Honeywell EXCEL 800 INSTALLATION AND COMMISSIONING INSTRUCTIONS

HONEYWELL EXCEL 5000 OPEN SYSTEM

INSTALLATION AND COMMISSIONING INSTRUCTIONS

CONTENTS

Safety Information............................................................. 3

General Safety Information............................................ 3

Safety Information as per EN60730-1............................ 3

Excel 800

SYSTEM

Connecting via LONWORKS Bus.................................... 31

Connecting via C-Bus .................................................. 32

Connecting HMIs or Laptops ....................................... 32

Connecting Modems .................................................... 32

System Overview............................................................... 4

System Architecture....................................................... 4

I/O Modules ................................................................... 5

Interfaces and Bus Connections .................................... 8

Technical Data............................................................... 8

Planning ............................................................................. 9

Overview........................................................................ 9

Transformer Selection ................................................... 9

Fusing Specifications................................................... 10

System Protective Earth Grounding............................. 10

Lightning Protection ..................................................... 10

Panel Bus Topologies.................................................. 10

LONWORKS Bus Topologies.......................................... 11

C-Bus Topologies ........................................................ 11

Accessories ................................................................. 11

Cable Specifications .................................................... 12

Dimensions .................................................................. 15

Mounting/Dismounting Modules.................................... 17

Mounting/Dismounting Controller/Sockets ................... 17

Mounting/Dismounting Electronic Modules .................. 19

Mounting/Dismounting Manual Disconnect Modules ... 20
Mounting/Dismounting Auxiliary Terminal Packages ... 21

Mounting/Dismounting Cross Connectors.................... 22

Mounting/Dismounting Swivel Label Holders............... 22

Wiring and Setting Up the System................................. 23

General Safety Considerations .................................... 23

Wiring Terminals.......................................................... 23

Connecting Power Supply............................................ 24

Connecting Single Bus Controller Systems ................. 25

Connecting Panel Bus and LONWORKS Bus Mixed

Controller Systems ...................................................... 26

Setting Address of Panel Bus I/O Modules .................. 28

Setting I/O Bus Switch ................................................. 28

Connecting Field Devices ............................................ 29

Commissioning I/O Modules ........................................ 30

Updating Software ....................................................... 30

Description of the XCL8010 Controller Module............. 33

Overview...................................................................... 33

Features....................................................................... 34

Description of the I/O Modules....................................... 39

Common Features ....................................................... 39

Analog Input Modules .................................................. 39

Analog Output Modules ............................................... 44

Binary Input Modules ................................................... 49

Relay Output Modules ................................................. 52

Floating Output Module................................................ 57

Mixed Panel Bus I/O Modules...................................... 61

Description of Extra Parts............................................... 64

Manual Disconnect Modules........................................ 64

XS814 Auxiliary Terminal Package.............................. 65

XS830 Auxiliary Terminal Package.............................. 65

XS831 Auxiliary Terminal Package.............................. 65

Cross Connectors ........................................................ 66

XAL10 Swivel Label Holders........................................ 66

XAL11 Swivel Label Holders........................................ 66

XS816 Bridge Connectors ........................................... 66

LON Software Interface Description .............................. 67

Overview...................................................................... 67

XFL821 Analog Input Module ...................................... 67

XFL(R)822 Analog Output Module............................... 69

XFL823 Binary Input Module ....................................... 71

XFL(R)824 Relay Output Module................................. 72

Troubleshooting .............................................................. 73

Testing Wiring Connections ......................................... 73

Troubleshooting on the XCL8010 Controller ................ 73

I/O Modules Troubleshooting....................................... 77

Appendix 1: System Protective Earth Grounding......... 81

Excel 800 Systems and SELV ..................................... 81

Excel 800 Systems and Standard EN60204-1............. 81

Earth Grounding of EN60204-1 Applicable Systems ... 81

Connecting to External Systems or Interfaces ............. 31

Copyright © 2009 Honeywell GmbH  All Rights Reserved EN1B-0375GE51 R0709

Appendix 2: Remote Communications.......................... 83

3.4

Excel 800

Approved Modems .......................................................83

Modem or ISDN Terminal Adapter Connection ............83

Modem Requirements ..................................................83

Troubleshooting............................................................83

Appendix 3: Sensor Characteristics...............................84

BALCO 500 ..................................................................84

NTC 20 kΩ....................................................................85

PT 1000........................................................................86

NI1000TK5000 .............................................................88

NTC 10 kΩ....................................................................89

PT 3000........................................................................90

Trademark Information

Echelon, LON, L
trademarks of Echelon Corporation registered in the United
States and other countries.

ONMARK, LONTALK, LONWORKS, Neuron, are

EN1B-0375GE51 R0709 2

Excel 800

Safety Information

General Safety Information

► When performing any work (installation, mounting, start-

up), all instructions given by the manufacturer and in
particular the safety instructions provided in these
Installation and Commissioning Instructions are to be
observed.

► The Excel 800 System (including the XCL8010 Controller

Module, I/O modules, manual disconnect modules, and
the auxiliary terminal packages) may be installed and
mounted only by authorized and trained personnel.

► Rules regarding electrostatic discharge should be

followed.

► If the Excel 800 System is modified in any way, except by

the manufacturer, all warranties concerning operation
and safety are invalidated.

► Make sure that the local standards and regulations are

observed at all times. Examples of such regulations are
VDE 0800 and VDE 0100 or EN 60204-1 for earth
grounding.

► Use only accessory equipment which comes from or has

been approved by Honeywell.

► It is recommended that devices are to be kept at room

temperature for at least 24 hours before applying power.
This is to allow any condensation resulting from low
shipping/storage temperatures to evaporate.

► The Excel 800 System must be installed in such a

manner (e.g., in a lockable cabinet) as to ensure that
uncertified persons have no access to the terminals.

Safety Information as per
EN60730-1

Purpose

The Excel 800 System is an independently mounted
electronic control system with fixed wiring.

It is used for the purpose of building HVAC control and is
suitable for use only in non-safety controls for installation on
or in appliances.

Pollution degree Pollution Degree 2,

suitable for use in residential
controls, commercial controls,
in a clean environment.

Overvoltage
category

Rated impulse
voltage

Automatic action Type 1.C

Software class

Ball-pressure test
temperature

Category II
for mains-powered (16A) controls

Category I
for 24 V powered controls

2500 VAC

(micro-interruption for the relay
outputs)

Class A

75 °C for all housing and plastic
parts

125 °C in the case of devices
applied with voltage-carrying parts
and connectors

Electromagnetic
interference

System transformer Europe: safety isolating

Table 1 System data as per EN60730-1

3 EN1B-0375GE51 R0709

Tested at 230 VAC,
with the modules in normal
condition.

transformers according to
IEC61558-2-6

U.S.A. and Canada: NEC Class-2
transformers

System Overview Excel 800

System Overview

System Architecture

An Excel 800 System consists of the XCL8010 Controller and various I/O modules.

The XCL8010 Controller provides interface connections, which allow connection to external systems.

Auxiliary parts enable special features.

EBI /

SymmetrE

Ethernet LAN/WAN

Modem

XI582 or XI882A

C-Bus

XCL8010 + XF8xx

Panel Interface (<40m)

LON

LON IO (XFL8xx)

Fig. 1 Excel 800 System architecture

Internet

Browser

BNA

XLWeb

C-Bus

XFCxxx XFCLxxx

for distribution within building

OVN = OpenViewNet

IO (XF8xx)

Web-enabled

via OVN

Existing

XL500

Controllers

XL10/12

Fig. 2 XCL8010 Controller and I/O modules

EN1B-0375GE51 R0709 4

Excel 800 System Overview

X

X

X

X

X

X

X

X

I/O Modules

Pluggable I/O Modules

There are 2 variants of pluggable I/O modules:

• Panel Bus I/O modules with communication via Panel
Bus (light-gray housings). Panel Bus I/O modules are
automatically commissioned (with firmware download) by
the XCL8010 Controller.

• L

ONWORKS Bus I/O modules (dark-gray housings) with

communication via L
compatible) for easy integration and use with 3
controllers.

Mixed I/O Modules

Besides the pluggable Panel Bus I/O modules (consisting of
a terminal socket and a removable electronic module), there
are also mixed Panel Bus I/O modules. Specifically: the
XF830A and XFU830A are mixed Panel Bus I/O modules,
featuring an integrated terminal socket and a variety of
inputs and outputs.

Mixed Panel Bus I/O modules have a light-gray housing and
are likewise automatically commissioned (with firmware
download) by the XCL8010 Controller.

ONWORKS (FTT10-A, link power

pluggable

ANALOG INPUT

pluggable

ANALOG OUTPUT

rd

-party

pluggable

BINARY INPUT

Terminal Sockets

Pluggable I/O modules must be mounted on the appropriate
terminal sockets. Pluggable Panel Bus I/O modules and
pluggable L

ONWORKS Bus I/O modules use the same

terminal sockets. These terminal sockets are available with
push-in terminals (XS82…) or with screw-type terminals
(XSU82…).

Mixed I/O modules feature an integrated terminal socket.

Color Coding

To distinguish modules and components, the following color
coding is used:

Color Part

Red All of the user-accessible adjustable

mechanical parts (i.e., bridge connectors
and locking mechanism) and operating
controls (manual overrides, etc.)

Light-gray

Dark-gray

Panel Bus I/O modules

ONWORKS Bus I/O modules

L

Table 2 Color coding of Excel 800 Modules

pluggable

RELAY OUTPUT

pluggable

FLOATING

OUTPUT

MIXED I/Os

LonWorks

BUS MODULES

XFL821A

PANEL

BUS MODULES

XF821A

XCL8010A

CONTROLLER MODULE

XS821-22

XSU821-22

LonWorks or Panel Bus

Fig. 3 Overview of I/O modules

XFLR822A

XFL822A XFL823A

XFR822A

XF822A XF823A

S823

SU823

XFLR824A

FL824A

FR824A

F824A

S824-25

SU824-25

FR825A

XF830A, XFU830A

PANEL BUS I/O MODULES

5 EN1B-0375GE51 R0709

System Overview Excel 800

I/O Module Overview

Panel Bus
module

LONWORKS
Bus module

Description Inputs Outputs Manual controls LEDs 1)

XF821 XFL821 Analog input module 8 – – –

XF822 XFL822 Analog output module – 8 – 8 status LEDs

XFR822 XFLR822 Analog output module – 8 8 Manual overrides 8 status LEDs

XF823 XFL823 Binary input module 12 – – 12 status LEDs

XF824 XFL824 Relay output module – 6

2)

– 6 status LEDs

XFR824 XFLR824 Relay output module – 6 2) 6 Manual overrides 6 status LEDs

XFR825 – Floating output module – 3 3 Manual overrides 3 pairs of status LEDs

XF830A – Mixed I/O module 20 14 – 18 status LEDs

XFU830A – Mixed I/O module 20 14 – 18 status LEDs

1)

In addition to the power LED and service LED

2)

Changeover outputs

Table 3 Overview of I/O modules

Corresponding Terminal Sockets

I/O module
XF…

…821

…822

…823

…824

…825

Socket Scope of delivery

XS821-22
XSU821-22

XS823
XSU823

1 terminal socket,
1 bridge connector
1 swivel label holder

1 terminal socket,
1 bridge connector
1 swivel label holder

1 terminal socket,

XS824-25
XSU824-25

1 bridge connector
1 swivel label holder
1 long cross connector

Table 4 Pluggable I/O modules and corresponding

terminal sockets

Note

In the following, the Excel 800 I/O modules (Panel
Bus/L

ONWORKS Bus, with/without manual overrides) are

referred to as, e.g., …821, …822, etc.

EN1B-0375GE51 R0709 6

Excel 800 System Overview

Auxiliary Parts

Module Type Figure

Corresponding
I/O modules XF…

Information

Manual disconnect
modules

Auxiliary terminal
packages

Cross connectors,
short (yellow)

XS812

XS812RO

XS814

XS830

XS831

XS817

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

…821

…822

…823

…824

…825

Module allows disconnection
of individual I/O signals.

Module allows disconnecttion
of individual I/O signal. For
24 V applications, only.

Two groups of seven

For all pluggable Excel
800 I/O modules.

internally-connected push-in
terminals, for distributing
signals/power (see also Fig.

94).

Two groups of nine internally­connected push-in terminals,
for distributing signals/power
(see also Fig. 96).

XF830A and XFU830A,
only.

Two groups of four pairs of
push-in terminals, for
converting 0…20 mA signals
into 0…10 Vdc signals, and
one push-in ground terminal
per group (see also Fig. 98).

Connects three relay

…824

…825

commons, required in case of
line voltage and low voltage in
the same I/O module.

Table 5 Auxiliary parts

Spare Parts

Module Type Figure

Cross connectors, long
(red)

XS815

Connector bridge XS816

Swivel label holder XAL10

Swivel label holder XAL11

Table 6 Spare parts

Corresponding
I/O modules XF…

…824

…825

All Excel 800 I/O modules

Information

Connects six relay commons.

Connects XCL8010 and I/O
modules.

For all pluggable Excel
800 I/O modules

XF830A and XFU830A,
only

Can be plugged into socket,
for attaching label generated
by CARE.

Can be plugged into module,
for attaching label generated
by CARE.

7 EN1B-0375GE51 R0709

System Overview Excel 800

Interfaces and Bus Connections

The Excel 800 System can be connected to the following
devices and systems:

Panel Bus

• For communication with up to 16 Panel Bus I/O modules

• Polarity-insensitive

L

ONWORKS Bus

• For communication with other LONWORKS Bus devices
within the building

• FTT10, link power compatible

• Polarity-insensitive

C-Bus

• For communication with other controllers, e.g., existing
Excel 500 Controllers

HMI

• For connecting an operator interface, e.g., XI582,
XI882A, or a laptop, e.g., for CARE

Modem

• For connecting a modem or an ISDN terminal adapter

Technical Data

System Data

Operating voltage 24 VAC, ± 20%, 21 … 30 VDC

Max. number of C-Bus
participants

Power consumption

30

Max. 3.57 A
(1 XCL8010 Controller
+ 16 I/O modules)

Standards

Protection class IP20

Product standard EMC EN 60730-2-9

Testing electrical
components

Certification CE

System transformer

Low-Voltage Device
Safety Assessment

Table 8 Standards

IEC68

The system transformer(s) must
be safety isolating transformers
according to IEC 61558-2-6.
In the U.S.A. and Canada, NEC
Class 2 transformers must be
used.

EN 60730-1
EN 60730-2-9

Operational Environment

Ambient operating
temperature

Ambient operating
humidity

Ambient storage
temperature

Ambient storage
humidity

Vibration under
operation

Dust, vibration According to EN60730-1

RFI, EMI Home environment

Table 9 Operational environment

0 … 50 °C (32 … 122 °F)

5 … 93% relative humidity
(non-condensing)

–20 … 70 °C (–4 … +158 °F)

5 … 95% relative humidity
(non-condensing)

0.024” double amplitude
(2 … 30 Hz),

0.6 g (30 … 300 Hz)

Push-in terminals 1.5 mm2

Screw-type terminals 1.5 mm2

Overvoltage protection

Calculated lifetime of
weakest component
under typical operating
conditions

Table 7 System data

EN1B-0375GE51 R0709

All inputs and outputs are
protected against 24 VAC and
40 VDC overvoltage as well as
against short-circuiting.

MTBF

≥ 13.7 years

8

Excel 800 Planning

Planning

Overview

Engineering with CARE

During CARE engineering, the type of I/O modules, terminal
assignment and module configuration are defined
depending on the application.

Planning

In this step, the following has to be defined, if applicable:

• Power supply

• Fusing

• Earth grounding

• Lightning protection

• Panel Bus wiring

• Design of a L

• Design of a C-Bus network

• Useful accessories

• Cable selection

ONWORKS network

Transformer Selection

Note

In Europe the system transformer(s) must be safety isolating
transformers according to IEC61558-2-6.
In the U.S.A. and Canada, NEC Class-2 transformers must
be used.

Power Consumption

When selecting the appropriate transformer, take into
account the number of individual modules, accessories, and
field devices in determining the total power consumption.

Devices powered

XCL8010 with XI582
(backlight ON) and with
watchdog load (max. 500 mA)

XCL8010 with XI582
(backlight ON) but without
watchdog load

Power consumption

24 VAC 24 VDC

690 mA 640 mA

190 mA 140 mA

…821 130 mA 80mA

…822 160 mA 90 mA

…823 180 mA 130 mA

…824 140 mA 90 mA

…825 140 mA 90 mA

XF830A 200 mA 95 mA

XFU830A 200 mA 95 mA

Table 10 Power consumption of Excel 800 System

components depending on power supply

Connectable Power Supplies

Honeywell CRT Series (Europe)

Transformer Primary side Secondary side

CRT 2 220/230 VAC 24 VAC, 50 VA, 2 A

CRT 6 220/230 VAC 24 VAC, 150 VA, 6 A

CRT 12 220/230 VAC 24 VAC, 300 VA, 12 A

Table 11 Honeywell CRT series transformers data

9 EN1B-0375GE51 R0709

Planning Excel 800

Honeywell 1450 Series (North America)

• 50/60 Hz

• Insulated accessory outputs

• Built-in fuses

• Line transient /surge protection

• AC convenience outlet

• NEC Class-2

Part number
1450 7287

-001 120 VAC 24 VAC, 50 VA

-002 120 VAC

-003 120 VAC

-004 240/220 VAC 24 VAC, 50 VA

-005 240/220 VAC

-006 240/220 VAC

Table 12 Honeywell 1450 series transformers data

Standard Transformers (Europe, North America)

Standard commercially available transformers used to
supply power to Excel 800 Systems must fulfill the following
specifications:

Output voltage Impedance AC current

Primary side Secondary side

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA,
and 24 VDC; 600 mA

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA, and
24 VDC, 600 mA

Power Supply of Field Devices

Depending upon the power consumption of the field devices
used, it is possible to use either a single transformer to
power both the XCL8010 Controller and attached field
devices, or it may be necessary to employ an additional
transformer. See also section "Field Device Cables" on
page 13 and connection examples on page 29.

Fusing Specifications

For connection examples see description of the I/O modules
on page 39 and following.

F1 (Fusing for XCL8010 Controller and I/O Modules)

Rating: 4 A, time-lag fuse (slo-blo)

For example:

Manufacturer: Littlefuse

Type: 218004

F2 (Fusing for Active Field Devices)

Depends upon loads in use.

System Protective Earth Grounding

Excel 800 Systems comply with SELV (Safety Extra-Low
Voltage). Earth grounding is therefore not recommended.

However, if compliance with EN60204-1 is required, see
Appendix 1.

Lightning Protection

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

Table 13 Requirements for standard transformers

RIN-APU24 Uninterruptable Power Supply

The RIN-APU24 Uninterruptable Power Supply can be wired
to power Excel 800 Systems.

See also RIN-APU24 Uninterruptable Power Supply –
Mounting Instructions (MU1B-0258GE51) for detailed wiring
diagrams.

EN1B-0375GE51 R0709

≤ 1.15 Ω

≤ 0.40 Ω

≤ 0.17 Ω

max. 2 A

max. 6 A

max. 12 A

Please contact your local Honeywell representative for
information on lightning protection.

Panel Bus Topologies

• Up to 16 Panel Bus I/O modules can be controlled by a
single XCL8010 Controller.

• Panel Bus I/O modules must be addressed using the
HEX switch.

• Maximum distance between controller and Panel Bus
I/O module: 40 m.

• No bus termination

• Polarity-insensitive

10

Excel 800 Planning

LONWORKS Bus Topologies

The LONWORKS Bus is a 78-kilobit serial link that uses
transformer isolation so that the bus wiring does not have a
polarity. I.e. it is not important which of the two LONWORKS
Bus terminals are connected to each wire of the twisted pair.

The L

ONWORKS Bus does not need to be shielded on the

controller module side.

The LONWORKS Bus can be wired in daisy chain, star, loop
or any combination thereof as long as the maximum wire
length requirements are met.

Configuration

The recommended configuration is a daisy chain with two
bus terminations. This layout allows for max. L

ONWORKS

Bus lengths, and its simple structure presents the least
number of possible problems, particularly when adding on to
an existing bus.

See also “L

ONWORKS Mechanisms”, Product Literature no.:

EN0B-0270GE51.

C-Bus Topologies

Accessories

Besides the auxiliary parts of Table 5 on page 7, the
following accessories are available.

Preconfigured Connection Cables

Type

XW882 XI582 Operator Interface

XW582
+ XW586

XW884

XW885 Laptops

XW585
+ XW586

XW586 Modems

Connecting XCL8010
Controller with

XI582 Operator Interface

Adapter cable for Excel
500/600 Controllers

Laptops

Features

5 m, shielded,
RJ45 plug with clip

See XW582 and
XW586

0.2 m, shielded,
RJ45 – 9 pin sub-D

3 m, shielded,
RJ45 plug with clip

See XW582 and
XW586

1.8 m, RJ45 – 9 pin
sub-D

Via the C-Bus up to 30 C-Bus devices (e.g., controllers, etc.)
can communicate with one another and a PC central. The
C-Bus must be connected via the individual controllers
(open ring).

Note

Star connection is not allowed because uncontrollable line
reflections may occur.

Instead of an Excel 800 Controllers, other C-Bus controllers
(e.g., the Excel 500, Excel 100, Excel 50) can also be
connected.

