard Modem Behavior

If no special modem behavior is required, there is no need
to set up or initialize the modem/ISDN terminal adapter.

The CLLIONLC01 will automatically

• detect the device (MMI or modem) attached to the
modem interface,

• set the appropriate communication speed,

• adapt to alphanumeric return codes used by the

modem.

This automatic detection and adjustment can take up to
5 seconds.

Note

It is highly recommended to use a state-of-the-art modem
and leave it in its factory settings.

Automatic Baudrate Synchronization

The default communication speed between the
CLLIONLC01 and the local modem/ISDN terminal adapter is
9600 baud.

The communication speed between the modem and
terminal adapter and the central's modems/ISDN terminal
adapters is automatically synchronized by the two devices
to the highest speed that both of the devices are capable of.

This feature is called auto-bauding and is a feature that all
state-of-the-art-modems/ISDN terminal adapters provide
when left in their factory default settings.

The communication speed between the central and its
modem/ISDN terminal adapter is part of the modem set-up
at the central.

Auto / Manual Answer Detection

The CLLIONLC01 will automatically detect whether the
modem/ISDN terminal adapter is initialized in auto-answer
or manu-answer mode, and it will set the modem to manual
answer mode (S0 = 0).

Resetting the Modem

For those cases where it is not clear if the modem to be
used is in its factory settings, the modem can be reset to its
factory setting by using the RESET MODEM command in
the start-up sequence or through the HW configuration part
of the system info. sequence on the MMI. This will allow a
quick and easy modem reset without the need to run the
modem set-up software or the Windows™ terminal program.

The RESET MODEM command causes the following
commands to be sent to the modem:

1. ATZ

executes hardware reset on modem

2. AT&FX3&W

resets modem to factory configuration settings, configures

the modem not to wait for the public phone system dial tone,
and writes this to nonvolatile memory.

Set-up for Special Modem Behavior

If special modem/ISDN terminal adapter behavior is
required, the communication device should be set up
according to the instructions provided with it. This typically
involves running a setup program on a computer with the
device connected to the computer serial port or using the
Windows™ terminal program.

Set-up for In-house Telephone Systems

A common case of special modem behavior is when the
modem is connected to an in-house telephone network
requiring a prefix to be dialed before the destination number
to provide access to the public telephone network.

There are two important aspects of the special initialization
of the modem to consider:

• Do not wait for the public network dial tone.
– Typically the init command ATX3 will trigger the

modem to dial without waiting for a public network dial
tone.

– Save this modem set-up in the modem EEPROM with

the command AT&W.

– Check the modem handbook to verify the correct

commands.

– Note that these commands are executed automatically

with the RESET MODEM command.

• Add the prefix required for access to the public telephone
network to the destination telephone number.

– Depending on the in-house telephone system, a

certain prefix may have to be added to the destination
number in the central system configuration/site
definition screen prior to sending the set-up to the
remote CLLIONLC01 Controller.

Set-up for Limited Communication Speed

The communication speed of the modem can be fixed to a
lower rate in case of data transmission errors due to tele­phone line limitations. See the XI581/582 Buswide Operator
Interface User Guide (EN2B-0126GE51) for the procedure
for fixing the baud rate.

79 EN1B-0375GE51 R0308

Excel 800 LION

Westermo TD-33 Setup Parameters

The Westermo TD-33 modem is the standard modem for
use with the Excel 800 LION.

The following is the initialization string for Excel
50/100C/500 with O.S. 2.01.xx or newer and Excel 800
LION:

AT&FE0X0&D2S0=0\V0&W0

The ATX command should be adapted according to your
telephone system. See also section "Set-up for In-house
Telephone Systems" above.

The following dip switch setting is required for
communication with Excel 800 LION:

Dip Switch Setting Comment

Dip switch 1 = ON Enables internal modem

watchdog

Others 0 = OFF Default setting

Table 83 Westermo TD-33 switch settings

Troubleshooting

In case of any problems the handbook of the modem or
ISDN terminal adapter must be consulted.

A “Frequently Asked Questions and Troubleshooting”
document is available via the Honeywell Technical
Assistance Center (TAC) or, for Honeywell employees, on
the Intranet under:

http://web.ge51.honeywell.de/tac

►

Go there, and enter the catchword "modemfaq" in the
search field.

EN1B-0375GE51 R0308 80

Excel 800 LION

Appendix 3: Sensor Characteristics

Note

The following sensor characteristics do not include failures
due to:

• Sensor failures

• Wiring resistance or wiring failures

• Missreadings due to a meter connected to measure

resistance or voltage at the input

BALCO 500

Temp.

