Honeywell DC1000, DC1010, DC1020, DC1030, DC1040 Product Manual

Industrial Measurement & Control

DC1000 SERIES

DIGITAL CONTROLLE

R

PRODUCT MANUA

L

51-52-25-113

Issue1

March 2004

DC1010/1020/1030/1040 Product Manual

Copyright, Notices, and Trademarks

Printed in Taiwan - © Copyright 2004 Honeywell International Inc.

Issue 1 - March 2004

Warranty / Remedy

Honeywell warrants goods of its manufacture as being free to defective materials and faulty
workmanship. Contact your local sales office for warranty information. If warranted goods are
returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge
those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other

warranties, expressed or implied, including those of merchantability and fitness for a
particular purpose. Specifications may change without notice. The information we supply is believed

to be accurate and reliable as of this printing. However, we assume no responsibility for its use.
While we provide application assistance personally, through our literature and the Honeywell web site,
it is up to the customer to determine the suitability of the product in the application.
© Copyright 2004 Honeywell International Inc.

Sales and Service

Honeywell serves its customers through a worldwide network of sales offices and distributors. For
application assistance, current specifications, pricing, or name of the nearest Authorized Distributor,
contact your local sales office. See back page

Industrial Measurement and Control

Honeywell Korea

191 HanGangRo 2ga, YongSanGu

Seoul, Korea

DC1010/1020/1030/1040 Product Manual

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers

Corporate http://content.honeywell.com/
Automation & Control Solutions http://www.acs.honeywell.com/ichome/Rooms/DisplayPages/LayoutInitial
Industrial Measurement & Control http://content.honeywell.com/imc/

Telephone

Contact us by telephone at the numbers listed below

United States and Canada 1-800-423-9883 Technical. Support
1-888-423-9883 Q&A Faxback (TACFACS)
1-800-525-7439 Service
Asia Pacific + (65) 6355 2828 Asia Pacific Headquarters
Europe + (32) 2 728 2111 Honeywell PACE, Brussels, Belgium
Latin America + [phone] Honeywell, Sunrise, Florida U.S.A

DC1010/1020/1030/1040 Product Manual

Symbol Definitions

The following advisory convention is used in this document to denote certain conditions.

Symbol Definition

CAUTION

This CAUTION symbol on the equipment refers the user to the Product Manual for
additional information. In this manual, this symbol appears next to required information.

Failure to comply with these instructions may result in product damage.

WARNING

PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of the potential

shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60
Vdc may be accessible.
Failure to comply with these instructions could result in death or serious injury.

DC1010/1020/1030/1040 Product Manual

Contents

1. Overview ............................................................................................................................ 1

1.1 Introduction.............................................................................................................................1

2. Installation......................................................................................................................... 2

2.1 Model Number Interpretation..................................................................................................2

2.2 Specification...........................................................................................................................3

2.3 Mounting.................................................................................................................................4

2.4 External Dimension................................................................................................................4

2.4.1 DC1010...........................................................................................................................4

2.4.2 DC1020...........................................................................................................................5

2.4.3 DC1030...........................................................................................................................5

2.4.4 DC1040...........................................................................................................................5

2.5 Wiring Diagrams.....................................................................................................................6

2.5.1 DC1010...........................................................................................................................7

2.5.2 DC1020...........................................................................................................................8

2.5.3 DC1030...........................................................................................................................9

2.5.4 DC1040.........................................................................................................................10

3. Configuration ................................................................................................................... 11

3.1 Operator Interface................................................................................................................11

3.2 MODE Access......................................................................................................................12

3.3 MODEs.................................................................................................................................13

3.3.1 Operation......................................................................................................................13

3.3.2 Configuration 1 .............................................................................................................14

3.3.3 Configuration 2 .............................................................................................................15

3.4 Alarms ..................................................................................................................................17

3.4.1 Deviation Alarm.............................................................................................................17

3.4.2 Absolute Value Alarm....................................................................................................18

3.4.3 Program Alarm..............................................................................................................19

