Excel 600
Excel 500/600
CONTROL SYSTEM
INSTALLATION INSTRUCTIONS
CONTENTS
Revision Overview........................................................................................................................................................................ 4
Safety Instructions .......................................................................................................................................................................5
MOUNTING ....................................................................................................................................................................................6
Control Unit Installation............................................................................................. 6
Excel 500/600 Housing Layout (not XCL5010) .........................................................6
Excel 500/600 Internal Bus Wiring (not XCL5010).................................................... 6
Module Locations (not XCL5010).............................................................................. 7
Coding the Terminal Block (not XCL5010)................................................................ 7
Setting the Module Address (not XCL5010).............................................................. 8
Installation Inside a Control Panel............................................................................. 8
Excel 500/600....................................................................................................... 8
Excel 500-XCL5010............................................................................................10
Excel 500-XCL5010 Communication Module .....................................................10
Installation through a Control Panel Door (not XCL5010).......................................10
External Installation of XI582AH Operator Interface ...............................................11
Deactivating Backlit Display of the XI582AH........................................................... 12
Distributed I/O Installation....................................................................................... 13
Dimensions .............................................................................................................14
Excel 500/600..................................................................................................... 14
Excel 500-XCL5010............................................................................................15
XI582AH .............................................................................................................16
Battery Activation during Commissioning (XC6010, only)....................................... 17
Replacing the Battery.............................................................................................. 17
Dismantling the Control Panel Unit .........................................................................18
Dismantling the Control Panel Door Unit.................................................................18
Dismantling the Housing Cover...............................................................................18
Dismantling the Excel 500-XCL5010 Control Panel Unit.........................................18
Dismantling the XI582AH Operator Interface..........................................................19
Electrical Connections ............................................................................................................................................................... 20
Cable Routing ......................................................................................................... 20
Shielding Input / Output Module and Power Supply Cables....................................20
Shielding of Data-Transmitting Cables.................................................................... 20
Grounding (XC5010C / XC6010, only)....................................................................20
System Ground .......................................................................................................20
RFI Suppression ..................................................................................................... 20
XC5010C / XC6010 Cable Lengths and Sizes........................................................ 21
Lightning Protection ................................................................................................21
Summary of Internal Modules .................................................................................22
® U.S. Registered Trademark
Copyright © 2002 Honeywell Inc. • All Rights Reserved
EN1R-1047GE51 R0902 / 95-7524-3
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Line Power Supply ............................................................................................. 23
XC6010 Computer Module................................................................................. 23
XC5010C Computer Module .............................................................................. 24
XP502 Power Supply Module............................................................................. 25
XP502 with External UPS XAPU 24-2F (Internal Modules, Only)....................... 25
XP502 with External UPS XAPU 24-2F (Distributed I/O Modules, Only)............ 26
XP502 with External UPS XAPU 24-2F (Distributed I/O and Internal Modules) . 27
XF521A Analog Input Module ............................................................................ 27
XF526 Analog Input Module............................................................................... 28
XF523A Digital Input Module.............................................................................. 29
XF522A and XF527 Analog Output Modules ..................................................... 30
XF524A and XF529 Digital Output Modules....................................................... 30
XF525A Three-Position Output Module.............................................................. 31
Excel 500-XCL5010................................................................................................ 32
Serial Port .......................................................................................................... 32
MMI Connection ................................................................................................. 32
Power Supply ..................................................................................................... 32
Screw Terminal Block Installation Procedure ..................................................... 33
Pull-Up Resistor Handling (O.S. 2.04.00 or higher, except for XFL521A) .......... 34
Communications ........................................................................................................................................................................ 36
