Honeywell EXCEL 800 SPECIFICATION DATA

HONEYWELL EXCEL 5000 OPEN SYSTEM

FEATURES

• Plug-and-play Panel Bus I/O modules for easy

• L

• Pluggable I/O modules: I/O module exchange without

• Reuseability of existing applications (Excel 500, etc.)

• Fast wiring with state-of-the-art push-in terminals (screw-

• Wide range of sensors supported (NTC20kΩ, NTC10kΩ,

GENERAL

The Excel 800 System (consisting of the XCL8010A
Controller Module and connected Excel 800 Panel Bus and/or
Excel 800 L
highly cost-effective freely programmable control for heating,
ventilation, and air conditioning (HVAC) systems. It performs
a wide range of energy management functions, including
optimum start/stop, night purge, and max. load demand. The
Excel 800 System provides excellent value during installation
and long-term operation. Its modular design enables the
system to be expanded to meet growing needs.
The use of "plug & play" Excel 800 Panel Bus I/O modules
yields huge installation and commissioning cost-savings due
to new, patented technologies, while the Excel 800
L

ONWORKS Bus I/O modules employ the LONWORKS

communication standard.
The mixed Excel 800 Panel Bus I/O modules (XF830A and
XFU830A) consist of a terminal socket with an integrated
electronic module. The pluggable (i.e., non-mixed) Excel 800
Panel Bus (XF82x) or L
consist of a terminal socket and a removable electronic
module, allowing the socket to be mounted and wired before
the electronic module is installed. Such removable electronic
modules can be hot-swapped without disrupting the power
and bus connections. Software updates, configuration, and
commissioning are done automatically for all Excel 800 Panel
Bus I/O Modules.
The open L

rd

3

-party controllers and devices, and communication with
other CentraLine / Honeywell devices (e.g. Excel 10 and
Excel 12 room controllers).
Remote service can be done via a modem / ISDN terminal
adapter in connection with a building supervisor.

Direct Web is supported via Honeywell's OpenViewNet, which
may be connected via C-Bus to the Excel 800.

ONWORKS Bus input/output modules) provides

ONWORKS Bus (XFL82x) I/O modules

ONWORKS standard enables easy integration of

• Binary input LEDs can be configured for status display

• Configurable safety position for outputs, in case of loss of

• XCL8010A Controller Module with real-time clock.

• Max. wiring flexibility due to optional accessories like aux.

• Can be mounted in small installation housings.

• Flexible I/O module mix covering all your application

• Utmost flexibility to design and control your most complex

• State-of-the-art control of critical applications thanks to

• Fast firmware download (~90 sec) via serial connection.

• C-Bus to upgrade from and operate with existing

• Web access via optional OpenViewNet.

• Dedicated modem interface for remote operation.

• Human-Machine-Interface, Laptop connection.

Excel 800

SYSTEM

SPECIFICATION DATA

maintenance.

ONWORKS Bus I/O modules (FTT10-A, link power

compatible) for easy integration into any system.

rewiring the power and bus connections. Further, the
separate installation of terminal sockets and electronic
modules lower risk of damage and theft in the construction
phase.

type terminals also available) and bridge connectors.

PT1000-1/-2, NI1000TK5000, PT3000, Balco500,
0/2…10 V, 0/4…20 mA). NOTE: The mixed I/O modules
XF830A and XFU830A feature inputs suitable for signals
from NTC20kΩ sensors and 0/2…10 V, 0/4…20 mA, only!

(off/yellow) or alarm display (green / red) per channel.
NOTE: The mixed I/O modules XF830A and XFU830A
feature only non-configurable binary input LEDs!

communication with the Controller module.

terminals, manual disconnectors, and cross-connectors.

requirements.

applications through increased memory size.

short cycle times (30% faster than Excel 500).

Honeywell installations, thereby protecting your
investment.

® U.S. Registered Trademark
Copyright © 2009 Honeywell Inc. • All Rights Reserved EN0B-0564GE51 R0709

3.4

EXCEL 800 SYSTEM – PRODUCT DATA

SYSTEM OVERVIEW

EBI /

SymmetrE

Ethernet LAN/WAN

Modem

XI582 or XI882A

C-Bus

XCL8010 + XF8xx

Panel Interface (<40m)

LON

LON IO (XFL8xx)

BNA

for distribution within building

Fig. 1. Excel 5000 architecture (overview)

General

The Excel 800 Controller Module (XCL8010A) can
communicate with a variety of other devices (see Fig. 4),
including any combination of up to sixteen Panel I/O
Modules and a large number of L
room controllers, L

ONWORKS I/O modules, 3

devices). The Excel 800 Panel Bus I/O Modules
communicate via the Panel Bus, while the Excel 800
L

ONWORKS Bus I/O modules utilize the LONWORKS

communication standard and can thus also communicate
with other L

ONWORKS controllers.

The pluggable I/O modules consist of a terminal socket
and a removable electronic module, allowing the socket to
be mounted and wired before the electronic module is

ONWORKS devices (e.g.

rd

-party

Internet

Browser

OVN = OpenViewNet

Web-enabled

via OVN

XLWeb

C-Bus

Existing

IO (XF8xx)

XFCxxx XFCLxxx

installed. All such electronic modules can be swapped out
without disrupting the power and bus connections: Simply
unplug the “old” and insert the “new” module.
Software updates, configuration, and commissioning are
all done automatically by the Excel 800 Controller Module
for all Panel Bus I/O Modules.
The Excel 800 Panel Bus I/O Modules are addressed
manually by adjusting their HEX switches.
The Excel 800 L

ONWORKS I/O Modules are configured

using CARE.
Alternatively, LonMaker and LNS plug-ins can also be
used for configuration.