3.4.4 System Alarm................................................................................................................19

3.5 Function Lock.......................................................................................................................20

4. Input Codes...................................................................................................................... 21

4.1 Thermocouples.....................................................................................................................21

4.2 RTDs ....................................................................................................................................22

4.3 Linear Inputs.........................................................................................................................22

5. Operation.......................................................................................................................... 23

5.1 Type of Control.....................................................................................................................23

5.1.1 Manual Operation.........................................................................................................23

5.1.2 ON/OFF Control............................................................................................................23

5.1.3 PID Control...................................................................................................................23

5.2 Set Point...............................................................................................................................23

5.3 Alarm Set Point ....................................................................................................................23

6. Error Message................................................................................................................... 24

DC1010/1020/1030/1040 Product Manual

1. Overview

1.1 Introduction

Function The DC1000 family of microprocessor based controllers combine a

high degree of functionality and reliability in 4 different formats: 1/16
DIN, 1/8 DIN, 3/16 DIN, and 1/4 DIN.

With a typical accuracy of ± 0.5% of span, the DC1000 is an ideal

controller for regulating temperature and other process variables in a
variety of applications including dryers, semiconductor packaging &
testing, plastic processing, packaging machinery, painting & coating,
and climatic chambers.

Easy to Configure Two different configuration levels provide easy access to parameters.

A 4-digit security code prevents unauthorized changes. Parameters
can also be hidden to the user to prevent improper configuration of
the unit.

Various Control Algorithms The DC1000 series of controllers provides several different

algorithms:

 PID or ON/OFF Control
 Hear/Cool Algorithms with 2 different PID sets
 Motor Position Control without slidewire feedback
 Single Phase Control with/without zero crossover control
 Three Phase Control with/without zero crossover control

Mount Anywhere The DC1000 family is industrial control equipments that must be

panel mounted. The wiring terminals must be enclosed within the
panel. The DC1000 is environmentally hardened and, when suitably
enclosed, can be mounted virtually anywhere in plant or factory; on
the wall, in a panel, or even on the process machine. It withstands
ambient temperature up to 50°C (122°F).

CE Conformity (Europe) This product is in conformity with the protection requirements of the

following European Council Directive: 73/23/EEC, the Low Voltage
Directive, and 89/336/EEC, the EMC Directive. Conformity of this
product with any other “CE Mark” Directive(s) is not guaranteed.

Enclosure Rating: Panel-mounted equipment rating IP00. This

controller must be panel mounted and all terminals must be enclosed
within the panel. Front panel IP65 (IEC 529) option is available.

DC1010/1020/1030/1040 Product Manual

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2. Installation

WARNING

Local Regulations regarding electrical & safety must be observed.

Failure to comply with these instructions could result in death or serious injury.

2.1 Model Number Interpretation

Size

1 48*48
2 48*96
3 72*72
4 96*96

Program

C None
P Program

Input

R RTD
T TC
L Linear

Output 1

0 None
1 Relay
2 Volt Pulse
3 4~20mA
5 1ϕ SSR
6 3ϕ SSR
7 Motor V
8 1ϕ SCR
9 3ϕ SCR

A

0~5V
B 0~10V
C 1~5V
D 2~10V

Output 2

0 None
1 Relay
2 Volt Pulse
3 4~20mA

A

0~5V
B 0~10V
C 1~5V
D 2~10V

A

larm

0 None
1 1 alarm
2 2 alarms
3 3 alarms

Manual

E English
C Chinese
K Korean

Table III

A

ux.

0 None
1 4~20mA
2 0~20mA

A

0~5V
B 0~10V
C 1~5V
D 2~10V

Input 2

0 None
1 4~20mA
2 0~20mA

A

0~5V
B 0~10V
C 1~5V
D 2~10V

Table II

---

DC10 0

Table I

0 None
1 RS-232
2 RS-485

Comm.