L
ONWORKS Bus Wiring ............................................................................................ 36
LONWORKS Bus Termination............................................................................... 36
System Bus (C-Bus) ............................................................................................... 37
Submodule Selection (XC6010) ......................................................................... 37
System Bus Cable Specification......................................................................... 37
C-Bus Extension by Using Repeaters ................................................................ 38
C-Bus Termination (Excel 600) .......................................................................... 38
C-Bus Termination (Excel 500) .......................................................................... 38
C-Bus Termination (Excel 500-XCL5010) .......................................................... 38
Excel 600 Cable Specifications............................................................................... 39
Excel 500 Cable Specifications............................................................................... 40
Excel 500-XCL5010 Cable Specifications .............................................................. 41
MMI Cables ........................................................................................................ 41
Modem or ISDN Terminal Adapter Connections ................................................ 41
Changing Between MMI and Modem Connection .............................................. 41
Remote Communications .......................................................................................................................................................... 43
Modem or ISDN Terminal Adapter Connections..................................................... 43
Modem Requirements ............................................................................................ 43
No Set-up for Standard Modem Behavior .......................................................... 43
Automatic Baudrate Synchronization ................................................................. 44
Auto / Manual Answer Detection ........................................................................ 44
Resetting the Modem ......................................................................................... 44
Set-up for Special Modem Behavior................................................................... 44
Set-up for In-house Telephone Systems ............................................................ 44
Set-up for Limited Communication Speed.......................................................... 44
Troubleshooting.................................................................................................. 44
TCP/IP Dial-Up via TCP/IP Modem XM500 ............................................................ 44
GSM Communication (Europe, only) ...................................................................... 44
M20T Safety Precautions ................................................................................... 45
Required Third-Party Equipment ............................................................................ 45
Serial Cable........................................................................................................ 46
GSM Antenna Requirements ............................................................................. 46
Antenna Examples ............................................................................................. 46
EN1R-1047GE51 R0902 2
EXCEL 500/600 INSTALLATION INSTRUCTIONS
GSM Antenna Installation ....................................................................................... 47
M20 Terminal Set-up...............................................................................................47
Trademark Information Echelon, LON, LONMARK, LONWORKS, LonBuilder, NodeBuilder, LonManager,
LonTalk, LonUsers, LonPoint, Neuron, 3120, 3150, the Echelon logo, the L
ONMARK
logo, and the LonUsers logo are trademarks of Echelon Corporation registered in
the United States and other countries. LonLink, LonResponse, LonSupport, and
LonMaker are trademarks of Echelon Corporation.
3 EN1R-1047GE51 R0902
EXCEL 500/600 INSTALLATION INSTRUCTIONS
REVISION OVERVIEW
On the following pages, changes have been made compared to the previous release of this document:
Page: Change:
throughout Information regarding Distributed I/O modules has been removed. Please refer instead to
Distributed I/O Product Data (EN0B-0090GE51).
21 Fig. 44 has been changed.
23 Fig. 45 has been changed.
27 The technical specifications of the XF521A analog input module have been expanded and
Table 7 and Table 8 added.
30
34 Section "Pull-Up Resistor Handling (O.S. 2.04.00 or higher, except for XFL521A)" has been
The technical specifications of the XF522A and XF527 analog output modules have been
expanded.
added.
EN1R-1047GE51 R0902 4
EXCEL 500/600 INSTALLATION INSTRUCTIONS
SAFETY INSTRUCTIONS
— When performing any work (installation, mounting, start- — Use only accessory equipment which comes from or has
up), all instructions given by the manufacturer and in
particular the safety instructions provided in the
Installation Instructions are to be observed.
— The Excel 500/600 controller may be installed and
mounted only by authorized and trained personnel.
— If the unit is modified in any way, except by the
manufacturer, all warranties concerning operation and
safety are invalidated.
been approved by Honeywell.
CAUTION
Disconnect the power supply before you start to install
the Excel 500/600 Controller. Do not reconnect the
power supply until you have completed installation.
CAUTION
— Make sure that certain local standards and regulations
are observed at all times. Examples of such regulations
are VDE 0800 and VDE 0100.
Disconnect the power supply before plugging in or
removing the communication module (Excel 500XCL5010).
5 EN1R-1047GE51 R0902
EXCEL 500/600 INSTALLATION INSTRUCTIONS
MOUNTING
Control Unit Installation
The Excel 500 and 600 controllers have the same housing
and can be installed two different ways:
— Installation inside a control panel (see page 8).
— Installation through a control panel door (see page 10).
Fig. 1. Excel 500/600 panel door mounting
The Excel 500-XCL5010 can be mounted only on a DIN rail;
control panel door installation is not possible.
Fig. 2. Excel 500-XCL5010 DIN rail mounting
Fig. 3. Up to five housings can be connected together
When housings are alongside one another, a minimum
spacing of 1.5 in. (35 mm) should be taken into consideration
to enable the hinged cover to be opened. The maximum
spacing between housings is limited by tailor-made internal
bus cables as shown in Fig. 3.