XL500

Controllers

XL10/12

EN0B-0564GE51 R0709

2

EXCEL 800 SYSTEM – PRODUCT DATA

X

X

X

X

X

X

X

X

pluggable

FLOATING

OUTPUT

LonWorks

pluggable

ANALOG INPUT

pluggable

ANALOG OUTPUT

XFLR822A

pluggable

BINARY INPUT

pluggable

RELAY OUTPUT

XFLR824A

BUS MODULES

PANE L

XFL821A

XFL822A XFL823A

XFR822A

FL824A

FR824A

FR825A

BUS MODULES

XCL8010A

CONTROLLER MODULE

XF821A

XS821-22

XSU821-22

XF822A XF823A

S823

SU823

F824A

S824-25

SU824-25

LonWorks or Panel Bus

Fig. 2. Overview of Excel 800 Modules

Table 1. Overview of Excel 800 Modules

order number description

XCL8010A

Panel Bus I/O Modules

XF821A

XF822A

XFR822A

XF823A

XF824A

XFR824A

XFR825A

XF830A

XFU830A

LONWORKS Bus I/O Modules

XFL821A

XFL822A

XFLR822A

XFL823A

XFL824A

XFLR824A

Terminal Sockets (not needed for the mixed I/O modules XF830A and XFU830A)

XS821-22

XSU821-22

XS823

XSU823

XS824-25

XSU824-25

Excel 800 Controller Module

Pluggable Panel Bus Analog Input Module (with 8 analog inputs)

Pluggable Panel Bus Analog Output Module (with 8 analog outputs)

Pluggable Panel Bus Analog Output Module (with 8 analog outputs and manual overrides)

Pluggable Panel Bus Binary Input Module (with 12 binary inputs)

Pluggable Panel Bus Relay Output Module (with 6 relay outputs)

Pluggable Panel Bus Relay Output Module (with 6 relay outputs and manual overrides)

Pluggable Panel Bus Floating Output Module (with 3 floating outputs and manual overrides)

Mixed Panel Bus I/O Module (with 8 analog inputs, 8 analog outputs, 12 binary inputs, and 6 relay outputs), with
push-in terminals

Mixed Panel Bus I/O Module (with 8 analog inputs, 8 analog outputs, 12 binary inputs, and 6 relay outputs), with
screw terminals

Pluggable L

Pluggable L

Pluggable L

Pluggable L

Pluggable L

Pluggable L

Push-in terminal socket for pluggable AI/AO modules (incl. connector bridge, swivel label)

Screw-type terminal socket for pluggable AI/AO modules (incl. connector bridge, swivel label)

Push-in terminal socket for pluggable BI modules (incl. connector bridge, swivel label)

Screw-type terminal socket for pluggable BI modules (incl. connector bridge, swivel label)

Push-in terminal socket for pluggable relay/floating output modules (incl. connector bridge, cross connector, swivel
label)

Screw-type terminal socket for pluggable relay/floating output modules (incl. connector bridge, cross connector,
swivel label)

ONWORKS Bus Analog Input module (with 8 analog inputs)

ONWORKS Bus Analog Output Module (with 8 analog outputs)

ONWORKS Bus Analog Output Module (with 8 analog outputs and manual overrides)

ONWORKS Bus Binary Input Module (with 12 binary inputs)

ONWORKS Bus Relay Output Module (with 6 relay outputs)

ONWORKS Bus Relay Output Module (with 6 relay outputs and manual overrides)

MIXED I/Os

XF830A, XFU830A

PANEL BUS I/O MODULES

3

EN0B-0564GE51 R0709

EXCEL 800 SYSTEM – PRODUCT DATA

Table 2. Overview of auxiliary parts and spare parts

order number description

XS812

Manual Disconnector Module for AI/AO/BI Modules (for manual disconnection of individual signals;
useful during start-up). Plugged between Terminal Socket and Electronic Module. For pluggable
I/O modules, only.

XS812RO

Manual Disconnector Module for Relay Output Modules (for manual disconnection of individual
signals; useful during start-up). Plugged between Terminal Socket and Electronic Module. Not
suitable for line voltage. For pluggable I/O modules, only.

XS814

Ten Auxiliary Terminal Blocks (for distribution of signals/power). Each terminal block includes two
groups with seven internally-connected push-in terminals. For pluggable I/O modules, only.

XS830

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

XS831

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

XS815

Ten Auxiliary Terminal Blocks (for distribution of signals/power). Each terminal block consists of
two groups of nine internally-connected push-in terminals. For XF830A and XFU830A, only.

Ten Auxiliary Terminal Blocks (for connection of 0…20 mA signals). Each terminal block supports
up to 8 current inputs. For XF830A and XFU830A, only.

20 Cross-Connectors for connection of six relay commons. One Cross-Connector is included in
the Terminal Socket package. For pluggable I/O modules, only.

XS817

40 Cross-Connectors for connection of three relay commons (if voltage in relay block 1 is different
from voltage in relay block 2). For pluggable I/O modules, only.

XS816

10 Bridge Connectors. One Bridge Connector is included in the Terminal Socket package / in the
mixed I/O module package.

XAL10

10 Swivel Labels Holders (for attaching the application-specific label printed with CARE). One
Swivel Label Holder is included in each Terminal Socket package. For pluggable I/O modules,
only.

XAL11

10 Swivel Label Holders for Mixed I/O modules. One Swivel Label Holder is included in each
mixed I/O module package. For mixed I/O modules, only.

XW586

RJ45

XW882

Modem cable for XCL8010A Controller Module.

Adapter cable for connection of XCL8010A Controller Module to XI582 Operator Interface
(alternatively, XW586 + XW582 can be used).

XW885

RJ45

NOTE: All Excel 800 I/O Modules (pluggable and mixed) are protected against short circuit, 24 Vac +20% and 30 Vdc.

Download cable (alternatively, XW586 + XW585 can be used).

