Honeywell EXCEL 800 SPECIFICATION DATA

HONEYWELL EXCEL 5000 OPEN SYSTEM

FEATURES

• Plug-and-play Panel Bus I/O modules for easy

• L

• Pluggable I/O modules: I/O module exchange without

• Reuseability of existing applications (Excel 500, etc.)

• Fast wiring with state-of-the-art push-in terminals (screw-

• Wide range of sensors supported (NTC20kΩ, NTC10kΩ,

GENERAL

The Excel 800 System (consisting of the XCL8010A Controller Module and connected Excel 800 Panel Bus and/or Excel 800 L highly cost-effective freely programmable control for heating, ventilation, and air conditioning (HVAC) systems. It performs a wide range of energy management functions, including optimum start/stop, night purge, and max. load demand. The Excel 800 System provides excellent value during installation and long-term operation. Its modular design enables the system to be expanded to meet growing needs. The use of "plug & play" Excel 800 Panel Bus I/O modules yields huge installation and commissioning cost-savings due to new, patented technologies, while the Excel 800 L

ONWORKS Bus I/O modules employ the LONWORKS

communication standard. The mixed Excel 800 Panel Bus I/O modules (XF830A and XFU830A) consist of a terminal socket with an integrated electronic module. The pluggable (i.e., non-mixed) Excel 800 Panel Bus (XF82x) or L consist of a terminal socket and a removable electronic module, allowing the socket to be mounted and wired before the electronic module is installed. Such removable electronic modules can be hot-swapped without disrupting the power and bus connections. Software updates, configuration, and commissioning are done automatically for all Excel 800 Panel Bus I/O Modules. The open L

-party controllers and devices, and communication with other CentraLine / Honeywell devices (e.g. Excel 10 and Excel 12 room controllers). Remote service can be done via a modem / ISDN terminal adapter in connection with a building supervisor.

Direct Web is supported via Honeywell's OpenViewNet, which may be connected via C-Bus to the Excel 800.

ONWORKS Bus input/output modules) provides

ONWORKS Bus (XFL82x) I/O modules

ONWORKS standard enables easy integration of

• Binary input LEDs can be configured for status display

• Configurable safety position for outputs, in case of loss of

• XCL8010A Controller Module with real-time clock.

• Max. wiring flexibility due to optional accessories like aux.

• Can be mounted in small installation housings.

• Flexible I/O module mix covering all your application

• Utmost flexibility to design and control your most complex

• State-of-the-art control of critical applications thanks to

• Fast firmware download (~90 sec) via serial connection.

• C-Bus to upgrade from and operate with existing

• Web access via optional OpenViewNet.

• Dedicated modem interface for remote operation.

• Human-Machine-Interface, Laptop connection.

Excel 800

SYSTEM

SPECIFICATION DATA

maintenance.

ONWORKS Bus I/O modules (FTT10-A, link power

compatible) for easy integration into any system.

rewiring the power and bus connections. Further, the separate installation of terminal sockets and electronic modules lower risk of damage and theft in the construction phase.

type terminals also available) and bridge connectors.

PT1000-1/-2, NI1000TK5000, PT3000, Balco500, 0/2…10 V, 0/4…20 mA). NOTE: The mixed I/O modules XF830A and XFU830A feature inputs suitable for signals from NTC20kΩ sensors and 0/2…10 V, 0/4…20 mA, only!

(off/yellow) or alarm display (green / red) per channel. NOTE: The mixed I/O modules XF830A and XFU830A feature only non-configurable binary input LEDs!

communication with the Controller module.

terminals, manual disconnectors, and cross-connectors.

requirements.

applications through increased memory size.

short cycle times (30% faster than Excel 500).

Honeywell installations, thereby protecting your investment.

3.4

EXCEL 800 SYSTEM – PRODUCT DATA

SYSTEM OVERVIEW

EBI /

SymmetrE

Ethernet LAN/WAN

Modem

XI582 or XI882A

C-Bus

XCL8010 + XF8xx

Panel Interface (<40m)

LON

LON IO (XFL8xx)

BNA

for distribution within building

Fig. 1. Excel 5000 architecture (overview)

General

The Excel 800 Controller Module (XCL8010A) can communicate with a variety of other devices (see Fig. 4), including any combination of up to sixteen Panel I/O Modules and a large number of L room controllers, L

ONWORKS I/O modules, 3

devices). The Excel 800 Panel Bus I/O Modules communicate via the Panel Bus, while the Excel 800 L

ONWORKS Bus I/O modules utilize the LONWORKS

communication standard and can thus also communicate with other L

ONWORKS controllers.

