Honeywell EXCEL 12 MODULES INSTALLATION INSTRUCTIONS

Excel 12

W7704

HONEYWELL EXCEL 5000 OPEN SYSTEM

INSTALLATION INSTRUCTIONS

GENERAL INFORMATION

Depending on your application's hardware requirements, you can choose between the following different Excel 12 models:

Table 1. Overview of Excel 12 models

W7704A1004*1 X X X X X X X X X X X X X X X X X X X X X X X X X

W7704B1002*1 X X X X X X X X X X X X X X X X X X X X X X X X X X X

W7704C1000*1 X X X X X X X X X X X X X X X X X X X X X X

W7704D1008 X X XX X X X X XXXXXXXXX X XX X X X XXXX

W7704D1016 X X XX X X X X XXXXXXXXX X XX X X X XXXX

W7704F1003*1*2 X X X X X X X X X X X X X X

*1 These hardware versions have been discontinued.

The hardware variant W7704F1003 is cost-optimized for light control and does not support hardwired wall modules.

BEFORE INSTALLATION

IMPORTANT

It is recommended that the Excel 12 be kept at room temperature for at least 24 hours before applying power; this is to allow the evaporation of any condensation resulting from low shipping / storage temperatures.

CAUTION

To avoid electrical shock or equipment damage, you must turn off the power supply before attaching / removing connections to/from any terminals.

Approvals, Certifications, and Standards

Approvals and Certifications

 CE-approved  EUBAC-certified as follows:

Classification according to EN60730-1

Environmental conditions: For use in home (residential,

Pollution degree: Class 2

short housing

long housing

24 Vac

W7704D1016:

W7704D1008:

commercial, and light-industrial) environments

230 Vac

binary input 1

binary input 2

eu.bac

020893

Cert

eu.bac

20896

Cert

binary input 3

binary input 4

relay 1 (N-O)

relay 2 (N-O)

relay 3 (N-O)

relay 4 (C-O)

relay 5 (C-O)

triac 1

triac 2

triac 3

traic 4

triac 5

triac 6

wall module LED

output

AI1 (NTC20k + V)

AI2 (NTC20k)

AI3 (fan speed /

bypass)

AI4 (setpoint)

AI5 (NTC20k + V)

AI6 (NTC20k)

AI7 (NTC20k + V)

Protection against shock: Class 0 (without terminal covers)

Class II (with terminal covers)

Software class: Class A

Classification according to EN60529

(Degree of Protection Provided by Enclosures) Without terminal covers: IP20 With terminal covers: IP30

Ambient Environmental Limits

Operating temperature: 0 … +50 °C at 5…90% r.H. Storage temperature: -30 … +70 °C at 5…90% r.H.

W7704D1008, W7704D1016 Temperature CA

Chilled ceiling: 0.5 K Electric convector: 0.3 K Electric floor heating: 1.2 K Radiator heating: 0.5 K FCU heating mode: 0.4 K FCU cooling mode: 0.2 K (min. Temperature Control Accuracy values requested by EUBAC: ≤ 1.4 K for hot water radiator heating, fan coil unit, VAV, and chilled ceiling applications; ≤ 1.8 K for water floor heating, electric convector, electric floor heating, and electric ceiling heating applications)

Weight

Short housing: 400 g Long housing: 860 g

AO1 (0...10 Vdc)

AO2 (0...10 Vdc)

EXCEL 12 MODULES

MOUNTING

The unit is available with either short (W x L x H = 126 x 76 x 110 mm) or long (W x L x H = 180 x 76 x 110 mm) housings (see Fig. 1). The mounting procedures are similar for both sizes.

The unit is suitable for mounting on a standard rail (DIN EN 50022-35 x 7,5) and for installation in wiring cabinets, in fuse boxes, and on walls/ceilings.

swivel label

holders (optional)

terminal protection

cover (optional)

Fig. 1. Excel 12 housing (side view)

DIN Rail Mounting/Dismounting

The unit can be mounted onto a DIN rail simply by snapping it into place and securing it with a stopper to prevent sliding. It is dismounted by gently pulling the stirrup located in the base of the housing (see Fig. 2).

EYELETS FOR

CABLE BINDERS

STIRRUP; PULL DOWN

TO DISMOUNT UNIT

FROM RAIL

SCREWING NOSE

(oval hole)

Fig. 2. Housing base (view from below)

EYELETS FOR

CABLE BINDERS

terminal protection

cover (optional)

SCREWING NOSE

(round hole)

Wall/Ceiling Mounting/Dismounting

SHORT HOUSING: 100 mm; LONG HOUSING: 154 mm

round hole

(diameter: 4 mm)

oval hole

(4x7 mm)

Fig. 3. Drilling template (view from above)

The unit can be mounted on walls or ceilings in any orientation desired. In the case of ceiling mounting, however, it should not be operated at ambient temperatures exceeding 45 °C. The unit is mounted by inserting 3.5-mm dowel screws through the corresponding screwing noses.