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4

EXCEL 800 SYSTEM – PRODUCT DATA

Table 3. Pluggable Excel 800 I/O Module specifications

Module Analog Input Analog Output Binary Input Relay Output Floating Output

Panel XF821A XF822A, XFR822A XF823A XF824A, XFR824A XFR825A

LONWORKS

no. of I/Os 8 analog inputs 8 analog outputs 12 binary inputs 6 relay outputs 3 floating outputs
charac­teristics

Module Analog Inputs Analog Outputs Binary Inputs Relay Outputs

XF830A /
XFU830A

XFL821A XFL822A, XFLR822A XFL823A XFL824A, XFLR824A

Linear Graph 0..10 Vdc with
pull-up, 0(2)…10 Vdc without
pull-up
NTC20kΩ (-50…+150 °C,
default)
NTC10kΩ (-30…+100 °C)

(-50…150°C)

PT

1000-1

(0…400°C)

PT

1000-2

NI1000TK5000 (-30…+130 °C)

(-50…150°C)

PT

3000

BALCO

(-30…120°C)

500

Also configurable as:
binary inputs
 Linear graph (0…10 V with

pull-up)

Features:

 16-bit resolution
 configurable offset per

input

 auxiliary voltage: 10 Vdc,

= 5 mA

I

max

0…11 Vdc / ± 1 mA
Also configurable as:
floating outputs or
binary outputs (0 V /
10 V)

Features:

 8-bit resolution

(default)

 Safety position

(remain, 0%, 50%,
100%)

 red LED per output
 light intensity follows

output level in auto

Version with manual
override (R):

 1 potentiometer per

output

 auto feedback signal

(mode + value)

 blinking in manual

override position

static binary
inputs (default:
dry contact)
Also configurable
as: totalizers
(20 Hz)

Features:

 1 LED per input
 Color mode can

be set per input
to OFF/yellow
or green/red
using CARE

relay outputs (default)

Features:

 Changeover relays
 Voltage: 19…250 Vac,

1…29 Vdc, P>50 mW

 max. total current:

12 A

 current per relay:

N.O.: 4(4) A ac. or
4(1) A dc,
N.C.: 2(1) A ac or
4(1) A dc

 Safety position

(remain, 0%, 100%)

 yellow LED per output

Version with manual
override (R):

 1 switch per output
 auto feedback signal

(mode + value)

 blinking in manual

override position

Table 4. Mixed Excel 800 Panel Bus I/O module specifications

Number: 8

Characteristics:

Linear Graph 0..10 Vdc with
pull-up, 0(2)…10 Vdc without
pull-up
NTC20kΩ (-30…+110 °C,
default)

Features:

 10-bit resolution
 configurable offset per input

Number: 8

Characteristics:

0…11 Vdc / ± 1 mA, default

Also configurable as: binary
outputs (0 V / 10 V)

Features:

 10-bit resolution (default)
 Safety position (remain,

0%, 50%, 100%)

Number: 12

Characteristics:

static binary input (default:
dry contact)
ON: < 1.6 kΩ
OFF: > 90 kΩ
Also configurable as:
totalizers (15 Hz)

Features:

 1 yellow LED per input

Number: 6

Characteristics:

relay outputs (default)

Features:

 Voltage: 24 Vac/dc,

P>50 mW

 max. total current: 3 A (ac

or dc)

 current per relay: 500 mA
 normally-open contacts: P

> 50 mW, voltage: 24 V (ac
or dc)

 yellow LED per output

floating outputs

Features:

 2 relays per

floating output

 Voltage:

19…250 Vac,
1…29 Vdc,
P>50 mW

 max. total current:

12 A

 current per relay:

N.O.: 4(4) A ac or
4(1) A dc,
N.C.: 2(1) A ac or
4(1) A dc

 1 potentiometer per

floating output

 2 LEDs per output:

green: relay 1
closed, red: relay 2
closed

 blinking in manual

override position

 auto feedback sig-

nal (mode + value)

5

EN0B-0564GE51 R0709

EXCEL 800 SYSTEM – PRODUCT DATA

A

V

V

A

A

A

XCL8010A CONTROLLER MODULE

Fig. 3. XCL8010A Controller Module

The XCL8010A Controller Module can communicate with a
variety of other devices (see Fig. 4), including any com­bination of up to sixteen Panel I/O Modules and/or L
devices (e.g. room controllers).
A total of 381 data-points (of all types, e.g. internal virtual
data-points and hardware data-points) are permitted.
Typically, HVAC applications require an equal number of
internal virtual data-points and hardware data-points.

Up to 40 m distance between the XCL8010A and the Panel
I/O Modules.┴

HMI INTERFACE and LEDs

PANEL BUS / LonWorks

TERMINALS

71 COM a

72 COM b

73 24V

~

74 24V 0

~

LonWorks

INTERFACE

LonWorks

TERMINALS

C-BUS TERMINATION SWITCH

I/O BUS SELECTION SWITCH

MODEM INTERFACE and LEDs

87 65 43 21 87 65 43 21

LON

LON

LON SERVICE

BUTTON

LON SERVICE

LED

11 1

12 285

13 396

14 410 7

C-Bus

C-Bus

out

in

C-BUS

TERMINALS

C-BUS Tx LED

C-BUS Rx LED

C-BUS RESET PC/HMI

RESET

BUTTON

I/O Bus

Modem

Panel

21

LON

RxTx

S1 S2

9.6k all

76k

76k

C-Bus

mid

end

87 6543

Fig. 4. XCL8010 Controller Module features

ONWORKS

PANEL BUS / LonWorks

TERMINALS

COM a 75

COM b 76

24V 77

~

24V 0

~ 78

Honeywell

POWER

!

Power/

Alarm

LED

LARM
LED

COM

71

A

COM

72 76

B

24

73 77

VAC
24

V

74

AC_

8 7 65 43

2 1

LON

11

1

12

13

14

LON

LON

LON

8

2

1

2

C+ C+

C- C-9 6

SHIELD SHIELD

10 7

5

*WATCHDOG

RELAY

Fig. 5. XCL8010A Controller Module, terminal assignment

Electrical Specifications

Operating Voltage

24 Vac, ± 20%, 21…30 Vdc

The Excel 800 System (XCL8010 Controller Module and
connected Excel 800 I/O Modules together with field devices)
can be powered by one or more external transformers.

Memory

• 128 kB EPROM

• 512 kB RAM

• 2 MB Flash EPROM (firmware and application)

Watchdog

The watchdog output is active if the Excel 800 Controller
Module is not operating properly.