The pluggable I/O modules consist of a terminal socket and a removable electronic module, allowing the socket to be mounted and wired before the electronic module is

ONWORKS devices (e.g.

-party

Internet

Browser

OVN = OpenViewNet

Web-enabled

via OVN

XLWeb

C-Bus

Existing

IO (XF8xx)

XFCxxx XFCLxxx

installed. All such electronic modules can be swapped out without disrupting the power and bus connections: Simply unplug the “old” and insert the “new” module. Software updates, configuration, and commissioning are all done automatically by the Excel 800 Controller Module for all Panel Bus I/O Modules. The Excel 800 Panel Bus I/O Modules are addressed manually by adjusting their HEX switches. The Excel 800 L

ONWORKS I/O Modules are configured

using CARE. Alternatively, LonMaker and LNS plug-ins can also be used for configuration.

XL500

Controllers

XL10/12

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EXCEL 800 SYSTEM – PRODUCT DATA

pluggable

FLOATING

OUTPUT

LonWorks

pluggable

ANALOG INPUT

pluggable

ANALOG OUTPUT

XFLR822A

pluggable

BINARY INPUT

pluggable

RELAY OUTPUT

XFLR824A

BUS MODULES

PANE L

XFL821A

XFL822A XFL823A

XFR822A

FL824A

FR824A

FR825A

BUS MODULES

XCL8010A

CONTROLLER MODULE

XF821A

XS821-22

XSU821-22

XF822A XF823A

S823

SU823

F824A

S824-25

SU824-25

LonWorks or Panel Bus

Fig. 2. Overview of Excel 800 Modules

Table 1. Overview of Excel 800 Modules

order number description

XCL8010A

Panel Bus I/O Modules

XF821A

XF822A

XFR822A

XF823A

XF824A

XFR824A

XFR825A

XF830A

XFU830A

LONWORKS Bus I/O Modules

XFL821A

XFL822A

XFLR822A

XFL823A

XFL824A

XFLR824A

Terminal Sockets (not needed for the mixed I/O modules XF830A and XFU830A)

XS821-22

XSU821-22

XS823

XSU823

XS824-25

XSU824-25

Excel 800 Controller Module

Pluggable Panel Bus Analog Input Module (with 8 analog inputs)

Pluggable Panel Bus Analog Output Module (with 8 analog outputs)

Pluggable Panel Bus Analog Output Module (with 8 analog outputs and manual overrides)

Pluggable Panel Bus Binary Input Module (with 12 binary inputs)

Pluggable Panel Bus Relay Output Module (with 6 relay outputs)

Pluggable Panel Bus Relay Output Module (with 6 relay outputs and manual overrides)

Pluggable Panel Bus Floating Output Module (with 3 floating outputs and manual overrides)

Mixed Panel Bus I/O Module (with 8 analog inputs, 8 analog outputs, 12 binary inputs, and 6 relay outputs), with push-in terminals

Mixed Panel Bus I/O Module (with 8 analog inputs, 8 analog outputs, 12 binary inputs, and 6 relay outputs), with screw terminals

Pluggable L

Push-in terminal socket for pluggable AI/AO modules (incl. connector bridge, swivel label)

Screw-type terminal socket for pluggable AI/AO modules (incl. connector bridge, swivel label)

Push-in terminal socket for pluggable BI modules (incl. connector bridge, swivel label)

Screw-type terminal socket for pluggable BI modules (incl. connector bridge, swivel label)

Push-in terminal socket for pluggable relay/floating output modules (incl. connector bridge, cross connector, swivel label)

Screw-type terminal socket for pluggable relay/floating output modules (incl. connector bridge, cross connector, swivel label)

ONWORKS Bus Analog Input module (with 8 analog inputs)

ONWORKS Bus Analog Output Module (with 8 analog outputs)

ONWORKS Bus Analog Output Module (with 8 analog outputs and manual overrides)

ONWORKS Bus Binary Input Module (with 12 binary inputs)

ONWORKS Bus Relay Output Module (with 6 relay outputs)

ONWORKS Bus Relay Output Module (with 6 relay outputs and manual overrides)

MIXED I/Os

XF830A, XFU830A

PANEL BUS I/O MODULES

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EXCEL 800 SYSTEM – PRODUCT DATA

Table 2. Overview of auxiliary parts and spare parts

order number description

XS812

Manual Disconnector Module for AI/AO/BI Modules (for manual disconnection of individual signals; useful during start-up). Plugged between Terminal Socket and Electronic Module. For pluggable I/O modules, only.

