Honeywell DC 1010, DC 1020, DC 1030, DC 1040 User Manual

HONEYWELL

DC 1010 / 1020

1030 / 1040

DIGITAL CONTROLLER

PRODUCT MANUAL

51-52-25-113

06/02

Before using this manual, please check to ensure the Model number, input type Range and output match your requirements.

1. Front Panel Overview

1.1 Display PV :Process Value, 4-digit display (Color Red) SP :Set Point, 4-digit display (Color Green)

1.2 LED Indicators OUT1 :Output 1, color green OUT2 :Output 2, color green AT :Auto-Tuning, color yellow PRO :Program, color yellow AL1 :Alarm 1, color red AL2 :Alarm 2, color red MAN :Manual, color yellow

1.3 Keys SET :MODE & SET key

:SHIFT key :DOWN key :UP key

A/M :Auto/Manual key

2.2. Auto Tuning

2.1 When AT is set to ‘YES’, auto tuning can be initiated.

2.2 After completion of auto tuning, the PID parameter are automatically Entered into memory.

2.3 ATVL = auto tuning offset, the off set value when entered will be calculated and subtracted from the SP. (It prevents over-shooting during auto tuning) SP-ATVL = Auto-tuning value, ATVL = Auto tuning offset Ex.) SP = 200°C, ATVL = 5, Auto tuning point is at 195°C * ATVL means auto-tuning point (195°C) in the above example.

2.4 Auto tuning failure

2.4.1 ATVL is too large.

à If unsure, set ATVL = 0)

2.4.2 Process lag is to long for Auto Tune to function correctly.

à Set PID parameter manually.

DC1010/1020/1030/1040 PRODUCT MANUAL

3.3. Error Information

Open circuit sensor input 1 * A/D converter failed * Cold junction compensation failed

Open circuit of sensor input 2

PV exceeds USPL

PV under LSPL

Input 2 signal has exceeded the upper limit

Input 2 signal has exceeded the lower limit * RAM failed

Interface failed

Auto tuning failed

Note) Error * code indicates critical failure unit must be replaced.

DC1010/1020/1030/1040 PRODUCT MANUAL

SET

4.4. Operating Flow

Display PV

Display SP

Output

Percentage

Auto Tuning

Status

Alarm 1 Set

Alarm 2 Set

Alarm 3 Set

4.1 Level 1

PV SP

Press SET key for 5 sec

4.1.1 Press the SHIFT key ( ) to change the parameters, when the SHIFT key is pressed, the first digit will start to blink. Press UP key ( ) or DOWN key ( ) to increase or decrease the value of the digit, then press SHIFT key again to go to the next digit, repeat the above procedure until the required has been selected. Press the SET key to enter the desired value.

4.1.2 The SET key also has the function of changing MODEs. If SET key is pressed, the display shows the next MODE.

4.1.3 Press SET key for 5 sec. The display goes to level 2, press the SET key again to return to level 1.

4.1.4 If any key is not pressed for 1 minute the display will return to level 1.

4.1.5 If the A/M key is pressed the controller will switch to level 1.

4.1.6 If the output percentage is “0”, the controller output is off.

DC1010/1020/1030/1040 PRODUCT MANUAL

4.2 Level 2

Main Control

Proportional Band

Main Control

Integral Time

Main Control

Derivative Time

Main Control

Dead-band Time

Main Control

Auto Tuning off-set

Main Control

Proportional Cycle

Main Control

Hysterisis

Sub Control

Proportional band

Sub Control

Integral Time

Sub Control

Derivative Time

Sub Control

Proportional Cycle

Sub Control

Hysterisis

Main Control

Gap (Output 1)

Sub Control

Gap (Output 2)

Function Lock

Range: 0~200%

ON/OFF at P=0

Range: 0~3600 sec

Integral off at I=0

Range: 0~900 sec

Derivative off at D=0

Dead Time Compensation

Range: 0~1000 sec

Range: 0~USPL

Output (SSR à 1, 4~20mAà0, relayàover 10)

Range: 0~150 sec * Refer to 8.10 Cycle Time

For ON/OFF control only

Range: 0~1000

Same as P1

Same as I1

Same as D1

Same as CYT1

Same as HYS1

For output 2 use only, set the value turning

“OFF” early to SP

For output 2 use only, set the value turning

“ON” early to SP

LCK=0100, To enter Level 1 & 2 and to change their parameters allowed.

LCK=0110, To enter Level 1 & 2 and to change the parameters on Level 1 allowed.

LCK=0001, To enter Level 1 only and to change SP allowed.

LCK=0101, Nothing allowed except to change LCK.