Fig. 4 C-Bus topology Excel 5000

Table 14 Preconfigured connection cables

XW882 Cable Details

RJ45 plug with clip at front

12

SHIELD

3678
4
5

+5V

XW882

Fig. 5 XCL8010/XI582 cable details

XW884 Cable Details

RJ45 plug with clip at front

12

SHIELD

3678
4
5

+5V

LOOSE

ENDS

R

G

L

E

Y

R

B

G

R

W

H

sub-D female

R

x

R

T

T

x

G

N

XI582

WIRING

TERMINALS

A

Y

n

(

d

e

)

s

u

t

o

W

O

L

T

D

x

W

O

E

V

+

5

N

R

N

E

E

D

x
N

G

D

E

T

I

RS232 plug

1

D

S

D

D

2

3

4

5

1
2
3
4

6

7

8

9

XW884

Fig. 6 XCL8010/Excel 500/600 cable details

11 EN1B-0375GE51 R0709

Planning Excel 800

XW885 Cable Details

RJ45 plug with clip at front

12

SHIELD

3678
4
5

+5V

XW885

Fig. 7 XCL8010/laptop cable details

XW582 Cable Details

to XC5010C

1

6

2

7

3

8

4

9

5

SHIELD

XW582

Fig. 8 XW582 cable details

XW585 Cable Details

RS232 plug

sub-D female

1

6

2

7

+5V

3

8

4

9

5

SHIELD

RS232 plug

sub-D female

x

R
R

T

T

x

N

G

LOOSE

ENDS

TERMINALS

O

L

L

E

Y

W

O

R

B

G

E

E

R

W

T

I

H

RS232 plug

sub-D female

R

x

R

T

T

x

N

G

D
S
D

D

W
N
N

E

D
S
D

D

XI582

WIRING

D

x

T

E

V

+

5

R

D

x

D

N

G

LONWORKS Bus Termination Modules

Type Description

1

209541 LONWORKS Bus termination module

6

2

7

3

8

4
5

9

XAL-Term

L

ONWORKS connection and

termination module, which can be
mounted on DIN rails and in fuse
boxes

Table 15 LONWORKS Bus termination modules

Cable Specifications

Power Supply Cables

When checking the length of the power supply cable, the

1
2
3
4

1
2
3
4
5

connection cables to all I/O modules must be taken into
account.

Max. length 3 m (per side of the controller),

see Fig. 33 on page 25

Cross section

min. 0.75 mm

2

(AWG 18)

Table 16 Power supply cables specification

Panel Bus Cables

Max. length

6
7

Cable type

8
9

Table 17 Panel Bus cables specification

40 m

twisted pair, e.g., J-Y-Y 2 x 2 x 0.8

XW585

Fig. 9 XW585 cable details

XW586 Cable Details

RJ45 plug with clip at front

12

SHIELD

3678
4

5

+5V

RS232 plug

sub-D male

D

C

D

R

S

D

D

x

R

S

R

T

D

x

T

S

T

C
D

R

T

G

D

N

1
2
3
4
5

XW586

Fig. 10 XW586 cable details

EN1B-0375GE51 R0709

6
7
8
9

12

Excel 800 Planning

LONWORKS Bus Cables

Cable type Max. bus length

Belden 85102 (plenum) 2700 m (8900 ft)

Belden 8471 (non-plenum) 2700 m (8900 ft)

Level IV, 22 AWG 1400 m (4600 ft)

JY (St) Y 2 x 2 x 0.8 900 m (3000 ft)

TIA568A Cat. 5 24AWG, twisted pair 900 m (3000 ft)

Table 18 Doubly-terminated bus specifications

Notes

• The cable types listed above are as recommended by

Echelon in their FTT-10A User Guide.

• The cable recommended by Honeywell is the level IV,

22 AWG, solid core, non-shielded cable.

• Belden part numbers are 9H2201504 (plenum) and

9D220150 (non-plenum).

FTT Specification

The FTT specification includes two components that must
be met for proper system operation:

• The distance from each transceiver to all other
transceivers and to the termination must not exceed the
max. node-to-node distance.

• If multiple paths exist, the maximum total wire length is
the total amount of wire used.

Cable type

Max. node-to­node distance

Max. total wire
length

Note

In the event that the limit on the total wire length is
exceeded, the FTT physical layer repeaters (FTT 10A) can
be added to interconnect segments. This increases the
overall length by an amount equal to the original
specification for that cable type and bus type for each
repeater used.

For example, adding repeaters for a doubly-terminated bus
using JY (St) Y 2 x 2 x 0.8 cable increases the maximum
length 900 m (3000 ft) for each repeater.

Field Device Cables

Cross-sectional area

Type of signal

24 VAC power

0…10 V signals 0.081 – 2.08 mm2 (28 – 14 AWG)

Table 20 Cable sizing for connection of field devices

For wiring field devices see page 29.

≤ 100 m (300 ft)

(Fig. 40 on p. 29)

one transformer

1.5 mm2

(16 AWG)

≤ 400 m (1300 ft)

(Fig. 41 on p. 29)

separate

transformers

not allowed for

> 100 m (300 ft)

Belden 85102 500 m (1650 ft) 500 m (1650 ft)

Belden 8471 400 m (1300 ft) 500 m (1650 ft)

Level IV, 22AWG 400 m (1300 ft) 500 m (1650 ft)

JY (St) Y 2 x 2 x 0.8 320 m (1050 ft) 500 m (1650 ft)

TIA568A Cat. 5
24AWG, twisted pair

Table 19 Free topology (singly-terminated) specifications

250 m (825 ft) 450 m (1500 ft)

NOTICE

Unpredictable reflections on the bus due to step change
in line impedance characteristics!

► Do not use different wire types or gauges on the same

ONWORKS network segment.

L

13 EN1B-0375GE51 R0709

Planning Excel 800

C-Bus Cables

Note

Observe national regulations for C-Bus cables!

• For Europe, only shielded cable is permitted.

• For the U.S., shielded or unshielded cable can be used.

Cable type Description Recommended for

J-Y-(ST)Y
2 x 2 x 0.8

A-Y-(ST)Y
2 x 2 x 0.8

AK 3702

AK 3740A shielded

Belden 9842 twisted pair Europe, US also possible

Belden 9841 shielded US

AK 3702

AK 3740A shielded

Table 21 C-Bus cable types

Maximum Cable Length

The maximum C-Bus cable length is 1200 m (4000 ft).

See section "C-Bus Topologies" on page 11.

shielded,
twisted pair

shielded,
twisted pair

unshielded,
twisted pair

unshielded,
twisted pair

Europe, inside cabinet

Europe, outside cabinet

US
not approved for Europe

US (low-cost)
not approved for Europe

US
not approved for Europe

US (low-cost)
not approved for Europe

EN1B-0375GE51 R0709

14

Excel 800 Planning

Dimensions

Controller Module

144

110

Fig. 11 Controller module, dimensions (in mm)

28

32

92.75

45

Pluggable I/O Modules

89.5 94.1

LOCK

45

83

110

67.5

30.6
28

SCREW-TYPE

TERMINALS

38

14

XS814 Aux. Terminal Package (optional)

SWIVEL LABEL HOLDER

51.5

Fig. 12 Pluggable I/O modules (shown with manual overrides), including XS814 Aux. Terminal Package, dimensions (in mm)

15 EN1B-0375GE51 R0709

Planning Excel 800

Mixed I/O Modules

216

75

71

COM a
COM b

72

24V~

100

73

24V~0

74

1 12 23 34 45 56 67

Install. Instr.

DI

EN1B-0375GE51

XF830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germany

0532

A5 A6 A7 A8 A9

A1 A2A3A4

CLEARANCE

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

A

C

Binary Inputs

B8 B9 B10

B7

B11B12

7

8 9 10

11 12

1 2 3 4 5 6

B5 B6

B1 B2B3B4

8 9310411512

7 8 9

10 11 12 17 18 19 20

1 21 222324

2

B5 B6 B7 B8 B9

B1 B2B3B4

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

Analog Inputs Analog Outputs 24V Relays

AI6

AI7

18 19 20

17
13 14 15 16

AI3

GND

AI8

AO5

AO6 AO7 AO8

25

262728 35

G1 G2

21 22 23 24

AI4 41

42

AO1 AO2 AO 3 AO4 NO1 NO2 NO3 NO4 NO5 NO6

AI5

AI1 AI2

25 26 27 28 35 36 37 38 39 40

6 131415 16

41 42

A5 A6 A7 A8 A9

A1 A2A3A4

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

D = XS831 Aux. Terminal Package (optional)A, B, and C = XS830 Aux. Terminal Packages (optional)

Fig. 13 Mixed Excel 800 I/O Modules (example shows XF830A with four auxiliary terminal packages), dimensions (in mm)

External

COM a

40

24V

COM b

IN3

IN1 IN2

IN4

36 37 38 39 40

29 30 31 32 33 34

29 30 31 32 33 34

B

B1 B2B3B4

D

24V~

24V~0

IN5 IN6

DO

B5 B6 B7 B8 B9

76
77
78

Honeywell

!

110

69

28

15

SWIVEL LABEL HOLDER

51.5

92.5

38

SCREW-TYPE TERMINALS

(XFU830A)

45

EN1B-0375GE51 R0709

16

Excel 800 Mounting/Dismounting Modules

A

A

Mounting/Dismounting Modules

WARNING

Risk of electric shock or equipment damage!

► Do not touch any live parts in the cabinet.
► Disconnect the power supply before you start to install

the Excel 800 System.
More than one disconnect switch may be required to de­energize the system.

► Do not reconnect the power supply until you have

completed the installation.

Note

The terminal socket of each pluggable I/O module can be
mounted and wired before inserting and locking the
corresponding electronic module.

1 2

71 COM a

72 COM b

73 24V

~

74 24V 0

~

C-BUS RESET

9.6k all

76k

76k

C-Bus

S1 S2

PC/HMI

Modem

Panel

mid

LON

end

I/O Bus

Rx Tx

LON

8765 4 32 1 8765 4 32 1

11 1

12 285

13 396

14 410 7

C-Bus

C-Bus

LON

out

in

4

S1 S2

71 COM a

5

4

3

6

2

7

1

8

0

9

F

A

72 COM b

E

B

D

C

73 24V

~

74 24V 0

~

1

2

AAA

21

31

11

22

32

12

23

33

13

14 4424 5434 64 25

Fig. 14 XCL8010

mounted on multiple DIN rails

1:ABCDFERTAQWESDERT1

2:ABCDFERTAQWESDERT2

3:ABCDFERTAQWESDERT3

4:ABCDFERTAQWESDERT4

5:ABCDFERTAQWESDERT5

PRESS

COM a

6:ABCDFERTAQWESDERT6

COM b

7:ABCDFERTAQWESDERT7

8:ABCDFERTAQWESDERT8

24V

~

24V 0

~

PRESS

Honeywell

!

8765 4 32 1

Power/
Alarm

5678

1234

21

22 12345678

AUX

GND GND

9

10 11 12 13 14 15 16 17 18 25 26

5

PRESS

3

41

51

42

52

43

53

Controller Module and I/O modules

PRESS

Honeywell

1234

0

100

AUTO

AAAAA

!

21

22 12345678

616261

62

AUX

6363

GND GND

9

10 11 12 13 14 15 16 17 18 25 26

S1 S2

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

5678

Honeywell

!

AI/AOV

PRESS

Honeywell

0

AUTO

A

!

AI/AOV

1:ABCDFERTAQWESDERT1

2:ABCDFERTAQWESDERT2

3:ABCDFERTAQWESDERT3

4:ABCDFERTAQWESDERT4

5:ABCDFERTAQWESDERT5

6:ABCDFERTAQWESDERT6

7:ABCDFERTAQWESDERT7

8:ABCDFERTAQWESDERT8

5 6 7 8 9 10

1 234

123456789101112

BI

GND

13 14 15 16 17 18 19 20 21 22 23 24 25 26

S1 S2

PRESS

1234

100

21

31

11

22

32

12

23

33

13

14 4424 5434 64 25

6

Honeywell

11 12

!

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

Honeywell

56

--1

--0

--AUTO

!

41

51

616261

42

52

62

43

53

6363

Mounting/Dismounting Controller/Sockets

Mounting Sockets

Notes

• When using both Panel Bus and LONWORKS Bus I/O

modules in an Excel 800 System, group both Panel Bus
modules (light-gray) and LONWORKS Bus I/O modules
(dark-gray), e.g., on different rails.

• Up to 10 Panel Bus I/O modules can be mounted to one

side of the controller. In total, up to 16 Panel Bus
I/O modules can be mounted to one controller.

• The XCL8010 Controller Module and the mixed Panel

Bus I/O modules are mounted on the DIN rail in the same
way as a terminal socket.

3

Fig. 15 Max. number of Panel Bus I/O modules

Fig. 16 Max. number of L

power supply via XCL8010

ONWORKS Bus I/O modules with

Legend

1 XCL8010 Controller Module

2 Swivel label holder

3 Cable connection

4 Stopper (from 3

rd

-party supplier)

5 Bridge connectors

6 Auxiliary terminal packages

17 EN1B-0375GE51 R0709

Mounting/Dismounting Modules Excel 800

► Angle the terminal socket at the upper edge of the DIN

rail until it snaps in.

► Swing the terminal socket down and apply gentle force

until it snaps into position with an audible "click".

► Position controller module and terminal sockets flush with

one another along the rail.

► If desired, mount stoppers at the ends of the rail to

prevent sliding.

Connecting Sockets

Controller, terminal sockets, and mixed I/O modules on the
same DIN rail can be connected mechanically and
electrically with bridge connectors.

Controller and terminal sockets on different DIN rails must
be connected using cables, see Fig. 14 and page 24.

NOTICE

Risk of malfunction!

► Wire Panel Bus I/O modules and LONWORKS Bus

I/O modules separately.

► When using both Panel Bus and LONWORKS Bus

I/O modules in an Excel 800 System, L
I/O modules must be connected to the controller via
LON terminals 11 … 14.

Position the bridge connector on terminals 71 … 74 of the
right-hand terminal socket or mixed I/O module or controller
and on terminals 75 … 78 of the left-hand terminal socket or
mixed I/O module or controller. Then press the bridge
connector down.

ONWORKS Bus

Fig. 17 Mounting terminal sockets

Note

Take care to not bend the Omega clamp, which serves to
establish the electrical contact with the DIN rail and which
located on the back of the terminal socket.

Fig. 18 Connecting terminal sockets with bridge

connector

Notes

• Bridge connectors transmit both communication signals

and power supply between modules.

• Removing bridge connectors will interrupt the trans-

mission of both communication signals and power supply
between the modules.

EN1B-0375GE51 R0709

18

Excel 800 Mounting/Dismounting Modules

Dismounting Sockets

Disconnecting Sockets

Release all bridge connectors before removing the controller
module and/or the terminal sockets and/or mixed I/O
modules from the DIN rail.

► Press down at the same time both the gray side wings

next to the red button and then pull the bridge connector
out of the module.

Fig. 19 Releasing bridge connectors

Mounting/Dismounting Electronic Modules

Mounting Electronic Modules

Note

Electronic modules can be removed from or inserted into the
sockets without switching off the power supply. The
behavior of connected field devices must be taken into
consideration.

► Make sure that terminal socket and electronic I/O module

match, see Table 4 on page 6.

► Make sure that the red locking mechanism is in the open,

i.e., left, position.

► Gently push the electronic module onto the terminal

socket until snug.

Dismounting Controller / Terminal Sockets / Mixed I/O
Modules

► Insert a screwdriver into the latch on the underside of the

module and lever the red latch 2–3 mm downwards. The
module can then be swung away from the rail.

Fig. 20 Releasing latch

Fig. 21 Inserting the electronic module

► Lock the red locking mechanism by sliding it to the right.

Fig. 22 Locking the electronic module

Note

The red locking mechanism will not close if the electronic
module is not properly mounted.

19 EN1B-0375GE51 R0709

Mounting/Dismounting Modules Excel 800

Dismounting Electronic Modules

Note

Electronic modules can be removed from or inserted into the
sockets without switching off the power supply. The
behavior of connected field devices must be taken into
consideration.

► Open the red locking mechanism by sliding it to the left

and then gently pull the electronic module out of the
terminal socket.

Fig. 23 Dismounting the electronic module

Mounting/Dismounting Manual Disconnect
Modules

XS812 and XS812RO Manual Disconnect Modules are
mounted on the terminal socket appropriate for the
electronic module, see Table 4 on page 6. The electronic
module is mounted onto the manual disconnect module.

WARNING

Risk of electric shock or equipment damage!
The XS812RO Manual Disconnect Module is designed
for 24 V applications only!

► Never use the XS812RO Manual Disconnect Module with

line voltage.

Mounting Manual Disconnect Modules

► Make sure that manual disconnect module, electronic

module, and terminal socket match, see Table 4 on
page 6.

► Make sure that the red locking mechanism is in the open,

i.e., left, position.

► Gently push the manual disconnect module onto the

terminal socket until snug.

► Lock the red locking mechanism by sliding it to the right.

EN1B-0375GE51 R0709

Fig. 24 Mounting the manual disconnect modules

20

Excel 800 Mounting/Dismounting Modules

Operating the Individual Switches

► Use a screwdriver to open/close the appropriate

disconnector switches of the manual disconnect
modules.

Fig. 25 Operating the disconnector switches

Dismounting Manual Disconnect Modules

► Open the red lock mechanism by sliding it to the left and

then gently pull the electronic module out of the terminal
socket.

Mounting/Dismounting Auxiliary Terminal
Packages

The XS814 Auxiliary Terminal Package can be mounted on
any pluggable I/O module.

The XS830 and XS831 Auxiliary Terminal Packages are
suitable for mixed I/O modules, only. Specifically, they can
be mounted on the top and/or bottom of the XF830A and on
the bottom of the XFU830A.

For reasons of mechanical stability, a maximum of two rows
of Auxiliary Terminal Packages may be mounted together
on any given I/O module.

Mounting Auxiliary Terminal Packages

► Push the auxiliary terminal package onto the grooves of

the corresponding terminal socket / the mixed I/O
module.

Fig. 26 Mounting the auxiliary terminal package onto the

terminal socket / mixed I/O module

Dismounting Auxiliary Terminal Packages

► Push down the catch of the auxiliary terminal package

and pull it out of the grooves of the terminal socket / the
mixed I/O module.

Fig. 27 Dismounting the auxiliary terminal package from

the terminal socket / the mixed I/O module

21 EN1B-0375GE51 R0709

Mounting/Dismounting Modules Excel 800

Mounting/Dismounting Cross Connectors

Note

The long cross connector (incl. in the scope of the delivery)
can be mounted to the XS824-25 or XSU824-25, as
required (see Fig. 29). It can be dismounted (see Fig. 28)
and, if desired, replaced with one or two short connectors
(optional accessory, see Table 5 on page 7). It is not
permitted to replace these cross connectors with wire.

► Insert a screwdriver on one end of the cross connector

and swivel it to the right and to the left.

► Insert a screwdriver on the other end of the cross

connecter and swivel it to the right and to left until the
cross connector is released.

► If desired, insert another cross connector.

Mounting/Dismounting Swivel Label
Holders

Note

A swivel label holder is included in the scope of delivery of
each module.

Use only the (short / long) swivel label holders appropriate
for the given type (pluggable or mixed, respectively) of I/O
module.

Mounting Swivel Label Holders

► Snap the swivel label holder onto the hinges of the

terminal socket / mixed I/O module.

► Apply self-adhesive labels to the holders.

Fig. 28 Dismounting the cross connectors (long cross

connector shown here)

Fig. 29 Mounting the cross connectors (short cross

connector shown here)

Fig. 30 Mounting the swivel label holder

Dismounting Swivel Label Holders

► Press the hinges together and remove the swivel label

holder.

EN1B-0375GE51 R0709

22

Excel 800 Wiring and Setting Up the System

Wiring and Setting Up the System

General Safety Considerations

• When connecting the XCL8010 Controller Module or
Excel 800 I/O modules, both VDE, National Electric Code
(NEC) or equivalent, and any local regulations con­cerning grounding and zero voltage must be observed.

• Electrical work should be carried out by a qualified
electrician.

• The electrical connections must be made at the terminal
blocks. The corresponding connection diagrams are
located on the individual controller module and
I/O modules.

• For Europe only: To comply with CE requirements,
devices with a voltage in the range of 50 ... 1000 VAC or
75 ... 1500 VDC, which are not provided with a supply
cord and plug or with other means for disconnection from
the supply having a contact separation of at least 3 mm
in all poles, must have the means for disconnection
incorporated in the fixed wiring.

WARNING

Risk of electric shock or equipment damage!

► Do not touch any live parts in the cabinet.

► Disconnect the power supply before making connections

to or removing connections from terminals of controller or
I/O modules.

► Do not use spare terminals as wiring support points.

► Do not reconnect the power supply until you have

completed the installation.

► Observe precautions for handling electrostatic sensitive

devices.

Wiring Terminals

Wiring Push-In Terminals

The terminal sockets of the pluggable I/O modules are
available in versions (XF82…) featuring convenient push-in
terminals for easy wiring. Of the mixed I/O modules, the
XF830A likewise features push-in terminals.

For correct wiring, cables must fulfill the following
specifications according to IEC664-1 / VDE 0110 (4.97):

Max. plug gauge

Solid conductor H05/07) V-U

Stranded conductor H05(07) V-K

Stranded conductor with wire end
ferrules (without plastic collar)

Stripping length

Table 22 Push-in terminals wiring specifications

0.14 … 1.50 mm

0.25 … 1.50 mm

0.25 … 1.50 mm

0.25 ... 1.50 mm

8.0 +1.0 mm

Wiring Screw-Type Terminals

The terminal sockets of the pluggable I/O modules are
available in versions (XFU82…) featuring screw-type
terminals. The mixed I/O modules are likewise available in a
version (the XFU830A) featuring screw-type terminals.

For correct wiring, cables must fulfill the following
specifications according to IEC664-1 / VDE 0110 (4.97):

Max. plug gauge

Solid conductor H05/07) V-U

Stranded conductor H05(07) V-K

Stranded conductor with wire end
ferrules (without plastic collar)

0.14 … 1.50 mm

0.25 … 1.50 mm

0.25 … 1.50 mm

0.25 ... 1.50 mm

2

2

2

2

2

2

2

2

Stripping length

Table 23 Screw-type terminals wiring specifications

23 EN1B-0375GE51 R0709

11.0 +1.0 mm

Wiring and Setting Up the System Excel 800

Connecting Power Supply

The Excel 800 System can be powered by one or more
external transformers.

