Echelon, LON, LONM
trademarks of Echelon Corporation registered in the United
States and other countries.
ARK
, LONT
ALK, LONWORKS
, Neuron, are
3 EN1B-0375GE51 R0308
Excel 800 LION
Safety Information
General Safety Information
►
When performing any work (installation, mounting, startup), all instructions given by the manufacturer and in
particular the safety instructions provided in these
Installation and Commissioning Instructions are to be
observed.
►
The Excel 800 LION System (including the CLLIONLC01
Controller Module, I/O modules, manual disconnect
modules, and the auxiliary terminal package) may be
installed and mounted only by authorized and trained
personnel.
►
Rules regarding electrostatic discharge should be
followed.
►
If the Excel 800 LION System is modified in any way,
except by the manufacturer, all warranties concerning
operation and safety are invalidated.
►
Make sure that the local standards and regulations are
observed at all times. Examples of such regulations are
VDE 0800 and VDE 0100 or EN 60204-1 for earth
grounding.
►
Use only accessory equipment which comes from or has
been approved by Honeywell.
►
It is recommended that devices are to be kept at room
temperature for at least 24 hours before applying power.
This is to allow any condensation resulting from low
shipping/storage temperatures to evaporate.
►
The Excel 800 LION System must be installed in such a
manner (e.g., in a lockable cabinet) as to ensure that
uncertified persons have no access to the terminals.
Safety Information as per
EN60730-1:2005-12
Purpose
The Excel 800 LION System is an independently mounted
electronic control system with fixed wiring.
It is used for the purpose of building HVAC control and is
suitable for use only in non-safety controls for installation on
or in appliances.
Pollution degree
Overvoltage
category
Rated impulse
voltage
Automatic action
Software class
Ball-pressure test
temperature
Pollution Degree 2,
suitable for use in residential
controls, commercial controls,
in a clean environment.
Category II
for mains-powered (16A) controls
Category I
for 24 V powered controls
2500 VAC
Type 1.C
(micro-interruption for the relay
outputs)
Class A
75 °C for all housing and plastic
parts
125 °C in the case of devices
applied with voltage-carrying parts
and connectors
EN1B-0375GE51 R0308 4
Electromagnetic
interference
System transformer
Table 1 System data as per EN60730-1:2005-12
Tested at 230 VAC,
with the modules in normal
condition.
Europe: safety isolating
transformers according to
IEC61558-2-6
U.S.A. and Canada: NEC Class-2
transformers
Excel 800 LION
System Overview
System Architecture
An Excel 800 LION System consists of the CLLIONLC01 Controller and various I/O modules.
The CLLIONLC01 Controller provides interface connections, which allow connection to external systems.
Auxiliary parts enable special features.
Fig. 1 Excel 800 LION System architecture
Fig. 2 CLLIONLC01 Controller and I/O modules
5 EN1B-0375GE51 R0308
Excel 800 LION
ANALOGOVÉ
22
25
CLIOL821A
CLIOP822A
CLIOPR822A
CLIOL822A
CLIOLR822A
CLIOP823A
CLIOL823A
CLIOP824A
CLIOPR824A
CLIOL824A
CLIOLR824A
CLIOPR825A
CLLIONLC01
3-BODOVÝ
I/O Modules
Variants of I/O Modules
There are 2 variants of I/O modules:
• Panel Bus I/O modules with communication via Panel
Bus (light gray housings)
Modules are automatically commissioned (with firmware
download) by the CLLIONLC01 Controller
• LONW
Terminal Sockets
I/O modules are mounted on the appropriate terminal
sockets. Panel Bus I/O modules and LONW
modules use the same terminal sockets.
ORKS
Bus I/O modules (dark gray housings) with
communication via LONW
compatible) for easy integration and use with 3rd-party
controllers
ORKS
(FTT10-A, link power
ORKS
Bus I/O
ANALOGOVÉ
VSTUPY
VÝSTUPY
Color Coding
To distinguish modules and components, the following color
coding is used:
Color Part
Red
Light-gray
Dark-gray
Table 2 Color coding of Excel 800 LION Modules
DIGITÁLNÍ
VSTUPY
All of the user-accessible adjustable
mechanical parts (i.e., bridge connectors
and locking mechanism) and operating
controls (manual overrides, etc.)