XS812RO

Manual Disconnector Module for Relay Output Modules (for manual disconnection of individual signals; useful during start-up). Plugged between Terminal Socket and Electronic Module. Not suitable for line voltage. For pluggable I/O modules, only.

XS814

Ten Auxiliary Terminal Blocks (for distribution of signals/power). Each terminal block includes two groups with seven internally-connected push-in terminals. For pluggable I/O modules, only.

XS830

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

XS831

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

XS815

Ten Auxiliary Terminal Blocks (for distribution of signals/power). Each terminal block consists of two groups of nine internally-connected push-in terminals. For XF830A and XFU830A, only.

Ten Auxiliary Terminal Blocks (for connection of 0…20 mA signals). Each terminal block supports up to 8 current inputs. For XF830A and XFU830A, only.

20 Cross-Connectors for connection of six relay commons. One Cross-Connector is included in the Terminal Socket package. For pluggable I/O modules, only.

XS817

40 Cross-Connectors for connection of three relay commons (if voltage in relay block 1 is different from voltage in relay block 2). For pluggable I/O modules, only.

XS816

10 Bridge Connectors. One Bridge Connector is included in the Terminal Socket package / in the mixed I/O module package.

XAL10

10 Swivel Labels Holders (for attaching the application-specific label printed with CARE). One Swivel Label Holder is included in each Terminal Socket package. For pluggable I/O modules, only.

XAL11

10 Swivel Label Holders for Mixed I/O modules. One Swivel Label Holder is included in each mixed I/O module package. For mixed I/O modules, only.

XW586

RJ45

XW882

Modem cable for XCL8010A Controller Module.

Adapter cable for connection of XCL8010A Controller Module to XI582 Operator Interface (alternatively, XW586 + XW582 can be used).

XW885

RJ45

NOTE: All Excel 800 I/O Modules (pluggable and mixed) are protected against short circuit, 24 Vac +20% and 30 Vdc.

Download cable (alternatively, XW586 + XW585 can be used).

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EXCEL 800 SYSTEM – PRODUCT DATA

Table 3. Pluggable Excel 800 I/O Module specifications

Module Analog Input Analog Output Binary Input Relay Output Floating Output

Panel XF821A XF822A, XFR822A XF823A XF824A, XFR824A XFR825A

LONWORKS

no. of I/Os 8 analog inputs 8 analog outputs 12 binary inputs 6 relay outputs 3 floating outputs characteristics

Module Analog Inputs Analog Outputs Binary Inputs Relay Outputs

XF830A / XFU830A

XFL821A XFL822A, XFLR822A XFL823A XFL824A, XFLR824A

Linear Graph 0..10 Vdc with pull-up, 0(2)…10 Vdc without pull-up NTC20kΩ (-50…+150 °C, default) NTC10kΩ (-30…+100 °C)

(-50…150°C)

1000-1

(0…400°C)

1000-2

NI1000TK5000 (-30…+130 °C)

(-50…150°C)

3000

BALCO

(-30…120°C)

500

Also configurable as: binary inputs  Linear graph (0…10 V with

pull-up)

Features:

 16-bit resolution  configurable offset per

input

 auxiliary voltage: 10 Vdc,

= 5 mA

max

0…11 Vdc / ± 1 mA Also configurable as: floating outputs or binary outputs (0 V / 10 V)

Features:

 8-bit resolution

(default)

 Safety position

(remain, 0%, 50%, 100%)

 red LED per output  light intensity follows

output level in auto

Version with manual override (R):

 1 potentiometer per

output

 auto feedback signal

(mode + value)

 blinking in manual

override position

static binary inputs (default: dry contact) Also configurable as: totalizers (20 Hz)

Features:

 1 LED per input  Color mode can

be set per input to OFF/yellow or green/red using CARE

relay outputs (default)

Features:

 Changeover relays  Voltage: 19…250 Vac,

1…29 Vdc, P>50 mW

 max. total current:

12 A

 current per relay:

N.O.: 4(4) A ac. or 4(1) A dc, N.C.: 2(1) A ac or 4(1) A dc

 Safety position

(remain, 0%, 100%)

 yellow LED per output

Version with manual override (R):

 1 switch per output  auto feedback signal

(mode + value)

 blinking in manual

override position

Table 4. Mixed Excel 800 Panel Bus I/O module specifications

Number: 8

Characteristics:

Linear Graph 0..10 Vdc with pull-up, 0(2)…10 Vdc without pull-up NTC20kΩ (-30…+110 °C, default)

Features:

 10-bit resolution  configurable offset per input

Number: 8

Characteristics:

0…11 Vdc / ± 1 mA, default

Also configurable as: binary outputs (0 V / 10 V)

Features:

 10-bit resolution (default)  Safety position (remain,

0%, 50%, 100%)

Number: 12

Characteristics:

static binary input (default: dry contact) ON: < 1.6 kΩ OFF: > 90 kΩ Also configurable as: totalizers (15 Hz)

Features:

 1 yellow LED per input

Number: 6

Characteristics:

relay outputs (default)

Features:

 Voltage: 24 Vac/dc,

P>50 mW

 max. total current: 3 A (ac

or dc)

 current per relay: 500 mA  normally-open contacts: P

> 50 mW, voltage: 24 V (ac or dc)

 yellow LED per output

floating outputs

Features:

 2 relays per

floating output

 Voltage:

19…250 Vac, 1…29 Vdc, P>50 mW

 max. total current:

12 A

 current per relay:

N.O.: 4(4) A ac or 4(1) A dc, N.C.: 2(1) A ac or 4(1) A dc

 1 potentiometer per

floating output

 2 LEDs per output:

green: relay 1 closed, red: relay 2 closed

 blinking in manual

override position

 auto feedback sig-

nal (mode + value)

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EXCEL 800 SYSTEM – PRODUCT DATA

XCL8010A CONTROLLER MODULE

Fig. 3. XCL8010A Controller Module

The XCL8010A Controller Module can communicate with a variety of other devices (see Fig. 4), including any combination of up to sixteen Panel I/O Modules and/or L devices (e.g. room controllers). A total of 381 data-points (of all types, e.g. internal virtual data-points and hardware data-points) are permitted. Typically, HVAC applications require an equal number of internal virtual data-points and hardware data-points.

Up to 40 m distance between the XCL8010A and the Panel I/O Modules.┴

HMI INTERFACE and LEDs

PANEL BUS / LonWorks

TERMINALS

71 COM a

72 COM b

73 24V

74 24V 0

LonWorks

INTERFACE

LonWorks

TERMINALS

C-BUS TERMINATION SWITCH

I/O BUS SELECTION SWITCH

MODEM INTERFACE and LEDs

87 65 43 21 87 65 43 21

LON

LON SERVICE

BUTTON

LON SERVICE

LED

11 1

12 285

13 396

14 410 7

C-Bus

out

C-BUS

TERMINALS

C-BUS Tx LED

C-BUS Rx LED

C-BUS RESET PC/HMI

RESET

BUTTON

I/O Bus

Modem

Panel

LON

RxTx

S1 S2

9.6k all

76k

C-Bus

mid

end

87 6543

Fig. 4. XCL8010 Controller Module features

ONWORKS

PANEL BUS / LonWorks

TERMINALS

COM a 75

COM b 76

24V 77

24V 0

~ 78

Honeywell

POWER

Power/

Alarm

LED

LARM LED

COM

72 76

73 77

VAC 24

AC_

8 7 65 43

2 1

LON

C+ C+

C- C-9 6

SHIELD SHIELD

10 7

*WATCHDOG

RELAY

Fig. 5. XCL8010A Controller Module, terminal assignment

Electrical Specifications

Operating Voltage

24 Vac, ± 20%, 21…30 Vdc

The Excel 800 System (XCL8010 Controller Module and connected Excel 800 I/O Modules together with field devices) can be powered by one or more external transformers.

Memory

• 128 kB EPROM

• 512 kB RAM

• 2 MB Flash EPROM (firmware and application)

Watchdog

The watchdog output is active if the Excel 800 Controller Module is not operating properly.

Microprocessor

16-bit processor (TMP 91 CY22). 22 MHz

Memory and Realtime Clock Backup

In case of power failure, the super capacitor saves RAM content and real-time clock for 72 hours (environmentally friendly; no problems disposing of dead batteries).

COM

24 AC

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