How it Works
Honeywell
Loading...
CLLYUL1012S
Product Data
16 pgs1.69 Mb0

Honeywell CLLYUL4024S, CLLYVL4022AS, CLLYUL1012S, CLLYUL6438S, CLLYVL0000AS Product Data

...
Download
LYNX LON Programmable
A
v
VAV/Unitary Controllers
Table 1. Controller configurations
model type
CLLYUL1012S unitary 1* 0 1 2 NO NO CLLYUL4024S unitary 4* 0 2 4 NO NO CLLYUL6438S unitary 6 4 3 8 NO NO CLLYVL0000AS VAV 0 0 0 0 YES YES CLLYVL4022AS VAV 4* 0 2 2 YES YES CLLYVL4024NS VAV 4* 0 2 4 YES NO CLLYVL6436AS VAV 6 4 3 6 YES YES
CLLYVL6438NS VAV 6 4 3 8 YES NO *One Universal Input (UI-1) is user-selectable as a fast digital pulse meter. All eight LYNX controllers communicate via the 78 kbps Echelon® L
interface, and are L The LYNX controllers are field-mountable to either a panel or a DIN rail.
ONMARK®-compliant.
Universal
Inputs (UI)
Digital
Inputs (DI)
Product Data
GENERAL
ONMARK®-compliant devices designed to control
HVAC equipment. LYNX controllers provide many options and advanced system
features that allow state-of-the-art commercial building control. Each LYNX controller is programmable and con­figurable through software.
LYNX controllers are designed for use in VAV (Variable Air Volume) and Unitary HVAC control applications. Each con­troller contains a host microcontroller to run the main HVAC application and a second microcontroller for L network communications. Each controller has flexible, uni­versal inputs for external sensors, digital inputs, and a mix of analog and digital triac outputs (see Table 1). The accom­panying image is of the model CLLYVL6436AS, which includes an actuator.
nalog Out-
puts (AO)
ONWORKS® Network, using the FTT-10A LONWORKS®
Digital Out-
puts (DO)
elocity pressure
sensor (Microbridge)
ONWORKS®
floating
actuator
Copyright © 2015 Honeywell GmbH ● All Rights Reserved EN0Z-0957GE51 R0615
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
TECHNICAL DATA
GENERAL SPECIFICATIONS
Rated voltage: 20 … 30 VAC; 50/60 Hz Power consumption: 100 VA for controller and all connected
Controller-only load: 5 VA max. (CLLYUL1012S,
Controller + actuator load: 9 VA max. (CLLYVL0000AS,
External sensors power output:
VAV OPERATING & STORAGE TEMPERATURE AMBIENT RATING
CLLYVL0000AS, CLLYVL4022AS, CLLYVL6436AS, CLLYVL4024NS, and CLLYVL6438NS:
CLLYUL1012S, CLLYUL4024S, and CLLYUL6438S:
Relative humidity: 5 … 95%, non-condensing LED: Provides status for normal operation, con-
VELOCITY PRESSURE SENSOR (CLLYVL0000AS, CLLYVL4022AS, CLLYVL6436AS & CLLYVL6438NS, ONLY)
Operating range: 0 … 374 Pa
FLOATING ACTUATOR (CLLYVL0000AS, CLLYVL4022AS, AND CLLYVL6436AS)
Rotation stroke: 95° ± 3° for CW/CCW-opening dampers Torque rating: 5 Nm Runtime for 90° rotation: 90 sec at 60 Hz Operating temperature: -20 … +60 °C
REAL-TIME CLOCK
Operating range: 24-hr, 365-day, multi-year calendar, incl.
Power failure back-up: 24 hrs at 0 … +38 °C,
Accuracy: ±1 minute per month at 25 °C
DIGITAL INPUT (DI) CIRCUITS
Voltage rating: 0 … 30 Vdc open circuit Input type: Dry contact to detect open / closed circuit Operating range: Open circuit = FALSE,
Resistance: Open circuit > 3k Ω,
DIGITAL TRIAC OUTPUT (DO) CIRCUITS
Voltage rating: 20 … 30 VAC at 50/60 Hz Current rating: 25 … 500 mA continuous, and 800 mA
loads (incl. actuator on CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS)
CLLYUL4024S, and CLLYUL6438S and CLLYVL6438NS)
CLLYVL4022AS, and CLLYVL6436AS) 20 Vdc ± 10% at 75 mA, max.