Panel Bus I/O modules
LONW
ORKS
Bus I/O modules
DIGITÁLNÍ
VÝSTUPY
VÝSTUP
LonWorks
BUS
MODULY
PANEL
BUS
MODULY
CLIOP821A
Fig. 3 Overview of I/O modules and terminal sockets
Table 4 I/O modules and corresponding terminal sockets
7 EN1B-0375GE51 R0308
Excel 800 LION
Auxiliary Parts
Module Type Figure
Corresponding
I/O modules CLIO…
Information
XS812
Manual disconnect
modules
XS812RO
Auxiliary terminal
package
Cross connectors,
short (yellow)
Table 5 Auxiliary parts
Spare Parts
Module Type Figure
Cross connectors, long
(red)
XS814
XS817
XS815
…821
…822
…823
…824
…825
All Excel 800 LION I/O
modules
…824
…825
Corresponding
I/O modules CLIO…
…824
…825
Module allows
disconnection of individual
I/O signals
Module allows
disconnection of individual
I/O signals
For 24 V applications only
2 rows of 7 terminals
connected to each other for
redistributing voltage
Connects 3 relay commons,
required in case of line
voltage and low voltage in
the same I/O module
Information
Connects 6 relay commons
Connector bridge XS816
Swivel label holder XAL10
Table 6 Spare parts
All Excel 800 LION I/O
modules
All Excel 800 LION I/O
modules
Connects CLLIONLC01 and
I/O modules
Can be plugged into socket,
for attaching label
generated by CARE
EN1B-0375GE51 R0308 8
Excel 800 LION
Interfaces and Bus Connections
The Excel 800 LION System can be connected to the
following devices and systems:
Panel Bus
• For communication with up to 16 Panel Bus I/O modules
• Polarity-insensitive
LONW
ORKS
Bus
• For communication with other LONW
within the building
• FTT10, link power compatible
• Polarity-insensitive
C-Bus
• For communication with other controllers, e.g., existing
Excel 500 Controllers
HMI
• For connecting an operator interface, e.g., XI582 or a
laptop, e.g., for CARE
Modem
• For connecting a modem or an ISDN terminal adapter
ORKS
Bus devices
Technical Data
System Data
Operating voltage 24 VAC, ± 20 %, 21 … 30 VDC
Max. number of C-Bus
participants
Power consumption Max. 3.57 A
30
(1 CLLIONLC01 Controller
+ 16 I/O modules)
Standards
Protection class IP20
Product standard EMC EN 60730-2-9:2005-10
Testing electrical
components
Certification CE
System transformer
Low-Voltage Device
Safety Assessment
Table 8 Standards
IEC68
The system transformer(s) must
be safety isolating transformers
according to IEC 61558-2-6.
In the U.S.A. and Canada, NEC
Class 2 transformers must be
used.
EN 60730-1:2005-12,
EN 60730-2-9:2005-10
Operational Environment
Ambient operating
temperature
Ambient operating
humidity
Ambient storage
temperature
Ambient storage
humidity
Vibration under
operation
Dust, vibration According to EN60730-1:2005-12
RFI, EMI According to EN60730-1:2005-12
Table 9 Operational environment
0 … 50 °C (32 … 122 °F)
5 … 93 % rel. humidity
(non-condensing)
–20 … 70 °C (–4 … +158 °F)
5 … 95 % rel. humidity
(non-condensing)
0.024” double amplitude
(2 … 30 Hz),
0.6 g (30 … 300 Hz)
Push-in terminals 1.5 mm2
Overvoltage protection All inputs and outputs are
protected against 24 VAC and
40 VDC overvoltage as well as
against short-circuiting.
Calculated lifetime of
weakest component
Table 7 System data
9 EN1B-0375GE51 R0308
MTBF ≥ 13.7 years
Excel 800 LION
Planning
Overview
Engineering with CARE
During CARE engineering, the type of I/O modules, terminal
assignment and module configuration are defined
depending on the application.
Planning
In this step, the following has to be defined, if applicable:
• Power supply
• Fusing
• Earth grounding
• Lightning protection
• Panel Bus wiring
• Design of a LONW
• Design of a C-Bus network
• Useful accessories
• Cable selection
ORKS
network
Transformer Selection
Note
In Europe the system transformer(s) must be safety isolating
transformers according to IEC61558-2-6.
In the U.S.A. and Canada, NEC Class-2 transformers must
be used.
Power Consumption
When selecting the appropriate transformer, take into
account the number of individual modules, accessories, and
field devices in determining the total power consumption.