Microprocessor

16-bit processor (TMP 91 CY22). 22 MHz

Memory and Realtime Clock Backup

In case of power failure, the super capacitor saves RAM
content and real-time clock for 72 hours (environmentally
friendly; no problems disposing of dead batteries).

COM

75

A

COM

B

24
AC

24

V

78

C_

24

1

AC

24

V

2

C_

24

V

3

C_

*

4

NC

EN0B-0564GE51 R0709

6

XI582 OPERATOR INTERFACE

The XCL8010A can be connected with an XI582 Operator
Interface or PC-based XL-Online operator and service
software.

Fig. 6. The XI582 Operator Interface

The XI582 Operator Interface is the command and infor­mation center of the Excel 800 System. With it, data can be
entered and displayed. Information such as current tem­perature values, control status, etc. can also be displayed.
The menu-driven, 6-line, backlit LCD graphic display with 34
characters per line, together with eight clearly marked keys,
makes the device easy to use.

The XI582 is connected to the HMI Interface on the front of
the Excel 800 Controller Module. The XI582 can be mounted
up to 15 m (48 ft.) away from the Controller Module. This can
be extended to 100 m (328 ft.) using line drivers.

Fig. 7. The XI882A Operator Interface

XI882A OPERATOR INTERFACE

The XI882A Operator Interface is an easy-to-operate and
robust operator unit for the entire EXCEL 5000 range of plant
controllers.
The touch-panel operation screens allow for easy and self­explanatory operation by finger-tip or by touch-pen (supplied).
User-configurable fast-access lists can contain selected data­points, time programs, and parameters, thus permitting plant­oriented and customer-oriented operation.

EXCEL 800 SYSTEM – PRODUCT DATA

The XI882 Operator Interface can be connected to the HMI
interface of the XCL8010
XW882 cable or an XW586 cable together with an XW585
cable. Graphic trending of datapoints is supported.

Controller Module using either an

XL-ONLINE

The PC-based XL-Online is the local intelligent operating and
service software. It performs all the operating functions of the
XI582 as well as having the advantages of a PC. Not only can
the XL-Online make major modifications such as changing
setpoint values and time program switching points, it also
offers all service and commissioning functions.

XL-Online can be operated at five different access levels,
three of which are password-protected. A printer can be
connected to the parallel interface of the PC to log alarms and
error messages. As with the XI582, the PC with the XL-Online
operator and service software can be placed up to 15 meters
from the computer module. Line drivers allow distances of up
to 100 m (328 ft.).

Communication

Human-Machine Interface

The XCL8010A Controller Module is equipped with an HMI
Interface (RJ45 socket serving as a serial port) for the
connection of HMIs, e.g.:

• the XI582 Operator Interface or the XI882A Operator
Interface, or

• a laptop (with XL-Online / CARE).

C-Bus Interface

Up to 30 C-bus devices (e.g. controllers, etc.) can
communicate with one another and a PC central via the C­bus interface. The C-bus must be connected through the
individual controllers (open ring topology).

Web Interface

The optional OpenViewNet™ (OVN, see also Fig. 1 on page

2) is an intelligent BMS (Building Management System) that

interfaces Excel 800 Controller Modules on one end and
provides TCP/IP interface on the other. The device is then IP­enabled and accessible from anywhere in the world. The
OpenViewNet’s processor and in-house memory hosts and
runs both the operating system and the application that
enables a user to monitor and supervise buildings remotely.
Notification of alarms and events are provided so that actions
can be taken accordingly. You can also generate reports,
schedule them to run periodically, use customized graphics
for monitoring, and trend important data off-line or online. The
processing of data between the device and the clients is
distributed to utilize the resources effectively and efficiently.

7

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EXCEL 800 SYSTEM – PRODUCT DATA

LONWORKS Interface

The LONWORKS bus is a 78-kilobit serial link that uses trans­former isolation so that the bus wiring does not have a
polarity; that is, it is not important which of the two L
bus terminals are connected to each wire of the twisted pair.
The L

ONWORKS bus can be wired in daisy chain, star, loop or

any combination thereof as long as the max. wire length
requirements are met. The recommended configuration is a
daisy chain with two bus terminations. This layout allows for
max. L

ONWORKS bus length, and its simple structure presents

the least number of possible problems, particularly when
adding on to an existing bus.

ONWORKS

Modem Interface

The XCL8010A Controller Module is equipped with a Modem
Interface (RJ45 socket serving as a serial port) for the
connection of a modem or an ISND terminal adapter.

Panel Bus Interface

The XCL8010A Controller Module features a panel bus
interface (max. 40 m), polarity-insensitive for easy wiring.
Deterministic bus (cycle time: 250 ms to scan all connected
Panel I/O Bus Modules).

PROGRAMMING

The Excel 800 System includes the “CARE” software package
specially designed to meet the requirements of application
engineers. The easy-to-use, menu-driven software features
the following functions:

• data point description,

• time program,

• alarm handling,

• application program (DDC program),

• password protection,

• L

ONWORKS configuration.

Data Point Description

Data points are the basis of the Excel 800 System. They con­tain system-specific information such as values, status, limit
values, and default settings. The user has easy access to
data points and the information that they contain. The user
can recall and modify information in the data points.

Time Program

The time program can be used to enter the setpoint or status
at any time for any data point. The following time programs
are available:

• daily program,

• weekly program,

• annual program,

• TODAY function,

• special day list.

Daily programs are used to create a weekly program. The
annual program is created automatically by multiplying the
weekly program and then incorporating daily programs. The
TODAY function allows direct changes to the switching pro­gram. It allows you to allocate a setpoint or status to the
selected data point for a defined period of time.

Alarm Handling

The alarm handling facility offers system security. Alarm
signals can, for example, alert the operator to scheduled
maintenance work. All alarms that occur are stored in data
files and reported immediately. If your system configuration
allows, you can also list alarms on a printer or transmit alarms
to higher-level devices via the local bus or a modem.