0 … +50 °C
-40 … +65.5 °C
troller download process, alarms, manual mode, and error conditions
day of week and configuration for auto­matic daylight savings time adjustment to occur at 2:00 a.m. local times on configured start and stop dates
22 hrs at 38 … 50 °C
closed circuit = TRUE
closed circuit < 500 Ω
(AC rms) for 60 ms.
ANALOG OUTPUT (AO) CIRCUIT
Configuration for current / voltage:
Configuration as digital outputs:
Analog current outputs
Current output range: 4 … 20 mA Output load resistance: 550 Ω, max.
Analog voltage outputs
Voltage output range: 0 … 10 Vdc Max. output current: 10.0 mA
UNIVERSAL INPUT (UI) CIRCUITS
See
All 3 analog outputs can be individually configured for current or voltage.
FALSE (0%) -> 0 Vdc (0 mA) TRUE (100%) -> max., 11 Vdc (22 mA)
Table
2 for UI circuit specifications.
Table 2. Universal input circuit specifications
input type sensor type operating range
room/zone discharge air
20k Ω NTC -40 … +93 °C
outdoor air temperature resistive input generic 100 … 100k Ω voltage input transducer,
0 … 10 Vdc
controller
discrete input dry contact
closure
open circuit > 3k Ω; closed circuit < 3k Ω
BEFORE INSTALLATION
The controller is available in eight models (see Table 1). Before installing the controller, review the power, input, and
output specifications in section “Technical Data”. Hardware driven by Triac outputs must have a min.
current draw, when energized, of 25 mA and a max. current draw of 500 mA.
Hardware driven by the analog current outputs must have
a max. resistance of 550 Ω, resulting in a max. voltage of 11 V when driven at 20 mA. If resistance exceeds 550 Ω, voltages up to 18 Vdc are possible at the analog output terminal.
WARNING
Electrical Shock Hazard. Can cause severe injury, death or property damage.
To prevent electrical shock or equipment damage, disconnect power supply before beginning wiring or making wiring connections.
INSTALLATION
The controller must be mounted in a position that allows clearance for wiring, servicing, removal, connection of the L
ONWORKS® Bus Jack and access to the Neuron® Service
Pin (see Fig. 13). The controller may be mounted in any orientation.
EN0Z-0957GE51 R0615 2
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
IMPORTANT
Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller, or in areas where escaping gas or other explosive vapors are present. See Fig. 4 and Fig. 7 for mounting dimensions.
In the case of the CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS models, first the actuator and then the controller is mounted. For the other models, see section “Mount Controller” on page 4 to begin the installation.
Mounting Actuator onto Damper Shaft (Models with Actuator)
The CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS controllers include the direct-coupled actuator with DECLUTCH button, which is shipped hard-wired to the controller.
The actuator mounts directly onto the VAV box damper shaft and has up to 5 Nm torque, 90° stroke, and 90-sec timing at 60 Hz. The actuator is suitable for mounting onto a 10 to 13 mm square or round VAV box damper shaft. The min. VAV box damper shaft length is 40 mm.
The two mechanical end-limit set screws control the amount of rotation from 12° to 95°. These set screws must be securely fastened in place. To ensure tight closing of the damper, the shaft adapter has a total rotation stroke of 95° (see Fig. 1).
NOTE 1: The actuator is shipped with the mechanical end
NOTE 2: The DECLUTCH button, when pressed, allows you
LIMIT SET SCREWS (2)
limit set screws set to 95° of rotation. Adjust the two set screws closer together to reduce the rotation travel. Each “hash mark” indicator on the bracket represents approximately 6.5° of rotation per side.
to rotate the universal shaft adapter (see Fig. 1).
UNIVERSAL SHAFT
UNIVERSAL SHAFT
ADAPTER
MECHANICAL END
CLAMPING BOLTS (2)
IMPORTANT
Determine the damper rotation and opening angle prior to installation. See Fig. 2 and Fig. 3 for examples.
DAMPER
DAMPER SHAFT
ROTATES CW
TO OPEN
Fig. 2. Damper with 90° clockwise rotation to open
IMPORTANT
Mount actuator flush with damper housing or add a spacer between the actuator mounting surface and damper box housing.