Devices powered
CLLIONLC01 with XI582
(backlight ON) and
with watchdog load
(max. 500 mA)
CLLIONLC01 with XI582
(backlight ON)
but without watchdog load
Power consumption
24 VAC 24 VDC
690 mA 640 mA
190 mA 140 mA
…821 130 mA 80mA
…822 160 mA 90 mA
…823 180 mA 130 mA
…824 140 mA 90 mA
…825 140 mA 90 mA
Table 10 Power consumption of Excel 800 LION System
components depending on power supply
Connectable Power Supplies
Honeywell CRT Series (Europe)
Transformer Primary side Secondary side
CRT 2 220/230 VAC 24 VAC, 50 VA, 2 A
CRT 6 220/230 VAC 24 VAC, 150 VA, 6 A
CRT 12 220/230 VAC 24 VAC, 300 VA, 12 A
Table 11 Honeywell CRT series transformers data
EN1B-0375GE51 R0308
10
Excel 800 LION
Honeywell 1450 Series (North America)
• 50/60 Hz AC
• Insulated accessory outputs
• Built-in fuses
• Line transient /surge protection
• AC convenience outlet
• NEC Class-2
Part number
1450 7287
-001 120 VAC 24 VAC, 50 VA
-002 120 VAC
-003 120 VAC
-004 240/220 VAC 24 VAC, 50 VA
-005 240/220 VAC
-006 240/220 VAC
Table 12 Honeywell 1450 series transformers data
Standard Transformers (Europe, North America)
Standard commercially available transformers used to
supply power to Excel 800 LION Systems must fulfill the
following specifications:
Output voltage Impedance AC current
24.5 VAC to 25.5 VAC
24.5 VAC to 25.5 VAC
24.5 VAC to 25.5 VAC
Table 13 Requirements for standard transformers
RIN-APU24 Uninterruptable Power Supply
The RIN-APU24 Uninterruptable Power Supply can be wired
to power Excel 800 LION Systems.
See also RIN-APU24 Uninterruptable Power Supply –
Mounting Instructions (MU1B-0258GE51) for detailed wiring
diagrams.
Primary sideSecondary side
2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer
24 VAC, 100 VA,
and 24 VDC; 600 mA
2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer
24 VAC, 100 VA, and
24 VDC, 600 mA
≤ 1.15 Ω
≤ 0.40 Ω
≤ 0.17 Ω
max. 2 A
max. 6 A
max. 12 A
Power Supply of Field Devices
Depending upon the power consumption of the field devices
used, it is possible to use either a single transformer to
power both the CLLIONLC01 Controller and attached field
devices, or it may be necessary to employ an additional
transformer. See also section "Field Device Cables" on
page 14 and connection examples on page 29.
Fusing Specifications
For connection examples see description of the I/O modules
on page 40 and following.
F1 (Fusing for CLLIONLC01 Controller and I/O Modules)
Rating: 4 A, time-lag fuse (slo-blo)
For example:
Manufacturer: Littlefuse
Type: 218004
F2 (Fusing for Active Field Devices)
Depends upon loads in use.
System Protective Earth Grounding
Excel 800 LION Systems comply with SELV (Safety ExtraLow Voltage). Earth grounding is therefore not
recommended.
However, if compliance with EN60204-1 is required, see
Appendix 1.
Lightning Protection
Please contact your local Honeywell representative for
information on lightning protection.
Panel Bus Topologies
• Up to 16 Panel Bus I/O modules can be controlled by a
single CLLIONLC01 Controller.
• Panel Bus I/O modules must be addressed using the
HEX switch on the terminal socket.
• Maximum distance between controller and Panel Bus
I/O module: 40 m.
• No bus termination
• Polarity-insensitive
11 EN1B-0375GE51 R0308
Excel 800 LION
XW882
SHIELD
R
x
D
GND
+5V
E
T
xDYELLO
W
G
RAY
(not used)
B
R
OWN
GREEN
WHITE
1
4
3
2
RJ45 plug with clip at front
RS232 plug
sub-D female
XW884
6
7
8
9
1
2
3
4
5
RxD
RTS
TxD
GND
LONW
The LONW
ORKS
Bus Topologies
ORKS
Bus is a 78-kilobit serial link that uses
transformer isolation so that the bus wiring does not have a
polarity. I.e. it is not important which of the two LONW
ORKS
Bus terminals are connected to each wire of the twisted pair.
The LONW
ORKS
Bus does not need to be shielded on the
controller module side.
The LONW
ORKS
Bus can be wired in daisy chain, star, loop
or any combination thereof as long as the maximum wire
length requirements are met.
Configuration
The recommended configuration is a daisy chain with two
bus terminations. This layout allows for max. LONW
ORKS
Bus lengths, and its simple structure presents the least
number of possible problems, particularly when adding on to
an existing bus.
See also “LONW
ORKS
Mechanisms”, Product Literature no.:
EN0B-0270GE51.
C-Bus Topologies
Via the C-Bus up to 30 C-Bus devices (e.g., controllers, etc.)
can communicate with one another and a PC central. The
C-Bus must be connected via the individual controllers
(open ring).