There are two types of alarms, critical and non-critical. Critical
alarms (e.g. system alarms caused by communication
failures) have priority over non-critical alarms. To distinguish
between alarm types, you can generate your own alarm
messages or use pre-programmed system messages. The
following events all generate alarm messages:

• exceeding limit values,

• overdue maintenance work,

• totalizer readings,

• digital data point changes of state.

The alarm buffer can contain up to 99 alarms.

Application Program (DDC program)

You can use the Honeywell CARE programming tool to create
application programs for your system. A set of predefined
applications (MODAL) is available in order to provide state-of­the-art applications without the need of programming.

Password Protection

The Excel 800 System is also protected by passwords. This
ensures that only authorized persons have access to system
data. There are four operator levels, each protected by its
own password.

Operator level 1: Read only. The operator can display infor­mation about setpoints, switching points, and operating hours.
Operator level 2: Read and make limited changes. The
operator can display system information and modify certain
pre-set values.
Operator level 3: Read and make changes. System
information can be displayed and modified.
Operator level 4: Access level for tools (e.g. CARE, XL­Online).

Trending

The Excel 800 System provides controller-based trending.
This feature allows historical values to be stored in the
Controller Module. Both time-based or value-hysteresis-based
trending are possible.

EN0B-0564GE51 R0709

8

EXCEL 800 I/O MODULES

A

A

XCL8010A Controller Module

I/O Bus

Panel

LON

S1 S2

2

31

32

33

PRESS

COM a

COM b

24V

~

24V 0

~

PRESS

Honeywell

21

8765 4 32 1

3

41

42

43

1234

!

21

AUX

GND GND

Power/

Alarm

9

PRESS

Honeywell

1234

0

100

AUTO

AA

!

21

51

616261

52

62

AUX

53

6363

GND GND

9

22 12345678

10 11 12 13 14 15 16 17 18 25 26

PRESS

22 12345678

10 11 12 13 14 15 16 17 18 25 26

876 543

Modem

Rx Tx

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

71 COM a

72 COM b

73 24V

~

74 24V 0

~

LON

C-BUS RESET PC/HMI

876543

21

11 1

12 285

13 396

14 4

LON

10 7

C-Bus

in

C-Bus

out

11

12

13

9.6k all

76k

76k

AAA

S1 S2

mid

end

C-Bus

71 COM a

72 COM b

73 24V

~

74 24V 0

~

1

21

22

23

14 4424 5434 64 25

Fig. 8. Excel 800 Controller and I/O Modules on DIN rails

General

Each Excel 800 I/O Module is equipped with:

• one green power LED

• one yellow status LED

Overvoltage Protection

All inputs and outputs are protected against 24 Vac and
40 Vdc overvoltage as well as against short-circuiting.

Service LED

Each I/O Module is equipped with a yellow service LED for
easy diagnosis of failures.

Microprocessor

Each I/O Module is equipped with its own microprocessor.

Panel Bus I/O Modules

Up to 16 I/O modules in any combination of models may be
connected.
Addressing is performed using the HEX switch.
The Excel 800 Controller Module and Panel I/O Modules can
be separated by up to 40 m. Firmware maintenance is
automatically handled by the XCL8010A.

LonWorks Bus I/O Modules

The LONWORKS Bus I/O Modules can be used with any
L

ONWORKS controller.

In addition to the main microprocessor, the L
I/O Modules also have their own Neuron chip (3120). Each
LonWorks I/O Module is equipped with an FTT-10A
transceiver (linki power compatible).
A L

ONWORKS service button is located on each terminal

socket.

PRESS

S1 S2

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

Honeywell

5678

1 234

!

AI/AOV

BI

GND

Excel 800 I/O Modules

PRESS

S1 S2

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

Honeywell

5678

0

100

AUTO

AAAA

!

11

12

AI/AOV

13

S1 S2

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

PRESS

S1 S2

31

32

33

Honeywell

11 12

!

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

Honeywell

56

--1

--0

--AUTO

!

41

51

42

52

43

53

5 6 7 8 9 10

123456789101112

13 14 15 16 17 18 19 20 21 22 23 2 4 25 26

PRESS

1234

21

22

23

14 4424 5434 64 25

ONWORKS Bus

616261

62

6363

EXCEL 800 SYSTEM – PRODUCT DATA

9

EN0B-0564GE51 R0709

EXCEL 800 SYSTEM – PRODUCT DATA

Analog Input Modules

Fig. 9. XF821A Panel Bus AI Module (shown with socket)

and XFL821A LonWorks Bus AI Module (shown without

socket)

The pluggable Excel 800 Analog Input Modules, with 8 analog
inputs, are available in the following versions:

• XF821A Panel Bus Analog Input Module

• XFL821A L

They are installed with the XS821-22 or XSU821-22 Terminal
Socket (incl. one connector bridge and one swivel label).
Accessory disconnector module: XS812 (see also Table 2 on
page 4).

ONWORKS Bus Analog Input Module

Features

• 0…10 Vdc, 2…10 Vdc without pull-up

• 0…10 Vdc with pull-up (linear graph, e.g. used for wall

module connection)

• 0/4…20 mA, needs 499 Ω resistor in parallel

• NTC20kΩ (-50…+150 °C, default)

• NTC10kΩ (-30…+100 °C)

• PT1000-1 (-50…+150 °C)

• PT1000-2 (0…+400 °C)

• NI1000TK5000 (-30…+130 °C)

• PT3000 (-50…+150 °C)

• BALCO500 (-30…+120 °C)

• Binary input

• 16-bit resolution

• Configurable offset per input

• Auxiliary voltage: 10 Vdc, I

• Sensor failure detection

MAX

= 5 mA

71

COM a
COM b

72
73

24V~
24V~0

74

Vaux Vau x AI4AI3AI2AI1 AI5 AI6 AI7AI8

121 2 322 4

9 10

GND GND GND GND GND GND GND GND GND GND

131211 14 15 16 17 18

3

121 222

5

4

S2S1

4

5

3

6

2

7

1

8

0

9

F

A

E

B

C

D

6 7 8

5

6 7 8

Vaux

COM a

COM b

24V~

24V~0

75
76
77
78

AI / AO

GND GND

9 10 2513 14 15 16 17 1811 12 26

Fig. 10. Excel 800 Analog Input Modules (schematic)