Excel 500/600 Internal Bus Wiring (not
XCL5010)
Each housing has four plug-in module locations. The
individual modules are connected by an internal bus in the
housing.
Configurations comprising more than one housing must have
the individual busses in the housings connected to one
another.
Excel 500/600 Housing Layout (not XCL5010)
A controller comprises from one to a maximum of five
housings. The housings may be fitted alongside one another
or, one above the other. Any combination is possible.
EN1R-1047GE51 R0902 6
Fig. 4. Excel 500/600 bus wiring
The connection is made via tailor-made ribbon cables. Two
different types are available:
— Type XW568 3 in. (80 mm) long (for housings alongside
one another)
EXCEL 500/600 INSTALLATION INSTRUCTIONS
— Type XW569 13 in. (330 mm) long (for housings one
above the other)
CAUTION
Incorrectly inserted bus cables can destroy the
modules installed.
The internal bus begins at the first housing, containing the
power supply and computer modules, and ends at the last
housing.
The protective bus connection covers must be removed.
Table 1. Internal module locations
Module Type Module location
CPU
Power
supply
AI XF521A / XF526 any
AO XF522A / XF527 any
DI XF523A any
DO XF524A / XF529 not in the 1
3-position
output
XC5010C /
XC6010
XP502 1
XF525A
st
housing, location 4
1
st
housing, location 1
st
housing
st
not in the 1
housing
module
Coding the Terminal Block (not XCL5010)
The terminal block is coded with pins to prevent mixing the
module types during commissioning or servicing. Mixing the
modules can damage them.
You can code the terminal block by inserting pins into
designated location holes on the terminal block in the base.
Fig. 5. Removal of bus connection cover
The overall internal bus length (bus cable and bus in the
housings) must not exceed 6 ft (2m).
Bus cables must be routed at least 2 in. (50 mm) away from
power cables to prevent possible inductive and capacitive
interference.
Module Locations (not XCL5010)
Each housing has four plug-in module locations.
Fig. 6. Internal module numbering
Table 1 shows the plug-in location to which each module may
be assigned:
Fig. 7. Inserting the code pin in the terminal block
Table 2 shows the coding pin positions for the individual
module types:
Table 2. Code pin position by module type
Module Type Pin position
CPU XC5010C, XC6010 08
Power supply XP502 06
AI XF521A, XF526 07
AO XF522A, XF527 11
DI XF523A 09
DO XF524A, XF529 10
3-position output XF525A 12
NOTE: Distributed I/O modules are coded differently. See
Distributed I/O Product Data (EN0B-0090GE51).
7 EN1R-1047GE51 R0902
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Setting the Module Address (not XCL5010)
In the case of application prior to CARE 4.0, you can set the
module address using the rotary HEX switches located on the
upper surface of the respective input and output modules.
The rotary HEX switch of Distributed I/O modules is situated
within the housing. The XP502 power supply module and the
XC5010C / XC6010 computer modules do not need a
hardware address.
CAUTION
Unplugging a module before switching OFF the power
supply could destroy the module. Do not unplug
modules with the power still connected. First switch
S1 on the power supply module to the 0 position.
Installation Inside a Control Panel
Excel 500/600
IMPORTANT
Observe the minimum spacing of 1.5 in. (35 mm)
when installing more than one housing. Do not exceed the maximum spacing; otherwise, the tailormade internal bus cables will be too short.
1. Break off cable entry strip segments.
Fig. 8. Internal module HEX switch location
The 16 I/O modules (max. including Distributed I/O) are
addressed by means of the rotary HEX switch settings 0 to F.
Fig. 9. Close-up of HEX addressing switch
The relationship between the rotary HEX switch and the
module address can be seen on the label located next to the
rotary HEX switch.
Fig. 10. HEX switch label
Care should be taken to ensure that each module gets its
own module address. Addressing the modules in ascending
order 0 through F is recommended for the sake of clarity for
maintenance personnel.
Fig. 11. Cable entry strip segments
2. Install the base.
EN1R-1047GE51 R0902 8
Fig. 12. Installing the base in the panel
3. Code the terminal block (see section "Coding the
Terminal Block (not XCL5010)" on page 7).
4. Make sure that the locking screws are positioned as
shown in Fig. 13.
5. Plug in the enclosure.
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Fig. 13. Housing locking screws and latches
6. Shift latches inwards until the housing is released.
7. Set the module addresses (see section "Setting the
Module Address (not XCL5010)" on page 8).