Resistance

[°C]

-30.0 397 0.157

-29.0 399 0.158

-28.0 401 0.158

-27.0 403 0.159

-26.0 404 0.160

-25.0 406 0.160

-24.0 408 0.161

-23.0 410 0.162

-22.0 412 0.163

-21.0 413 0.163

-20.0 415 0.164

-19.0 417 0.165

-18.0 419 0.165

-17.0 421 0.166

-16.0 423 0.167

-15.0 425 0.168

-14.0 426 0.168

-13.0 428 0.169

-12.0 430 0.170

-11.0 432 0.171

-10.0 434 0.171

-9.0 436 0.172

-8.0 438 0.173

-7.0 440 0.174

-6.0 442 0.174

-5.0 444 0.175

-4.0 445 0.176

-3.0 447 0.176

-2.0 449 0.177

-1.0 451 0.178

0.0 453 0.179

1.0 455 0.179

2.0 457 0.180

3.0 459 0.181

4.0 461 0.182

5.0 463 0.183

6.0 465 0.183

7.0 467 0.184

8.0 469 0.185

9.0 471 0.186

[ΩΩΩΩ]

Terminal

voltage [V]

Temp.

Resistance

[°C]

10.0 473 0.186

11.0 475 0.187

12.0 477 0.188

13.0 479 0.189

14.0 481 0.190

15.0 483 0.190

16.0 485 0.191

17.0 487 0.192

18.0 489 0.193

19.0 491 0.193

20.0 493 0.194

21.0 495 0.195

22.0 497 0.196

23.0 499 0.196

24.0 501 0.197

25.0 503 0.198

26.0 506 0.199

27.0 508 0.200

28.0 510 0.201

29.0 512 0.201

30.0 514 0.202

31.0 516 0.203

32.0 518 0.204

33.0 520 0.205

34.0 522 0.205

35.0 524 0.206

36.0 527 0.207

37.0 529 0.208

38.0 531 0.209

39.0 533 0.210

40.0 535 0.210

41.0 537 0.211

42.0 539 0.212

43.0 542 0.213

44.0 544 0.214

45.0 546 0.215

46.0 548 0.215

47.0 550 0.216

48.0 553 0.217

49.0 555 0.218

[ΩΩΩΩ]

Terminal

voltage [V]

Temp.

Resistance

[°C]

50.0 557 0.219

51.0 559 0.220

52.0 561 0.220

53.0 564 0.221

54.0 566 0.222

55.0 568 0.223

56.0 570 0.224

57.0 572 0.225

58.0 575 0.226

59.0 577 0.226

60.0 579 0.227

61.0 581 0.228

62.0 584 0.229

63.0 586 0.230

64.0 588 0.231

65.0 590 0.231

66.0 593 0.233

67.0 595 0.233

68.0 597 0.234

69.0 600 0.235

70.0 602 0.236

71.0 604 0.237

72.0 607 0.238

73.0 609 0.239

74.0 611 0.240

75.0 614 0.241

76.0 616 0.241

77.0 618 0.242

78.0 621 0.243

79.0 623 0.244

80.0 625 0.245

81.0 628 0.246

82.0 630 0.247

83.0 632 0.248

84.0 635 0.249

85.0 637 0.249

86.0 639 0.250

87.0 642 0.251

88.0 644 0.252

89.0 647 0.253

[ΩΩΩΩ]

Terminal

voltage [V]

Temp.

Resistance

[°C]

90.0 649 0.254

91.0 651 0.255

92.0 654 0.256

93.0 656 0.257

94.0 659 0.258

95.0 661 0.259

96.0 664 0.260

97.0 666 0.261

98.0 668 0.261

99.0 671 0.262

100.0 673 0.263

101.0 676 0.264

102.0 678 0.265

103.0 681 0.266

104.0 683 0.267

105.0 686 0.268

106.0 688 0.269

107.0 691 0.270

108.0 693 0.271

109.0 696 0.272

110.0 698 0.273

111.0 701 0.274

112.0 703 0.275

113.0 706 0.276

114.0 708 0.276

115.0 711 0.278

116.0 713 0.278

117.0 716 0.280

118.0 718 0.280

119.0 721 0.281

120.0 724 0.283

[ΩΩΩΩ]

Terminal

voltage [V]