Note

The maximum length for the power supply cable from a
transformer is 3 m. This also includes the length of the
modules and the connection cables between the rails.

Referring to Fig. 31 the following conditions must be fulfilled:

A + B ≤ 3 m and A + C ≤ 3 m

Single or the First Transformer

► Connect the transformer to terminals 1 and 2 of the

XCL8010

Fig. 31 Wiring power supply from the (first) transformer to

Controller.

I/O I/O I/O

CPU

21

B C

A + B 3 m

AND

A + C 3 m

the controller module

A

Additional Transformer

► Connect the additional transformer in a second room or

cabinet to terminals 73 and 74 or 77 and 78 of an
I/O module.

TRANS-

FORMER 2

Fig. 32 Wiring the power supply from a second

71
72
73
74

MAX. 3 m

transformer

NOTICE

Equipment damage!

► Do not use bridge connectors to connect modules

powered by different transformers.

► When connecting modules powered by different

transformers using cables, be sure to not connect
terminals 73 and 77.

I/OI/O

EN1B-0375GE51 R0709

24

Excel 800 Wiring and Setting Up the System

Connecting Single Bus Controller Systems

This section describes how to connect a controller system
which uses Panel Bus I/O modules, only or L
Bus I/O modules, only.

Controller and I/O Modules on a Single Rail

► Connect controller and I/O modules using the bridge

connectors.

This provides power supply and communication connection.
No further wiring is necessary.

Controller and I/O Modules on Several Rails in a
Single Cabinet

The rails of a controller system are connected in series.

► Connect the rail ends as follows:

– Power supply

via power supply terminals 73, 74 or 77, 78

– Communication

via communication terminals 71, 72 or 75, 76

71
72

I/O

73
74

I/O

ONWORKS

Panel Bus I/O Modules in Separate Rooms

In this scenario, communication and reference voltage
(24 V0) must be connected between the rooms.

► Connect the last module of room 1 to the first module of

room 2:

– Reference voltage

via power supply terminals 74 or 78
terminals 73 and 77 must not be connected

– Communication

via communication terminals 71, 72 or 75, 76

75

CPU

PANE L

I/O

1 2

71

PANEL

I/O

PANE L

I/O

74

Fig. 34 Wiring the Panel Bus I/O modules in separate

rooms

76
77
78

75
7672
7773
78

24 V0

MAX. 40 m

I/OI/O

I/O

75
76
77
78

75
76
77
78

71
72

I/O

73
74

71
72

I/O

73
74

71
72

I/O

73
74

CPU

1 2

I/O

Fig. 33 Wiring the power supply and the communication

lines to the I/O modules

Maximum Power Cable Length

The maximum length for power supply cable per side is 3 m.
This also includes the connection cables between the rails,
the lengths of the modules, and the cable from the
transformer.

Maximum Cable Length

The maximum cable length for connecting room 1 and
room 2 is 40 m.

25 EN1B-0375GE51 R0709

Wiring and Setting Up the System Excel 800

LonWorks Bus I/O Modules in Separate Rooms

In this scenario, only communication lines must be
connected between the rooms.

► Connect the last module of room 1 to the first module of

room 2:

– via communication terminals 71, 72 or 75, 76

75

CPU

1 2

71

LonWorks

I/O

74

Fig. 35 Wiring the LONWORKS Bus I/O modules in

separate rooms

LonWorks

I/O

LonWorks

I/O

76
77
78

75
7672
7773
78

Connecting Panel Bus and LONWORKS Bus
Mixed Controller Systems

Connecting I/O Modules with Each Other

For connecting the I/O modules with each other, proceed as
described for single bus controller systems on page 24.

Connecting I/O Modules to the Controller

Panel Bus I/O Modules

► Connect communication terminals 71 …74 or 75… 78 of

Panel Bus I/O modules to communication terminals
71 …74 or 75… 78 of the controller module using either

– Bridge connectors

for flush mounting on a single DIN rail or

– Cables

for separate mounting,
e.g., on multiple rails, separate cabinets, etc.

L

ONWORKS Bus I/O Modules

► Connect communication terminals 71 … 74 or 75 … 78 of

L

ONWORKS Bus I/O modules to LONWORKS terminals

11 … 14 of the controller module using cables.

Maximum Cable Length

For maximum cable lengths and cable specifications of the
communication lines, see Table 18 and Table 19 on
page 13.

EN1B-0375GE51 R0709

26

Excel 800 Wiring and Setting Up the System

Fig. 36 Mixed bus system – correct wiring

Fig. 37 Mixed bus system – incorrect wiring

27 EN1B-0375GE51 R0709

Wiring and Setting Up the System Excel 800

Setting Address of Panel Bus I/O Modules

During CARE engineering, each Panel Bus I/O module is
assigned its own unique address. For the sake of clarity for
maintenance personnel, it is recommended that you
address the Panel Bus I/O modules in ascending order
0 through F.

Hex switch

Address

Hex switch

Address

Table 24 HEX switch settings and addresses

► Use the rotary HEX switch to set the address to the one

already defined during CARE engineering.

0 1 2 3 4 5 6 7

01 02 03 04 05 06 07 08

8 9 A B C D E F

09 10 11 12 13 14 15 16

4

4

LOCK

Setting I/O Bus Switch

► Set the I/O Bus switch S2 of the XCL8010 Controller

Module depending on the modules connected to
terminals 71 … 78 and the desired communication as
follows:

Communication S2 setting Terminals

LONWORKS Bus
only

Panel Bus and
L

ONWORKS Bus

Table 25 I/O Bus switch settings

LON 71 … 74 L

75 … 78

11 … 14

ONWORKS Bus

LONWORKS Bus

LONWORKS Bus

Panel 71 … 74 Panel Bus

75 … 78 Panel Bus

11 … 14 L

ONWORKS Bus

Fig. 38 HEX switch location

Notes

If the HEX switch is changed, the Panel Bus I/O module

•

will revert to its default configuration.

•

With LONWORKS Bus I/O modules, the HEX switch is

without function.

Fig. 39 S2 I/O Bus switch

EN1B-0375GE51 R0709

28

Excel 800 Wiring and Setting Up the System

Y

Y

Connecting Field Devices

Connecting Field Devices with Power Supply

Depending on the distance from the controller, field devices
can be supplied by the controller or need a separate
transformer, see Table 20 on page 13.

For fusing see section "Fusing Specifications" on page 10.

Example 1: Power Supply via Controller

•

24 V actuator connected to an analog output module

• Less than 100 m away from the controller

F2

XCL8010

F1

230 V~

24 V~

24 V0

1
2

Fig. 40 Power supply of field devices via I/O module

Example 2: Power Supply via Separate Transformer

24 V actuator connected to an analog output module

•

• 100 … 400 m away from the controller

822

24V

1...8

11...18

9

Y (0...10 Vdc)

max. 100 m

~

GND

Cabling Field Devices

Cable Routing

Route low-voltage signal and output cables separately from
mains cables.

Cable Minimum distance

Shielded 10 mm (0.4 in.)

Unshielded 100 mm (4 in.)

Table 26 Minimum distances to power mains cables

All low-voltage signal and output cables should be regarded
as communication circuits in accordance with VDE 0100
and VDE 0800 (or NEC or other equivalent).

Cable Shielding

• If the general guidelines for cable routing are observed, it

is not necessary to shield field device signal and power
supply cables.

• If, for whatever reason, the routing guidelines cannot be

observed, the field device signal and power supply
cables must be shielded.

– Shielding of cables leading to field devices must be

grounded only at the cabinet end.

– The shield must not be terminated at the XCL8010

Controller Module.

24 V0

24 V~

F2

230 V~

F1

24 V~

24 V0

XCL8010

1
2

822

1...8

11...18

Y (0...10 Vdc)

max. 400 m

Fig. 41 Power supply of field devices via a separate

transformer

230 V~

24V

GND

~

29 EN1B-0375GE51 R0709

Wiring and Setting Up the System Excel 800

Commissioning I/O Modules

Commissioning Panel Bus I/O Modules

During CARE engineering, the HEX address of the Panel
I/O modules is defined.

Note

In the case of Panel Bus I/O modules, it is essential that the
HEX switch be set to the address assigned during CARE
engineering.

The XCL8010 Controller automatically commissions all
Panel Bus I/O modules.

Commissioning LONWORKS Bus I/O Modules

Commissioning is done using CARE.

Updating Software

The XCL8010 Controller software can be updated using
CARE.

Software with Panel Bus I/O Modules

The XCL8010 Controller automatically updates the software
of all Panel Bus I/O modules.

Software with LONWORKS Bus I/O Modules

The software of the LONWORKS I/O modules can be updated
using CARE or EXCELON.

EN1B-0375GE51 R0709

30

Excel 800 Connecting to External Systems or Interfaces

Connecting to External Systems or Interfaces

WARNING

Risk of electric shock or equipment damage!

► Do not touch any live parts in the cabinet!
► Disconnect the power supply before making connections

to or removing connections from terminals of controller or
I/O modules.

► Do not reconnect the power supply until you have

completed installation.

► Observe the rules regarding electrostatic discharge.

Connecting via LONWORKS Bus

Via a LONWORKS Bus, an Excel 800 System can be
connected to other controller systems, to additional
L

ONWORKS Bus I/O modules, or to laptops.

LONWORKS Bus Termination

Depending upon the configuration, either 1 or 2 termination
modules are required for terminating a L
FTT devices on it.

The following 2 different L

ONWORKS termination units are

available for this purpose:

• 209541 LONWORKS Bus Termination Module and

• XAL-Term LONWORKS Connection and Termination

Module, which can be mounted on DIN rails and in fuse
boxes

ONWORKS bus with

Termination Examples

Brown

Orange

Yellow

Brown

Orange

Yellow

Fig. 42 Termination Module 209541 connections for a

doubly-terminated FTT network

Fig. 43 Termination Module 209541 connections for a

singly-terminated FTT network

Fig. 44 XAL-Term Connection and Termination Module

31 EN1B-0375GE51 R0709

Connecting to External Systems or Interfaces Excel 800

Connecting via C-Bus

Via C-Bus an Excel 800 Controller can be connected to
other controller systems to form a network.

Connecting to the Controller

► Connect the C-Bus to the XCL8010 Controller Module as

follows:

– Input to C-Bus terminals 8 and 9

– Output to C-Bus terminals 5 and 6

– Do not connect the C-Bus to the cabinet earth or any

other earth ground points

Setting the C-Bus Termination Switch

► Set the C-Bus termination switch S1 appropriately.

Fig. 45 C-Bus termination switch S1

Switch
setting S1

9.6k all

76k mid Up to 76800 baud without bus termination

76k end Up to 76800 baud with bus termination

Table 27 XCL8010 C-Bus termination switch settings

How to Shield

In principle, data transmitting cables should be shielded in
case of RFI.

► On the controller side, connect the shield to terminals 7

and 10.

► On the side of the device, connect the shield to the

respective terminals.
Do not connect it to the cabinet ground or any other
ground points.

Baud rate

Up to 9600 baud (default setting)

Connecting HMIs or Laptops

HMIs, e.g., XI582 or XI882A, can be connected via the HMI
interface of the XCL8010 Controller Module. Laptops can be
connected via the HMI interface or via the L
interface of the XCL8010 Controller Module.

ONWORKS

Connecting the XI582 Operator Interface

► Connect the XI582 Operator Interface to the HMI

interface of the XCL8010

– the XW882 cable or

– the XW582 cable connected with an XW586 cable.

For mounting details, refer to the XI582 Installation
Instructions (Product Literature no.: EN2B-0126GE51).

For cable details, refer to section "Preconfigured Connection
Cables" on page 11.

Controller Module by means of

Connecting the XI882A Operator Interface

► Connect the XI882 Operator Interface to the HMI

interface of the XCL8010

– the XW882 cable or

– the XW586 cable connected with an XW585 cable.

For cable details, refer to section "Preconfigured Connection
Cables" on page 11.

Connecting Laptops (XL-Online/CARE)

► Connect a laptop (on which e.g., XL-Online or CARE has

been installed) to the HMI interface or to the L
interface of the XCL8010

– the XW885 cable or

– the XW585 cable connected with an XW586 Cable.

For cable details, refer to section "Preconfigured Connection
Cables" on page 11.

Controller Module by means of

Controller Module by means of

Connecting Modems

An Excel 800 System can be connected to a modem or an
ISDN terminal adapter via the Modem Interface of the
XCL8010

► Connect the RJ45 female connector of the XW586 cable

► Connect the 9-pin sub-D connector to the modem.

For cable details, refer to section "Preconfigured Connection
Cables" on page 11.

Refer to Appendix 2 for details regarding remote
communication.

Controller Module by means of the XW586 cable.

to the modem interface of the XCL8010

Controller.

ONWORKS

EN1B-0375GE51 R0709

32

Excel 800 Description of the XCL8010 Controller Module

Description of the XCL8010 Controller Module

Overview

PC or HMI

Excelon

LonWorks Bus

LONW

ORKS

I/O modules

/

Panel Bus

Modem

L

ONWORKS

XL12

Fig. 46 Connections to the XCL8010 Controller

Fig. 47 XCL8010 Controller Module front details

Bus

C-Bus

Legend

1 Power supply for I/O modules

2 I/O Bus communication terminals

3 L

ONWORKS interface

4 L

ONWORKS service button

5 L

ONWORKS service LED

6 C-Bus Tx LED

7 C-Bus Rx LED

8 Reset button

9 HMI interface and LEDs

10 Alarm LED

11 Power LED

12 Power supply terminals

13 Alarm/watchdog outputs

14 Modem interface and LEDs

15 S2 I/O Bus switch

16 S1 C-Bus termination switch

17 C-Bus terminals

18 L

ONWORKS terminals

XL500

33 EN1B-0375GE51 R0709

Description of the XCL8010 Controller Module Excel 800

XCL8010 Terminals

COM

71

A

COM

72

B

24

73 77

V

~

24

74

V

~

0

8 7654 32 1

LON

11

1

12

13

14

LON

LON

LON

2

1

2

85C+ C+

C- C-9 6

SHIELD SHIELD

10 7

*WATCHDOG

RELAY

Fig. 48 Terminal assignment and internal connections of

the XCL8010

Controller Module

Ter­minal

71, 75 COM a

72, 76 COM b

Signal Comment

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

73, 77 24 V~ Power supply for I/O modules

74, 78 24 V~0 Power supply for I/O modules

1 24 V~ Power supply from transformer

2 24 V~0 Power supply from transformer

3 24 V~0 Alarm/watchdog output

4 NC Alarm/watchdog output

5, 8 C+ C-Bus

6, 9 C- C-Bus

7, 10 Shield C-Bus shield

11, 12 LON LONWORKS IN

13, 14 LON LONWORKS OUT

COM

75

A

COM

76

B

24

V

~

24

78

V

~

0

1

2

V

3

V

*

4

NC

Features

LONWORKS Interface and Terminals

The XCL8010 Controller Module features

• An RJ45 socket serving as an interface

to connect laptops to the L

• LONWORKS terminals 11, 12, 13, and 14

to connect L

ONWORKS devices to the XCL8010 Controller or other

L
L

24

V

~

24

~

0

24

~

0

ONWORKS controllers.

ONWORKS Bus I/O modules or other

Fig. 49 LONWORKS interface and LONWORKS terminals

LONWORKS Interface Signals on RJ45 Socket

Pin Signal type

1 Connection to LONWORKS Bus

2 Connection to LONWORKS Bus

3 … 8 Not used

Table 29 Signals of LONWORKS interface

LONWORKS Service LED and Button

The XCL8010 Controller Module is equipped with a
L

ONWORKS service button and corresponding LONWORKS

Service LED (status: yellow/OFF).

ONWORKS Bus

Table 28 Description of XCL8010 terminals

EN1B-0375GE51 R0709

LON

1

2

Fig. 50 LONWORKS service button (1) and service LED (2)

See also section "Troubleshooting" on page 73.

34

Excel 800 Description of the XCL8010 Controller Module

C-Bus Tx LED and Rx LED

The XCL8010 Controller Module is equipped with a Tx LED
(status: yellow/OFF) and an Rx LED (status: yellow/OFF).

C-Bus

1

2

Fig. 51 C-Bus Tx LED (1) and Rx LED (2)

C-Bus LEDs

Tx (1)

flickering

Rx (2)

flickering

Table 30 Controller C-Bus LEDs

The controller is sending data onto the
C-Bus

The controller is receiving data from the
C-Bus

HMI Interface

The controller module is equipped with an HMI Interface for
the connection of HMIs, e.g., the XI582 or the XI882A, or a
laptop (with XL-Online/CARE).

Fig. 53 HMI interface, Tx LED (1) and Rx LED (2)

HMI interface LEDs on RJ45 socket

Tx (1)

flickering

Rx (2)

flickering

The controller is transmitting data to the HMI

The controller is receiving data from the HMI

Reset Button

The XCL8010 Controller Module is equipped with a reset
button.

RESET

1

Fig. 52 Reset button (1)

Pushing the reset button (1), e.g. using a paperclip, will
cause the XCL8010

Note

In the event of a reset, all non-volatile memory contents are
permanently deleted, though the clock will not be set to
zero.

In order to avoid problems, we therefore recommend that
you always save your application changes (e.g., time
program changes) to FLASH memory.

Controller Module to reset.

Table 31 HMI interface LEDs

HMI interface Signals on RJ45 socket

Pin Signal type

1 -

2 Receive

3 Transmit

4 -

5 Signal ground

6 -

7 5 V

8 -

Table 32 Signals of the HMI interface

NOTICE

Equipment damage!

► Make sure that the controller is not connected to earth

ground.

► If nonetheless earth grounding is required, make sure

that only terminal 2 is connected to earth ground.
Terminal 1 must not be connected to earth ground. See
also Appendix 1.

35 EN1B-0375GE51 R0709

Description of the XCL8010 Controller Module Excel 800

Alarm and Power LEDs

The XCL8010 Controller Module is equipped with an alarm
LED and a power LED.

Fig. 54 Alarm LED (1) and power LED (2)

Alarm LED (1, red)

Off

On

Flashing The watchdog alarm output has not yet been

Normal operation

Watchdog alarm output is powered

• The controller has encountered a

hardware problem

• The application has a fault

• The controller has been powered up

without an application or the operator has
manually stopped the application,
e.g., using XL-Online.
In this case, the LED will light up
13 minutes after power-up without
application

powered, although the controller has
encountered a problem.

The controller performs a warm start.

If problem persists, the LED will become lit
constantly, see above.

See section "Troubleshooting" on page 73.

Power LED (2, green)

On

Flashing One or more of the internal voltage

Is ex­tinguished
briefly

Table 34 Controller power LED

Watchdog

Watchdog status

Status Signal on terminal 4

Failure (= alarm) 24 V

Normal operation 0 V

Table 35 Watchdog status 4

Permissible Load of Normally Closed Contact
(Terminal 4)

Max. load

Per normally
closed
contact
(terminal 4)

Table 36 Permissible load of terminal 4

Normal operation

supplies are outside of the permissible
ranges.

The controller stops operation.

► Check wiring or see section

"Troubleshooting" on page 73.

•

The operator has activated the reset

button

• The controller is performing a warm

start

19…29 VAC

current at cos φ ≥ 0.95: 0.5 A,
current at cos φ ≥ 0.6: 0.5 A

19…29 VDC

0.5 A resistive or inductive

Min.
current

10 mA

Table 33 Controller alarm LED

EN1B-0375GE51 R0709

36

Excel 800 Description of the XCL8010 Controller Module

Modem Interface

The controller module is equipped with a modem interface
for the connection of a modem or an ISDN terminal adapter.

Fig. 55 Modem interface, Tx LED (1) and Rx LED (2)

Modem LEDs on RJ45 socket

Tx (1) flickering The controller is transmitting data to the

HMI, e.g., XI582 or XI882A

Rx (2) flickering The controller is receiving data from the

HMI

Table 37 HMI interface LEDs

Modem Signals on RJ45 socket

Pin Signal type

1 Carrier detect

2 Receive

3 Transmit

I/O Bus Switch S2

The XCL8010 Controller Module features a 2-position I/O
Bus switch S2.

I/O Bus switch S2 must be set in accordance with the kind
of I/O modules connected to communication terminals
71, 72 and 75, 76 of the controller module.

Terminals 71, 72 and 75, 76 must be all connected either to
Panel Bus I/O modules or to L

The

default setting is Panel.

Fig. 56 I/O Bus switch S2

Communication S2 setting

LONWORKS Bus only LON

Panel Bus and LONWORKS Bus

ONWORKS BUS modules connected to

L
terminals 11 …. 14 of the controller

Panel Bus connected to terminals 71, 72
or 75, 76 of the controller

Table 39 I/O Bus switch settings

ONWORKS Bus I/O modules.

Panel

Panel

4 Data terminal ready

5 Signal ground

6 -

7 5 V

8 Clear to send

Table 38 Signals of the modem interface

Communication Speed

Default setting: 9600 baud

The communication speed can be set to as high as

38.4 Kbaud, e.g., using the HMI (XI852 or XI882A) or a

Laptop with XL-Online, see Appendix 2.

37 EN1B-0375GE51 R0709

Description of the XCL8010 Controller Module Excel 800

C-Bus Termination Switch S1

The XCL8010 Controller Module features a 3-position C-Bus
termination switch S1.

This switch must be set in accordance with the given C-Bus
configuration.

Fig. 57 C-Bus termination switch

Switch
setting S1

9.6k all

76k mid Up to 76800 baud without bus termination

Baud rate

Up to 9600 baud (default setting)

76k end

Table 40 XCL8010 C-Bus termination switch S1 settings

Up to 76800 baud with bus termination
controller at the end of the C-Bus

Memory

Memory Size Usage

SRAM 512 KB

Flash 2 MB

EPROM 128 KB For bootstrap loader

Table 41 XCL8010 memory

Note

The XCL8010
RAM (data and realtime clocktime) is buffered for 3 days by
a super capacitor.