Note
Star connection is not allowed because uncontrollable line
reflections may occur.
Instead of an Excel 800 LION Controllers, other C-Bus
controllers (e.g., the Excel 500, Excel 100, Excel 50) can
also be connected.
Accessories
Besides the auxiliary parts of Table 5 on page 8, the
following accessories are available.
Preconfigured Connection Cables
Type Connecting
CLLIONLC01
Controller with
XW882 XI582 Operator Interface
XW582
+ XW586
XW884
XI582 Operator Interface –
Adapter cable for Excel
500/600 Controllers
XW885 Laptops
XW585
+ XW586
Laptops –
XW586 Modems
Table 14 Preconfigured connection cables
XW882 Cable Details
1236784
5
+5V
Fig. 5 CLLIONLC01/XI582 cable details
Features
5 m, shielded,
RJ45 plug with clip
0.2 m, shielded,
RJ45 – 9 pin sub-D
3 m, shielded,
RJ45 plug with clip
1.8 m, RJ45 – 9 pin
sub-D
XI582
Fig. 4 C-Bus topology Excel 5000
EN1B-0375GE51 R0308
XW884 Cable Details
RJ45 plug with clip at front
1236784
SHIELD
5
+5V
Fig. 6 CLLIONLC01/Excel 500/600 cable details
12
Excel 800 LION
1
5
4
3
2
9
8
7
6
XW885
RxD
GND
RTS
TxD
XW582
SHIELD
R
x
D
GND
+5V
E
TxDYELLOW
BROWN
GREEN
WHITE
1
4
3
2
1
5
4
3
2
9
8
7
6
to XL-Online
XW585
SHIELD
RxD
GND
RTS
TxD
1
5
4
3
2
9
8
7
6
RS232 plug
sub-D male
DCD
DSR
RxD
RTS
TxD
CTS
DTR
GND
XW586
XW885 Cable Details
RJ45 plug with clip at front
12
SHIELD
sub-D male of laptop
RS232 plug
3678
4
5
+5V
Fig. 7 CLLIONLC01/laptop cable details
XW582 Cable Details
to XC5010CXI582
1
6
2
7
3
8
4
9
5
Fig. 8 XW582 cable details
LONW
ORKS
Bus Termination Modules
Type Description
209541 LONW
XAL-Term LONW
ORKS
Bus termination module
ORKS
connection and
termination module, which can be
mounted on DIN rails and in fuse
boxes
Table 15 LONW
ORKS
Bus termination modules
Cable Specifications
Power Supply Cables
When checking the length of the power supply cable, the
connection cables to all I/O modules must be taken into
account.
Max. length
Cross section
3 m (per side of the controller),
see Fig. 32 on page 25
min. 0.75 mm
2
(AWG 18)
XW585 Cable Details
to XC5010C
1
6
2
7
+5V
3
8
4
9
5
Fig. 9 XW585 cable details
XW586 Cable Details
RJ45 plug with clip at front
1236784
SHIELD
5
+5V
Table 16 Power supply cables specification
Panel Bus Cables
Max. length
Cable type
Table 17 Panel Bus cables specification
40 m
twisted pair, e.g., J-Y-Y 2 x 2 x 0.8
Fig. 10 XW586 cable details
13 EN1B-0375GE51 R0308
Excel 800 LION
to step change
LONW
ORKS
Bus Cables
Cable type Max. bus length
Belden 85102 (plenum) 2700 m (8900 ft)
Belden 8471 (non-plenum) 2700 m (8900 ft)
Level IV, 22 AWG 1400 m (4600 ft)
JY (St) Y 2 x 2 x 0.8 900 m (3000 ft)
TIA568A Cat. 5 24AWG, twisted pair 900 m (3000 ft)
Table 18 Doubly-terminated bus specifications
Notes
• The cable types listed above are as recommended by
Echelon in their FTT-10A User Guide.
• The cable recommended by Honeywell is the level IV,
22 AWG, solid core, non-shielded cable.
• Belden part numbers are 9H2201504 (plenum) and
9D220150 (non-plenum).
FTT Specification
The FTT specification includes two components that must
be met for proper system operation:
• The distance from each transceiver to all other
transceivers and to the termination must not exceed the
max. node-to-node distance.
• If multiple paths exist, the maximum total wire length is
the total amount of wire used.
Cable type
Max. node-tonode distance
Max. total wire
length
Note
In the event that the limit on the total wire length is
exceeded, the FTT physical layer repeaters (FTT 10A) can
be added to interconnect segments. This increases the
overall length by an amount equal to the original
specification for that cable type and bus type for each
repeater used.