81 EN1B-0375GE51 R0308

Excel 800 LION

NTC 20 kΩΩΩΩ

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

-50.0 1659 8.78

-49.0 1541 8.77

-48.0 1432 8.76

-47.0 1331 8.75

-46.0 1239 8.74

-45.0 1153 8.72

-44.0 1073 8.71

-43.0 1000 8.70

-42.0 932 8.69

-41.0 869 8.67

-40.0 811 8.66

-39.0 757 8.64

-38.0 706 8.62

-37.0 660 8.60

-36.0 617 8.58

-35.0 577 8.56

-34.0 539 8.54

-33.0 505 8.52

-32.0 473 8.49

-31.0 443 8.47

-30.0 415 8.44

-29.0 389 8.41

-28.0 364 8.38

-27.0 342 8.35

-26.0 321 8.32

-25.0 301 8.28

-24.0 283 8.25

-23.0 266 8.21

-22.0 250 8.17

-21.0 235 8.13

-20.0 221 8.08

-19.0 208 8.04

-18.0 196 7.99

-17.0 184 7.94

-16.0 174 7.89

-15.0 164 7.83

-14.0 154 7.78

-13.0 146 7.72

-12.0 137 7.66

-11.0 130 7.60

-10.0 122 7.53

-9.0 116 7.46

-8.0 109 7.39

-7.0 103 7.32

-6.0 97.6 7.25

-5.0 92.3 7.17

-4.0 87.3 7.09

-3.0 82.6 7.01

-2.0 78.2 6.93

-1.0 74.1 6.85

0.0 70.2 6.76

1.0 66.5 6.67

2.0 63.0 6.58

3.0 59.8 6.49

4.0 56.7 6.40

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

5.0 53.8 6.30

6.0 51.1 6.20

7.0 48.5 6.10

8.0 46.0 6.00

9.0 43.7 5.90

10.0 41.6 5.80

11.0 39.5 5.70

12.0 37.6 5.59

13.0 35.7 5.49

14.0 34.0 5.38

15.0 32.3 5.28

16.0 30.8 5.17

17.0 29.3 5.07

18.0 27.9 4.96

19.0 26.6 4.85

20.0 25.3 4.75

21.0 24.2 4.64

22.0 23.0 4.53

23.0 22.0 4.43

24.0 21.0 4.32

25.0 20.0 4.22

26.0 19.1 4.12

27.0 18.2 4.01

28.0 17.4 3.91

29.0 16.6 3.81

30.0 15.9 3.71

31.0 15.2 3.62

32.0 14.5 3.52

33.0 13.9 3.43

34.0 13.3 3.33

35.0 12.7 3.24

36.0 12.1 3.15

37.0 11.6 3.06

38.0 11.1 2.97

39.0 10.7 2.89

40.0 10.2 2.81

41.0 9.78 2.72

42.0 9.37 2.64

43.0 8.98 2.57

44.0 8.61 2.49

45.0 8.26 2.42

46.0 7.92 2.34

47.0 7.60 2.27

48.0 7.29 2.20

49.0 7.00 2.14

50.0 6.72 2.07

51.0 6.45 2.01

52.0 6.19 1.94

53.0 5.95 1.88

54.0 5.72 1.82

55.0 5.49 1.77

56.0 5.28 1.71

57.0 5.08 1.66

58.0 4.88 1.61

59.0 4.69 1.56

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

60.0 4.52 1.51

61.0 4.35 1.46

62.0 4.18 1.41

63.0 4.03 1.37

64.0 3.88 1.32

65.0 3.73 1.28

66.0 3.59 1.24

67.0 3.46 1.20

68.0 3.34 1.16

69.0 3.21 1.13

70.0 3.10 1.09

71.0 2.99 1.06

72.0 2.88 1.02

73.0 2.78 0.991

74.0 2.68 0.960

75.0 2.58 0.929

76.0 2.49 0.900

77.0 2.41 0.872

78.0 2.32 0.844

79.0 2.24 0.818

80.0 2.17 0.792

81.0 2.09 0.767

82.0 2.02 0.744

83.0 1.95 0.720

84.0 1.89 0.698

85.0 1.82 0.676

86.0 1.76 0.655

87.0 1.70 0.635

88.0 1.65 0.616

89.0 1.59 0.597

90.0 1.54 0.578

91.0 1.49 0.561

92.0 1.44 0.544

93.0 1.40 0.527

94.0 1.35 0.511

95.0 1.31 0.496

96.0 1.27 0.481

97.0 1.23 0.466

98.0 1.19 0.452

99.0 1.15 0.439

100.0 1.11 0.425

101.0 1.08 0.413

102.0 1.05 0.401

103.0 1.01 0.389

104.0 0.98 0.378

105.0 0.95 0.367

106.0 0.92 0.356

107.0 0.90 0.346

108.0 0.87 0.336

109.0 0.84 0.326

110.0 0.82 0.317

111.0 0.79 0.308

112.0 0.77 0.299

113.0 0.75 0.290

114.0 0.73 0.282

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

115.0 0.70 0.274

116.0 0.68 0.266

117.0 0.66 0.259

118.0 0.64 0.252