Controller Module does not contain a battery.

For controller application,
modem trend and firmware

RACL application: 128 KB

Total application: 192 KB

Firmware (1 MB) and
application (1 MB) storage

EN1B-0375GE51 R0709

38

Excel 800 Description of the I/O Modules

Description of the I/O Modules

Common Features

Switches located on the Terminal Socket

Feature Function

Service
button S1
(pluggable I/O
modules,
only)

Hex switch
S2

LEDs located on the I/O Module

Feature Function

Service LED
(yellow)

Power LED
(green)

For the location of these elements, see figures of the
relative modules.

• LED test, see section "Troubleshooting"

on page 73

• LONWORKS service button functionality

for L

ONWORKS Bus I/O modules

• Module addressing for Panel Bus

I/O modules

• Service information, see section

"Troubleshooting" on page 73

• Information on power supply, see

section "Troubleshooting" on page 73

Analog Input Modules

Types of Analog Input Modules, Terminal Socket

Type Description Housing

XF821

XFL821

XS821-822
XSU821-822

Table 42 Excel 800 Analog Input Modules

Panel Bus analog input
module

ONWORKS Bus analog input

L
module

Terminal socket Light-gray

Features

• 8 analog inputs

• Sensor-break and short-circuit detection, see section

"Troubleshooting" on page 73.

Light-gray

Dark-gray

Fig. 58 XF821 Analog Input Module with terminal socket

Legend

1 Service button S1

2 Hex switch S2

3 Service LED

4 Power LED

Functionality of service LED and power LED: see Table 77
to Table 79 on page 77 and following.

39 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Terminals

COM

71

A

COM

72

B

24

73 77

V

~

24

74

V

~

0

V

AUXVAUX

21

22

109

AI3

AI1

AI2

AI2

1 234

GNDGNDGND GND GND GND GND GND GND GND

11

121314

AI5AI6

AI4

5

15 161718 25 26

AI8

AI7

6

7 8

Fig. 59 Terminal assignment and internal connections of

analog input modules

Ter­minal

71, 75 COM a

72, 76 COM b

SIGNAL Comment

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

73, 77 24 V~ Power supply

74, 78 24 V~0 Power supply

1…8 AI1 … AI8 Analog inputs 1…8

9…18 GND

21, 22

10 VDC/

5 mA, ±2%

25, 26

Ground. All grounds are internally
connected internally to each other.

Auxiliary voltage signal (used e.g. for
supplying setpoint potentiometers)

Shield connection (functional earth),
internally connected to the DIN rail

Table 43 Description of analog input module terminals

Notes

• Shield connection to be used for shielded I/O cables only.

It is not allowed to connect a L
L

ONWORKS requires a resistor and a capacitor.

ONWORKS shield, since

• If additional shield terminals are needed, the

XS814 Auxiliary Terminal Package can be installed.

COM

COM

V

V

75

A

76

B

24

~

24

78

~

0

Technical Data

Input

Protection Protected against failure voltage (24 VAC,

Resolution

Accuracy

Table 44 Analog input modules data

Range

-50...-20 °C
(-58...-4 °F)

-20…0 °C
(-4…+32 °F)

0...30 °C
(32…86 °F)

30...70 °C
(86...158 °F)

70...100 °C
(158...212 °F)

100...130 °C
(212...266 °F)

130...150 °C
(266...302 °F)

150…400 °C
(302…752
°F)

(1

Balco specified for -30 °C … +120 °C, only

(2

NTC10kΩ specified for -30 °C … +100 °C, only

(3

NI1000TK5000 specified for -30 °C … +130 °C, only

• 0(2) ... 10 VDC

• 0(4) ... 20 mA

(via external 499 Ω/0.25% resistor

• NTC20kΩ (-50…+150 °C; default)

• PT1000-1 (-50…+150 °C)

• PT1000-2 (0…+400 °C)

• PT3000 (-50…+150 °C)

• BALCO500 (-30…+120 °C)

• NTC10kΩ (-30…+100 °C)

• NI1000TK5000 (-30…+130 °C)

• Slow binary input

40 VDC)

16-bit resolution

±75 mV (0 ... 10 V), without sensor

PT1000-1

≤ 1.2 K – ≤ 1.2 K ≤ 1.2 K ≤ 5.0 K ≤ 5.0 K ≤ 1.2 K

≤ 0.7 K – ≤ 0.7 K ≤ 0.7 K ≤ 1.0 K ≤ 1.0 K ≤ 0.7 K

≤ 0.5 K ≤ 0.5 K ≤ 0.5 K ≤ 0.5 K ≤ 0.3 K ≤ 0.5 K ≤ 0.5 K

≤ 0.7 K ≤ 0.7 K ≤ 0.7 K ≤ 0.7 K ≤ 0.5 K ≤ 0.5 K ≤ 0.7 K

≤ 1.2 K ≤ 1.2 K ≤ 1.2 K ≤ 1.2 K ≤ 1.0 K ≤ 1.0 K ≤ 1.2 K

≤ 1.2 K ≤ 1.2 K ≤ 1.2 K ≤ 1.2 K ≤ 3.0 K – ≤ 1.2 K

≤ 1.2 K ≤ 1.2 K – ≤ 1.2 K ≤ 5.5 K – –

– ≤ 1.2 K – – – – –

(3

(1

PT1000-2

Balco500

PT3000

NTC20kΩ

(2

(default)

NTC10kΩ

NI1000TK5000

EN1B-0375GE51 R0709

Table 45 Accuracy of analog input sensors

Note

The accuracy of the sensor itself is not included in this table.

40

Excel 800 Description of the I/O Modules

Internal Impedance when Connecting Sensors

Fig. 60 Analog input low impedance (input circuit for

PT1000, Balco500, PT3000, NI1000TK5000,
slow binary input)

Fig. 61 Analog input high impedance (input circuit for

voltage input for active sensors)

Fig. 62 Analog input impedance setpoint (input circuit for

NTC10kΩ, NTC20kΩ, wall module setpoint)

41 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Connection Examples

Active Sensor and Potentiometer

Fig. 63 Analog input module, wiring example 1

For fusing specifications see section "Fusing Specifications" on page 10.

EN1B-0375GE51 R0709

42

Excel 800 Description of the I/O Modules

Passive Sensor and 0 (4) … 20 mA Signal

Fig. 64 Analog input module, wiring example 2

43 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Analog Output Modules

Types of Analog Output Modules, Terminal Socket

Type Description Housing

XF822

Panel Bus analog output
module

XFR822

Panel Bus analog output
module with manual overrides

ONWORKS Bus analog output

XFL822

L
module

ONWORKS Bus analog output

XFLR822

L
module with manual overrides

XS821-22

Terminal socket Light-gray

XSU821-22

Table 46 Excel 800 analog output modules

Features

• 8 analog outputs;

can also be configured per output as binary outputs
(0 … 10 V, 2 … 10 V, ON/OFF, or floating)

• Corresponding status LEDs (red)

• …R822: 8 manual overrides, see figure below

Light-gray

Light-gray

Dark-gray

Dark-gray

In the event of communication problems, the analog outputs
will move to the safety positions you have configured in
CARE, see analog output point description in the CARE –
User Guide, EN2B-0182GE51 / 74-5587.

Terminals

COM

71

A

COM

72

B

24

73 77

V

~

24

74

V

~

0

NC NC

21

AO1AO2 AO3AO4AO5AO6 AO7AO8

1 234

22

GNDGNDGND GND GND GND GND GND GND GND

109

11

121314

5

6

7 8

15 161718 25 26

Fig. 66 Terminal assignment and internal connections of

the analog output modules

Ter­minal

71, 75 COM a

72, 76 COM b

Signal COMMENT

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

73, 77 24 V~ Power supply

74, 78 24 V~0 Power supply

1…8 AO1…AO8 Analog outputs 1…8

9…18 GND

Ground. All grounds are internally
connected to each other.

21, 22 N.C. Do not use!

25, 26

Shield connection (functional earth),
internally connected to the DIN rail

COM

COM

24
V

24

V

75

A

76

B

~

78

~

0

Fig. 65 XF822 Analog Output Module with terminal

socket

Legend

1 Service button S1

2 Hex switch S2

3 Manual overrides

4 Status LEDs

5 Service LED

6 Power LED

Functionality of service LED and power LED: see Table 77
to Table 79 on page 77 and following.

EN1B-0375GE51 R0709

Table 47 Description of the analog output module terminals

Notes

•

Shield connection to be used for shielded I/O cables only.

It is not allowed to connect a L
L

ONWORKS requires a resistor and a capacitor.

•

If additional shield terminals are needed, the

ONWORKS shield, since

XS814 Auxiliary Terminal Package can be installed.

44

Excel 800 Description of the I/O Modules

Technical Data

Voltage rating

Current rating

Resolution

Accuracy

Zero output voltage

Protection

Feedback signal

Table 48 Analog output modules data

0(2)…11 V (default)

max. ±1 mA

8 bit

±150 mV

< 200 mV

Short-circuit protected;
protected against failure
voltage (24 VAC, 40 VDC)

automatic/manual mode and
output value

Status LED Behavior

Automatic mode Brightness is proportional to

the commanded output signal

Override mode

Table 49 Analog output status LED behavior

Flashes

Status LEDs with Manual Overrides

5

12

Fig. 67. Manual overrides (rotary knobs)

The XFR822/XFLR822 Analog Output Modules are
equipped with manual overrides: one for each analog
output. These rotary knobs can be manually set to either
"AUTO" or "0…100%" (infinitely adjustable).

4

3

678

Honeywell

0!100

AUTO

NOTICE

Damage to the electronic module!

► Do not use a tool to adjust the rotary knobs.

► Do not use excessive force. Adjust only by hand.

Manual Override in the AUTO Position

When a manual override of the XFR822/XFLR822 is set to
AUTO, and the corresponding analog output has been
configured, the following applies:

• If the LONWORKS network is functioning properly, the

output voltage of the analog output will be as
commanded.

• If the LONWORKS network is not functioning properly, the

output voltage of the analog output will be the safety
position value.

• The brightness of the status LED (red) of the analog

output will be proportional to the commanded output
signal.

When a manual override of the XFR822/XFLR822 is set to
AUTO, and the corresponding analog output has
configured, the following applies:

• Regardless as to whether the LONWORKS network is

functioning properly or not, the output voltage of the
analog output will be 0 V (values from the L
Bus will be ignored, and there will be no heartbeat or
safety position).

• The feedback signal on the LONWORKS network

nvoAoActPosnFb[ ] will have a value of 0% and a state
of 0.

• The analog output status LED will be unlit.

Manual Override in the Override Position (0…100%)

When a manual override of the XFR822/XFLR822 is set to
0…100%, and the corresponding analog output has been
configured, the following applies:

• The output voltage of the analog output will be 0…10 V

(direct) or 10…0 V (reverse).

• The feedback signal on the LONWORKS network

nvoAoActPosnFb[ ] will have a value of 0…100% and a
state of -1.

• The status LED (red) of the analog output will flash to

indicate “manual override.”

When a manual override of the XFR822/XFLR822 is set to
0…100%, and the corresponding analog output has
been configured, the following applies:

• The output voltage of the analog output will be 0…10 V.

• The feedback signal on the LONWORKS network

nvoAoActPosnFb[ ] will have a value of 0…100% and a
state of -1.

• The status LED (red) of the analog output will flash to

indicate “manual override.”

Analog Outputs Configured as Binary Outputs

Using CARE, the analog outputs can be configured
individually as binary outputs. The voltage output is then 0 V
or 10 V, depending upon the signal from the controller.

not been

ONWORKS

not

45 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Connection Example

Fig. 68 Analog output connection example

For fusing specifications see section "Fusing Specifications" on page 10.

EN1B-0375GE51 R0709

46

Excel 800 Description of the I/O Modules

Synchronization Behavior of Analog Output
Module Configured as Floating Output

In order to regularly update the real actuator position with
the calculated position and thus ensure that the actuator
definitely reaches its end position, a synchronization
process is performed by the analog output module.

During the synchronization process, the analog output
module will continue running for the configured runtime
once it reaches the calculated end position.

This updating (synchronization) is performed:

• If the calculated position of the actuator

< lower synchronization threshold (2%)
= synchronization towards 0%

• If the calculated position of the actuator

> upper synchronization threshold (98%)
= synchronization towards 100%

• Following any power-up or any reset

Fig. 69 Connection example with Relay Module MCD 3

• The relay module facilitates the control of peripheral devices with high load via the analog outputs.

• Input terminal 17 controls of MCD3 controls changeover contact K3.

• Relay terminal 18 of MCD3 controls the N.O. contacts (floating outputs) K1, K2.

For fusing specifications, see section "Fusing Specifications" on page 10.

47 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Fig. 70 Connection example with Relay Module MCE 3

The relay module facilitates the control of peripheral devices with high load via the analog outputs.

• Input terminal 16 of MCE3 controls the N.O. contact K3.

• Input terminal 17 of MCE3 controls the changeover contact K2.

• Input terminal 18 of MCE3 controls the changeover contact K1.

For fusing specifications, see section "Fusing Specifications" on page 10.

EN1B-0375GE51 R0709

48

Excel 800 Description of the I/O Modules

Binary Input Modules

Types of Binary Input Modules, Terminal Socket

Type Description Housing

XF823 Panel Bus binary input module Light-gray

L

XFL823

XS823
XSU823

Table 50 Excel 800 Binary Input Modules

Features

• 12 binary inputs

• 12 configurable status LEDs (green/red, yellow/OFF)

• Binary inputs can be used as

– Static digital inputs as dry-contacts (default)

– Fast totalizers (up to 20 Hz)

ONWORKS Bus binary input

Dark-gray

module

Terminal socket Light-gray

Terminals

COM

71

A

COM

72

B

24

73 77

V

~

24

74

V

~

0

BI10

BI3

BI1 BI2

1 234

131415 161718 19 20

BI5 BI6

BI4

5

GNDGNDGND GND GND GND GND GND GND GNDGND GND

BI8 BI9

BI7

6

7 8

BI11BI12

109

11

12

21 222324

Fig. 72 Terminal assignment and internal connections of

binary input modules

Ter­minal

71, 75 COM a

72, 76 COM b

Signal COMMENT

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

73, 77 24 V~ Power supply

74, 78 24 V~0 Power supply

1…12 BI1…BI12 Binary inputs 1…12

13…24 GND

25, 26

Ground. All grounds are internally
connected to each other.

Shield connection (functional earth),
internally connected to the DIN rail.

COM

COM

V

25 26

75

A

76

B

24
V

~

24

78

~

0

Table 51 Description of binary input module terminals

Notes

• Shield connection to be used for shielded I/O cables only.

Fig. 71 XF823 Binary Input Module with terminal socket

Legend

1 Service button S1

It is not allowed to connect a L

ONWORKS requires a resistor and capacitor.

L

• If additional shield terminals are needed, the

XS814 Auxiliary Terminal Package can be installed.

ONWORKS shield, since

2 Hex switch S2

3 Status LEDs

4 Service LED

5 Power LED

Functionality of service LED and power LED: see Table 77
to Table 79 on page 77 and following.

49 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Technical Data

Input type

Current rating (closed
input)

Open contact voltage

Protection

Dry-contact or open collector

2 mA

16…22 VDC

Protected against failure
voltage (24 VAC, 40 VDC)

Status LED Behavior

Using CARE, each of the twelve status LEDs can be
configured individually for use as either alarm LEDs
(red/green) or as status LEDs (yellow/OFF [default]).

Given a logical state of "ON," the status LED will be lit
(yellow or red).

Configuration as Fast Totalizer

Using CARE, the binary inputs can be configured as fast
totalizers for operation in conjunction with devices equipped
with an open collector output.

Frequency

Pulse ON

Pulse OFF

Bounce

Table 52 Binary inputs used as fast totalizers

max. 20 Hz

min. 25 ms

min. 25 ms

max. 5 ms

Fig. 73 Configuration of binary input as fast totalizer

EN1B-0375GE51 R0709

50

Excel 800 Description of the I/O Modules

Connection Example

Fig. 74 XF823 connection examples

For fusing specifications, see section "Fusing Specifications" on page 10.

51 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Relay Output Modules

Types of Relay Output Modules, Terminal Socket

Type Description Housing

XF824 Panel Bus relay output module Light-gray

XFR824

XFL824

XFLR824

XS824-25
XSU824-25

Table 53 Excel 800 Relay Output Modules

Features

• 6 relays (changeover contacts), arranged in two blocks

• …R824: 6 manual overrides

• Low and line voltage allowed, see WARNING.

Panel Bus relay output module
with manual overrides

L

ONWORKS Bus relay output

module

L

ONWORKS Bus relay output

module with manual overrides

Terminal socket; can be fitted
with long (red) cross connector
(incl. in scope of the delivery)

Light-gray

Dark-gray

Dark-gray

Light-gray

In the event of communication problems, the relay outputs
will move to the safety positions you have configured in
CARE, see relay output point description in the CARE –
User Guide, EN2B-0182GE51 / 74-5587.

WARNING

Risk of electric shock or equipment damage!
Low voltage and line voltage must not
the same relay block.

► Wire low voltage e.g., to relay block 1 and line voltage to

relay block 2 or vice versa. In this case, the short cross
connectors must be used, see Table 5 on page 7.

be wired within

NOTICE

Risk of malfunction!
Cross connectors may only be used if the same voltage
is used on all relays they connect.

► Do not use a cross connector if different voltages are

used on the relays.
E.g., use a short cross connector for relay block 1 with
line voltage and no cross connector for relay block 2 with
12 V low voltage for relay 4 and 24 V low voltage for
relays 5 and 6.

Fig. 75 XF824 Relay Output Module with terminal socket

Legend

1 Service button S1

2 Hex switch S2

3 Manual overrides

4 Status LEDs

5 Service LED

6 Power LED

Functionality of service LED and power LED: see Table 77
to Table 79 on page 77 and following.

EN1B-0375GE51 R0709

52

Excel 800 Description of the I/O Modules

Terminals

COM

71

A

COM

72

B

24

73 77

~

V
24

74 78

V

~

0

RELAY BLOCK 1 RELAY BLOCK 2

NO NONO NONO NO

11 4121 5131 61

12 4222 5232 62

NC NCNC NCNC NC

COM COMCOM COMCOM COM

13 4323 5333 63

CROSS CONNECTOR (REMOVABLE)

Fig. 76 Terminal assignment and internal connections of

relay output modules

Terminal Signal Comment

71, 75

72, 76

73, 77
74, 78

11
12
13
21
22
23
31

RELAY BLOCK 1

32
33
41
42
43
51
52
53
61

RELAY BLOCK 2

62
63

25

COM a

COM b

24 V~

24 V~0

REL1 N.O.

REL1 N.C.

R1 COM

REL2 N.O.

REL2 N.C.

R2 COM

REL3 N.O.

REL3 N.C.

R3 COM

REL4 N.O.

REL4 N.C.

R4 COM

REL5 N.O.

REL5 N.C.

R5 COM

REL6 N.O.

REL6 N.C.

R6 COM

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

Power supply
Power supply
Relay 1 N.O. contact
Relay 1 N.C. contact
relay 1 common contact
Relay 2 N.O. contact
Relay 2 N.C. contact
Relay 2 common contact
Relay 3 N.O. contact
Relay 3 N.C. contact
Relay 3 common contact
Relay 4 N.O. contact
Relay 4 N.C. contact
Relay 4 common contact
Relay 5 N.O. contact
Relay 5 N.C. contact
Relay 5 common contact
Relay 6 N.O. contact
Relay 6 N.C. contact
Relay 6 common contact
Shield connection (functional earth),

internally connected to the DIN rail

Table 54 Description of relay output module terminals

COM

COM

24
V

24

V

75

A

76

B

~

~

0

25

Permissible Loads

Max. load Min. load

Per relay
output
module (total)

19…250 VAC

current at cos φ ≥ 0.6: 12 A

1…29 VDC

12 A resistive, 3 A inductive

Per normally
open contact

19…250 VAC

current at cos φ ≥ 0.6: 4 A

1…29 VDC

4 A resistive, 1 A inductive

Per normally
closed
contact

19…250 VAC

current at cos φ ≥ 0.95: 2 A,
current at cos φ ≥ 0.6: 1 A

1…29 VDC

4 A resistive, 1 A inductive

Table 55 Permissible loads of relay output modules

Notes

• In the case of voltages above 30 VAC/DC and if inductive

components are to be connected to relays switching
more often than once every 2 minutes, these com­ponents must be prevented from causing harmful
interference to radio or television reception (conformance
with EN 55014).

• Max. voltage for UL 864-compliant applications is 24 V.

Status LED Behavior

Relay output

Mode LED

N.O.*
(direct)

Automatic mode, logical

ON ON OFF

state “ON”

Automatic mode, logical

OFF OFF ON

state “OFF”

Override mode (setting “0”) Flashes OFF ON

Override mode (setting “1”) Flashes ON OFF

*As configured using CARE.

Table 56 Relay output status LED behavior

Status LEDs with Manual Overrides

5

12

4

3

6

–

50 mW

50 mW

N.C.*
(reverse)

Honeywell

--1

--0

--AUTO

!

Fig. 77 Manual overrides (toggle switches)

The …R824 Relay Output Modules are equipped with
manual overrides: one for each relay output. These toggle
switches can be manually set to either "AUTO" or "0" or "1".

53 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Manual Override in the AUTO Position

When a manual override of the …R824 Relay Output
Module is set to the “AUTO” position, and the corresponding
relay output has been configured, the following applies:

• If the LONWORKS network is functioning properly, the

logical status of the relay output will be “AUTO.”

• If the LONWORKS network is not functioning properly, the

feedback signal will be switched to the safety position
value.

• The feedback signal on the LONWORKS network:

nvoDoActPosnFb[ ] will have a value of either 0% or
100%, and a state of -1.

• The status LED (yellow) will indicate the actual logical

state of the relay output as commanded (by
nviDoSwitch[ ]).