For example, adding repeaters for a doubly-terminated bus
using JY (St) Y 2 x 2 x 0.8 cable increases the maximum
length 900 m (3000 ft) for each repeater.
Field Device Cables
Cross-sectional area
Type of signal
24 VAC power
0…10 V signals 0.081 – 2.08 mm2 (28 – 14 AWG)
Table 20 Cable sizing for connection of field devices
For wiring field devices see page 29.
≤≤≤≤ 100 m (300 ft)
(Fig. 39 on p. 29)
one transformer
1.5 mm2
(16 AWG)
≤≤≤≤ 400 m (1300 ft)
(Fig. 40 on p. 29)
separate
transformers
not allowed for
> 100 m (300 ft)
Belden 85102 500 m (1650 ft) 500 m (1650 ft)
Belden 8471 400 m (1300 ft) 500 m (1650 ft)
Level IV, 22AWG 400 m (1300 ft) 500 m (1650 ft)
JY (St) Y 2 x 2 x 0.8 320 m (1050 ft) 500 m (1650 ft)
TIA568A Cat. 5
Unpredictable reflections on the bus due
in line impedance characteristics!
►
Do not use different wire types or gauges on the same
LONW
ORKS
network segment.
EN1B-0375GE51 R0308
14
Excel 800 LION
C-Bus Cables
Note
Observe national regulations for C-Bus cables!
• For Europe, only shielded cable is permitted.
• For the U.S., shielded or unshielded cable can be used.
Cable type Description Recommended for
J-Y-(ST)Y
2 x 2 x 0.8
A-Y-(ST)Y
2 x 2 x 0.8
AK 3702
AK 3740A shielded
Belden 9842 twisted pair Europe, US also possible
Belden 9841 shielded US
AK 3702
AK 3740A shielded
Table 21 C-Bus cable types
Maximum Cable Length
The maximum C-Bus cable length is 1200 m (4000 ft).
See section "C-Bus Topologies" on page 12.
shielded,
twisted pair
shielded,
twisted pair
unshielded,
twisted pair
unshielded,
twisted pair
Europe, inside cabinet
Europe, outside cabinet
US
not approved for Europe
US (low-cost)
not approved for Europe
US
not approved for Europe
US (low-cost)
not approved for Europe
15 EN1B-0375GE51 R0308
Excel 800 LION
94.1 -/+ 0.
3
2
8
30.
6
4
Dimensions
Controller Module
144 -/+ 0.3
Fig. 11 Controller module, outside dimensions (in mm)
92.75 -/+ 0.3
28
32
I/O Modules
Wiring
channel
69
Wiring
channel
Fig. 12 I/O modules (example shows manual overrides), including terminal socket, outside dimensions (in mm)
XS814 Auxiliary Terminal Sockets
(optional)
89.5 -/+ 0.3
LOCK
1
EN1B-0375GE51 R0308
16
Excel 800 LION
1234567
8
0
!
AAAAAAA
A
100
LOC
K
S
2
N
D
I/A
O
252
6
12345
6
--1--
0
--AUT
O
!
LOC
K
S1S
2
2
1
2
2
2
3
1444245434642
5
1
3
1
2
113
1
3
2
3
3
4
1
4
2
4
3
5
1
5
2
5
3
6
1
6
2
6
1
6
2
636
3
5
6
6
LOCKLOC
K
1:ABCDFERTAQWESDERT
1
2:ABCDFERTAQWESDERT
2
3:ABCDFERTAQWESDERT
3
4:ABCDFERTAQWESDERT
4
5:ABCDFERTAQWESDERT
5
6:ABCDFERTAQWESDERT
6
7:ABCDFERTAQWESDERT
7
8:ABCDFERTAQWESDERT
8
1234567
8
!
N
D
I/A
O
252
6
252
6
123456789101112
!
C-Bus
S1S
2
Modem
I/O BusRxTx
Power
/
Alarm
C-Bus
out
C-BUSRESETPC/HM
I
1
2
3
GND
B
I
13141516171819202122232
4
123456789101112
PANEL
PANEL
max. 10
LonWorks
max. 10
LonWorks
Mounting/Dismounting Modules
WARNING
Risk of electric shock or equipment damage!
►
Do not touch any live parts in the cabinet.
►
Disconnect the power supply before you start to install
the Excel 800 LION System.
More than one disconnect switch may be required to deenergize the system.
►
Do not reconnect the power supply until you have
completed the installation.
Note
The terminal socket of each I/O module can be mounted
and wired before inserting and locking the corresponding
electronic module.