Optional Use of Terminal Covers

After mounting the unit onto the wall or ceiling, provide for cable access by snipping out the terminal protection covers' cut-out tabs and snap (by hand) the covers (available in packs of 8) into place onto the housing. To remove a cover, place a screwdriver in the leverage slot (see Fig. 10 on page

7) and pry it loose.

Terminal Assignment

The terminal blocks are arranged on two sides of the controller: the relay side and the low-voltage side.

 The relay side consists of a single row of terminal blocks

for the connection of cables to the relays. In the case of models with 230 Vac power supply, the 230 Vac power is also connected on this side.

 The low-voltage side consists of two rows of terminal

blocks for the connection of cables to all other input / outputs. In the case of models with 24 Vac power supply, the 24 Vac power supply is also connected on this side.

NOTE: According to VDE guidelines, it is not allowed to mix

low-voltage and high-voltage signals on the relays.

NOTE: For controlling thermal actuators, we recommend

using the 24 Vac models, which provide more current.

Every unit is equipped with a terminal assignment label on the top of the housing (see Fig. 4). The terminal assignment label is a plastic part displaying the maximum complement of I/O's.

The small sticker in the upper left corner provides modelspecific information, e.g. the date code, the type of power supply, that terminals 36-38 (triac outputs 5 and 6) are not connected, and that terminals 1, 2, 22, and 23 may be used as 24 Vac output terminals, only (secondary side of the builtin transformer).

100 mm

EN1B-0201GE51 R0110F

EXCEL 12 MODULES

W7704A1004

1401

date code

230 Vac +10/-15%; 20VA 50/60 Hz; Rel.Com. Max 6A IP30 with terminal cover

X: not used O: out, only

1, 2

45-52

53-58

36-38

43, 44

22, 23

XOO

model-specific information

24V~

LON

Power

BI3

LON

2625

BI1

Fig. 4. Example terminal assignment label for W7704A1004

Power Supply

General Information

NOTE: Local wiring guidelines (e.g. VDE 0100) may take

precedence over recommendations provided in these installation instructions.

NOTE: To comply with CE requirements, devices having a

voltage of 50...1000 Vac or 75...1500 Vdc but lacking a supply cord, plug, or other means for disconnecting from the power supply must have the means of disconnection incorporated in the fixed wiring. This means of disconnection must have a contact separation of at least 3 mm at all poles.

All wiring must comply with applicable electrical codes and ordinances. Refer to job or manufacturers’ drawings for details. Use a min. of 18 AWG (1.0 mm 14 AWG (2.5 mm

) for all power wiring.

If power is supplied via a T terminal plug, individual Excel 12 modules can be disconnected from the power supply without disturbing the operation of other devices powered by the same source.

Models with 230 Vac Power Supply

Models with 230 Vac power supply are equipped with a builtin 24 Vac transformer, the secondary side of which can be used to power external devices. The max. current at the field device supply terminals and all triac outputs together must not exceed 300 mA continuous.

NOTE: Do not connect external 24 Vac on models with

230 V power supply!!

These models have a long housing (180 mm). The power supply (230 Vac [-15% / +10%], 50/60 Hz) is connected to terminals 43 and 44. Terminals 1, 2, 22, and 23 are connected to the secondary side of the built-in 24 Vac transformer; these terminals must not be used for connecting an external transformer. The terminals can be used to power e.g. an active sensor.

) and a max. of

Ho ne ywe ll

BI3

BI1

BI4

BI2

BI4

BI2

Power

230 Vac

+10% / -15%

QLQN

Rel123

COM

Tria c

T1,2

COM

24V~

Out 0

Out ~

109876

Rel1

Tria c

AI1

QLQN

4 A

QLQN

4645

4 A

Rel123

COM

Rel123

COM

Rel2

T3,4

COM

AI2

1211

Rel1

Tria c

AI3

Rel2 NO

LOW

FAN

Rel2 NO

LOW

FAN

QNRel3

T5,6

Tria c

COM

LED

AI4

Out

QNRel3

MED

QNRel3

MED

Rel4

COM

Tria c

AI5

1615

545352515049484746454443

Triac

AI5

Rel4

Rel4 COMQL

Rel4

Rel4 COMQL

Fig. 5. Connection to 230 Vac power supply

NOTE: The max. current at the field device supply terminals

and all triac outputs together must not exceed 300 mA continuous. Disregarding these limits can result in the destruction of the built-in transformer.

When not supplying external devices with 24 Vac, these models have a power consumption of under 17.5 VA.

Models with 24 Vac Power Supply

These models have a short housing (126 mm). The power supply (24 Vac [±20%], 50 or 60 Hz) is connected to terminals 1 and 2. Terminals 22 and 23 may be used to connect further devices to the same 24 Vac power supply.

NOTE: Do not reverse the polarity of the power connection

cables and avoid ground loops (i.e. avoid connecting one field device to several XL12's) as this may result in short circuits damaging your device.

Rel5

Rel4

COM

AO1

AI6

Rel5

Rel4

COM

545352515049484746454443

sunblind

Rel5

Rel4

COM

54535251504948

sunblind

40393837363534333231302928

AI6

Rel5

AO2

Rel5

AI7

201918

Rel5

58575655

3 EN1B-0201GE51 R0109E

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