When a manual override of the …

R824 Relay Output

Module is set to the “AUTO” position, and the corresponding
relay output has

not been configured, the following applies:

• Regardless as to whether the LONWORKS network is

functioning properly or not, values from the L

ONWORKS

Bus will be ignored, and there will be no heartbeat or
safety position.

• The feedback signal on the LONWORKS network:

nvoDoActPosnFb[ ] will have a value of 0% and a state
of 0.

• The status LED will be unlit.

Manual Override in the ON Position

When a manual override of the …R824 Relay Output
Module is set to the “ON” position, the following applies:

• If the relay output has been configured, its logical state

will depend upon the actual output configuration.

• If the relay output is unconfigured, it will be switched ON.

• Regardless of configuration, the feedback signal on the

L

ONWORKS network: nvoDoActPosnFb[ ] will have a

value of 1000…0% and a state of -1.

• Regardless of configuration, the status LED (yellow) will

flash to indicate “manual override.”

Manual Override in the OFF Position

When a manual override of the …R824 Relay Output
Module is set to the “OFF” position, the following applies:

• If the relay output has been configured, its logical state

will depend upon the actual output configuration.

• If the relay output is unconfigured, it will be switched

OFF.

• Regardless of configuration, the feedback signal on the

L

ONWORKS network: nvoDoActPosnFb[ ] will have a

value of 0% (direct) or 100% (reverse) and a state of -1.

• Regardless of configuration, the status LED (yellow) will

flash to indicate “manual override.”

EN1B-0375GE51 R0709

54

Excel 800 Description of the I/O Modules

A

Connection Example

230 V

F1

COM

71 71

A

COM

72 72

B

24

73 7377

V

~

24

74 74

V

~

0

NO

11

NC

12

COM

13

COM

XF824A RELAY OUTPUT MODULE

NO

NC

21

22

23

NO

31

NC

32

COM

33

CROSS CONNECTOR (FACTORY-MOUNTED)

OPTIONAL AUX. TERMINAL PACKAGE XS814

NO

NC

COM

41

42

43

NO

NC

COM

SHIELD INTERNALLY

CONNECTED TO DIN RAIL

51

52

53

NO

NC

COM

COM

A

COM

B

24

V

~

24

V

~

61

62

63

25

75

76

78

0

COM

A

COM

B

24

V

~

24

V

~

0

A1 A2

1 2

L

N

POWER SUPPLY

230 VAC

Fig. 78 XF824 connection example (both relay blocks with line voltage)

For fusing specifications see section "Fusing Specifications" on page 10.

A3

3

A4

4

A5 A6

5

6 7

7

1 12 2

FIELD DEVICE
1: 230 V (N)
2: 230 V (L)

M M

230 V 230 V

B1 B2

1 2

B3

3

B4

4

B5 B6

5

6 7

B7

FIELD DEVICE
1: 230 V (N)
2: 230 V (L)

55 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

230 V

F1

COM

71 71

A

COM

72 72

B

24

73 7377

~

V

24

74 74

~

0

V

NO

11

NC

12

COM

13

COM

XF824A RELAY OUTPUT MODULE

NO

NC

21

22

23

NO

31

NC

32

COM

33

CROSS CONNECTOR (FACTORY-MOUNTED)

OPTIONAL AUX. TERMINAL PACKAGE XS814

NO

NC

COM

41

42

43

NO

NC

COM

SHIELD INTERNALLY

CONNECTED TO DIN RAIL

51

52

53

NO

NC

COM

COM

A

COM

B

24

~

V

24

~

V

61

62

63

25

75

76

78

0

COM

A

COM

B

24

~

V

24

~

V

0

A4

4

A5

5

A6 A7

7

6

FIELD DEVICE
1: 230 V (N)
2: 230 V (L)

B1 B2

1 2

11 122 2

MM M

230 V230 V 230 V

A1 A2

1 2

L

N

POWER SUPPLY

230 VAC

Fig. 79 XF824 connection example (relay blocks with low and line voltage)

For fusing specifications see section "Fusing Specifications" on page 10.

A3

3

B3

3

FIELD DEVICE
1: 230 V (N)
2: 230 V (L)

B4

4

B5

5

B6 B7

7

6

FIELD DEVICE
1: 230 V (N)
2: 230 V (L)

EN1B-0375GE51 R0709

56

Excel 800 Description of the I/O Modules

Floating Output Module

Features

• Type: XFR825 Floating Output Module

• Housing: light-gray

• Floating outputs sufficient for driving up to 3 floating

actuators

• Manual overrides and 3 corresponding pairs of status

LEDs

In the event of communication problems, the three floating
outputs will move to the safety positions you have
configured in CARE, see floating output point description in
the CARE – User Guide, EN2B-0182GE51 / 74-5587.

WARNING

Risk of electric shock or equipment damage!
Low voltage and line voltage must not be wired within
the same relay block.

► Wire low voltage e.g., to relay block 1 and line voltage to

relay block 2 or vice versa. In this case, the short cross
connectors must be used, see Table 5 on page 7.

NOTICE

Risk of malfunction!
Cross connectors may only be used if the same voltage
is used on all relays they connected.

► Do not use a cross connector if different voltages are

used on the relays.
E.g., use a short cross connector for relay block 1 with
line voltage and no cross connector for relay block 2 with
12 V low voltage for relay 4 and 24 V low voltage for
relays 5 and 6.

Permissible Loads

Max. load Min. load

Fig. 80 XFR825 Floating Output Module with terminal

socket

Legend

1 Service button S1

2 Hex switch S2

3 Manual overrides

4 Status LEDs

5 Service LED

6 Power LED

Functionality of service LED and power LED: see Table 77
to Table 79 on page 77 and following.

Per relay
output
module (total)

Per normally
open contact

Per normally
closed
contact

Table 57 Permissible loads of floating output modules

Notes

• In the case of voltages above 30 VAC/DC and if inductive

components are to be connected to relays switching
more often than once every 2 minutes, these com­ponents must be prevented from causing harmful
interference to radio or television reception (conformance
with EN 55014).

• Max. voltage for UL 864-compliant applications is 24 V.

19…250 VAC

current at cos φ ≥ 0.6: 12 A

1…29 VDC

12 A resistive, 3 A inductive

19…250 VAC

current at cos φ ≥ 0.6: 4 A)

1…29 VDC

4 A resistive, 1 A inductive

19…250 VAC

current at cos φ ≥ 0.95: 2 A,
current at cos φ ≥ 0.6: 1 A

1…29 VDC

4 A resistive, 1 A inductive

–

50 mW

50 mW

57 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Terminals

COM

71

A

COM

72

B

24

73 77

~

V
24

74

V

~

0

ACTUATOR 1 ACTUATOR 3ACTUATOR 2

NO NONO NONO NO

11 4121

12 4222

NC NCNC NCNC NC

COM COMCOM COMCOM COM

13 4323 5333 63

5131 61

5232 62

CROSS CONNECTOR (REMOVABLE)

Fig. 81 Terminal assignment and internal connections of

floating output module

Ter­minal

71, 75
72, 76
73, 77
74, 78

ACTUATOR 1

ACTUATOR 2

ACTUATOR 3

Signal Comment

COM a

COM b

24 V~

24 V~0

REL1 N.O.

11

REL1 N.C.

12

R1 COM

13

REL2 N.O.

21

REL2 N.C.

22

R2 COM

23

REL3 N.O.

31

REL3 N.C.

32

R3 COM

33

REL4 N.O.

41

REL4 N.C.

42

R4 COM

43

REL5 N.O.

51

REL5 N.C.

52

R5 COM

53

REL6 N.O.

61

REL6 N.C.

62

R6 COM

63

25

2-wire communication bus (LON/Panel Bus)
2-wire communication bus (LON/Panel Bus)
Power supply
Power supply
Floating relay 1 N.O. contact
Floating relay 1 N.C. contact
Floating relay 1 common contact
Floating relay 2 N.O. contact
Floating relay 2 N.C. contact
Floating relay 2 common contact
Floating relay 3 N.O. contact
Floating relay 3 N.C. contact
Floating relay 3 common contact
Floating relay 4 N.O. contact
Floating relay 4 N.C. contact
Floating relay 4 common contact
Floating relay 5 N.O. contact
Floating relay 5 N.C. contact
Floating relay 5 common contact
Floating relay 6 N.O. contact
Floating relay 6 N.C. contact
Floating relay 6 common contact
Shield connection (functional earth),

internally connected to the DIN rail

Table 58 Description of floating output module terminals

COM

COM

V

V

75

A

76

B

24

~

24

78

~

0

25

Status LED Behavior

The respective pair of status LEDs will display the following
behavior:

Actuator 1

Mode LED

Closing Opening

Auto

Green LED ON OFF OFF

Red LED OFF ON OFF

Override

Green LED Flashing OFF Flashing

Red LED OFF Flashing Flashing

Table 59 LED behavior (for e.g., floating output 1)

Status LEDs with Manual Overrides

1

2

Fig. 82 Manual overrides (rotary knobs)

The floating output module is equipped with manual
overrides: one for each floating output. These rotary knobs
can be manually set to either "AUTO" or "0 … 100%"
(infinitely adjustable).

3

NOTICE

Damage to the electronic module!

► Do not use a tool to adjust the rotary knobs.

► Do not use excessive force. Adjust only by hand.

Manual Override in the AUTO Position

When a manual override of the XFR825 is set to AUTO, the
following applies:

• The output signal of the respective floating output (R1 +

R2 or R3 + R4 or R5 + R6) will be as commanded.

• The respective pair of status LEDs will be ON/OFF as

commanded.

Manual Override in the Override Position (0…100%)

When a manual override of the XFR825 is set to 0…100%,
the respective floating output will drive to the set position.
The runtime depends upon the actuator runtime configured
in CARE and on the actual position.

Not

moving

Honeywell

0!100

AUTO

EN1B-0375GE51 R0709

58

Excel 800 Description of the I/O Modules

Configured Floating Relay Output

If a floating relay output has been configured, the following
applies:

The corresponding manual override can be used to adjust
the respective floating actuator so that it drives to any
desired position between fully closed (0%) and fully open
(100%). The "open" relay or "closed" relay – as the case
may be – is then switched ON for the time the actuator
requires to drive to the desired position, whereupon it will
stop. This required time depends upon the configured motor
runtime (time to open / time to close,) while the direction of
movement is dependent upon the configured direct/reverse
setting.

Unconfigured Floating Relay Output

50 50

0100

AUTO

BOTH RELAYS OFF
ACTUATOR STOPS

0

AUTO

RELAY “N” CLOSED
RELAY “N+1” OPEN

ACTUATOR CLOSES

100

RELAY “N” OPEN

RELAY “N+1” CLOSED

ACTUATOR OPENS

0

AUTO

100

Fig. 83. Use of manual override (floating relay output

unconfigured)

If a floating relay output has not been configured (see Fig.

83), the following applies:

Although the motor runtime is unknown to the XFR825, the
corresponding manual override can be used during the
commissioning phase to adjust the respective floating
actuator so that it drives to any desired position between
fully closed (0%) and fully open (100%).

The "open" relay (relay "n," i.e. “1,” “3,” or “5”) and the
"closed" relay (relay "n+1," i.e. “2,” “4,” or “6”) are then
switched ON and/or OFF, respectively, when the
corresponding manual override is set to "0…100%."
Specifically, the actuator will drive towards its closed
position as long as the manual override is set to "0…50%,"
and it will drive towards its open position as long as it is set
to "50…100%." Setting the manual override to "AUTO"
stops the actuator.

59 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Connection Example

Fig. 84 XFR825 Connection example (floating actuator)

For fusing specifications see section "Fusing Specifications" on page 10.

EN1B-0375GE51 R0709

60

Excel 800 Description of the I/O Modules

A1A

A

Mixed Panel Bus I/O Modules

Features

• Type: XF830A and XFU830A Mixed Panel Bus I/O

Modules

• Housing: light-gray

In the event of communication problems, the relay outputs
will move to the safety positions you have configured in
CARE, see relay output point description in the CARE –
User Guide, EN2B-0182GE51 / 74-5587.

External

71

COM a
COM b

72

24V~

73

24V~0

74

Binary Inputs

B7

B8 B9 B10 B11 B12

7

8 9 10

11 12

1 2 3 456

B1 B2 B3 B4B5B6

5 6 7 8 9

1 234

Install. Instr.

DI

EN1B-0375GE51

XF830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germany

0532

A

A1 A2 A3 A4A5A6 A7

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

A8 A9

C

10

7 8 9

10 11 12 17 18 19 20

1 21 22 23 24 29 30 31 32 33 342 3

4 5 6 13 14 15 16 41 42

B1 B2 B3 B4B5B6 B7

11 12

B8 B9

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

Analog Inputs Analog Outputs

GND

AI5

AI6 AI7AI8

18 19 20

17
13 14 15 16

AI1 AI2 AI3AI4 41

AO5

25

G1 G2

21 22 23 24

42

AO1 AO2 AO3 AO4 NO1NO2 NO3 NO4 NO5 NO6

2 A3 A4A5A6 A7

1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5A6 B6A7 B7A8 B8

40

AO6 AO7 AO8

IN1 IN2 IN3 IN4 IN5 IN6

262728 35

36 37 38 39 40

29 30 31 32 33 34

1 234

25 26 27 28 35 36 37 38 39 40

B

A8 A9

B1 B2 B3 B4B5B6 B7

D

Fig. 85 XF830A Mixed I/O Module (shown with aux.

terminal packages)

1

24V

24V Relays

5 6

COM a
COM b

24V~

24V~0

75
76
77
78

Honeywell

DO

WARNING

Risk of electric shock or equipment damage!
It is not permitted to wire the relays of the mixed Panel
Bus I/O modules for anything other than low voltage.

Permissible Loads

load min. load

per mixed
Panel Bus I/O
module (total

!

for all relay
contacts)

per normally
open contact

B8 B9

Table 60 Permissible loads of mixed Panel Bus I/O

24 VDC/VAC

max. 3 A resistive or induc­tive, cos φ ≥ 0.6,
no capacitive load

24 VDC/VAC

min. 0.05 A resistive or
inductive, cos φ ≥ 0.6,
max. 0.5 A resistive or
inductive, cos φ ≥ 0.6,
no capacitive load

modules

–

>50 mW

71 75

COM a
COM b

72
73

24V~
24V~0

74

Install. Instr.

DI

EN1B-0375GE51

XFU830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germany

0532

Binary Inputs

B7

B8 B9 B10 B11 B12 AI5

7

8 9 10 11 12

1 2 3 456

B1 B2 B3 B4 B5 B6

1 2 3 456 7 8 9

7 25 26 27 28 35 36 37 38 39 40

1 21 222324

10 11 12

829310411512617131814191520

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

Analog Inputs Analog Outputs

GND

AI6 AI7AI8

17

18 19 20

13 14 15 16

AI1 AI2 AI3AI4 41

AO5

25

G1 G2

21 22 23 24

42

AO1 AO2 AO3 AO4 NO1NO2 NO3 NO4 NO5 NO6

16

41 42

AO6 AO7 AO8

26 27 28 35

2

External

COM a

40

24V

COM b

24V Relays

IN1 IN2 IN3 IN4 IN5 IN6

36 37 38 39 40

29 30 31 32 33 34

1 2 3 456

29 30 31 32 33 34

24V~

24V~0

3

76
77
78

Honeywell

!

DO

Fig. 86 XFU830A Mixed I/O Module

Legend

1 Hex switch S2

2 Status LEDs

3 Service LED

4 Power LED

Functionality of service LED and power LED: see Table 77
to Table 79 on page 77.

4

61 EN1B-0375GE51 R0709

Description of the I/O Modules Excel 800

Terminals

COM

71

A

COM

72

B

24

73

V

~

24

74

V

~

0

COM

COM

V

75

A

76

B

24

77

V

~

24

78

~

0

BINARY
INPUTS

B10 B11 B12

B8 B9

7B78 9 10 11 12

B23B34B4

1B12

5B56

B6

ANALOG

INPUTS

AI5 AI6

AI7

17 18 19 20

AI1

AI2

AI2 AI3 AI4

13

15 16

1414

AI8

G2

41G142

ANALOG

OUTPUTS

AO5 AO6 AO7

25 26 27

AO1 AO2 AO3 AO4

21 222324

AO8

JUMPER JUMPER JUMPER JUMPER JUMPER

28

J1 J2 J3 J4 J5

IN1

35

29

NO1

IN2

36

R1 R2

30

NO2

IN3

37

NO3

IN4

R3

38

31

32

NO4

R4

24 V RELAYSGND

Fig. 87 Terminal assignment and internal connections of mixed Panel Bus I/O module terminals

Terminal Signal LED Comment

71, 75 COM a

72, 76 COM b

status

status

73, 77 24 V~ power Power supply

74, 78 24 V~0 power Power supply

1…7 BI1…7 1…7 Binary inputs 1…7

8…12 BI8…12 24…28 Binary inputs 8…12

13…20 AI1…8 -- Analog inputs 1…8

41, 42

GND

21…28 AO1…AO8 -- Analog outputs 1…8

29…34 NO1…6 29…34

35…39 IN1…5 --

40 IN6 --

2-wire communication bus
(Panel Bus)
2-wire communication bus
(Panel Bus)

Ground. Both grounds are

--

internally connected to each
other and to 24 VAC0.

Relays 1…6, normally-open
contacts

Common contacts of relays
1…5. May be set to common
supply voltage via terminal 40
by inserting jumpers J1…J5 into
their lower positions. When, in
contrast, a jumper is in the
upper position (the so-called
“parking position” = default
setting), the corresponding relay
receives no supply voltage from
terminal 40.

Common contact of relay 6,
internally connected to the
middle contact of jumpers
J1…J5. May be used to connect
common supply voltage.

NO5

IN5

R5 R6

39

33

EXT. 24VAC FOR

IN6

RELAY COMMON

40

34

NO6

Table 61 Description of mixed Panel Bus I/O module

terminals

EN1B-0375GE51 R0709

62

Excel 800 Description of the I/O Modules

AO5AO1AO6AO2AO7AO3AO8A

A

A

A

A

A

A

A

A

Connection Example

F1

COM

71

A

COM

72 76

B
24

73 77

~

V
24

74 78

V

~

0

B8 B9

B7

7 8 9 10 11 12 17131814191520

B1 B2 B3 B4 B5 B6

1 2 3 456

A3 A3B3 B3

A1 A1B1 B1A2 A2B2 B2

A4 A4B4 B4

3 33 3

1 11 12 22 2

4 44 4

A8 A8B8 B8A9 A9B9 B9

A5 A5B5 B5A6 A6B6 B6

A7 A7B7 B7

7 77 78 88 89 99 9

5 55 56 66 6

2 21 1 2 2

Fig. 88 XF830A Connection example

COM

75

A

COM

B

24

~

V
24

V

~

0

B10

B11 B12

AI5

AI1

AI6

AI8

AI7

AI2

AI3

AI4

G1 G2

16

41 42

1 11 2 1 2

25212622272328

O4

24

3 3

IN3

NO2

IN5

IN2

IN4

NO3

NO4

NO5

IN1

3529363037313832393340

NO1

IN6

NO6

34

For fusing specifications see section "Fusing Specifications" on page 10. For internal connections of auxiliary terminal modules,
see section “XS830 Auxiliary Terminal Package” and section “XS831 Auxiliary Terminal Package” on page 65.

F1

COM

71

A

COM

72

B

24

73 77

~

V
24

74 78

~

0

V

B7 B8 B9

7 8 9 10 11 12 17131814191520

B1 B2 B3 B4 B5 B6

1 2 3 456

A1

3

1

A1 A5

B1 B5

A2 A6

1 1

2 2

3 3

A7

7

5

4

A4 A8

B4 B8

B2 B6

A3 A7

5 5

4 4

G1 G2

B3 B7

7 7

8 8

9 9

6 6

B10 B11 B12

AI5

AI1

AI6

AI2

AI7

AI8

AI3

AI4

G1 G2

16

41

A1B1 B1A2

11 12

O5

O6

O7

O8

25212622272328

O1

O2

O3

42

A2B2 B2A3

A3B3 B3A4

33 3

22 2

A7B7 B7A8

A4B4 B4A5

A5B5 B5A6

A6B6 B6

77 78

55 56

66 6

44 4

IN1 IN2 IN3 IN4

3529363037313832393340

O4 NO1NO2 NO3NO4NO5 NO6

24

A8B8 B8A9

A9B9 B9

88 89

99 9

IN5

IN6

34

2 31

COM

COM

75

A

76

B
24

~

V

24

~

0

V

Fig. 89 XF830A Connection example (for current inputs)

63 EN1B-0375GE51 R0709

Description of Extra Parts Excel 800

Description of Extra Parts

Manual Disconnect Modules

Types

Manual disconnect
module

Corresponding I/O modules
XF82…

XS812

XS812RO

Table 62 Manual disconnect modules

For mounting the manual disconnect modules, see Fig. 24
on page 20.

…821

…822

…823

…824

…825

WARNING

Risk of electric shock or equipment damage due to
improper use of XS812RO manual disconnect module!

► Do not connect line voltage to the XS812RO.

Features

• Disconnector switches are used to manually disconnect

individual terminals of the corresponding electronic
module of pluggable I/O modules.

• Useful for troubleshooting and installation.

Diagrams

Fig. 91 XS812 and binary input modules

Fig. 92 XS812RO and relay modules/floating module

Fig. 90 XS812 and analog input/analog output modules

EN1B-0375GE51 R0709

64

Excel 800 Description of Extra Parts

XS814 Auxiliary Terminal Package

Features

Type: XS814 Auxiliary Terminal Package

•

• For mounting onto already-installed pluggable I/O

modules in order to equip them with additional terminals.

• Each unit consists of two terminal blocks (the "A" block

and the "B" block), each with seven terminals with a
maximum load of 12 A.