119.0 0.63 0.245

120.0 0.61 0.238

121.0 0.59 0.231

122.0 0.57 0.225

123.0 0.56 0.219

124.0 0.54 0.213

125.0 0.53 0.207

126.0 0.51 0.201

127.0 0.50 0.196

128.0 0.49 0.191

129.0 0.47 0.186

130.0 0.46 0.181

131.0 0.45 0.176

132.0 0.43 0.171

133.0 0.42 0.167

134.0 0.41 0.162

135.0 0.40 0.158

136.0 0.39 0.154

137.0 0.38 0.150

138.0 0.37 0.146

139.0 0.36 0.142

140.0 0.35 0.139

141.0 0.34 0.135

142.0 0.33 0.132

143.0 0.32 0.128

144.0 0.32 0.125

145.0 0.31 0.122

146.0 0.30 0.119

147.0 0.29 0.116

148.0 0.29 0.113

149.0 0.28 0.110

150.0 0.27 0.107

EN1B-0375GE51 R0308 82

Excel 800 LION

PT 1000

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

-50.0 803 0.312

-49.0 807 0.314

-48.0 811 0.315

-47.0 815 0.317

-46.0 819 0.318

-45.0 823 0.320

-44.0 827 0.321

-43.0 831 0.323

-42.0 835 0.324

-41.0 839 0.326

-40.0 843 0.327

-39.0 847 0.329

-38.0 851 0.330

-37.0 855 0.332

-36.0 859 0.333

-35.0 862 0.335

-34.0 866 0.336

-33.0 870 0.338

-32.0 874 0.339

-31.0 878 0.341

-30.0 882 0.342

-29.0 886 0.344

-28.0 890 0.345

-27.0 894 0.347

-26.0 898 0.348

-25.0 902 0.350

-24.0 906 0.351

-23.0 910 0.353

-22.0 914 0.354

-21.0 918 0.356

-20.0 922 0.357

-19.0 926 0.359

-18.0 929 0.360

-17.0 933 0.361

-16.0 937 0.363

-15.0 941 0.364

-14.0 945 0.366

-13.0 949 0.367

-12.0 953 0.369

-11.0 957 0.370

-10.0 961 0.372

-9.0 965 0.373

-8.0 969 0.375

-7.0 973 0.376

-6.0 977 0.378

-5.0 980 0.379

-4.0 984 0.380

-3.0 988 0.382

-2.0 992 0.383

-1.0 996 0.385

0.0 1000 0.386

1.0 1004 0.388

2.0 1008 0.389

3.0 1012 0.391

4.0 1016 0.392

5.0 1020 0.394

6.0 1023 0.395

7.0 1027 0.396

8.0 1031 0.398

9.0 1035 0.399

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

10.0 1039 0.401

11.0 1043 0.402

12.0 1047 0.404

13.0 1051 0.405

14.0 1055 0.406

15.0 1058 0.408

16.0 1062 0.409

17.0 1066 0.411

18.0 1070 0.412

19.0 1074 0.413

20.0 1078 0.415

21.0 1082 0.416

22.0 1086 0.418

23.0 1090 0.419

24.0 1093 0.420

25.0 1097 0.422

26.0 1101 0.423

27.0 1105 0.425

28.0 1109 0.426

29.0 1113 0.428

30.0 1117 0.429

31.0 1121 0.431

32.0 1124 0.432

33.0 1128 0.433

34.0 1132 0.435

35.0 1136 0.436

36.0 1140 0.438

37.0 1144 0.439

38.0 1148 0.441

39.0 1152 0.442

40.0 1155 0.443

41.0 1159 0.445

42.0 1163 0.446

43.0 1167 0.448

44.0 1171 0.449

45.0 1175 0.451

46.0 1179 0.452

47.0 1182 0.453

48.0 1186 0.455

49.0 1190 0.456

50.0 1194 0.458

51.0 1198 0.459

52.0 1202 0.461

53.0 1205 0.462

54.0 1209 0.463

55.0 1213 0.465

56.0 1217 0.466

57.0 1221 0.467

58.0 1225 0.469

59.0 1229 0.470

60.0 1232 0.471

61.0 1236 0.473

62.0 1240 0.474

63.0 1244 0.476

64.0 1248 0.477

65.0 1252 0.479

66.0 1255 0.480

67.0 1259 0.481

68.0 1263 0.483

69.0 1267 0.484

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

70.0 1271 0.486

71.0 1275 0.487

72.0 1278 0.488

73.0 1282 0.490

74.0 1286 0.491

75.0 1290 0.493

76.0 1294 0.494

77.0 1297 0.495

78.0 1301 0.497

79.0 1305 0.498

80.0 1309 0.499

81.0 1313 0.501

82.0 1317 0.502

83.0 1320 0.503