2625

EN0B-0564GE51 R0709

10

EXCEL 800 SYSTEM – PRODUCT DATA

V

A

Analog Output Modules

XF822A XFL822A

Fig. 11. XF822A Panel Bus AO Module and XFL822A

LonWorks Bus AO Module (both shown without socket)

71

COM a
COM b

72
73

24V~
24V~0

74

NC NC AO4AO3AO2AO1 AO5 AO6 AO7 AO8

121 2 322 4

9 10

GND GND GND GND GND GND GND GND GND GND

131211 14 15 16 17 18

121 222

3

5

4

S2S1

4

5

3

2

1

0

F

E

C

D

6 7 8

5

aux

GND GND

COM a

6

7

COM b

8

9

A

B

24V~0

6 7 8

24V~

75
76
77
78

2625

I / AO

Fig. 12. XFR822A Panel Bus AO Module (shown with

socket) and XFLR822A LonWorks Bus AO Module

(shown without socket)

The pluggable Excel 800 Analog Output Modules, with 8
analog ouputs, are available in the following versions:

• XF822A Panel Bus Analog Output Module (without
manual overrides)

• XFR822A Panel Bus Analog Output Module (with manual
overrides)

• XFL822A L

ONWORKS Bus Analog Output Module (without

manual overrides)

• XFLR822A L

ONWORKS Bus Analog Output Module (with

manual overrides)

They are installed with the XS821-22 or XSU821-22 Terminal
Socket (incl. one connector bridge and one swivel label).
Accessory disconnector module: XS812 (see also Table 2 on
page 4).

9 10 2513 14 15 16 17 1811 12 26

Fig. 13. Excel 800 Analog Output Modules (schematic)

Features

• 0…11 Vdc, +/-1 mA

• Floating actuator (requires MCD3)

• Binary output (0 V / 10 V)

• red LED per output (brightness according to signal level)

• Optional versions with manual override potentiometers

(Auto, 0…100%; LED flashes in override mode)

• Feedback on manual override signal

• 8-bit resolution

• Configurable safety position for outputs in case of

communication problems (remain, 0%, 50%, 100%)

11

EN0B-0564GE51 R0709

EXCEL 800 SYSTEM – PRODUCT DATA

Binary Input Modules

Fig. 14. XF823A Panel Bus BI Module (shown with XS823)

and XFL823A LonWorks Bus BI Module (shown without

socket)

The pluggable Excel 800 Binary Input Modules, with 12 binary
inputs, are available in the following versions:

• XF823A Panel Bus Binary Input Module

• XFL823A L

They are installed with the XS823 or XSU823 Terminal
Socket (incl. one connector bridge and one swivel label).
Accessory disconnector module: XS812 (see also Table 2 on
page 4).

ONWORKS Bus Binary Input Module

Features

• Static binary input (dry contact)

• Totalizer for up to 20 Hz

• LEDs per binary input supporting alarm display mode

(red/green) or status mode (off/yellow).

• Color mode of each LED can be set to OFF/yellow or
green/red in CARE.

71

COM a
COM b

72
73

24V~
24V~0

74

BI1 BI2 BI3 BI4 BI5 BI6 BI7 BI8 BI 9 BI10 BI11 BI12

1 2 3 4

13 14 15 16 17 18 19 20 21 22 23 24

GND GND GND GND GND GND GND GND GND GND GND GND

5

6 7 8 9 10 11 12

COM a

S2S1

4

5

3

6

2

7

COM b

1

8

0

9

F

A

E

B

C

D

24V~0

1132

24V~

75
76
77
78

12

BI

GND

1431541651761871982092110221123 25

Fig. 15. Excel 800 Binary Input Modules (schematic)

24 26

2625

EN0B-0564GE51 R0709

12

EXCEL 800 SYSTEM – PRODUCT DATA

Relay Output Modules

XF824A XFL824A

Fig. 16. XF824A Panel Bus Relay Output Module and

XFL824A LonWorks Bus Relay Output Module (both

shown without socket)

71

COM a
COM b

72
73

24V~
24V~0

74

RELAY1 RELAY2 RELAY3 RELAY4 RELAY5 RELAY6

NO

11

NO

21

NO

31

NO

41

NC

12

NC

22

NC

32

NC

42

COM

13

COM

23

COM

33

COM

43

CON

14

CON

24

11 21

12 22 32 42 52 62

13

33 33 43 53 63

14 3424 44 6454

CON

34

CON

44

31

COM a

S2S1

4

5

3

6

2

7

COM b

1

8

0

9

F

A

E

B

C

D

24V~

24V~0

NO

51

NC

52

COM

53

54

CON

41

75
76
77
78

NO

61

NC

42

COM

43

CON

44

51 61

25

25

Fig. 17. XFR824A Panel Bus Relay Output Module (shown

with socket) and XFLR824A LonWorks Bus Relay Output

Module (shown without socket)

The pluggable Excel 800 Relay Output Modules, with 6 relay
outputs, are available in the following versions:

• XF824A Panel Bus Relay Output Module (without manual
overrides)

• XFR824A Panel Bus Relay Output Module (with manual
overrides)

• XFL824A L

ONWORKS Bus Relay Output Module (without

manual overrides)

• XFLR824A L

ONWORKS Bus Relay Output Module (with

manual overrides)

They are installed with the XS824-25 or XSU824-25 Terminal
Socket (incl. one connector bridge, one cross connector, and
one swivel label).
Accessory disconnector module: XS812-RO (see also Table 2
on page 4).