• When using both Panel Bus and LONW
modules in an Excel 800 LION System, group both
Panel Bus modules (light gray) and LONW
modules (dark gray), e.g., on different rails.
• Up to 10 Panel Bus I/O modules can be mounted to one
side of the controller. In total, up to 16 Panel Bus
I/O modules can be mounted to one controller.
• The CLLIONLC01 Controller Module is mounted on the
DIN rail in the same way as a terminal socket.
Angle the terminal socket at the upper edge of the DIN
rail until it snaps in.
►
Swing the terminal socket down and apply gentle force
until it snaps into position with an audible "click".
►
Position controller module and terminal sockets flush with
one another along the rail.
►
If desired, mount stoppers at the ends of the rail to
prevent sliding.
Connecting Sockets
Controller and terminal sockets on the same DIN rail can be
connected mechanically and electrically with bridge
connectors.
Controller and terminal sockets on different DIN rails must
be connected using cables, see Fig. 13 and page 24.
NOTICE
Risk of malfunction!
►
Wire Panel Bus I/O modules and LONW
ORKS
Bus
I/O modules separately.
►
When using both Panel Bus and LONW
I/O modules in an Excel 800 LION System, LONW
ORKS
Bus
ORKS
Bus I/O modules must be connected to the controller via
LON terminals 11 … 14.
Position the bridge connector on terminals 71 … 74 of the
right hand terminal socket or controller and on terminals
75 … 78 of the left hand terminal socket or controller. Then
press the bridge connector down.
Fig. 16 Mounting terminal sockets
Note
Take care to not bend the Omega clamp, which serves to
establish the electrical contact with the DIN rail and which
located on the back of the terminal socket.
Fig. 17 Connecting terminal sockets with bridge
connector
Notes
• Bridge connectors transmit both communication signals
and power supply between modules.
• Removing bridge connectors will interrupt the
transmission of both communication signals and power
supply between the modules.
EN1B-0375GE51 R0308
18
Excel 800 LION
Dismounting Sockets
Disconnecting Sockets
Release all bridge connectors before removing the controller
module and/or the terminal sockets from the DIN rail.
►
Press down at the same time both the gray side wings
next to the red button and then pull the bridge connector
out of the module.
Fig. 18 Releasing bridge connectors
Mounting/Dismounting Electronic Modules
Mounting Electronic Modules
Note
Electronic modules can be removed from the socket or
inserted into the sockets without switching off the power
supply. The behavior of connected field devices must be
taken into consideration.
►
Make sure that terminal socket und I/O module match,
see Table 4 on page 7.
►
Make sure that the red locking mechanism is in the open,
i.e., left, position.
►
Gently push the electronic module onto the terminal
socket until snug.
Dismounting Controller/Terminal Sockets
►
Insert a screwdriver into the latch on the underside of the
module and lever the red latch 2–3 mm downwards. The
module can then be swung away from the rail.
Fig. 19 Releasing latch
Fig. 20 Inserting the electronic module
►
Lock the red locking mechanism by sliding it to the right.
Fig. 21 Locking the electronic module
Note
The red locking mechanism will not close if the electronic
module is not properly mounted.
19 EN1B-0375GE51 R0308
Excel 800 LION
Never use the XS812RO Manual Disconnect Module with
Dismounting Electronic Modules
Note
Electronic modules can be removed from the socket or
inserted into the sockets without switching off the power
supply. The behavior of connected field devices must be
taken into consideration.
►
Open the red locking mechanism by sliding it to the left
and then gently pull the electronic module out of the
terminal socket.
Fig. 22 Dismounting the electronic module
Mounting/Dismounting Manual Disconnect
Modules
XS812 and XS812RO Manual Disconnect Modules are
mounted on the terminal socket appropriate for the
electronic module, see Table 4 on page 7. The electronic
module is mounted onto the manual disconnect module.
WARNING
Risk of electric shock or equipment damage!
The XS812RO Manual Disconnect Module is designed
for 24 V applications only!
►
line voltage.
Mounting Manual Disconnect Modules
►
Make sure that manual disconnect module, electronic
module and terminal socket match, see Table 4 on
page 7.
►
Make sure that the red locking mechanism is in the open,
i.e., left, position.
►
Gently push the manual disconnect module onto the
terminal socket until snug.
►
Lock the red locking mechanism by sliding it to the right.
EN1B-0375GE51 R0308
Fig. 23 Mounting the manual disconnect modules
20
Excel 800 LION
Operating the Individual Switches
►
Use a screwdriver to open/close the appropriate
disconnector switches of the manual disconnect
modules.