SET

SET SET

SET

Return to ‘P1’

DC1010/1020/1030/1040 PRODUCT MANUAL

4.3 Level 3

Main Control

Input Selection

Main Control

Analog Zero set

Main Control

Analog Span set

Decimal point

Lower Set-point limit

Upper Set-point limit

Sub Control

Analog Zero set

Sub Control

Analog Span set

Alarm mode of AL1

Time set of Alarm 1

Alarm mode of AL2

Time set of Alarm 2

Alarm mode of AL3

Time set of Alarm 3

Hysterisis of Alarm

Select the input range.

Refer to 5.1 Input selection on P.13~P.14

Used as input code which are AN1 to AN5

Range: LSPL~USPL

Same as ANL1

To set the position of decimal point

To set the lowest point within INP1

To set the highest point within INP1

Used as input code which are AN1 to AN5

Range: LSPL~USPL

Same as ANL2

Range: 00~19

Refer to ‘6.1 Alarm Function Selection’ on P.15

Used in program function (Range: 0~99.59 min.)

Range: 00~19

Same as ALT 1

Range: 00~19

Same as ALT 1

Range: 0~1000

SET

When LCK=0000, press the SET key and SHIFT key for 5 seconds to enter level 3.

0=switching, 99.59=continuous, others = on delay time

DC1010/1020/1030/1040 PRODUCT MANUAL

Main Control

Calibration

Main Control

Calibration high

Sub control

Calibration low

Sub Control

Calibration high

Transmitter control

Calibration low

Transmitter control

Calibration high

Timer for

Motor valve control

To use in program for

waiting continued operation

Relay Contact &

Program RUN & End ALM

ID number

(please skip this step)

Baud rate

(please skip this step)

Compensate SP

Compensate PV

Unit of PV & SP

Soft filter

(please skip this step)

To calibrate the low value of output

Range: LSPL~USPL (Current output only)

To calibrate the high value of output

Range: 0~9999 (Current output only)

Same as CL01

Same as CH01

Same as CL01

Same as CH01

Full run time of proportional motor (without potentiometer)

Range: 5~200 sec

0=No wait

Others = Wait time

0= “a” contact, 1= “b” contact

SET A.4=0 RUN alarm, SET A.4=1 END alarm

Communication ID number

UART band rate selection

Range: 110~9600 BIT/sec

Range: -1000~1000

Range: LSPL~USPL

Range: C, F, A (analog)

Adjust the response time of PV (the bigger, the faster)

Range: 0.05~1.00

SET

Return to ‘INP1’

Alternative: heat, cool

Alternative: PID, Fuzzy

Alternative: 50, 60Hz

0= lock (skip)

1= open (display)

Status definition

Please skip this step

Action mode

Control action

Frequency

* Check if the frequency is right. If not, change it, please.

SET

4.4 Level 4 (LOCK FUNCTION)

4.4.1 Functions of LCK

LCK=0100, To enter Level 1 & 2 and to change their parameters allowed. LCK=0110, To enter Level 1 & 2 and to change the parameters on Level 1 allowed. LCK=0001, To enter Level 1 only and to change SP allowed. LCK=0000, To enter Level 3 allowed then press SET + SHIFT key ( ) LCK=1111, To enter Level 4 allowed then press SET + SHIFT key ( ) LCK=0101, Nothing allowed except to change LCK.

4.4.2 Let the display go to “LCK” in level 2, and set “1111” in LCK, then press SET key and SHIFT key ( ) for 5 seconds to enter “SET” status. There are SET0.1 to SET9.4 for use.

DC1010/1020/1030/1040 PRODUCT MANUAL

SET No. (SET 0 . ∗)

Status of SET ∗.1 Status of SET ∗.2 Status of SET ∗.3

Status of SET ∗.4

4.4.3 Functions of SETs

SET Function SET Function

1.1 OUTL 5.1 CL02, CH02

1.2 AT 5.2 CL03, CH03

1.3 AL1 5.3 Rucy, WAIT, HYSM

1.4 AL2 5.4 IDNO, BAUD

2.1 AL3 6.1 SVOS

2.2 ANL1, ANH1, DP 6.2 PVOS

2.3 LSPL, USPL 6.3 UNIT

2.4 ANL2, ANH2 6.4 SOFT

3.1 ALD1 7.1 CASC

3.2 ALT1 7.2 OUD

3.3 ALD2 7.3 OPAD

3.4 ALT2 7.4 Hz

4.1 ALD3

4.2 ALT3

4.3 HYSA

4.4 CL01, CH01

SET Function Remarks

8.1

8.2

8.3

9.3 TRS SP

9.4 TRS PV

0.3

* Caution: Please don’t operate SET8.4, otherwise the process of the controller will

be in confusion.

0= No Repeat 1= Program Repeat 0= No Power Failure 1= With Power Failure 0= Start from 0 1= Start from PV

0= No Remote SP 1= Remote SP

Program Use

Auxiliary Output Use

DC1010/1020/1030/1040 PRODUCT MANUAL

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