Fig. 93 XS814 Auxiliary Terminal Package

Terminal Assignment

A1 B1A2 B2A3 B3A4 B4

1 12 23 34 4

Fig. 94 Terminal assignment and internal connections of

XS814 Auxiliary Terminal Package

A5 B5

A6 B6A7 B7

5 5

7 7

6 6

Terminal Assignment

A1 B1A2 B2A3 B3A4 B4

1 12 23 34 4

A5 B5

5 5

A8 A9

A6 B6A7

7 8 9 7 8 9

6 6

Fig. 96 Terminal assignment and internal connections of

XS830 Auxiliary Terminal Package

XS831 Auxiliary Terminal Package

Features

Type: XS831 Auxiliary Terminal Package

•

• For mounting onto the top and/or bottom of already-

installed XF830A mixed I/O modules and the top of
already-installed XFU830A mixed I/O modules in order to
equip them with additional terminals.

• Two groups of four pairs of push-in terminals (A1B1,

A2B2, … A8B8, each with a 499Ω resistor) for converting
0…20 mA signals (maximum load per resistor = 25 mA)
into 0…10 Vdc signals, and one push-in ground terminal
per group. See also Fig. 88 and Fig. 89.

Note

The ground side of each of the eight incoming 0…20 mA
signals (A1B1, A2B2, … A8B8) must be connected to a
ground terminal.

B7

B8 B9

XS830 Auxiliary Terminal Package

Features

Type: XS830 Auxiliary Terminal Package

•

• For mounting onto the top and/or bottom of already-

installed XF830A mixed I/O modules and the top of
already-installed XFU830A mixed I/O modules in order to
equip them with additional terminals.

• Each unit consists of two groups of terminal blocks

(the "A" block and the "B" block), each with nine
internally-connected push-in terminals with a maximum
load of 12 A.

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

Fig. 95 XS830 Auxiliary Terminal Package

A1 B1 A2 B2

A3 B3

A4 B4 G1 G2

A5 B5 A6 B6

A7 B7

Fig. 97 XS831 Auxiliary Terminal Package

Terminal Assignment

A1 B1 A2 B2

1 12 2

A3 B3

A4 B4 G1

5 5

3 3

6 6

4 4

7 8 9 7 8 9

A5 B5 A6 B6

A7A8B7

Fig. 98 Terminal assignment and internal connections of

XS831 Auxiliary Terminal Package

A8 B8

B8

G2

65 EN1B-0375GE51 R0709

Description of Extra Parts Excel 800

Cross Connectors

XS815 Cross Connector Features

• For connecting the common terminals of all six relays of

the XFL824 and XFLR824 Relay Output Modules and
XFR825 Floating Output Module.
This is permitted when all terminal blocks carry the same
voltage.

• Long, red.

• Supplied with the terminal socket.

Fig. 99 XS815 Cross Connector

XS817 Cross Connector Features

For connecting the common terminals of only relays 1–3

•

or of relays 4–6 of the XFL824 and XFLR824 Relay
Output Modules and XFR825 Floating Output Module.

• Short, yellow.

• Must be ordered separately.

XAL11 Swivel Label Holders

• Type: XAL11 Swivel Label Holder.

• Supplied with the mixed I/O module.

• For applying self-adhesive labels with application

information generated using CARE to the mixed I/O
modules.

• For use with standard commercially-available labels,

e.g., AVERY 5444, 5523, 8253, 16163, or 15513

XS816 Bridge Connectors

• Type: XS816 Bridge Connectors

• Bridge connectors transmit both communication signals

and power supply between Excel 800 I/O modules.

• Supplied with the terminal socket / XF830A and

XFU830A.

Fig. 100 XS817 Cross Connector

XAL10 Swivel Label Holders

• Type: XAL10 Swivel Label Holder.

• Supplied with the terminal socket.

• For applying self-adhesive labels with application

information generated using CARE to the pluggable I/O
modules.

• For use with standard commercially-available labels,

e.g., AVERY 6572 or 6578

EN1B-0375GE51 R0709

66

Excel 800 LON Software Interface Description

LON Software Interface Description

Overview

LonTalk Protocol

Excel 800 LONWORKS Bus I/O Modules use a LONTALK
protocol communication with other nodes on the L
network, with commissioning tools und supervisory devices.

Features

• Network variables for communications between nodes,

but no explicit messages

• Configuration network variables

• LONMARK FPT protocol for downloading an Excel 800

L

ONWORKS Bus I/O Module firmware via LON: loadable

apbG file (supported by CARE and EXCELON)

Commissioning

Excel 800 LONWORKS Bus I/O Modules can be
commissioned (i.e., addressed, bound, and configured) in
either (but not both!) of two ways:

• when the Excel 800 LONWORKS Bus I/O Modules are

bound to XCL8010 Controller Modules: using CARE;

• when the Excel 800 LONWORKS Bus I/O Modules are

bound to any other controllers not configured using
CARE: using the “Excel 800 I/O Module and XL12 LNS
Plug-In” tool or any other standard L
commissioning tool based on LNS 2.0 and higher, e.g.,
LonMaker for Windows.

Specifically, XCL8010 Controller Modules are
commissioned using CARE, only. Thus, configuring Excel

ONWORKS Bus I/O Modules bound to them (i.e.,

800 L
operating on the same L
anything but CARE will falsify settings (e.g., sensor types,
sensor offset values, etc.).

Notes

The “Excel 800 I/O Module and XL12 LNS Plug-In” tool can
be downloaded free of charge (URL:
http://plugin.ge51.honeywell.de/
LNS (LNS3.08 or LNS Turbo) or LCA-based network
management tool, e.g., LonMaker for Windows or CARE

8.02.

ONWORKS bus with them) using

) and launched from any

ONWORKS

ONWORKS

XFL821 Analog Input Module

For the XFL821 Analog Input Module, the LONMARK Profile
520 "Analog Input" has been assigned per input.

Each input object has its own configuration properties,
except for heartbeat configuration, which will be shared
among all objects.

Fig. 101 LONMARK analog input object

Input types and corresponding NVs

Input type NV used

NTC10kΩ
NTC20kΩ
PT1000-1
NI1000TK5000
PT3000
BALCO500

PT1000-2 nvoAiTemp

0(2)…10V nvoAiValuePct

Slow binary input nvoAiSwitch

Other Sensors

Sensor break/short circuit

Table 63 Input types and corresponding NVs

nvoAiTempP

INVALID

Transmission/Updates

These variables are transmitted immediately when their
value has been changed by a higher rate than the
configured "send on delta" (default: 0.3 K).

These variables are also transmitted as heartbeat output
(default: 60 sec) on a regular basis as dictated by the
maximum send time (nciSndHrtBt) configuration variable.

67 EN1B-0375GE51 R0709

LON Software Interface Description Excel 800

Default Service Type

The default service type of these variables is
unacknowledged.

Analog Sensor Output – nvoAiValuePct[ ]

If configured for voltage input, this network variable output
represents the percentage level for the appropriate input.

Valid Ranges for 0 … 10 V Input

Value Representation

< 0 V 0%

0 V … 10 V 0 … 100%

> 10 V 100%

Table 64 Analog input values: 0 … 10 V

Valid Ranges for 2 … 10 V Input

Value Representation

< 1.5 V Sensor break/short circuit

1.5 V … 2 V 0%

2 V … 10 V 0 … 100%

> 10 V 100%

Table 65 Analog input values: 2 … 10 V

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

nvoAiValuePct = INVALID = 0x7FFF (=163.835%)

The sensor failure behavior can be configured for 2 … 10 V.

Temperature Sensor Output – nvoAiTempP[ ]

If configured for temperature sensor input (but not from
PT1000-2 temperature sensors), this network variable
output represents the temperature for the appropriate input.

Range: see Table 44 and Table 45 on page 40.

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

nvoAiTempP = INVALID = 0x7FFF (= 327.67 °C)

Slow Digital Input – nvoAiSwitch[ ]

This network variable output represents a slow digital input
connected to the universal input terminals.

Valid Range

Sensor Value State

Enabled 100% 1

Disabled 0% 0

Not configured 0% -1

Table 66 Slow digital input values

Temperature#2 Sensor Output – nvoAiTemp[ ]

If configured for temperature sensor input (from PT1000-2
temperature sensors, only), this network variable output
represents the temperature for the appropriate input.

Range: see Table 44 and Table 45 on page 40.

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

nvoAiTemp = INVALID = 0xFFFF (= 6279.5 °C)

EN1B-0375GE51 R0709

68

Excel 800 LON Software Interface Description

XFL(R)822 Analog Output Module

For the XFL822/XFLR822 Analog Output Module, the
L

ONMARK open-loop actuator object has been assigned per

output.

Each analog output object has its own configuration
properties, except for heartbeat configuration and
nciAoConfig, which will be shared among all objects.

Fig. 102 LONMARK analog output object

Analog Output Control Level – nviAoValuePct[ ]

This network variable is used to drive the analog output to
0 … 100%.

If both nviAoSwitch[ ] and nviAoValuePct[ ] receive valid
values, nviAoValuePct[ ] will have priority.

Valid Ranges

Fig. 103 Analog output control levels – direct actuator

Receive Heartbeat

The default configuration for “Receive Heartbeat” is 300 sec.
If no nvi update is received during this time, the actuators
will go to their configured safety positions.

Start-up Behavior

At start-up, i.e., power-up or reset, all nvi's will be initialized
with INVALID, and after 1 minute, the actuators will go to
their configured safety positions.

Fig. 104 Analog output control levels – reverse actuator

Default Value

nvoAoValuePct = INVALID = 0x7FFF (=163.835%)

This will cause the actuator to adopt a predefined position
defined for failure behavior.

69 EN1B-0375GE51 R0709

LON Software Interface Description Excel 800

Analog Output Feedback – nvoAoPosnFb[ ]

This value represents the current status of the analog output
including feedback related to manual override initiated from
the manual override.

This is typically used for monitoring purposes at a
supervisory station or for diagnostic purposes.

Valid Range

Value State Current analog output position

0.5 … 100% 1

0% (OFF) 0

0 … 100% -1

0xFF -1

Table 67 Analog output feedback range

Transmission

This variable is transmitted immediately when the
corresponding network input variable has changed more
than 1% or immediately as an answer to an
nviAoValuePct[ ] or nviAoSwitch[ ] update.

Default Service Type

The default service type is unacknowledged.

Analog output position due to
normal control by nviAoSwitch or
nviAoValuePct

Manual override position via the
manual override panel

Current position unknown or
synchronization active,
analog output not configured

Analog Output Command – nviAoSwitch[ ]

This network variable is used to drive the analog output to
0 … 100%.

It is typically bound to a L
output level 0 … 100%.

If both nviAoSwitch[ ] and nviAoValuePct[ ] receive valid
values, nviAoValuePct[ ] will have priority.

Default Value

Value = 0

State = –1

ONWORKS control device issuing an

EN1B-0375GE51 R0709

70

Excel 800 LON Software Interface Description

XFL823 Binary Input Module

One instance of the LONMARK open-loop sensor object has
been assigned per input of the XFL823 Binary Input Module.

Each digital input object has its own configuration
properties, except for heartbeat configuration, which will be
shared among all objects.

Open Loop Sensor Object

(LonMark Object Type 1)

nvoDiSwitch[x]

SNVT_switch

nvoDiCoun t[x]

SNVT_count

nciDiConfig[x]

UCPT_DIConfig

nciSndHrtBt

SCPTmaxSendTime

Configuration

Parameter

Value File

Fig. 105 LONMARK digital input object

Transmission

These variables are transmitted immediately when its value
has been changed by a higher rate than the configured
"send on delta" (in the case of the totalizer, “send on delta”
has a default value of 5 counts).

These variables are also transmitted as a heartbeat output
on a regular basis as dictated by the maximum send time
(nciSndHrtBt) (default = 0 = disabled) configuration variable.

Default Service Type

The default service type of these variables is
unacknowledged.

|1

#1

Fast Binary Input – nvoDiSwitch[ ]

This network variable output represents the logical state of a
fast binary input connected to the binary input terminals.

Valid Range

Logical input state Value State

ON 100% 1

OFF 0% 0

Not configured 0% -1

Table 68 Slow digital input values

Default Value

The default value is set after power-up or reset and remains
until the module has measured a valid value.

Value = 0

State = -1

Totalizer Count – nvoDiCount[ ]

This network variable output indicates the total number of
transitions from 0 to 1 since the last reset due to power-up
or network reset.

Valid Range

Fig. 106 Totalizer

State Value

For totalizer counts 0 … 65534

For power-up/reset 65535

Table 69 Totalizer counts

Power-up/Reset

After power-up and reset, the value 0xFFFF = 65535 will be
sent to the network to indicate that previous count values
have been lost due to a reset.

71 EN1B-0375GE51 R0709

LON Software Interface Description Excel 800

XFL(R)824 Relay Output Module

One instance of the LONMARK open-loop sensor object has
been assigned per input of the XFL824/XFLR824 Relay
Output Module.

Each output object has its own configuration properties,
except for heartbeat configuration, which will be shared
among all objects.

Open Loop Actuator Object

(LonMark Object Type 3)

nviDoSwitch[ x]

SNVT_switch

nciDoConfig[x]

UCPT_DOConfig

nciRcvHrtBt[x]

SCPTmaxRcvTime

Fig. 107 LONMARK output object

|1

Configuration

Parameter
Value File

nvoDoActPosnFb[x]

SNVT_switch

#1

Relay Output Command – nviDoSwitch[ ]

This network variable is used to drive the relay output.

It is typically bound to a L
output level ON/OFF, respectively 0 … 100%.

Valid Range

Value State Action

N/a 0 OFF

0 1 OFF

0.5 … 100%

N/a

Table 70 Relay output command values

Default Value

Value = 0

State = -1

Start-up Behavior

At start-up, i.e., power-up or reset, all nvi's will be initialized
with INVALID, leading the actuator to drive to the configured
safety position after 1 minute.

Receive Heartbeat

The default configuration for “Receive Heartbeat” is 300 sec.
If no nvi update is received during this time, the field devices
will go to their configured safety positions.

ONWORKS control device issuing an

Outputs are switched

1

according to actual output
type configuration

INVALID:

-1
as defined for failure behavior

EN1B-0375GE51 R0709

72

Excel 800 Troubleshooting

Troubleshooting

Testing Wiring Connections

Push-in terminals feature small holes (1 mm in diameter)
which can be used to measure the signals.

► Insert a probe (1) as shown on the right.

Fig. 108 Testing wiring connections

Troubleshooting on the XCL8010 Controller

The following LEDs of the XCL8010 Controller can be used for troubleshooting purposes:

• Power LED (green)

• Alarm LED (red)

• LONWORKS service LED

• C-Bus Tx and Rx LEDs

• HMI Tx and Rx LEDs

• Modem Interface Tx and Rx LEDs

Power LED (green)

case Power LED Meaning Remedy

1 ON

2 Flashing

3 Is extinguished briefly

Table 71 XCL8010 power LED

Normal operation No action necessary.

One or more of the internal voltage supplies
are outside of the permissible ranges. The
controller stops operation.

The operator has activated the reset

•

button.

• The controller is performing a warm start.

► Check power.

► Check wiring.

► If problem persists, replace hardware.

No action necessary.

73 EN1B-0375GE51 R0709

Troubleshooting Excel 800

Alarm LED (red)

Case Alarm LED Meaning Remedy

1 OFF

2 ON

Normal operation. No action necessary.

Watchdog alarm output is powered

– The controller has encountered a

hardware problem

- or -

– The application has a fault

- or -

– The controller has been powered up

without an application or the operator
has manually stopped the application,
e.g., using XL-Online.
In this case, the LED will light up
13 minutes after power-up without
application.

3 Flashing Although the controller has encountered a

problem, the watchdog alarm output has not
yet been powered.

If problem persists, the LED will become lit
constantly, see case #2.

The controller performs a warm start.

Table 72 XCL8010 alarm LED

► Try powering down and then

powering up the XCL8010.

► If problem persists, check and – if

necessary – reload the application.

► If problem still persists, replace

hardware.

If it happens only once, the controller
has performed a restart.

If, however, it happens multiple times,
then there is an application or hardware
problem (see case #2).

EN1B-0375GE51 R0709

74

Excel 800 Troubleshooting

LONWORKS Service LED

Fig. 109 Flashing pattern of the LONWORKS service LED

The L

ONWORKS service LED of the controller module displays the following flashing patterns indicating possible failure modes:

case When can it occur? Meaning Remedy

1

2

3

4

Anytime

Power up of controller

Power up of controller

Power up / reset

Node is configured and running normally.

Bad node hardware.

Bad node hardware.

Node lacks application.
May be caused by neuron chip firmware when
a mismatch occurs on application checksum.

No action necessary.

► Replace hardware.

► Replace hardware.

► Using EXCELON, set module to

“configured online”.

► If problem persists, the MIP software

on LW interface has been erased due
to wrong setting performed using
ECHELON tool:
Replace hardware.

5

Anytime

Watchdog timer resets occurring.

► Download firmware.

Possible corrupt EEPROM and bootstrap
mode.

6

Anytime

Node is unconfigured but has an application.

► Proceed with commissioning.

Table 73 XCL8010 LONWORKS service LED

75 EN1B-0375GE51 R0709

Troubleshooting Excel 800

C-Bus Tx and Rx LEDs

case C-Bus LEDs Meaning Remedy

1

2

3 Both LEDs are flashing

Table 74 XCL8010 C-Bus Tx and Rx LEDs

Both LEDs are flashing

Both LEDs are OFF

synchronously

If the C-bus is functioning properly, then the
XCL8010 Controller is functioning properly.

If the C-bus is not functioning properly, then
the termination can be wrong.

No C-bus communication.

No C-bus communication.

No action necessary

► Check C-bus termination switch S1

(location: see Fig. 47 on page 33)

► Check C-bus settings

► Check C-bus wiring

HMI Tx and Rx LEDs

case HMI LEDs Meaning Remedy

1

2

Both LEDs are flashing

Both LEDs are OFF

If the HMI Interface is functioning properly,
then the XCL8010 Controller is functioning
properly.

No HMI Interface communication.

No action necessary

► Check HMI Interface connection and

proper earthing of connected
hardware

Table 75 XCL8010 HMI Tx and Rx LEDs

Modem Tx and Rx LEDs

case Modem LEDs Meaning Remedy

1

2

Table 76 XCL8010 modem Tx and Rx LEDs

Both LEDs are flashing

Both LEDs are OFF

If the Modem Interface is functioning properly,
then the XCL8010 Controller is functioning
properly.

No Modem Interface communication.

No action necessary

► Check Modem Interface connection

EN1B-0375GE51 R0709

76

Excel 800 Troubleshooting

I/O Modules Troubleshooting

► Check if the power supply voltage level is OK and that there is no high voltage (> 24 VAC or > 40 VDC) connected to the

inputs/outputs of the …821, …822, …823 I/O modules.

► Replace the problem I/O module with another module of the same kind.

– If the problem persists, this is an indication that the problem is caused by the application or incorrect wiring.

– If the problem is solved, this is an indication that the I/O module was defective.

For troubleshooting purposes, the following features can be used:

• Power LED (all Excel 800 I/O modules)

• Service LED (all Excel 800 I/O modules)

• Service button (pluggable I/O modules, only)

In addition, a module-specific troubleshooting may be necessary.

Power LED of I/O Modules

case Power LED Meaning Remedy

1 ON

2 OFF

3 Flashing continuously

I/O module is powered.

No power.

If the I/O module’s service LED is likewise
flashing, the I/O module is in the boot mode.

No action necessary.

► Check power supply.

► Wait until rebooting (firmware

download) has been completed.

Table 77 Power LED of I/O modules

77 EN1B-0375GE51 R0709

Troubleshooting Excel 800

Service LED of I/O Modules

case Service LED Meaning Remedy

1

2

3

4

5

6

7

8

9

10

LED remains OFF after
power-up

LED is lit continuously after
first power-up

Alternating flash between
service LED and power LED

LED flashes at power up,
goes OFF, and then is lit
continuously

LED repeatedly blinks
ON for 1 sec and
OFF for 1 sec

LED remains OFF after a
short ON duration

LED flashes continuously in
following pattern:
4 x ON/OFF followed by
pause

LED flashes continuously in
following pattern:
5 x ON/OFF followed by
pause

LED flashes continuously in
following pattern:
6 x ON/OFF followed by
pause

LED flashes continuously in
following pattern:
7 x ON/OFF followed by
pause

If the power LED is also OFF, then

– Defective device hardware
– Possible power supply problems, clock

problems, defective processor

• L

ONWORKS Bus I/O modules:

– Defective hardware

• Panel Bus I/O modules:
– I/O module has not yet been configured

by XCL8010
– Boot loader is active
– Failure during last firmware download
– Checksum error

Download error or application checksum error.
Boot loader is running

ONWORKS Bus I/O modules, only:

L

ONWORKS Bus I/O module lacks application

L

ONWORKS Bus I/O modules, only:

L

ONWORKS Bus I/O module is unconfigured, but

L
has an application

I/O module is configured and running normally

Sensor failure of analog input module
(in case of L

ONWORKS Bus I/O modules, this

behavior can occur only if the appropriate NV
has been bound)

ONWORKS Bus I/O modules, only: LONWORKS

L
I/O Bus module has received the wink
command from network, physical outputs are
unaffected

Boot loader problem or hardware defect

Communications failure

► Replace hardware.

L

ONWORKS Bus I/O modules:

► Replace hardware.
Panel Bus I/O modules:
► Set the hex address to the position configured

with CARE

► Ensure that I/O Bus switch S2 of XCL8010

Controller is set to position "Panel"

► Check the Panel Bus wiring:

- Check for cable breaks

- Check for cable short-circuits

- If using separate transformers: Check ground
connection

► Eliminate any mixture of Panel Bus I/Os and

LonWorks I/Os on same wire

► Allow XCL8010 to configure I/O module
► Unplug and replug the module
► If problem persists, replace hardware

► Panel Bus I/O modules:

Wait until rebooting (firmware download) has
been completed

ONWORKS Bus I/O modules:

► L

Using CARE or Excelon, reload the APBG file
into the I/O module.