Before Mounting Actuator onto Damper Shaft (Models with Actuator)
Tools required:
Phillips #2 screwdriver - end-limit set screw adjustment 8 mm wrench - centering clamp
Before mounting the actuator onto the VAV box damper shaft, determine the following:
1. Determine the damper shaft diameter. It must be
10…13 mm.
2. Determine the length of the damper shaft. If the length of
the VAV box damper shaft is less than 40 mm, the actuator cannot be used.
3. Determine the direction the damper shaft rotates to open
the damper (CW or CCW) (see Fig. 3). Typically, there is an etched line on the end of the damper shaft indicating the position of the damper. In Fig. 2, the indicator shows the damper open in a CW direction.
4. Determine the damper full opening angle (45, 60, or 90°).
In Fig. 2, the damper is open to its full open position of 90°.
DECLUTCH
BUTTON
Fig. 1. Floating actuator
EN0Z-0957GE51 R0615
3
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
TYPE A DAMPER
AIR
FLOW
CW TO OPEN, CCW TO CLOSE
TYPE B DAMPER
AIR
FLOW
CCW TO OPEN, CW TO CLOSE
Fig. 3. Determining rotation direction (CW or CCW) for
damper opening
Mounting Actuator Onto Damper Shaft (Models with Actuator)
The unit is shipped with the actuator set to rotate open in the clockwise (CW) direction to a full 95°. The extra 5° ensures a full opening range for a 90° damper.
The installation procedure varies depending on the damper opening direction and angle:
1) If the damper rotates CW to open, and the angle of the damper open-to-closed is 90°:
a) Manually open the damper fully (rotate CW). b) Using the DECLUTCH button, rotate the universal
shaft adapter fully CW. c) Mount the actuator to the VAV damper box and shaft. d) Tighten the two bolts on the centering clamp (8 mm
wrench; 8...10 Nm torque). When the actuator closes,
the damper rotates CCW 90° to fully close.
2) If the damper rotates CW to open, and the angle of the damper open-to-closed is 45 or 60°:
a) Manually open the damper fully (rotate CW). b) The actuator is shipped with the mechanical end-limits
set at 95°. Adjust the two mechanical end-limit set screws to provide the desired amount of rotation. Adjust the two set screws closer together to reduce the rotation travel.
c) Tighten the two mechanical end-limit screws (Phillips
#2 screwdriver; (3.0-3.5 Nm torque).
d) Using the DECLUTCH button, rotate the universal
shaft adapter fully CW. e) Mount the actuator to the VAV damper box and shaft. f) Tighten the two bolts on the centering clamp (8 mm
wrench; 8...10 Nm torque). g) When the actuator closes, the damper rotates CCW
either 45 or 60° to fully close.
3) If the damper rotates CCW to open, and the angle of the damper open-to-closed is 90°:
a) Manually open the damper fully (rotate CCW).
b) Using the DECLUTCH button, rotate the universal
shaft adapter fully CCW. c) Mount the actuator to the damper box and shaft. d) Tighten the two bolts on the centering clamp (8 mm
wrench; 8...10 Nm torque). When the actuator closes,
the damper rotates CW 90° to fully close.
4) If the damper rotates CCW to open, and the angle of the damper open-to-closed is 45 or 60°:
a) Manually open the damper fully (rotate CCW). b) The actuator is shipped with the mechanical end-limits
set at 95°. Adjust the two mechanical end-limit set screws to provide the desired amount of rotation. Adjust the two set screws closer together to reduce the rotation travel.
c) Tighten the two mechanical end-limit screws (Phillips
#2 screwdriver; (3.0-3.5 Nm torque).
d) Using the DECLUTCH button, rotate the universal
shaft adapter fully CCW. e) Mount the actuator to the VAV damper box and shaft. f) Tighten the two bolts on the centering clamp (8 mm
wrench; 8...10 Nm torque). g) When the actuator closes, the damper rotates CW
either 45 or 60° to fully close.
IMPORTANT
Special precautions must be taken for dampers that
open in a CCW direction. The actuator is shipped with
its rotation direction set to CW to open, which applies
to the damper direction in steps 1 and 2 above. If the
damper shaft rotates in the CCW direction to open, the
controller software must be programmed to change the
rotation to “Reverse to Open,” which applies to the
damper direction in steps 3 and 4 above.