Fig. 18. Excel 800 Relay Output Modules (schematic)

Features

- Cross-Connecter

- 1 yellow LED per output

- Optional versions with manual override switches (Auto, 0,
1; LED flashes in override mode)

- Feedback on manual override signal

- Configurable safety position for outputs in case of
communications problems (remain, OFF, ON)

- Permissible Load per Relay Output Module (Total)

• Max. load:

19…250 Vac: 12 A
1…24 Vdc: 12 A resistive, 3 A inductive

- Permissible Load per Normally-Open Contact:

• Max. load:

19…250 Vac: 4 A resistive or inductive
1…24 Vdc: 4 A resistive, 1 A inductive

• Min. load: P > 50 mW

- Permissible Load per Normally-Closed Contact:

• Max. load:

19…250 Vac: 2 A resistive, 1 A inductive
1…24 Vdc: 2 A resistive, 1 A inductive

• Min. load: P > 50 mW

13

EN0B-0564GE51 R0709

EXCEL 800 SYSTEM – PRODUCT DATA

Floating Output Module

Fig. 19. XFR825A Panel Bus Floating Output Module

(shown with socket)

The pluggable XFR825A Panel Bus Floating Output Module
(with manual overrides), with 3 floating outputs, is installed
with the XS824-25 or XSU824-25 Terminal Socket (incl. one
connector bridge, one cross connector, and one swivel label).
Accessory disconnector module: XS812-RO (see also Table 2
on page 4).

71
72
73
74

COM a
COM b
24V~
24V~0

COM a

S2S1

4

5

3

6

2

7

COM b

1

8

0

9

F

A

E

B

C

D

24V~

24V~0

75
76
77
78

Features

- Cross-Connecter

- 1 red LED (opening) and 1 green LED (closing) per
floating output

- Manual override potentiometers (Auto, 0%...100%; LED
flashes in override mode)

- Feedback on manual override signal

- Configurable safety position for outputs in case of
communication problems (remain, 0%, 50%, 100%)

- Permissible Load per Floating Output Module (Total)

• Max. load:

19…250 Vac: 12 A
1…24 Vdc: 12 A resistive, 3 A inductive

- Permissible Load per Normally-Open Contact:

• Max. load:

19…250 Vac: 4 A resistive or inductive
1…24 Vdc: 4 A resistive, 1 A inductive

• Min. load: P > 50 mW

- Permissible Load per Normally-Closed Contact:

• Max. load:

19…250 Vac: 2 A resistive, 1 A inductive
1…24 Vdc: 2 A resistive, 1 A inductive

• Min. load: P > 50 mW

RELAY1 / M1 / RELAY2 RELAY3 / M2 / RELAY4 RELAY5 / M3 / RELAY6

NO

11

NO

21

NO

31

NO

41

NO

51

NO

61

NC

12

NC

22

NC

32

NC

42

NC

52

NC

42

COM

13

COM

23

COM

33

COM

43

COM

53

COM

43

CON

14

11 21

CON

CON

34

CON

44

24

31

54

CON

41

CON

44

51 61

12 22 32 42 52 62

13

33 33 43 53 63

14 3424 44 6454

Fig. 20. XFR825A Panel Bus Floating Output Module

(schematic)

25

25

EN0B-0564GE51 R0709

14

EXCEL 800 SYSTEM – PRODUCT DATA

AI3A

A

A

A

Mixed I/O Modules

XF830A XFU830A

Fig. 21. XF830A and XFU830A Mixed Panel Bus Modules

The mixed Excel 800 Panel Bus I/O modules, with 8 analog
inputs, 8 analog outputs, 12 binary inputs, and 6 relay
outputs, are available in the following versions:

• XF830A mixed Excel 800 Panel Bus I/O module, with
push-in terminals

• XFU830A mixed Excel 800 Panel Bus I/O module, with
screw terminals

Each features an integrated terminal socket and electronic
module and comes complete with one connector bridge and
one swivel label.
The XF830A can be equipped with up to two rows of (XS830
and/or XS831) auxiliary terminal blocks on the top and/or
bottom. The XFU830A can be equipped with up to two rows
of (XS830 and/or XS831) auxiliary terminal blocks on the top,
only.

External

IN3

External

24V

24V

IN4

COM b

COM a
COM b

5 6

COM a

24V~0

IN5 IN6

24V~0

75
76
77

24V~

78

DO

B5 B6 B7 B8 B9

75
76
77

24V~

78

DO

Honeywell

!

Honeywell

!

71

COM a
COM b

72
73

24V~
24V~0

74

Binary Inputs

B8 B9 B10

B7

B11B12

7

8 9 10

11 12

5 6

1 234

B5 B6

B1 B2B3B4

1 2 3 456 7 8 9

Install. Instr.

DI

EN1B-0375GE51

XF830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germany

0532

A5 A6 A7 A8 A9

A1 A2A3A4

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

A

C

10 11 12

7 8 9

10

11 12 17

5 6 131415 16

1 21 222324

234

B5 B6 B7 B8 B9

B1 B2B3B4

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

Analog Inputs Analog Outputs

GND

AI5

AI6

AI8

I7

18 19 20

17
131415 16
AI1 AI2

18 19 20

AO5

25

G1 G2

21 222324

I4 41

42

AO1 AO2 AO3 AO4 NO1 NO2 NO3 NO4 NO5 NO6

41 42

A5 A6 A7 A8 A9

1 A2A3A4

1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5A6 B6A7 B7A8 B8

40

AO6 AO7 AO8

262728 35

25 262728 35 36 37 38 39 40

24V Relays

IN1 IN2

36 37 38 39 40

29 30 31 32 33 34

1 2 3 456

29 30 31 32 33 34

B

B1 B2B3B4

D

Fig. 22. XF830A mixed Excel 800 Panel Bus I/O module,

shown with 4 optional aux. terminal blocks (top view)

71

COM a
COM b

72
73

24V~
24V~0

74

Install. Instr.