8. Insert the modules.
Fig. 14. Modules and ribbon cable
9. Plug the ribbon cable onto the computer module.
10. Close the cover.
Fig. 15. Excel 500/600 extended wiring base
Using the extended wiring base the I/O terminals are
accessible at run-time.
Extended wiring base (wall-mounting, only; US, only):
As an alternative to the base plate, an extended wiring base
may be used. This is available for the U.S. market, only, and
can be ordered without cover plate (OS No. 14507274-001)
or with cover plate (OS No. 14507274-002).
9 EN1R-1047GE51 R0902
EXCEL 500/600 INSTALLATION INSTRUCTIONS
0000079
a
0000043
a
Excel 500-XCL5010
1. Attach the DIN rail mounting clips to the housing.
2. Mount the controller on the DIN rail.
1
1
2
Plug in the communication module until it snaps into the controller housing
NOTE: If the communication module has been replaced or
pulled out and plugged in again, push the reset
button after power on.
Installation through a Control Panel Door
(not XCL5010)
IMPORTANT
Observer the minimum spacing of 1.5 in. (35 mm)
when installing more than one housing. Do not exceed the maximum spacing; otherwise, the tailormade internal bus cables will be too short.
1, Prepare the door in accordance with the following.
dimensions.
3
Fig. 16. Mounting Excel 500-XCL5010 on DIN rail
Excel 500-XCL5010 Communication Module
CAUTION
Always plug in the communication module before
connecting the power supply.
Always disconnect the power supply before
unplugging the communication module.
Fig. 18. Panel door mounting dimensions
2. Insert the housing.
Fig. 19. Inserting the housing in the panel door
3. Insert the retaining clamp.
Fig. 17. Inserting the communication module
EN1R-1047GE51 R0902 10
Fig. 20. Housing retaining clamp
4. Turn retaining clamp to fix housing.
5. Code the terminal block (see page 7).
6. Install the base.
EXCEL 500/600 INSTALLATION INSTRUCTIONS
External Installation of XI582AH Operator
Interface
1. Remove the cover.
Fig. 23. Loosening the cover
Fig. 21. Installing the wiring base
7. Complete electrical wiring.
8. Lock the cover.
Fig. 22. Locking the MMI cover
Fig. 24. Removing cover
2. If mounting on a wall, disconnect cable from panel for
easier handling.
Fig. 25. Disconnecting cable from cover
3. Route cable from the computer module (XC6010,
XC5010C, XCL5010).
11 EN1R-1047GE51 R0902
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Fig. 26. Routing the cable
4. If mounting on a wall, remove feet.
Fig. 27. Removing feet
5. Attach the housing to the wall.
Fig. 29. Making electrical connections
8. Reattach the cover.
Fig. 30. Reattaching cover
Deactivating Backlit Display of the XI582AH
The XI582AH Operator Interface is equipped with an
integrated backlit display to suit the display to the ambient
lighting conditions. By default, this backlight is ON. This can
be disabled by means of a jumper if required. The jumper is
located at the back of the XI582AH cover.
Fig. 28. Attaching to wall
6. Make electrical connections (gray wire not used).
7. Reconnect cable to panel if removed in step 2.
EN1R-1047GE51 R0902 12
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Fig. 32. Backlight OFF jumper position
When the jumper is disabled (OFF-position), the backlight is
permanently deactivated.
The contrast of the display can be adjusted using the
potentiometer at the rear of the unit.
Fig. 31. Jumper location (backlight ON position)
The figure above shows the location of the jumper. To change
jumper position, disconnect the connector first, then pull off
jumper with tweezers or pincers and move to new position.
When the jumper is enabled (ON-position) the backlight will
be activated with the first key press of any of the eight
operating keys. If no entries are made for approximately two
minutes, the backlight turns itself off automatically until the
next key is pressed again.
Fig. 33. Contrast potentiometer
Distributed I/O Installation
Please refer to Distributed I/O Product Data sheet (EN0B0090GE51) for more information.
13 EN1R-1047GE51 R0902
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Dimensions
Excel 500/600
Fig. 34. Excel 500/600 outside dimensions
EN1R-1047GE51 R0902 14
Excel 500-XCL5010
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Fig. 35. Excel 500-XCL5010 dimensions
15 EN1R-1047GE51 R0902
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