IMPORTANT
To avoid the possibility of over-pressurizing the duct
work on fan start-up, it is advisable to leave the
dampers in an open position after installation. To
prevent over-pressurization in the duct work on fan
start-up, use the DECLUTCH button (see Fig. 1) to
open the box damper on powered-down controllers. To
declutch, press and hold the DECLUTCH button, thus
disengaging the motor. Turn the damper shaft until the
damper is open and then release the DECLUTCH
button. When power is restored to the controller, the
controller synchronizes the damper actuator, so that
the damper is in the correct position upon start-up.
Mount Controller
NOTE: The controller may be wired before mounting to a
Terminal blocks are used to make all wiring connections to the controller. Attach all wiring to the appropriate terminal blocks (see section “Wiring” on page 7).
See Fig. 4 and Fig. 7 for panel mounting dimensions. See Fig. 8 for DIN rail mounting.
panel or DIN rail.
EN0Z-0957GE51 R0615 4
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
159 149
11111111121
56789009
1234
12345678
PANEL MOUNTING
HOLE (4 X 4.5)
211
49105
DEPTH = 57
21
159
Fig. 4. Duct mounting, dimensions in mm
(CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS)
262
211
146
128
PANEL MOUNTING
HOLE (4 X 4.5)
12345678 1
164
2222222222 12345678901234567890
333333333
11111111
23456709
4
47
DEPTH = 57
11
159
Fig. 5. Duct mounting – controller and actuator,
dimensions in mm (CLLYVL6436AS, only)
122 122
105 105
11111 2222211
33
5678900
12
44
159 159149 149
11
34567890
11
22
PANEL MOUNTING
HOLE (4 X 4.5)
11111 2222211
33
5678900
12
44
DEPTH = 57DEPTH = 57
11
34567890
11
22
PANEL MOUNTING
HOLE (4 X 4.5)
Fig. 6. Panel mounting, dimensions in mm
(CLLYUL1012S, CLLYUL4024S, and CLLYVL4024NS,
only; CLLYUL4024S, and CLLYVL4024NS shown)
Panel Mounting
The controller enclosure is constructed of a plastic base plate and a plastic factory-snap-on cover.
22222222223333333334
5678901234567890
1234
CLLYVL6438NS
146
139
128
DEPTH = 57
1234
5678
11111111 1
234
164 174
164
22222222223333333334 12345678901234567890
CLLYUL6438S
139
128
Fig. 7. Panel mounting, dimensions in mm
NOTE: The controller is designed so that the cover does
The controller mounts using four screws inserted through the corners of the base plate. Fasten securely with four screws.
The controller can be mounted in any orientation. Ventilation openings are designed into the cover to allow proper heat dissipation, regardless of the mounting orientation.
DIN Rail Mounting (Models without Actuator)
To mount the CLLYUL1012S, CLLYUL4024S, and CLLYUL6438S or CLLYVL6438NS controller onto a DIN rail, see Fig. 8 and perform the following steps:
1. Holding the controller with its top tilted in towards the DIN rail, hook the two top tabs on the back of the controller onto the top of the DIN rail.
2. Push down and in to snap the two bottom flex connectors of the controller onto the DIN rail.
DEPTH = 57
12345678
11111111 1
23456709
(CLLYVL6438NS and CLLYUL6438S)
not need to be removed from the base plate for either mounting or wiring.
56709
EN0Z-0957GE51 R0615
5
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
IMPORTANT
To remove the controller from the DIN rail, perform the following:
1. Push straight up from bottom to release top tabs.
2. Rotate the top of the controller out towards you and pull the controller down and away from the DIN rail to release the bottom flex connectors.
TOP TABS
DIN RAIL
BOTTOM FLEX CONNECTORS
Fig. 8. Controller DIN rail mounting (CLLYUL1012S,
CLLYUL4024S, and CLLYUL6438S and CLLYVL6438NS)
Piping (CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS, CLLYVL6438NS)
Air Flow Pick-Up
For CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS and CLLYVL6438NS, connect the air flow pickup to the two restrictor ports on the controller (see Fig. 9).
NOTE 1: Use tubing with 6 mm outside diameter and 1 mm
wall thickness.
NOTE 2: Always use a fresh cut on the end of the tubing that
connects to the air flow pickups and the restrictor ports on the controller.