DC1010/1020/1030/1040 Product Manual

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2.2 Specification

TECHNICAL DATA

Type of Input

TC (K, J, R, S, B, E, N, T, W, PL II, U, L), RTD (Pt100Ω, JPt100Ω, JPt50Ω)

Linear (-10~10mV, 0~10mV, 0~20mV, 0~50mV, 10~50mV)

Input Sampling Time 500 ms

PV Input

Input Resolution 14 bit (each)
PV/SP Indication 4-digit, 7 segment display

Constant Value Storage System

Non-volatile memory (EEPROM)

Indication

Indication Accuracy

± 0.5%FS

Proportional Band (P) 0~200% (On/Off action at P=0)

Integral Time (I) 0~3600 sec (PD action at I=0)

Derivative Time (D) 0~900 sec (PI action at D=0)

Control Mode

Cycle Time

0~150 sec (4~20mA 0, SSR1, relay10)

Relay Output Contact, SPST(DC1010)/SPDT(1020,1030,1040), 3A/240VAC

Voltage Output Voltage Pulse, 20VDC/20mA

Linear Output 4~20mA, 0~5V, 0~10V, 1~5V, 2~10V

Motor Control Output Three Position Step Control (Time proportional motor control)

Output

Others

1ϕ SSR, 3ϕ SSR, 1ϕ SCR, 3ϕ SCR

Alarm Channel 3 channels (optional)

Mode 17 alarm mode available
Timer Flicker alarm, continued alarm, on delay timer alarm

Output Signal SP, PV

Aux. Output

Type of Output 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V

Type of Input 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V 2nd Input

(RSP)

Sampling Time 500 ms

Pattern/Segment 2 pattern/ 8 segment (each)

Program

Availability Pattern link & repeat, program/segment end alarm

Communication

Type of Communication RS-232, RS-485

Rated Power Supply

Voltage & Frequency

AC 90-240V, 50/60Hz or DC15-50V, 4VA

Power Consumption Max. 8VA

Storage Temperature

-25°C~65°C

Ambient Temperature

0°C~50°C

General

Specifications

Ambient Humidity 50~85% RH (no condensation)

INPUT ACTUA TIONS

K

0.0~200.0, 400.0, 600.0, 800.0, 1000, 1200 °C

J

0.0~200.0, 400.0, 600.0, 800.0, 1000, 1200 °C

R

0.0~1600, 1769 °C

S

0.0~1600, 1769 °C

B

0.0~1820 °C

E

0.0~800, 1000 °C

N

0.0~1200,1300 °C

T

0.0~400.0, 200.0 °C, 0.0~350.0 °C

W

0.0~2000, 2320 °C

PL II

0.0~1300, 1390 °C

U

-199.9~600.0, 200.0 °C, 0.0~400.0 °C

TC

L

0.0~400.0, 800.0 °C

Pt100

-199.9~600.0, 400.0, 200.0 °C, 0.0~200.0, 400.0, 600.0 °C

JPt100

-199.9~600.0, 400.0, 200.0 °C, 0.0~200.0, 400.0, 600.0 °C

RTD

JPt50

-199.9~600.0, 400.0, 200.0 °C, 0.0~200.0, 400.0, 600.0 °C
AN1 -10~10mV
AN2 0~10mV
AN3 0~20mV
AN4 0~50mV 0~20mA, 0~1V, 0~5V, 0~10V

Linear

AN5 10~50mV 4~20mA, 1~5V, 2~10V

DC1010/1020/1030/1040 Product Manual

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2.3 Mounting

CAUTION

Installation Precautions

The controller can be mounted on either a vertical or tilted panel using the mounting
bracket supplied. Adequate access space must be available at the back of the panel fo

r

installation and servicing activities.
Failure to comply with these instructions may result in product damage.





Side View



1 - Put the mounting bracket in the rail on

the top & bottom of the case.

2 - Bend the grip of the bracket & slide

the bracket along the rail until the case
is secured against the panel.

3 - Put the grip of the bracket on the

groove to fasten the case to the panel.

2.4 External Dimension

2.4.1 DC1010

DC1010/1020/1030/1040 Product Manual

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