84.0 1324 0.505

85.0 1328 0.506

86.0 1332 0.508

87.0 1336 0.509

88.0 1339 0.510

89.0 1343 0.512

90.0 1347 0.513

91.0 1351 0.515

92.0 1355 0.516

93.0 1358 0.517

94.0 1362 0.519

95.0 1366 0.520

96.0 1370 0.522

97.0 1374 0.523

98.0 1377 0.524

99.0 1381 0.525

100.0 1385 0.527

101.0 1389 0.528

102.0 1393 0.530

103.0 1396 0.531

104.0 1400 0.532

105.0 1404 0.534

106.0 1408 0.535

107.0 1412 0.537

108.0 1415 0.538

109.0 1419 0.539

110.0 1423 0.541

111.0 1427 0.542

112.0 1430 0.543

113.0 1434 0.545

114.0 1438 0.546

115.0 1442 0.547

116.0 1446 0.549

117.0 1449 0.550

118.0 1453 0.551

119.0 1457 0.553

120.0 1461 0.554

121.0 1464 0.555

122.0 1468 0.557

123.0 1472 0.558

124.0 1476 0.560

125.0 1479 0.561

126.0 1483 0.562

127.0 1487 0.564

128.0 1491 0.565

129.0 1494 0.566

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

130.0 1498 0.567

131.0 1502 0.569

132.0 1506 0.570

133.0 1510 0.572

134.0 1513 0.573

135.0 1517 0.574

136.0 1521 0.576

137.0 1525 0.577

138.0 1528 0.578

139.0 1532 0.580

140.0 1536 0.581

141.0 1539 0.582

142.0 1543 0.584

143.0 1547 0.585

144.0 1551 0.586

145.0 1554 0.587

146.0 1558 0.589

147.0 1562 0.590

148.0 1566 0.592

149.0 1569 0.593

150.0 1573 0.594

151.0 1577 0.596

152.0 1581 0.597

153.0 1584 0.598

154.0 1588 0.600

155.0 1592 0.601

156.0 1596 0.602

157.0 1599 0.603

158.0 1603 0.605

159.0 1607 0.606

160.0 1610 0.607

161.0 1614 0.609

162.0 1618 0.610

163.0 1622 0.612

164.0 1625 0.613

165.0 1629 0.614

166.0 1633 0.615

167.0 1636 0.617

168.0 1640 0.618

169.0 1644 0.619

170.0 1648 0.621

171.0 1651 0.622

172.0 1655 0.623

173.0 1659 0.625

174.0 1662 0.626

175.0 1666 0.627

176.0 1670 0.629

177.0 1674 0.630

178.0 1677 0.631

179.0 1681 0.632

180.0 1685 0.634

181.0 1688 0.635

182.0 1692 0.636

183.0 1696 0.638

184.0 1699 0.639

185.0 1703 0.640

186.0 1707 0.642

187.0 1711 0.643

188.0 1714 0.644

189.0 1718 0.645

83 EN1B-0375GE51 R0308

Excel 800 LION

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

190.0 1722 0.647

191.0 1725 0.648

192.0 1729 0.649

193.0 1733 0.651

194.0 1736 0.652

195.0 1740 0.653

196.0 1744 0.655

197.0 1747 0.656

198.0 1751 0.657

199.0 1755 0.658

200.0 1758 0.659

201.0 1762 0.661

202.0 1766 0.662

203.0 1769 0.663

204.0 1773 0.665

205.0 1777 0.666

206.0 1780 0.667

207.0 1784 0.669

208.0 1788 0.670

209.0 1791 0.671

210.0 1795 0.672

211.0 1799 0.674

212.0 1802 0.675

213.0 1806 0.676

214.0 1810 0.678

215.0 1813 0.679

216.0 1817 0.680

217.0 1821 0.681

218.0 1824 0.683

219.0 1828 0.684

220.0 1832 0.685

221.0 1835 0.686

222.0 1839 0.688

223.0 1843 0.689

224.0 1846 0.690

225.0 1850 0.692

226.0 1854 0.693

227.0 1857 0.694

228.0 1861 0.695

229.0 1865 0.697

230.0 1868 0.698

231.0 1872 0.699

232.0 1875 0.700

233.0 1879 0.702

234.0 1883 0.703

235.0 1886 0.704

236.0 1890 0.705

237.0 1894 0.707

238.0 1897 0.708

239.0 1901 0.709

240.0 1905 0.711

241.0 1908 0.712

242.0 1912 0.713

243.0 1915 0.714

244.0 1919 0.716