DI

EN1B-0375GE51

XFU830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germany

0532

1 234

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

10

11 12

Analog Inputs

AI5

AI6AI7 AI8

17

18 19 20
13 14 15 16
AI1 AI2AI3AI4 41

16 41 42

Analog Outputs

GND

AO5

25

G1 G2

21 22 23 24

42

AO1 AO2 AO3 AO4 NO1 NO2 NO3 NO4 NO5 NO6

Binary Inputs

B7

B8 B9 B10 B11 B12

7

8 9 10 11 12
1 2 3 456
B1 B2 B3 B4 B5 B6

5 6 7 8 9

7 25 26 27 28 35 36 37 38 39 40

829310411512617131814191520

1 21 22 23 24 29 30 31 32 33 34

AO6 AO7 AO8

26 27 28 35

40

24V Relays

IN1 IN2 IN3 IN4 IN5 IN6

36 37 38 39 40

29 30 31 32 33 34

1 234

Fig. 23. XFU830A mixed Excel 800 Panel Bus I/O module,

shown without optional aux. terminal blocks (top view)

Features

- 1 yellow LED per output

- Configurable safety position for outputs in case of
communications problems (remain in last position, OFF,
ON)

- Permissible Load per mixed Excel 800 Panel Bus I/O
module (total)

• Max. load:

19…29 Vac: 3 A
1…24 Vdc: 3 A resistive, 3 A inductive

- Permissible Load per Normally-Open Contact:

• Max. load:

19…29 Vac: 0.5 A resistive or inductive
1…24 Vdc: 0.5 A resistive, 1 A inductive

• Min. load: P > 50 mW

15

EN0B-0564GE51 R0709

EXCEL 800 SYSTEM – PRODUCT DATA

Environmental Specifications

Ambient Temperature

Operation: 0...50 °C (32...122 °F)
Storage: -20...+70 °C (-4...+158 °F)

Ambient Humidity (Operation and Storage)

5 to 93% r.h. non-condensing

Table 5. Power consumption of XCL8010A

devices powered

XCL8010A* 190 mA 140 mA

watchdog load (terminal 4) < 500 mA < 500 mA

XF821A, XFL821A 130 mA 80 mA

XF822A, XFR822A 150 mA 90 mA

XFL822A, XFLR822A 160 mA 90 mA

XF823A, XFL823A 180 mA 130 mA

XF824A, XFR824A, XFR825A 140 mA 80 mA

XFL824A, XFLR824A 140 mA 90 mA

XF830A, XFU830A 200 mA 95 mA

supply voltage

24 Vac 24 Vdc

Mechanical

Housing Dimensions (H x W x D)

The XCL8010A Controller Module has the dimensions:
110 X 144 X 93 mm (see also Fig. 24 on page 17).
The pluggable Excel 800 I/O Modules (mounted on Terminal
Sockets) all have the dimensions: 110 X 90 X 93 mm (see
also Fig. 25 on page 17).
The mixed Excel 800 I/O Modules have the dimensions:
216 X 110 X 93 mm (see also Fig. 26 on page 18).

Housing Material

Plastic, flame-retardant

Mounting Methods

DIN-rail mounting (e.g. in control cabinet).

Calculated Lifetime of Weakest Components

MTBF ≥ 13.7 years (under typical operating conditions)

Protection Class

IP 20

Available Literature

• Mounting Instructions (EN1B-0359GE51);

• Installation Instructions (EN1B-0375GE51).

Norms, Standards

The Excel 800 System conforms to EN 60730-1:2005-12 and
EN 60730-2-9:2005-10.

EN0B-0564GE51 R0709

16

Dimensions

144

EXCEL 800 SYSTEM – PRODUCT DATA

92.75

110

45

28

32

Fig. 24. XCL8010A Controller Module, dimensions (in mm)

89.5 94.1

TERMINAL

SOCKET

LOCK

REMOVABLE

ELECTRONIC

110

MODULE

45

SCREW-TYPE

TERMINALS

83

67.5

30.6
28

38

14

XS814 Aux. Terminal Package (optional)

Fig. 25. Pluggable Excel 800 I/O Modules (example shows Manual Overrides), incl. Terminal Socket, dimensions (in

mm)

EN0B-0564GE51 R0709

17

SWIVEL LABEL HOLDER

51.5

EXCEL 800 SYSTEM – PRODUCT DATA

216

75

71

COM a
COM b

72

24V~

100

73

24V~0

74

1 12 23 34 45 56 67

Install. Instr.

DI

EN1B-0375GE51

XF830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germany

0532

A5 A6 A7 A8 A9

A1 A2A3A4

CLEARANCE

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

A

C

Binary Inputs

B8 B9 B10

B7

B11B12

7

8 9 10

11 12

1 2 3 4 5 6

B5 B6

B1 B2B3B4

8 9310411512

7 8 9

10 11 12 17 18 19 20

1 21 222324

2

B5 B6 B7 B8 B9

B1 B2B3B4

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

Analog Inputs Analog Outputs 24V Relays

AI5

17
13 14 15 16
AI1 AI2

6 131415 16

GND

AI6

AI8

AI7

18 19 20

AI3

AO5

AO6 AO7 AO8

25

262728 35

G1 G2

21 22 23 24

AI4 41

42

AO1 AO2 AO3 AO4 NO1 NO2 NO3 NO 4 NO5 NO6

25 26 27 28 35 36 37 38 39 40

41 42

A5 A6 A7 A8 A9

A1 A2A3A4

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

D = XS831 Aux. Terminal Package (optional)A, B, and C = XS830 Aux. Terminal Packages (optional)

Fig. 26. Mixed Excel 800 I/O Modules (example shows XF830A with 4 auxiliary terminal packages), dimensions (in mm)

External

40

24V

COM b

IN3

IN1 IN2

IN4

36 37 38 39 40

29 30 31 32 33 34

29 30 31 32 33 34

B

B1 B2B3B4

D

COM a

24V~

24V~0

IN5 IN6

DO

B5 B6 B7 B8 B9

76
77
78

Honeywell

!

110

69

28

15

SWIVEL LABEL HOLDER

51.5

92.5

38

SCREW-TYPE TERMINALS

(XFU830A)

45

Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative:

Automation and Control Solutions

Honeywell GmbH
Böblinger Strasse 17
71101 Schönaich / Germany
Phone: [phone]
Fax: [phone]
http://ecc.emea.honeywell.com

Subject to change without notice. Printed in Germany

EN0B-0564GE51 R0709