Fig. 24 Operating the disconnector switches
Dismounting Manual Disconnect Modules
►
Open the red lock mechanism by sliding it to the left and
then gently pull the electronic module out of the terminal
socket.
Mounting/Dismounting Auxiliary Terminal
Packages
Mounting Auxiliary Terminal Packages
►
Push the auxiliary terminal package onto the grooves of
the corresponding terminal socket.
Fig. 25 Mounting the auxiliary terminal package onto the
terminal socket
Dismounting Auxiliary Terminal Packages
►
Push down the catch of the auxiliary terminal package
and pull it out of the grooves of the terminal socket.
Fig. 26 Dismounting the auxiliary terminal package from
the terminal socket
21 EN1B-0375GE51 R0308
Excel 800 LION
Mounting/Dismounting Cross Connectors
Note
The long cross connector (incl. in the scope of the delivery)
can be mounted to the XS824-25, as required (see Fig. 28).
It can be dismounted (see Fig. 27) and, if desired, replaced
with one or two short connectors (optional accessory, see
Table 5 on page 8).
►
Insert a screwdriver on one end of the cross connector
and swivel it to the right and to the left.
►
Insert a screwdriver on the other end of the cross
connecter and swivel it to the right and to left until the
cross connector is released.
►
If desired, insert another cross connector.
Mounting/Dismounting Swivel Label
Holders
Note
A swivel label holder is included in the scope of delivery of
each module.
Mounting Swivel Label Holders
►
Snap the swivel label holder onto the terminal socket
hinges.
►
Apply self-adhesive labels to the holders.
Fig. 27 Dismounting the cross connectors (long cross
connector shown here)
Fig. 28 Mounting the cross connectors (short cross
connector shown here)
Fig. 29 Mounting the swivel label holder
Dismounting Swivel Label Holders
►
Press the hinges together and remove the swivel label
holder.
EN1B-0375GE51 R0308
22
Excel 800 LION
to or removing connections from terminals of controller or
Wiring and Setting Up the System
General Safety Considerations
• When connecting the CLLIONLC01 Controller Module or
Excel 800 LION I/O modules, both VDE, National Electric
Code (NEC) or equivalent, and any local regulations
concerning grounding and zero voltage must be
observed.
• Electrical work should be carried out by a qualified
electrician.
• The electrical connections must be made at the terminal
blocks. The corresponding connection diagrams are
located on the individual controller module and
I/O modules.
• For Europe only: To comply with CE requirements,
devices with a voltage in the range of 50 ... 1000 VAC or
75 ... 1500 VDC, which are not provided with a supply
cord and plug or with other means for disconnection from
the supply having a contact separation of at least 3 mm
in all poles, must have the means for disconnection
incorporated in the fixed wiring.
WARNING
Risk of electric shock or equipment damage!
►
Do not touch any live parts in the cabinet.
►
Disconnect the power supply before making connections
Wiring Push-in Terminals
The Excel 800 LION System is equipped with push-in
terminals for easy wiring.
For correct wiring, cables must fulfill the following
specifications according to IEC664-1 / VDE 0110 (4.97):
Max. plug gauge
Solid conductor H05/07) V-U
Stranded conductor H05(07) V-K
Stranded conductor with wire end
Do not use spare terminals as wiring support points.
►
Do not reconnect the power supply until you have
completed the installation.
►
Observe precautions for handling electrostatic sensitive
devices.
23 EN1B-0375GE51 R0308
Excel 800 LION
C
A
1
2
TRANSFORMER 2
Connecting Power Supply
The Excel 800 LION System can be powered by one or
more external transformers.
Note
The maximum length for the power supply cable from a
transformer is 3 m. This also includes the length of the
modules and the connection cables between the rails.
Referring to Fig. 30 the following conditions must be fulfilled:
A + B ≤ 3 m and A + C ≤ 3 m
Single or the First Transformer
►
Connect the transformer to terminals 1 and 2 of the
CLLIONLC01 Controller.
LION
I/O MODULE
LION
I/O MODULE
B
CLLIONLC01
LION
I/O MODULE
Additional Transformer
►
Connect the additional transformer in a second room or
cabinet to terminals 73 and 74 or 77 and 78 of an
I/O module.
71
LION
72
73
I/O MODULE
74
LION
I/O MODULE
MAX. 3 m
Fig. 31 Wiring the power supply from a second
transformer
NOTICE
Equipment damage!
►
Do not use bridge connectors to connect modules
powered by different transformers.
►
When connecting modules powered by different
transformers using cables, be sure to not connect
terminals 73 and 77.