Connect the high-pressure or upstream tube to the plastic restrictor port labeled (+), and the low-pressure or down­stream tube to the restrictor port labeled (-). See labeling in Fig. 9. When twin tubing is used from the pickup, split the pickup tubing a short length to accommodate the connections.
NOTE 1: If controllers are mounted in unusually dusty or
dirty environments, an inline, 5-micron disposable air filter (use 5-micron filters compatible with pneumatic controls) is recommended for the high­pressure line (marked as +) connected to the air flow pickup.
NOTE 2: The tubing from the air flow pickup to the controller
should not exceed 1 m. Any length greater than this will degrade the flow sensing accuracy.
NOTE 3: Use caution when removing tubing from a con-
nector. Always pull straight away from the con­nector or use diagonal cutters to cut the edge of the tubing attached to the connector. Never remove by pulling at an angle.
AIR FLOW
PICK-UP
RESTRICTOR
PORTS
P
CLLYVL0000AS, CLLYVL4022AS,
CLLYVL6436AS, and CLLYVL6438NS
Fig. 9. Air flow pick-up connections
Power
Before wiring the controller, determine the input and output device requirements for each controller used in the system. Select input and output devices compatible with the controller and the application. Consider the operating range, wiring requirements, and the environment conditions when selecting input/output devices. When selecting actuators for modulating applications, consider using floating control. In direct digital control applications, floating actuators will generally provide control action equal to or better than an analog input actuator for lower cost.
Determine the location of controllers, sensors, actuators, and other input/output devices and create wiring diagrams. See Fig. 16 through Fig. 22 for typical controller wiring con­figurations.
The application engineer must review the control job require­ments. This includes the sequences of operation for the con­troller, and for the system as a whole. Usually, there are variables that must be passed between the controller and other controllers that are required for optimum system wide operation. Typical examples include the outdoor air tem­perature, the demand limit control signal, and the smoke control mode signal.
It is important to understand these interrelationships early in the job engineering process, to ensure proper implementation when configuring the controllers. See the controller Application Guides.
2222222222
5
1234
67890
Power Budget
A power budget must be calculated for each device to deter­mine the required transformer size for proper operation. A power budget is simply the sum of the max. power draw ratings (in VA) of all the devices to be controlled. This includes the controller itself and any devices powered from
3
1
EN0Z-0957GE51 R0615 6
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
the controller, such as equipment actuators and various contactors and transducers.
IMPORTANT
If a controller is used on Heating and Cooling Equipment (UL 1995; U.S., only) and transformer primary power is more than 150 volts, connect the transformer secondary common to earth ground (see Fig. 10).
When multiple controllers operate from a single transformer, connect the same side of the transformer secondary to the same power input terminal in each device. The earth ground terminal (terminal 3) must be connected to a verified earth ground for each controller in the group (see Fig. 11).
Wiring
All wiring must comply with applicable electrical codes and ordinances, or as specified on installation wiring diagrams. Controller wiring is terminated to the screw terminal blocks located on the top and the bottom of the device.
WARNING
Electrical Shock Hazard. Can cause severe injury, death or property damage.
To prevent electrical shock or equipment damage, disconnect power supply before beginning wiring or making wiring connections.
NOTE 1: For multiple controllers operating from a single
transformer, the same side of the transformer secondary must be connected to the same power input terminal in each controller. Controller con­figurations will not necessarily be limited to three devices, but the total power draw, including accessories, cannot exceed 100 VA when powered by the same transformer (U.S., only). For power and wiring recommendations, See section “Power” on page 6. The earth ground terminal (terminal 3) must be connected to a verified earth ground for each controller in the group (see Fig. 11).
NOTE 2: All loads on the controller must be powered by the
same transformer powering the controller itself. A controller can use separate transformers for con­troller power and output power.
NOTE 3: Keep the earth ground connection (terminal 3) wire
run as short as possible.
NOTE 4: Do not connect the universal input COM terminals,
analog output COM terminals or the digital input/output COM terminals to earth ground. See Fig. 15 through Fig. 20 for wiring examples.
The 24 VAC power from an energy limited Class II power source must be provided to the controller. To conform to Class II restrictions (U.S., only), the transformer must not be larger than 100 VA.
Fig. 10 depicts a single controller using one transformer.
IMPORTANT
Power must be OFF prior to connecting to or removing connections from the 24 VAC power (24 VAC/24 VAC COM), earth ground (EGND), and 20 Vdc power (20 Vdc) terminals.