245.0 1923 0.717

246.0 1926 0.718

247.0 1930 0.719

248.0 1934 0.721

249.0 1937 0.722

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

250.0 1941 0.723

251.0 1944 0.724

252.0 1948 0.726

253.0 1952 0.727

254.0 1955 0.728

255.0 1959 0.729

256.0 1962 0.730

257.0 1966 0.732

258.0 1970 0.733

259.0 1973 0.734

260.0 1977 0.736

261.0 1980 0.737

262.0 1984 0.738

263.0 1988 0.739

264.0 1991 0.740

265.0 1995 0.742

266.0 1998 0.743

267.0 2002 0.744

268.0 2006 0.746

269.0 2009 0.747

270.0 2013 0.748

271.0 2016 0.749

272.0 2020 0.750

273.0 2024 0.752

274.0 2027 0.753

275.0 2031 0.754

276.0 2034 0.755

277.0 2038 0.757

278.0 2042 0.758

279.0 2045 0.759

280.0 2049 0.760

281.0 2052 0.761

282.0 2056 0.763

283.0 2060 0.764

284.0 2063 0.765

285.0 2067 0.766

286.0 2070 0.768

287.0 2074 0.769

288.0 2077 0.770

289.0 2081 0.771

290.0 2085 0.773

291.0 2088 0.774

292.0 2092 0.775

293.0 2095 0.776

294.0 2099 0.777

295.0 2102 0.778

296.0 2106 0.780

297.0 2110 0.781

298.0 2113 0.782

299.0 2117 0.784

300.0 2120 0.785

301.0 2124 0.786

302.0 2127 0.787

303.0 2131 0.788

304.0 2134 0.789

305.0 2138 0.791

306.0 2142 0.792

307.0 2145 0.793

308.0 2149 0.794

309.0 2152 0.796

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

310.0 2156 0.797

311.0 2159 0.798

312.0 2163 0.799

313.0 2166 0.800

314.0 2170 0.802

315.0 2173 0.803

316.0 2177 0.804

317.0 2181 0.805

318.0 2184 0.806

319.0 2188 0.808

320.0 2191 0.809

321.0 2195 0.810

322.0 2198 0.811

323.0 2202 0.812

324.0 2205 0.814

325.0 2209 0.815

326.0 2212 0.816

327.0 2216 0.817

328.0 2219 0.818

329.0 2223 0.820

330.0 2226 0.821

331.0 2230 0.822

332.0 2234 0.823

333.0 2237 0.824

334.0 2241 0.826

335.0 2244 0.827

336.0 2248 0.828

337.0 2251 0.829

338.0 2255 0.830

339.0 2258 0.831

340.0 2262 0.833

341.0 2265 0.834

342.0 2269 0.835

343.0 2272 0.836

344.0 2276 0.838

345.0 2279 0.839

346.0 2283 0.840

347.0 2286 0.841

348.0 2290 0.842

349.0 2293 0.843

350.0 2297 0.845

351.0 2300 0.846

352.0 2304 0.847

353.0 2307 0.848

354.0 2311 0.849

355.0 2314 0.850

356.0 2318 0.852

357.0 2321 0.853

358.0 2325 0.854

359.0 2328 0.855

360.0 2332 0.856

361.0 2335 0.857

362.0 2339 0.859

363.0 2342 0.860

364.0 2346 0.861

365.0 2349 0.862

366.0 2353 0.863

367.0 2356 0.864

368.0 2360 0.866

369.0 2363 0.867

[°C]

Resistance

[Ω]

Ω]

Ω]Ω]

Temp.

370.0 2367 0.868

371.0 2370 0.869

372.0 2373 0.870

373.0 2377 0.871

374.0 2380 0.872

375.0 2384 0.874

376.0 2387 0.875

377.0 2391 0.876

378.0 2394 0.877

379.0 2398 0.878

380.0 2401 0.879

381.0 2405 0.881

382.0 2408 0.882

383.0 2412 0.883

384.0 2415 0.884

385.0 2419 0.885

386.0 2422 0.886

387.0 2426 0.888

388.0 2429 0.889

389.0 2432 0.890

390.0 2436 0.891

391.0 2439 0.892

392.0 2443 0.893

393.0 2446 0.894

394.0 2450 0.896

395.0 2453 0.897

396.0 2457 0.898

397.0 2460 0.899

398.0 2463 0.900

399.0 2467 0.901

400.0 2470 0.902

Terminal

voltage [V]

EN1B-0375GE51 R0308 84

Excel 800 LION

NI1000TK5000

Temp.