► Download application

► Set module to configured mode

No action necessary

► Check sensor or connection
► Check sensor configuration

No action necessary

► Replace hardware

► Check bus wiring
► Ensure that I/O Bus switch S2 of XCL8010

Controller is set to correct position

► Ensure that L

ONWORKS Bus I/O modules and

Panel Bus I/O modules are not sharing same
bus

► In case of Panel Bus I/O modules, only:

Check for incorrect HEX addresses (2 Panel Bus
I/O modules using same HEX address)

► In case of L

ONWORKS Bus I/O modules, only:

Check heartbeat

Table 78 Service LED of I/O modules

EN1B-0375GE51 R0709

78

Excel 800 Troubleshooting

LED Test for I/O Modules (pluggable I/O modules, only)

► Press the service button S1 of the pluggable I/O module, e.g. using a paperclip.

– The service LED and all other LEDs of that Panel Bus I/O module light up for as long as the service button is pressed.

LED Correct behavior

Power LED ON continuously (if it flashes, check the 24 VAC power supply)

Service LED ON continuously

Analog output module status LEDs ON continuously

Relay output module status LEDs ON continuously

Digital input module status LEDs Red -> green -> yellow -> red -> green -> yellow, cyclically every 0.5 sec

Table 79 Effects of pressing and holding down service button of pluggable I/O modules

An LED is defective if it is not lit as shown above.

Analog Input Modules Troubleshooting

case Problem Possible causes Remedy

1

Incorrect sensor
measurement

2

Unstable sensor
measurements

3

a voltage of about

8.88 V(*) is measured
(with an external volt­meter) at an open analog
input configured for:
NTC20kΩ or
Pt1000-1/-2 or
Pt3000 or

Balco 500 or

NTC10kΩ or

NI1000TK5000.

4

a voltage of about

8.88 V(*) is measured
(with an external volt­meter) at an open analog
input configured for:

0…10V with pull-up or
slow Digital Input

Wrong sensor configuration

Incorrect wiring

Sensor failure

Negative voltage on at least one channel

Incorrect grounding of active sensors

Sensor is not connected

Normal value for open input that is configured
to listed types

► Reconfigure sensor

► Rewire

► Replace sensor

► Check polarity of active sensor

inputs.

► Ground active sensors individually

(see Fig. 63 and Fig. 64 on page 42
and following)

► Connect the configured sensor

► No action necessary

(*): voltage may differ slightly depending on the input impedance of the used voltmeter

Table 80 Failure modes of analog input modules

79 EN1B-0375GE51 R0709

Troubleshooting Excel 800

Analog Output Modules Troubleshooting

case Problem Possible causes Remedy

1

All outputs always have
zero voltage

Manual override settings

Outputs are in safety position

Software problem

Internal undervoltage detection has been

► Check manual override settings

► Check communication

► Power down and then power up

► If problem persists, replace hardware

► Replace hardware

activated

2

Unstable output voltage

Incorrect grounding of actuators

► Ground actuators individually (see

Fig. 68 on page 46)

Table 81 Failure modes of analog output modules

Binary Input Modules Troubleshooting

case Problem Possible causes Remedy

1

Unexpectedly, all status
LEDs are always OFF

Internal overload protection has been
activated

► Power down and then power up

Table 82 Failure modes of binary input modules

Relay Output Modules Troubleshooting

case Problem Possible causes Remedy

1

Unexpectedly, all outputs
are in unpowered position

Improper manual override settings

Outputs are in safety position

Software problem

Internal undervoltage detection has been
activated

► Check manual override settings

► Check communication

► Power down and then power up

► If problem persists, replace hardware

► Replace hardware

Table 83 Failure modes of relay output modules

Floating Output Modules Troubleshooting

case Problem Possible causes Remedy

1

Unexpectedly, all outputs
are in unpowered position

Table 84 Failure modes of floating output modules

A “Frequently Asked Questions and Troubleshooting” document is available via the Honeywell Technical Assistance Center
(TAC) or, for Honeywell employees, on the Intranet under:

EN1B-0375GE51 R0709

Improper manual override settings

Outputs are in safety position

Software problem

Internal undervoltage detection has been
activated

http://web.ge51.honeywell.de/tac

80

► Check manual override settings to

check outputs

► Check communication

► Power down and then power up

► If problem persists, replace hardware

► Replace hardware

Excel 800 Appendix 1: System Protective Earth Grounding

X

Appendix 1: System Protective Earth Grounding

Excel 800 Systems and SELV

In order to avoid distribution of noise or earth ground
potential differences over networks or other connections, the
XCL8010

Controller Module is designed to be in compliance

with SELV (Safety Extra-Low Voltage).

Furthermore, SELV offers the greatest possible safety
against electrical impact.

To support SELV, all Honeywell external (CRT series) or
internal transformers comply with standard EN60742.

Earth grounding is therefore not recommended.

Excel 800 Systems and Standard EN60204-1

However, if compliance with EN60204-1 is required, note
the following:

General Information about EN60204-1

EN60204-1 defines electrical safety for a complete
application/machine including controllers, sensors, actuators
and any connected/controlled electrical device.

EN60204-1 requires controllers to be powered by PELV
(Protective Extra-Low Voltage) and earth grounding of the
secondary side of the used transformers or earth grounding
of the system ground.

Earth grounding is prescribed to prevent unexpected start­up of connected rotating/moving machines due to an
insulation fault and double earth grounding somewhere in
the plant.

The use of an earth leakage monitor is also possible to fulfill
PELV if earth grounding is prohibited.

Earth Grounding of EN60204-1 Applicable
Systems

► If system protective earth grounding is planned, use a

cable as short as possible for grounding:
min. 1.5 mm² (16 AWG).

► For connection details, refer to the following examples.

Example 1

Connecting a single transformer with multiple XCL8010
Controller Modules earth-grounded as per EN60204-1.

► Connect earth ground to terminal 2 of the XCL8010

Controller Modules

XF.../XFL... XF.../XFL...XF.../XFL... XF.../XFL...XF.../XFL...

LINE

24 V~

24 V0

XCL8010

24

24

V~0

V~

1 2

NOISE-FREE EARTH GROUND

(ONLY ONE PER SYSTEM)

XCL8010

24

24

V~0

V~

1 2

Fig. 110 Connecting and earth grounding multiple

XCL8010

Controller Modules (single transformer)

F.../XFL...

When is EN60204-1 Applicable to Excel 800
Systems?

• Safety against electrical impact

EN60204-1 is not mandatory; this is because electrical
safety is provided by the use of SELV and transformers
according to standard EN60742.

•

Safety against unexpected start-up of

rotating/moving machines

– If the application/plant does not contain machines that

can be harmful to the operator due to an unexpected
start-up, the standard EN60204-1 is not applicable.

If such machines are encountered, then EN60204-1 must be
followed. Grounding is required.

81 EN1B-0375GE51 R0709

Appendix 1: System Protective Earth Grounding Excel 800

X

Example 2

Connecting an Excel 800 System together with other
controllers earth-grounded as per EN60204-1.

Notes

Use a noise-free earth ground inside the cabinet.

•

• Use one star-point to split power for controllers and field

devices.

If the transformer is used for several controllers, each

•

controller ground has to be wired separately to the star­point.

•

If a field device that prohibits earth grounding is

connected to the system ground, an isolation monitoring
device must be used instead of earth grounding.

•

If the field device transformer is physically far away from

the controller, earth grounding must still be performed for
the controller.

► Connect earth ground to the respective terminal of the

controllers, see figure below.

XL50

24

24

V~0

V~

2 1

24

24

V~0

V~

XCL8010

24

V~0

24

24

V~0

V~

1 2

24
V~

FIELD

Y

DEVICE

GND

LINE

XCL5010 XL100C

24 V~

24 V0

XSL511

24

24

24

V~0

V~

2 711 72

V~

2 1

NOISE-FREE EARTH GROUND

(ONLY ONE PER SYSTEM)

Fig. 111 Connecting and earth grounding mixed

controllers (single transformer)

NOTICE

Example 3

Connecting a C-Bus with controllers earth-grounded as per
EN60204-1.

Notes

Use a noise-free earth ground inside the cabinet.

•

• Do not use the controller terminals which are normally

used for C-Bus shield connection.

Be sure to wire the shield only once per bus connection

•

to the earth ground; this is to prevent any current draw
over the shield.

•

A permanent earth ground potential difference of more

than 24 VAC may destroy the related controllers.

► Connect earth ground to the respective terminal of the

controllers, see figure below.

XCL5010C

C+ C-

1615 1817

NOISE-FREE EARTH
GROUND (ONLY ONE

PER CONNECTION)

CL5010

C+ C+C- C-

5 5

XL50

MAX. 24 V POTENTIAL

DIFFERENCE ALLOWED

BETWEEN EARTH GROUNDS

Fig. 112 Connecting C-Bus with multiple controllers earth-

grounded as per EN60204-1

If a system ground of the controller is connected to the earth
ground, the available terminals for shielding the C-Bus must
not be used. Instead, the C-Bus shield must be connected
to the earth ground, but only once per bus connection.

XCL8010

C+

C-

86 6

9

SHIELD

10

Equipment damage!

Terminals 1 and 2 are assigned differently on the XCL5010
and XCL8010 Controllers.

► Make sure that earth ground is connected to the correct

terminal according to Fig. 111 and the respective
connection diagrams.

The XL40, XL50, XL100C, Distributed IO, Smart IO, and the
Excel 800 System can share one transformer.

The XC5010C Controller always requires its own
transformer.

If EN60204-1 is applicable for the given type of controller,
the system ground has the same potential as one terminal
of the power supply.

EN1B-0375GE51 R0709

82

Excel 800 Appendix 2: Remote Communications

Appendix 2: Remote Communications

For remote communications with up to three centrals, a
modem or ISDN terminal adapter can be connected directly
to the modem interface of the XCL8010 Controller Module.

Notes

Remote communication via modem or ISDN terminal
adapter requires firmware version V2.1.0 or higher.
XBSi building supervisors are not supported for remote
communication.

Approved Modems

For information on modems approved for use with the Excel
800, please refer to the “Frequently Asked Questions and
Troubleshooting” document available via the Honeywell
Technical Assistance Center (TAC) or, for Honeywell
employees, on the Intranet under:

http://web.ge51.honeywell.de/tac

► Go there, and enter the catchword "modemfaq" in the

search field.

Modem or ISDN Terminal Adapter
Connection

The modem interface of the XCL8010 Controller Module
accepts a standard modem cable with a female 9-pin
connector.

Modem Requirements

A “Frequently Asked Questions and Troubleshooting”
document is available via the Honeywell Technical
Assistance Center (TAC) or, for Honeywell employees, on
the Intranet under:

http://web.ge51.honeywell.de/tac

► Go there, and enter the catchword "modemfaq" in the

search field.

Troubleshooting

In case of any problems, the handbook of the modem or
ISDN terminal adapter must be consulted.

A “Frequently Asked Questions and Troubleshooting”
document is available via the Honeywell Technical
Assistance Center (TAC) or, for Honeywell employees, on
the Intranet under:

http://web.ge51.honeywell.de/tac

► Go there, and enter the catchword "modemfaq" in the

search field.

Fig. 113 Modem interface

► Connect the cable that is supplied with the modem/ISDN

terminal adapter to the modem interface of the XCL8010
Controller.

83 EN1B-0375GE51 R0709

Appendix 3: Sensor Characteristics Excel 800

Appendix 3: Sensor Characteristics

Note

The following sensor characteristics do not include failures
due to:

Sensor failures

•

• Wiring resistance or wiring failures

• Misreadings due to a meter connected to measure

resistance or voltage at the input

BALCO 500

Temp.

Resistance

[°C]

-30.0 397 0.157

-29.0 399 0.158

-28.0 401 0.158

-27.0 403 0.159

-26.0 404 0.160

-25.0 406 0.160

-24.0 408 0.161

-23.0 410 0.162

-22.0 412 0.163

-21.0 413 0.163

-20.0 415 0.164

-19.0 417 0.165

-18.0 419 0.165

-17.0 421 0.166

-16.0 423 0.167

-15.0 425 0.168

-14.0 426 0.168

-13.0 428 0.169

-12.0 430 0.170

-11.0 432 0.171

-10.0 434 0.171

-9.0 436 0.172

-8.0 438 0.173

-7.0 440 0.174

-6.0 442 0.174

-5.0 444 0.175

-4.0 445 0.176

-3.0 447 0.176

-2.0 449 0.177

-1.0 451 0.178

0.0 453 0.179

1.0 455 0.179

2.0 457 0.180

3.0 459 0.181

4.0 461 0.182

5.0 463 0.183

6.0 465 0.183

7.0 467 0.184

8.0 469 0.185

9.0 471 0.186

[Ω]

Terminal

voltage [V]

Temp.

Resistance

[°C]

10.0 473 0.186

11.0 475 0.187

12.0 477 0.188

13.0 479 0.189

14.0 481 0.190

15.0 483 0.190

16.0 485 0.191

17.0 487 0.192

18.0 489 0.193

19.0 491 0.193

20.0 493 0.194

21.0 495 0.195

22.0 497 0.196

23.0 499 0.196

24.0 501 0.197

25.0 503 0.198

26.0 506 0.199

27.0 508 0.200

28.0 510 0.201

29.0 512 0.201

30.0 514 0.202

31.0 516 0.203

32.0 518 0.204

33.0 520 0.205

34.0 522 0.205

35.0 524 0.206

36.0 527 0.207

37.0 529 0.208

38.0 531 0.209

39.0 533 0.210

40.0 535 0.210

41.0 537 0.211

42.0 539 0.212

43.0 542 0.213

44.0 544 0.214

45.0 546 0.215

46.0 548 0.215

47.0 550 0.216

48.0 553 0.217

49.0 555 0.218

[Ω]

Terminal

voltage [V]

Temp.

Resistance

[°C]

50.0 557 0.219

51.0 559 0.220

52.0 561 0.220

53.0 564 0.221

54.0 566 0.222

55.0 568 0.223

56.0 570 0.224

57.0 572 0.225

58.0 575 0.226

59.0 577 0.226

60.0 579 0.227

61.0 581 0.228

62.0 584 0.229

63.0 586 0.230

64.0 588 0.231

65.0 590 0.231

66.0 593 0.233

67.0 595 0.233

68.0 597 0.234

69.0 600 0.235

70.0 602 0.236

71.0 604 0.237

72.0 607 0.238

73.0 609 0.239

74.0 611 0.240

75.0 614 0.241

76.0 616 0.241

77.0 618 0.242

78.0 621 0.243

79.0 623 0.244

80.0 625 0.245

81.0 628 0.246

82.0 630 0.247

83.0 632 0.248

84.0 635 0.249

85.0 637 0.249

86.0 639 0.250

87.0 642 0.251

88.0 644 0.252

89.0 647 0.253

[Ω]

Terminal

voltage [V]

Temp.

Resistance

[°C]

90.0 649 0.254

91.0 651 0.255

92.0 654 0.256

93.0 656 0.257

94.0 659 0.258

95.0 661 0.259

96.0 664 0.260

97.0 666 0.261

98.0 668 0.261

99.0 671 0.262

100.0 673 0.263

101.0 676 0.264

102.0 678 0.265

103.0 681 0.266

104.0 683 0.267

105.0 686 0.268

106.0 688 0.269

107.0 691 0.270

108.0 693 0.271

109.0 696 0.272

110.0 698 0.273

111.0 701 0.274

112.0 703 0.275

113.0 706 0.276

114.0 708 0.276

115.0 711 0.278

116.0 713 0.278

117.0 716 0.280

118.0 718 0.280

119.0 721 0.281

120.0 724 0.283

[Ω]

Terminal

voltage [V]

EN1B-0375GE51 R0709 84

Excel 800 Appendix 3: Sensor Characteristics

NTC 20 kΩ

Temp.

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

-50.0 1659 8.78

-49.0 1541 8.77

-48.0 1432 8.76

-47.0 1331 8.75

-46.0 1239 8.74

-45.0 1153 8.72

-44.0 1073 8.71

-43.0 1000 8.70

-42.0 932 8.69

-41.0 869 8.67

-40.0 811 8.66

-39.0 757 8.64

-38.0 706 8.62

-37.0 660 8.60

-36.0 617 8.58

-35.0 577 8.56

-34.0 539 8.54

-33.0 505 8.52

-32.0 473 8.49

-31.0 443 8.47

-30.0 415 8.44

-29.0 389 8.41

-28.0 364 8.38

-27.0 342 8.35

-26.0 321 8.32

-25.0 301 8.28

-24.0 283 8.25

-23.0 266 8.21

-22.0 250 8.17

-21.0 235 8.13

-20.0 221 8.08

-19.0 208 8.04

-18.0 196 7.99

-17.0 184 7.94

-16.0 174 7.89

-15.0 164 7.83

-14.0 154 7.78

-13.0 146 7.72

-12.0 137 7.66

-11.0 130 7.60

-10.0 122 7.53

-9.0 116 7.46

-8.0 109 7.39

-7.0 103 7.32

-6.0 97.6 7.25

-5.0 92.3 7.17

-4.0 87.3 7.09

-3.0 82.6 7.01

-2.0 78.2 6.93

-1.0 74.1 6.85

0.0 70.2 6.76

1.0 66.5 6.67

2.0 63.0 6.58

3.0 59.8 6.49

4.0 56.7 6.40

Temp.

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

5.0 53.8 6.30

6.0 51.1 6.20

7.0 48.5 6.10

8.0 46.0 6.00

9.0 43.7 5.90

10.0 41.6 5.80

11.0 39.5 5.70

12.0 37.6 5.59

13.0 35.7 5.49

14.0 34.0 5.38

15.0 32.3 5.28

16.0 30.8 5.17

17.0 29.3 5.07

18.0 27.9 4.96

19.0 26.6 4.85

20.0 25.3 4.75

21.0 24.2 4.64

22.0 23.0 4.53

23.0 22.0 4.43

24.0 21.0 4.32

25.0 20.0 4.22

26.0 19.1 4.12

27.0 18.2 4.01

28.0 17.4 3.91

29.0 16.6 3.81

30.0 15.9 3.71

31.0 15.2 3.62

32.0 14.5 3.52

33.0 13.9 3.43

34.0 13.3 3.33

35.0 12.7 3.24

36.0 12.1 3.15

37.0 11.6 3.06

38.0 11.1 2.97

39.0 10.7 2.89

40.0 10.2 2.81

41.0 9.78 2.72

42.0 9.37 2.64

43.0 8.98 2.57

44.0 8.61 2.49

45.0 8.26 2.42

46.0 7.92 2.34

47.0 7.60 2.27

48.0 7.29 2.20

49.0 7.00 2.14

50.0 6.72 2.07

51.0 6.45 2.01

52.0 6.19 1.94

53.0 5.95 1.88

54.0 5.72 1.82

55.0 5.49 1.77

56.0 5.28 1.71

57.0 5.08 1.66

58.0 4.88 1.61

59.0 4.69 1.56

Temp.

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

60.0 4.52 1.51

61.0 4.35 1.46

62.0 4.18 1.41

63.0 4.03 1.37

64.0 3.88 1.32

65.0 3.73 1.28

66.0 3.59 1.24

67.0 3.46 1.20

68.0 3.34 1.16

69.0 3.21 1.13

70.0 3.10 1.09

71.0 2.99 1.06

72.0 2.88 1.02

73.0 2.78 0.991

74.0 2.68 0.960

75.0 2.58 0.929

76.0 2.49 0.900

77.0 2.41 0.872

78.0 2.32 0.844

79.0 2.24 0.818

80.0 2.17 0.792

81.0 2.09 0.767

82.0 2.02 0.744

83.0 1.95 0.720

84.0 1.89 0.698

85.0 1.82 0.676

86.0 1.76 0.655

87.0 1.70 0.635

88.0 1.65 0.616

89.0 1.59 0.597

90.0 1.54 0.578

91.0 1.49 0.561

92.0 1.44 0.544

93.0 1.40 0.527

94.0 1.35 0.511

95.0 1.31 0.496

96.0 1.27 0.481

97.0 1.23 0.466

98.0 1.19 0.452

99.0 1.15 0.439

100.0 1.11 0.425

101.0 1.08 0.413

102.0 1.05 0.401

103.0 1.01 0.389

104.0 0.98 0.378

105.0 0.95 0.367

106.0 0.92 0.356

107.0 0.90 0.346

108.0 0.87 0.336

109.0 0.84 0.326

110.0 0.82 0.317

111.0 0.79 0.308

112.0 0.77 0.299

113.0 0.75 0.290

114.0 0.73 0.282

Temp.