IMPORTANT
Use the heaviest gauge wire available, up to 2.0 mm with a min. of 1.0 mm
2
, for all power and earth ground
2
wiring. Screw-type terminal blocks are designed to accept up to one 2.0 mm ductors. More than two wires that are 2.0 mm
2
conductor or up to two 1.0 mm2 con-
2
can be connected with a wire nut. Include a pigtail with this wire group and attach the pigtail to the terminal block.
IMPORTANT
Connect terminal 2 (the 24 VAC common [24 VAC COM] terminal) to earth ground (see Fig. 10).
NOTE: Unswitched 24 VAC power wiring can be run in the
same conduit as the L
ONWORKS® cable.
NOTE: Maintain at least a 7.6 cm separation between triac
outputs and L
ONWORKS® wiring throughout the
installation.
CONNECT POWER TO
TERMINALS 1 AND 2.
5
1234
OUTPUT
DEVICE POWER
678
EARTH GROUND
(TERMINAL 3)
COM
TRANSFORMER
24 VAC
EARTH
WHEN CONNECTING POWER TO THE LYNX LON CONTROLLER, CONNECT THE COM LEG OF THE VAC SECONDARY CIRCUIT TO A KNOWN EARTH GROUND.
GROUND
9
LINE VOLTAGE
> 150 VAC
Fig. 10. Power wiring details for one LYNX controller per
transformer
More than one controller can be powered by a single trans­former. Fig. 11 shows power wiring details for multiple con­trollers.
NOTE: Controller configurations are not necessarily limited
to three devices, but the total power draw, including accessories, cannot exceed 100 VA when powered by the same transformer (U.S., only). For power wiring recommendations, see section “Power” on page 6.
,
EN0Z-0957GE51 R0615
7
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
IMPORTANT
In noisy (high EMI) environments, avoid wire runs parallel to noisy power cables, motor control centers,
CONNECT POWER TO
TERMINALS 1 AND 2.
EARTH GROUND
(TERMINAL 3)
CONNECT POWER TO TERMINALS 1 AND 2.
EARTH GROUND
(TERMINAL 3)
CONNECT POWER TO
TERMINALS 1 AND 2.
123456781234567812345678 999
EARTH GROUND
(TERMINAL 3)
COM
OUTPUT DEVICE POWER
24 VAC
WHEN CONNECTING POWER TO THE LYNX LON CONTROLLER, CONNECT THE COM LEG OF THE VAC SECONDARY CIRCUIT TO A KNOWN EARTH GROUND.
TRANSFORMER
EARTH
GROUND
120/240 VAC
Fig. 11. Power wiring details for two or more LYNX
controllers per transformer
Communications
Refer to LONWORKS® Mechanisms (EN0B-0270GE51) for a complete description of LonWorks® Bus network topology rules and approved cable types.
Cable types for L Level IV 22 AWG (0.34 mm2) plenum or non-plenum rated unshielded, twisted pair, stranded conductor wire.
For non-plenum areas, U.S. part AK3798 (single-pair
stranded) can be used.
In plenum areas, U.S. part AK3797 (single-pair stranded)
or U.S. part AK3799 (two-pair stranded) can be used.
Contact Echelon Corp. Technical Support for the recommended vendors of Echelon-approved cables.
Communications wiring can be run in a conduit, if needed, with non-switched 24 VAC or sensor wiring. If a longer
ONWORKS® Bus network is required, a Q7751A,B router
L (configured as a repeater) can be added to extend the length of the L
ONWORKS® Bus. Each network segment can have a
maximum of one repeater. Pull the cable to each controller on the L
connect to the controller's communication terminals 7 and 8 (see also Fig. 12).
NOTE: Connection for operator access to the L
IMPORTANT
All field wiring must conform to local codes and ordinances (or as specified on installation drawings).
IMPORTANT
Do not bundle device output wires with sensor, digital input, or communications L
IMPORTANT
Do not use different wire types or gauges on the same
ONWORKS® Bus segment. The step change in line
L impedance characteristics causes unpredictable reflections on the L
ONWORKS® Bus communications wiring are
ONWORKS® Bus and
Bus is provided by plugging the Serial L Adapter (SLTA) connector into the L
ONWORKS®
Bus Jack (see also Fig. 13).