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

-30 871.7 0.338

-29 875.8 0.340

-28 880 0.341

-27 884.1 0.343

-26 888.3 0.344

-25 892.5 0.346

-24 896.7 0.348

-23 900.8 0.349

-22 905.1 0.351

-21 909.3 0.352

-20 913.5 0.354

-19 917.7 0.355

-18 922 0.357

-17 926.2 0.359

-16 930.5 0.360

-15 934.7 0.362

-14 939 0.363

-13 943.3 0.365

-12 947.6 0.367

-11 951.9 0.368

-10 956.2 0.370

-9 960.6 0.371

-8 964.9 0.373

-7 969.3 0.375

-6 973.6 0.376

-5 978 0.378

-4 982.4 0.380

-3 986.7 0.381

-2 991.2 0.383

-1 995.6 0.384
0 1000 0.386
1 1004.4 0.388
2 1008.9 0.389
3 1013.3 0.391
4 1017.8 0.393
5 1022.3 0.394
6 1026.7 0.396
7 1031.2 0.398
8 1035.8 0.399
9 1040.3 0.401

10 1044.8 0.403
11 1049.3 0.404
12 1053.9 0.406
13 1058.4 0.408
14 1063 0.409
15 1067.6 0.411
16 1072.2 0.413
17 1076.8 0.415

Temp.

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

18 1081.4 0.416
19 1086 0.418
20 1090.7 0.420
21 1095.3 0.421
22 1100 0.423
23 1104.6 0.425
24 1109.3 0.427
25 1114 0.428
26 1118.7 0.430
27 1123.4 0.432
28 1128.1 0.433
29 1132.9 0.435
30 1137.6 0.437
31 1142.4 0.439
32 1147.1 0.440
33 1151.9 0.442
34 1156.7 0.444
35 1161.5 0.446
36 1166.3 0.447
37 1171.2 0.449
38 1176 0.451
39 1180.9 0.453
40 1185.7 0.455
41 1190.6 0.456
42 1195.5 0.458
43 1200.4 0.460
44 1205.3 0.462
45 1210.2 0.463
46 1215.1 0.465
47 1220.1 0.467
48 1225 0.469
49 1230 0.471
50 1235 0.473
51 1240 0.474
52 1245 0.476
53 1250 0.478
54 1255 0.480
55 1260.1 0.482
56 1265.1 0.484
57 1270.2 0.485
58 1275.3 0.487
59 1280.3 0.489
60 1285.4 0.491
61 1290.6 0.493
62 1295.7 0.495
63 1300.8 0.496
64 1306 0.498
65 1311.1 0.500

Temp.

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

66 1316.3 0.502
67 1321.5 0.504
68 1326.7 0.506
69 1331.9 0.508
70 1337.1 0.510
71 1342.4 0.512
72 1347.6 0.513
73 1352.9 0.515
74 1358.2 0.517
75 1363.5 0.519
76 1368.8 0.521
77 1374.1 0.523
78 1379.4 0.525
79 1384.8 0.527
80 1390.1 0.529
81 1395.5 0.531
82 1400.9 0.533
83 1406.3 0.535
84 1411.7 0.537
85 1417.1 0.538
86 1422.5 0.540
87 1428 0.542
88 1433.4 0.544
89 1438.9 0.546
90 1444.4 0.548
91 1449.9 0.550
92 1455.4 0.552
93 1460.9 0.554
94 1466.5 0.556
95 1472 0.558
96 1477.6 0.560
97 1483.2 0.562
98 1488.8 0.564

99 1494.4 0.566
100 1500 0.568
101 1505.6 0.570
102 1511.3 0.572
103 1517 0.574
104 1522.6 0.576
105 1528.3 0.578
106 1534 0.580
107 1539.7 0.582
108 1545.5 0.584
109 1551.2 0.586
110 1557 0.589
111 1562.8 0.591
112 1568.5 0.593
113 1574.4 0.595

Temp.

[°C]

Resistance

[kΩ]

114 1580.2 0.597
115 1586 0.599
116 1591.8 0.601
117 1597.7 0.603
118 1603.6 0.605
119 1609.5 0.607
120 1615.4 0.609
121 1621.3 0.611
122 1627.2 0.613
123 1633.2 0.616
124 1639.1 0.618
125 1645.1 0.620
126 1651.1 0.622
127 1657.1 0.624
128 1663.1 0.626
129 1669.1 0.628
130 1675.2 0.630

Terminal

voltage [V]