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

115.0 0.70 0.274

116.0 0.68 0.266

117.0 0.66 0.259

118.0 0.64 0.252

119.0 0.63 0.245

120.0 0.61 0.238

121.0 0.59 0.231

122.0 0.57 0.225

123.0 0.56 0.219

124.0 0.54 0.213

125.0 0.53 0.207

126.0 0.51 0.201

127.0 0.50 0.196

128.0 0.49 0.191

129.0 0.47 0.186

130.0 0.46 0.181

131.0 0.45 0.176

132.0 0.43 0.171

133.0 0.42 0.167

134.0 0.41 0.162

135.0 0.40 0.158

136.0 0.39 0.154

137.0 0.38 0.150

138.0 0.37 0.146

139.0 0.36 0.142

140.0 0.35 0.139

141.0 0.34 0.135

142.0 0.33 0.132

143.0 0.32 0.128

144.0 0.32 0.125

145.0 0.31 0.122

146.0 0.30 0.119

147.0 0.29 0.116

148.0 0.29 0.113

149.0 0.28 0.110

150.0 0.27 0.107

85 EN1B-0375GE51 R0709

Appendix 3: Sensor Characteristics Excel 800

PT 1000

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

-50.0 803 0.312

-49.0 807 0.314

-48.0 811 0.315

-47.0 815 0.317

-46.0 819 0.318

-45.0 823 0.320

-44.0 827 0.321

-43.0 831 0.323

-42.0 835 0.324

-41.0 839 0.326

-40.0 843 0.327

-39.0 847 0.329

-38.0 851 0.330

-37.0 855 0.332

-36.0 859 0.333

-35.0 862 0.335

-34.0 866 0.336

-33.0 870 0.338

-32.0 874 0.339

-31.0 878 0.341

-30.0 882 0.342

-29.0 886 0.344

-28.0 890 0.345

-27.0 894 0.347

-26.0 898 0.348

-25.0 902 0.350

-24.0 906 0.351

-23.0 910 0.353

-22.0 914 0.354

-21.0 918 0.356

-20.0 922 0.357

-19.0 926 0.359

-18.0 929 0.360

-17.0 933 0.361

-16.0 937 0.363

-15.0 941 0.364

-14.0 945 0.366

-13.0 949 0.367

-12.0 953 0.369

-11.0 957 0.370

-10.0 961 0.372

-9.0 965 0.373

-8.0 969 0.375

-7.0 973 0.376

-6.0 977 0.378

-5.0 980 0.379

-4.0 984 0.380

-3.0 988 0.382

-2.0 992 0.383

-1.0 996 0.385

0.0 1000 0.386

1.0 1004 0.388

2.0 1008 0.389

3.0 1012 0.391

4.0 1016 0.392

5.0 1020 0.394

6.0 1023 0.395

7.0 1027 0.396

8.0 1031 0.398

9.0 1035 0.399

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

10.0 1039 0.401

11.0 1043 0.402

12.0 1047 0.404

13.0 1051 0.405

14.0 1055 0.406

15.0 1058 0.408

16.0 1062 0.409

17.0 1066 0.411

18.0 1070 0.412

19.0 1074 0.413

20.0 1078 0.415

21.0 1082 0.416

22.0 1086 0.418

23.0 1090 0.419

24.0 1093 0.420

25.0 1097 0.422

26.0 1101 0.423

27.0 1105 0.425

28.0 1109 0.426

29.0 1113 0.428

30.0 1117 0.429

31.0 1121 0.431

32.0 1124 0.432

33.0 1128 0.433

34.0 1132 0.435

35.0 1136 0.436

36.0 1140 0.438

37.0 1144 0.439

38.0 1148 0.441

39.0 1152 0.442

40.0 1155 0.443

41.0 1159 0.445

42.0 1163 0.446

43.0 1167 0.448

44.0 1171 0.449

45.0 1175 0.451

46.0 1179 0.452

47.0 1182 0.453

48.0 1186 0.455

49.0 1190 0.456

50.0 1194 0.458

51.0 1198 0.459

52.0 1202 0.461

53.0 1205 0.462

54.0 1209 0.463

55.0 1213 0.465

56.0 1217 0.466

57.0 1221 0.467

58.0 1225 0.469

59.0 1229 0.470

60.0 1232 0.471

61.0 1236 0.473

62.0 1240 0.474

63.0 1244 0.476

64.0 1248 0.477

65.0 1252 0.479

66.0 1255 0.480

67.0 1259 0.481

68.0 1263 0.483

69.0 1267 0.484

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

70.0 1271 0.486

71.0 1275 0.487

72.0 1278 0.488

73.0 1282 0.490

74.0 1286 0.491

75.0 1290 0.493

76.0 1294 0.494

77.0 1297 0.495

78.0 1301 0.497

79.0 1305 0.498

80.0 1309 0.499

81.0 1313 0.501

82.0 1317 0.502

83.0 1320 0.503

84.0 1324 0.505

85.0 1328 0.506

86.0 1332 0.508

87.0 1336 0.509

88.0 1339 0.510

89.0 1343 0.512

90.0 1347 0.513

91.0 1351 0.515

92.0 1355 0.516

93.0 1358 0.517

94.0 1362 0.519

95.0 1366 0.520

96.0 1370 0.522

97.0 1374 0.523

98.0 1377 0.524

99.0 1381 0.525

100.0 1385 0.527

101.0 1389 0.528

102.0 1393 0.530

103.0 1396 0.531

104.0 1400 0.532

105.0 1404 0.534

106.0 1408 0.535

107.0 1412 0.537

108.0 1415 0.538

109.0 1419 0.539

110.0 1423 0.541

111.0 1427 0.542

112.0 1430 0.543

113.0 1434 0.545

114.0 1438 0.546

115.0 1442 0.547

116.0 1446 0.549

117.0 1449 0.550

118.0 1453 0.551

119.0 1457 0.553

120.0 1461 0.554

121.0 1464 0.555

122.0 1468 0.557

123.0 1472 0.558

124.0 1476 0.560

125.0 1479 0.561

126.0 1483 0.562

127.0 1487 0.564

128.0 1491 0.565

129.0 1494 0.566

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

130.0 1498 0.567

131.0 1502 0.569

132.0 1506 0.570

133.0 1510 0.572

134.0 1513 0.573

135.0 1517 0.574

136.0 1521 0.576

137.0 1525 0.577

138.0 1528 0.578

139.0 1532 0.580

140.0 1536 0.581

141.0 1539 0.582

142.0 1543 0.584

143.0 1547 0.585

144.0 1551 0.586

145.0 1554 0.587

146.0 1558 0.589

147.0 1562 0.590

148.0 1566 0.592

149.0 1569 0.593

150.0 1573 0.594

151.0 1577 0.596

152.0 1581 0.597

153.0 1584 0.598

154.0 1588 0.600

155.0 1592 0.601

156.0 1596 0.602

157.0 1599 0.603

158.0 1603 0.605

159.0 1607 0.606

160.0 1610 0.607

161.0 1614 0.609

162.0 1618 0.610

163.0 1622 0.612

164.0 1625 0.613

165.0 1629 0.614

166.0 1633 0.615

167.0 1636 0.617

168.0 1640 0.618

169.0 1644 0.619

170.0 1648 0.621

171.0 1651 0.622

172.0 1655 0.623

173.0 1659 0.625

174.0 1662 0.626

175.0 1666 0.627

176.0 1670 0.629

177.0 1674 0.630

178.0 1677 0.631

179.0 1681 0.632

180.0 1685 0.634

181.0 1688 0.635

182.0 1692 0.636

183.0 1696 0.638

184.0 1699 0.639

185.0 1703 0.640

186.0 1707 0.642

187.0 1711 0.643

188.0 1714 0.644

189.0 1718 0.645

EN1B-0375GE51 R0709 86

Excel 800 Appendix 3: Sensor Characteristics

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

190.0 1722 0.647

191.0 1725 0.648

192.0 1729 0.649

193.0 1733 0.651

194.0 1736 0.652

195.0 1740 0.653

196.0 1744 0.655

197.0 1747 0.656

198.0 1751 0.657

199.0 1755 0.658

200.0 1758 0.659

201.0 1762 0.661

202.0 1766 0.662

203.0 1769 0.663

204.0 1773 0.665

205.0 1777 0.666

206.0 1780 0.667

207.0 1784 0.669

208.0 1788 0.670

209.0 1791 0.671

210.0 1795 0.672

211.0 1799 0.674

212.0 1802 0.675

213.0 1806 0.676

214.0 1810 0.678

215.0 1813 0.679

216.0 1817 0.680

217.0 1821 0.681

218.0 1824 0.683

219.0 1828 0.684

220.0 1832 0.685

221.0 1835 0.686

222.0 1839 0.688

223.0 1843 0.689

224.0 1846 0.690

225.0 1850 0.692

226.0 1854 0.693

227.0 1857 0.694

228.0 1861 0.695

229.0 1865 0.697

230.0 1868 0.698

231.0 1872 0.699

232.0 1875 0.700

233.0 1879 0.702

234.0 1883 0.703

235.0 1886 0.704

236.0 1890 0.705

237.0 1894 0.707

238.0 1897 0.708

239.0 1901 0.709

240.0 1905 0.711

241.0 1908 0.712

242.0 1912 0.713

243.0 1915 0.714

244.0 1919 0.716

245.0 1923 0.717

246.0 1926 0.718

247.0 1930 0.719

248.0 1934 0.721

249.0 1937 0.722

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

250.0 1941 0.723

251.0 1944 0.724

252.0 1948 0.726

253.0 1952 0.727

254.0 1955 0.728

255.0 1959 0.729

256.0 1962 0.730

257.0 1966 0.732

258.0 1970 0.733

259.0 1973 0.734

260.0 1977 0.736

261.0 1980 0.737

262.0 1984 0.738

263.0 1988 0.739

264.0 1991 0.740

265.0 1995 0.742

266.0 1998 0.743

267.0 2002 0.744

268.0 2006 0.746

269.0 2009 0.747

270.0 2013 0.748

271.0 2016 0.749

272.0 2020 0.750

273.0 2024 0.752

274.0 2027 0.753

275.0 2031 0.754

276.0 2034 0.755

277.0 2038 0.757

278.0 2042 0.758

279.0 2045 0.759

280.0 2049 0.760

281.0 2052 0.761

282.0 2056 0.763

283.0 2060 0.764

284.0 2063 0.765

285.0 2067 0.766

286.0 2070 0.768

287.0 2074 0.769

288.0 2077 0.770

289.0 2081 0.771

290.0 2085 0.773

291.0 2088 0.774

292.0 2092 0.775

293.0 2095 0.776

294.0 2099 0.777

295.0 2102 0.778

296.0 2106 0.780

297.0 2110 0.781

298.0 2113 0.782

299.0 2117 0.784

300.0 2120 0.785

301.0 2124 0.786

302.0 2127 0.787

303.0 2131 0.788

304.0 2134 0.789

305.0 2138 0.791

306.0 2142 0.792

307.0 2145 0.793

308.0 2149 0.794

309.0 2152 0.796

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

310.0 2156 0.797

311.0 2159 0.798

312.0 2163 0.799

313.0 2166 0.800

314.0 2170 0.802

315.0 2173 0.803

316.0 2177 0.804

317.0 2181 0.805

318.0 2184 0.806

319.0 2188 0.808

320.0 2191 0.809

321.0 2195 0.810

322.0 2198 0.811

323.0 2202 0.812

324.0 2205 0.814

325.0 2209 0.815

326.0 2212 0.816

327.0 2216 0.817

328.0 2219 0.818

329.0 2223 0.820

330.0 2226 0.821

331.0 2230 0.822

332.0 2234 0.823

333.0 2237 0.824

334.0 2241 0.826

335.0 2244 0.827

336.0 2248 0.828

337.0 2251 0.829

338.0 2255 0.830

339.0 2258 0.831

340.0 2262 0.833

341.0 2265 0.834

342.0 2269 0.835

343.0 2272 0.836

344.0 2276 0.838

345.0 2279 0.839

346.0 2283 0.840

347.0 2286 0.841

348.0 2290 0.842

349.0 2293 0.843

350.0 2297 0.845

351.0 2300 0.846

352.0 2304 0.847

353.0 2307 0.848

354.0 2311 0.849

355.0 2314 0.850

356.0 2318 0.852

357.0 2321 0.853

358.0 2325 0.854

359.0 2328 0.855

360.0 2332 0.856

361.0 2335 0.857

362.0 2339 0.859

363.0 2342 0.860

364.0 2346 0.861

365.0 2349 0.862

366.0 2353 0.863

367.0 2356 0.864

368.0 2360 0.866

369.0 2363 0.867

[°C]

Resistance

[Ω]

Terminal

voltage [V]

Temp.

370.0 2367 0.868

371.0 2370 0.869

372.0 2373 0.870

373.0 2377 0.871

374.0 2380 0.872

375.0 2384 0.874

376.0 2387 0.875

377.0 2391 0.876

378.0 2394 0.877

379.0 2398 0.878

380.0 2401 0.879

381.0 2405 0.881

382.0 2408 0.882

383.0 2412 0.883

384.0 2415 0.884

385.0 2419 0.885

386.0 2422 0.886

387.0 2426 0.888

388.0 2429 0.889

389.0 2432 0.890

390.0 2436 0.891

391.0 2439 0.892

392.0 2443 0.893

393.0 2446 0.894

394.0 2450 0.896

395.0 2453 0.897

396.0 2457 0.898

397.0 2460 0.899

398.0 2463 0.900

399.0 2467 0.901

400.0 2470 0.902

87 EN1B-0375GE51 R0709

Appendix 3: Sensor Characteristics Excel 800

NI1000TK5000

Temp.

[°C]

Resistance

[Ω]

Terminal

voltage [V]

-30 871.7 0.338

-29 875.8 0.340

-28 880 0.341

-27 884.1 0.343

-26 888.3 0.344

-25 892.5 0.346

-24 896.7 0.348

-23 900.8 0.349

-22 905.1 0.351

-21 909.3 0.352

-20 913.5 0.354

-19 917.7 0.355

-18 922 0.357

-17 926.2 0.359

-16 930.5 0.360

-15 934.7 0.362

-14 939 0.363

-13 943.3 0.365

-12 947.6 0.367

-11 951.9 0.368

-10 956.2 0.370

-9 960.6 0.371

-8 964.9 0.373

-7 969.3 0.375

-6 973.6 0.376

-5 978 0.378

-4 982.4 0.380

-3 986.7 0.381

-2 991.2 0.383

-1 995.6 0.384

0 1000 0.386

1 1004.4 0.388

2 1008.9 0.389

3 1013.3 0.391

4 1017.8 0.393

5 1022.3 0.394

6 1026.7 0.396

7 1031.2 0.398

8 1035.8 0.399

9 1040.3 0.401

10 1044.8 0.403

11 1049.3 0.404

12 1053.9 0.406

13 1058.4 0.408

14 1063 0.409

15 1067.6 0.411

16 1072.2 0.413

17 1076.8 0.415

Temp.

[°C]

Resistance

[Ω]

Terminal

voltage [V]

18 1081.4 0.416

19 1086 0.418

20 1090.7 0.420

21 1095.3 0.421

22 1100 0.423

23 1104.6 0.425

24 1109.3 0.427

25 1114 0.428

26 1118.7 0.430

27 1123.4 0.432

28 1128.1 0.433

29 1132.9 0.435

30 1137.6 0.437

31 1142.4 0.439

32 1147.1 0.440

33 1151.9 0.442

34 1156.7 0.444

35 1161.5 0.446

36 1166.3 0.447

37 1171.2 0.449

38 1176 0.451

39 1180.9 0.453

40 1185.7 0.455

41 1190.6 0.456

42 1195.5 0.458

43 1200.4 0.460

44 1205.3 0.462

45 1210.2 0.463

46 1215.1 0.465

47 1220.1 0.467

48 1225 0.469

49 1230 0.471

50 1235 0.473

51 1240 0.474

52 1245 0.476

53 1250 0.478

54 1255 0.480

55 1260.1 0.482

56 1265.1 0.484

57 1270.2 0.485

58 1275.3 0.487

59 1280.3 0.489

60 1285.4 0.491

61 1290.6 0.493

62 1295.7 0.495

63 1300.8 0.496

64 1306 0.498

65 1311.1 0.500

Temp.

[°C]

Resistance

[Ω]

Terminal

voltage [V]

66 1316.3 0.502

67 1321.5 0.504

68 1326.7 0.506

69 1331.9 0.508

70 1337.1 0.510

71 1342.4 0.512

72 1347.6 0.513

73 1352.9 0.515

74 1358.2 0.517

75 1363.5 0.519

76 1368.8 0.521

77 1374.1 0.523

78 1379.4 0.525

79 1384.8 0.527

80 1390.1 0.529

81 1395.5 0.531

82 1400.9 0.533

83 1406.3 0.535

84 1411.7 0.537

85 1417.1 0.538

86 1422.5 0.540

87 1428 0.542

88 1433.4 0.544

89 1438.9 0.546

90 1444.4 0.548

91 1449.9 0.550

92 1455.4 0.552

93 1460.9 0.554

94 1466.5 0.556

95 1472 0.558

96 1477.6 0.560

97 1483.2 0.562

98 1488.8 0.564

99 1494.4 0.566

100 1500 0.568

101 1505.6 0.570

102 1511.3 0.572

103 1517 0.574

104 1522.6 0.576

105 1528.3 0.578

106 1534 0.580

107 1539.7 0.582

108 1545.5 0.584

109 1551.2 0.586

110 1557 0.589

111 1562.8 0.591

112 1568.5 0.593

113 1574.4 0.595

Temp.

[°C]

Resistance

[Ω]

Terminal

voltage [V]

114 1580.2 0.597

115 1586 0.599

116 1591.8 0.601

117 1597.7 0.603

118 1603.6 0.605

119 1609.5 0.607

120 1615.4 0.609

121 1621.3 0.611

122 1627.2 0.613

123 1633.2 0.616

124 1639.1 0.618

125 1645.1 0.620

126 1651.1 0.622

127 1657.1 0.624

128 1663.1 0.626

129 1669.1 0.628

130 1675.2 0.630

EN1B-0375GE51 R0709 88

Excel 800 Appendix 3: Sensor Characteristics

NTC 10 kΩ

Resistance

Temp.

[°C]

[kΩ]

Terminal

voltage [V]

-30 177 7.904

-29 166.35 7.848

-28 156.413 7.790

-27 147.136 7.730

-26 138.47 7.666

-25 130.372 7.601

-24 122.8 7.534

-23 115.718 7.464

-22 109.089 7.392

-21 102.883 7.318

-20 97.073 7.241

-19 91.597 7.161

-18 86.471 7.080

-17 81.667 6.996

-16 77.161 6.910

-15 72.932 6.821

-14 68.962 6.731

-13 65.231 6.639

-12 61.723 6.545

-11 58.424 6.448

-10 55.321 6.351

-9 52.399 6.251

-8 49.648 6.150

-7 47.058 6.047

-6 44.617 5.943

-5 42.317 5.838

-4 40.15 5.732

-3 38.106 5.624

-2 36.18 5.516

-1 34.363 5.408

0 32.65 5.299

1 31.027 5.189

2 29.494 5.079

3 28.047 4.969

4 26.68 4.859

5 25.388 4.750

6 24.166 4.641

7 23.01 4.532

8 21.916 4.423

9 20.88 4.316

10 19.898 4.209

11 18.968 4.103

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

Temp.

12 18.087 3.998

13 17.252 3.894

14 16.46 3.792

15 15.708 3.690

16 14.995 3.591

17 14.319 3.492

18 13.678 3.396

19 13.068 3.300

20 12.49 3.207

21 11.94 3.115

22 11.418 3.025

23 10.921 2.937

24 10.449 2.850

25 10 2.767

26 9.572 2.684

27 9.165 2.603

28 8.777 2.524

29 8.408 2.447

30 8.057 2.372

31 7.722 2.299

32 7.402 2.228

33 7.098 2.159

34 6.808 2.091

35 6.531 2.025

36 6.267 1.962

37 6.015 1.900

38 5.775 1.840

39 5.546 1.781

40 5.327 1.724

41 5.117 1.669

42 4.917 1.616

43 4.726 1.564

44 4.543 1.514

45 4.369 1.465

46 4.202 1.418

47 4.042 1.373

48 3.889 1.329

49 3.743 1.286

50 3.603 1.244

51 3.469 1.204

52 3.34 1.166

53 3.217 1.128

[°C]

Resistance

[kΩ]

Terminal

voltage [V]

Temp.

54 3.099 1.092

55 2.986 1.057

56 2.878 1.023

57 2.774 0.990

58 2.675 0.959

59 2.579 0.928

60 2.488 0.898

61 2.4 0.870

62 2.316 0.842

63 2.235 0.815

64 2.158 0.790

65 2.083 0.765

66 2.011 0.740

67 1.943 0.718

68 1.877 0.695

69 1.813 0.673

70 1.752 0.652

71 1.694 0.632

72 1.637 0.612

73 1.583 0.593

74 1.531 0.575

75 1.481 0.557

76 1.433 0.541

77 1.387 0.524

78 1.342 0.508

79 1.299 0.493

80 1.258 0.478

81 1.218 0.464

82 1.179 0.450

83 1.142 0.436

84 1.107 0.423

85 1.072 0.411

86 1.039 0.399

87 1.007 0.387

88 0.976 0.375

89 0.947 0.365

90 0.918 0.354

91 0.89 0.344

92 0.863 0.334

93 0.838 0.324

94 0.813 0.315

95 0.789 0.306

Resistance

Temp.

[°C]

[kΩ]

Terminal

voltage [V]

96 0.765 0.297

97 0.743 0.289

98 0.721 0.280

99 0.7 0.276

100 0.68 0.265

89 EN1B-0375GE51 R0709

Appendix 3: Sensor Characteristics Excel 800

PT 3000

Temp.

Resistance

[°C]

-50 2.823 1.018

-45 2.868 1.033

-40 2.913 1.047

-35 2.957 1.061

-30 3.002 1.076

-25 3.046 1.090

-20 3.090 1.104

-15 3.134 1.118

-10 3.178 1.132

-5 3.222 1.146

0 3.266 1.160
5 3.310 1.173

10 3.353 1.187

15 3.397 1.200

20 3.440 1.214

25 3.484 1.227
30 3.527 1.241

35 3.570 1.254

40 3.613 1.267

45 3.656 1.280

50 3.699 1.293

55 3.742 1.306
60 3.784 1.319

65 3.827 1.332

70 3.869 1.345

75 3.912 1.358

80 3.954 1.370

85 3.996 1.383
90 4.038 1.395

95 4.080 1.408

100 4.122 1.420

105 4.164 1.433

110 4.206 1.445

115 4.247 1.457
120 4.289 1.469

125 4.330 1.481

130 4.371 1.493

135 4.413 1.505

140 4.454 1.517
145 4.495 1.529

150 4.536 1.541

[kΩ]

Terminal

voltage [V]

EN1B-0375GE51 R0709 90

Excel 800 Appendix 3: Sensor Characteristics

91 EN1B-0375GE51 R0709

Excel 800

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Subject to change without notice. Printed in Germany

EN1B-0375GE51 R0709