Fig. 30 Wiring power supply from the (first) transformer to
the controller module
EN1B-0375GE51 R0308
24
Excel 800 LION
CLLIONLC01
2
71
LION
I/O MODULE
75
76
77
78
LION
I/O MODULE
75
76
77
78
I/O MODULE
M
A
X
.
4
0
m
24 V0
74
LION PANEL
I/O MODULE
LION PANEL
I/O MODULE
77
78
LION PANEL
I/O MODULE
76
77
78
75
76
Connecting Single Bus Controller Systems
This section describes how to connect a controller system
which uses Panel Bus I/O modules only or LONW
Bus I/O modules only.
Controller and I/O Modules on a Single Rail
►
Connect controller and I/O modules using the bridge
connectors.
This provides power supply and communication connection.
No further wiring is necessary.
Controller and I/O Modules on Several Rails in a
Single Cabinet
The rails of a controller system are connected in series.
►
Connect the rail ends as follows:
– Power supply
via power supply terminals 73, 74 or 77, 78
– Communication
via communication terminals 71, 72 or 75, 76
LION
72
73
I/O MODULE
74
71
LION
72
73
I/O MODULE
74
LION
I/O MODULE
ORKS
Panel Bus I/O Modules in Separate Rooms
In this scenario, communication and reference voltage
(24 V0) must be connected between the rooms.
►
Connect the last module of room 1 to the first module of
room 2:
– Reference voltage
via power supply terminals 74 or 78
terminals 73 and 77 must not be connected
– Communication
via communication terminals 71, 72 or 75, 76
ROOM 1
71
LION PANEL
72
I/O MODULE
7374
CLLIONLC01
1 2
75
ROOM 2
LION PANEL
I/O MODULE
73
71
LION
72
73
I/O MODULE
74
71
LION
72
73
74
1
Fig. 32 Wiring the power supply and the communication
lines to the I/O modules
Maximum Power Cable Length
The maximum length for power supply cable per side is 3 m.
This also includes the connection cables between the rails,
the lengths of the modules, and the cable from the
transformer.
Fig. 33 Wiring the Panel Bus I/O modules in separate
rooms
Maximum Cable Length
The maximum cable length for connecting room 1 and
room 2 is 40 m.
25 EN1B-0375GE51 R0308
Excel 800 LION
LION LonWorks
LION LonWorks
74
LION LonWorks
LION LonWorks
LION LonWorks
78
75
76
77
78
76
77
LonWorks Bus I/O Modules in Separate Rooms
In this scenario, only communication lines must be
connected between the rooms.
►
Connect the last module of room 1 to the first module of
room 2:
– via communication terminals 71, 72 or 75, 76
ROOM 1
7172
I/O MODULE
7374
CLLIONLC01
1 2
I/O MODULE
75
ROOM 2
I/O MODULE
73
I/O MODULE
I/O MODULE
Connecting Panel Bus and LONW
ORKS
Bus
Mixed Controller Systems
I/O Modules with Each Other
For connecting the I/O modules with each other, proceed as
described for single bus controller systems on page 24.
I/O Modules to the Controller
Panel Bus I/O Modules
►
Connect communication terminals 71 …74 or 75… 78 of
Panel Bus I/O modules to communication terminals
71 …74 or 75… 78 of the controller module using either
– Bridge connectors
for flush mounting on a single DIN rail or
– Cables
for separate mounting,
e.g., on multiple rails, separate cabinets, etc.
LONW
ORKS
Bus I/O Modules
►
Connect communication terminals 71 … 74 or 75 … 78 of
LONW
ORKS
Bus I/O modules to LONW
11 … 14 of the controller module using cables.
ORKS
terminals
Fig. 34 Wiring the LONW
ORKS
Bus I/O modules in
separate rooms
Maximum Cable Length
For maximum cable lengths and cable specifications of the
communication lines, see Table 18 and Table 19 on
page 14.
EN1B-0375GE51 R0308
26
Excel 800 LION
3
1
4
2
77
75
76
78
3
1
4
2
77
75
76
78
Panel Bus I/O modulesPanel Bus I/O modules
71
72
73
74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75
76
77
78
XF...
LonWorks Bus I/O modules
71
72
73
74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75
76
77
78
Fig. 35 Mixed bus system – correct wiring
Panel Bus I/O modulesLonWorks Bus modules
71
72
73
74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75
76
77
78
71
72
73
74
CLLIONLC01
11
12
13
14
71
72
CLLIONLC01
7374
75
76
77
78
71
72
73
74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
75
767778
71
72
73
74
71
75
72
76
73
77
74
78
71
75
72
76
73
77
74
78
Fig. 36 Mixed bus system – incorrect wiring
1112
13
14
27 EN1B-0375GE51 R0308
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