85 EN1B-0375GE51 R0308

Excel 800 LION

NTC 10 kΩ

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

-30 177 7.904

-29 166.35 7.848

-28 156.413 7.790

-27 147.136 7.730

-26 138.47 7.666

-25 130.372 7.601

-24 122.8 7.534

-23 115.718 7.464

-22 109.089 7.392

-21 102.883 7.318

-20 97.073 7.241

-19 91.597 7.161

-18 86.471 7.080

-17 81.667 6.996

-16 77.161 6.910

-15 72.932 6.821

-14 68.962 6.731

-13 65.231 6.639

-12 61.723 6.545

-11 58.424 6.448

-10 55.321 6.351

-9 52.399 6.251

-8 49.648 6.150

-7 47.058 6.047

-6 44.617 5.943

-5 42.317 5.838

-4 40.15 5.732

-3 38.106 5.624

-2 36.18 5.516

-1 34.363 5.408
0 32.65 5.299
1 31.027 5.189
2 29.494 5.079
3 28.047 4.969
4 26.68 4.859
5 25.388 4.750
6 24.166 4.641
7 23.01 4.532
8 21.916 4.423
9 20.88 4.316

10 19.898 4.209
11 18.968 4.103

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

12 18.087 3.998
13 17.252 3.894
14 16.46 3.792
15 15.708 3.690
16 14.995 3.591
17 14.319 3.492
18 13.678 3.396
19 13.068 3.300
20 12.49 3.207
21 11.94 3.115
22 11.418 3.025
23 10.921 2.937
24 10.449 2.850
25 10 2.767
26 9.572 2.684
27 9.165 2.603
28 8.777 2.524
29 8.408 2.447
30 8.057 2.372
31 7.722 2.299
32 7.402 2.228
33 7.098 2.159
34 6.808 2.091
35 6.531 2.025
36 6.267 1.962
37 6.015 1.900
38 5.775 1.840
39 5.546 1.781
40 5.327 1.724
41 5.117 1.669
42 4.917 1.616
43 4.726 1.564
44 4.543 1.514
45 4.369 1.465
46 4.202 1.418
47 4.042 1.373
48 3.889 1.329
49 3.743 1.286
50 3.603 1.244
51 3.469 1.204
52 3.34 1.166
53 3.217 1.128

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

Temp.

54 3.099 1.092
55 2.986 1.057
56 2.878 1.023
57 2.774 0.990
58 2.675 0.959
59 2.579 0.928
60 2.488 0.898
61 2.4 0.870
62 2.316 0.842
63 2.235 0.815
64 2.158 0.790
65 2.083 0.765
66 2.011 0.740
67 1.943 0.718
68 1.877 0.695
69 1.813 0.673
70 1.752 0.652
71 1.694 0.632
72 1.637 0.612
73 1.583 0.593
74 1.531 0.575
75 1.481 0.557
76 1.433 0.541
77 1.387 0.524
78 1.342 0.508
79 1.299 0.493
80 1.258 0.478
81 1.218 0.464
82 1.179 0.450
83 1.142 0.436
84 1.107 0.423
85 1.072 0.411
86 1.039 0.399
87 1.007 0.387
88 0.976 0.375
89 0.947 0.365
90 0.918 0.354
91 0.89 0.344
92 0.863 0.334
93 0.838 0.324
94 0.813 0.315
95 0.789 0.306

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Temp.

96 0.765 0.297
97 0.743 0.289
98 0.721 0.280
99 0.7 0.276

100 0.68 0.265

Terminal

voltage [V]

EN1B-0375GE51 R0308 86

Excel 800 LION

PT 3000

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

-50 2.823 1.018

-45 2.868 1.033

-40 2.913 1.047

-35 2.957 1.061

-30 3.002 1.076

-25 3.046 1.090

-20 3.090 1.104

-15 3.134 1.118

-10 3.178 1.132

-5 3.222 1.146

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

0 3.266 1.160

5 3.310 1.173
10 3.353 1.187
15 3.397 1.200
20 3.440 1.214
25 3.484 1.227
30 3.527 1.241
35 3.570 1.254
40 3.613 1.267
45 3.656 1.280

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

50 3.699 1.293
55 3.742 1.306
60 3.784 1.319
65 3.827 1.332
70 3.869 1.345
75 3.912 1.358
80 3.954 1.370
85 3.996 1.383
90 4.038 1.395
95 4.080 1.408

Temp.

[°C]

Resistance

[kΩ]

Ω]

Ω]Ω]

Terminal

voltage [V]

100 4.122 1.420
105 4.164 1.433
110 4.206 1.445
115 4.247 1.457
120 4.289 1.469
125 4.330 1.481
130 4.371 1.493
135 4.413 1.505
140 4.454 1.517
145 4.495 1.529
150 4.536 1.541

87 EN1B-0375GE51 R0308

Excel 800 LION

Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative:

Automation and Control Solutions

Honeywell GmbH
Böblinger Straße 17
D-71101 Schönaich
Phone: [phone]
Fax: [phone]
http://ecc.emea.honeywell.com

Subject to change without notice. Printed in Germany

EN1B-0375GE51 R0308