ONWORKS® Bus wires.
ONWORKS® Bus.
ONWORKS® ONTALK®
or lines containing lighting dimmer switches. Keep at lest 76 mm of separation between noisy lines and the L
ONWORKS® Bus cable.
IMPORTANT
The theoretical limit for each L segment is 60 controllers. When a repeater is used and the bus is either singly or doubly terminated, up to 120 controllers can be configured. Actual installations may have a lower limit, depending upon the devices connected.
IMPORTANT
The singly terminated bus must have one 209541B FTT Termination Module for T tap or Star configurations.
IMPORTANT
The doubly terminated bus must have two 209541B FTT Termination Modules, one at each end of the daisy chain (bus-style) wiring run. NOTE that the Q7751A,B router (configured as a repeater) has onboard terminating networks that can be jumper­selected on each segment.
IMPORTANT
Make sure that neither of the L are grounded.
NET - 1
NET - 2
5678
1234
BROWN BROWN
ORANGE
NOTE: ALL LONWORKS CONNECTIONS ARE
1234
MADE TO NET-1 AND NET-2.
Fig. 12. Termination modules (L
connections)
WARNING
Fire, Explosion, or Electrical Shock Hazard. Can cause severe injury, death or property damage.
Do not attempt to modify the physical or electrical characteristics of this device in any way. If trouble­shooting indicates a malfunction, replace the controller.
ONWORKS® Bus
ONWORKS® Bus wires
NET - 1
NET - 2
5678
999
1234
ONWORKS® daisy chain
5678
ORANGE
NET - 1
NET - 2
EN0Z-0957GE51 R0615 8
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
Wiring Details
Each controller is shipped with the digital outputs, which switch the 24 VAC to the load (high side).
The three analog outputs (AO) are used to control modulating heating, cooling and economizer equipment. Any AO may be used as a digital output, as follows:
False (0%) produces 0 Vdc (0 mA) True (100%) produces the max. 11 Vdc (22 mA)
The wiring connection terminals described in Table 3 are shown in Fig. 13.
All controllers have terminal arrangements similar to the example shown in Fig. 13 as described in Table 3.
Table 3. Description of wiring terminals (CLLYUL6438S,
CLLYVL6436AS, and CLLYVL6438NS)
TERMINAL LABEL CONNECTION
INPUT POWER & GROUND
1 24 Vac 24 VAC POWER
2 24 Vac COM 24 VAC POWER
3 EGND EARTH GROUND
4 SHLD SHIELD
5 SBUS 1 SYLK
6 SBUS 2 SYLK
NETWORK CONNECTIONS
7 NET-1 LONWORKS® COMMUNICATIONS
8 NET-2 LONWORKS® COMMUNICATIONS
DIGITAL OUTPUTS
9 DO-1 DIGITAL OUTPUT
10 DO-2 DIGITAL OUTPUT
11 COM COMMON
12 DO-3 DIGITAL OUTPUT
13 DO-4 DIGITAL OUTPUT
14 COM COMMON
15 DO-5 DIGITAL OUTPUT
16 DO-6 DIGITAL OUTPUT
17 COM COMMON
18a DO-7 DIGITAL OUTPUT
19a DO-8 DIGITAL OUTPUT
20a COM COMMON
ANALOG OUTPUTSb
21 AO-1 ANALOG OUTPUT
22 COM COMMON
23 AO-2 ANALOG OUTPUT
24 AO-3 ANALOG OUTPUT
25 COM COMMON
DIGITAL INPUTSc
26 DI-1 DIGITAL INPUT
27 DI-2 DIGITAL INPUT
28 COM COMMON
29 DI-3 DIGITAL INPUT
30 DI-4 DIGITAL INPUT
ATTACHED DEVICE(S) POWER
31 20 VDC 20 VDC POWER
UNIVERSAL INPUTS
32 UI-1 UNIVERSAL INPUT
33 COM COMMON
34 UI-2 UNIVERSAL INPUT
35 UI-3 UNIVERSAL INPUT
36 COM COMMON
37 UI-4 UNIVERSAL INPUT
38 UI-5 UNIVERSAL INPUT
39 COM COMMON
40 UI-6 UNIVERSAL INPUT
a
In the case of the CLLYVL6436AS controller, only, terminals 18, 19, and 20 (DO-7, DO-8, and COM) are not present. The actuator is internally hardwired to these terminals.
b
Analog outputs may be configured as digital outputs and operate as follows: FALSE (0%) -> 0 Vdc (0 mA), TRUE (100%) -> the max. 11 Vdc (22 mA)
c
Digital inputs: open circuit = FALSE, closed circuit = TRUE
EN0Z-0957GE51 R0615
9
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
Table 4. Description of wiring terminals (CLLYUL1012S,
CLLYUL4024S, CLLYVL0000AS, CLLYVL4022AS, and
CLLYVL4024NS)
CLLYUL4024S,
CLLYVL4024NS
1 1 1 1 24 VAC 24 VAC power
2 2 2 2
3 3 3 3 EGND earth ground
4 4 4 4 20VDC 20 VDC
5 5 5 5 SBUS1 Sylk
6 6 6 6 SBUS2 Sylk
7 7 7 7 NET-1 LonWorks COM
8 8 8 8 NET-2 LonWorks COM
9 NA NA NA DO-3 digital outputb
10 NA NA NA COM commonb
11 NA NA NA DO-4 digital outputb
12 NA NA NA COM commonb
13 13 13 NA DO-1 digital outputb
14 14 14 NA DO-2 digital outputb
15 15 15 NA COM commonb
16 16 16 NA AO-1 analog outputc
17 17 17 NA COM commonc
18 18 NA NA AO-2 analog outputc
19 19 19 NA UI-1 univ. inputd
20 20 20 NA COM common
21 21 NA NA UI-2 univ. input
22 22 NA NA UI-3 univ. input
23 23 NA NA COM common
24 24 NA NA UI-4 univ. input
a
In the case of the CLLYVL0000AS, CLLYVL4022AS controllers, only,
TERMINAL
CLLYVL4022ASa CLLYUL1012S CLLYVL0000ASa
LABEL CONNECTION
24 VAC
24 VAC power
COM
terminals 9 and 11 (DO-3 and DO-4) are internally hardwired to the actuator.
b
Digital outputs: Open circuit = FALSE, closed circuit = TRUE
c
Analog outputs may be configured as digital outputs and operate as follows: FALSE (0%) -> 0 Vdc (0 mA), TRUE (100%) -> the max. 11 Vdc (22 mA)
d
UI-1* is a hybrid input. It can be configured either as a DI (fast digital pulse meter) or as a UI.
LonWorks Bus Convenience Jack
The LONWORKS® Bus connection is provided by plugging the Serial L L
ONWORKS® Bus Jack (see Fig. 13 and Fig. 14).
Fig. 13. LED, LonWorks® Bus Jack, and Neuron® Service
IMPORTANT
If the controller is not connected to a good earth ground, the controller's internal transient protection circuitry is compromised and the function of protecting the controller against noise and power line spikes cannot be fulfilled. This could result in a damaged circuit board and require replacement of the controller. Refer to installation diagrams for specific wiring.
All controllers have terminal arrangements similar to the examples shown in Fig. 13 and Fig. 14 as described in Table 3 and Table 4.
NEURON® Service Pin
Fig. 14. Terminal connections, Neuron® Service Pin, and
CLLYVL4022AS, and CLLYVL4024NS (CLLYVL4024NS
When pressed, the NEURON® Service Pin pushbutton trans­mits the Service Message to the network, regardless of the controller's current operating mode (see Fig. 13 and Fig. 14).
Wiring Applications (Examples)
Fig. 15 through Fig. 21 illustrate controller wiring for the following configurations.
CAUTION
Typical controller wiring for VAV application using the
Electrical Damage Hazard. Can cause controller damage or failure.
Do not use any metal object to press the N
EURON®
Typical controller wiring for VAV application with staged
Service Pin. Use, instead, a plastic rod or wooden
implement (such as a pencil with the lead broken off) to press the pin. Using a metal object can damage the controller's circuitry.
ONTALK® Adapter (SLTA) connector into the
TERMINALS 21-40
DI-1
DI-2
DI-3
COM
333333333
5
67890
4
UI-1
UI-2
DI-4
UI-3
UI-4
COM
20VDC
COM
4
UI-5
UI-6
COM
2222222222
5
AO-1
COM
67890123
COM
AO-2
AO-3
1234
CLLYVL6438NS
HOST STATUS LED
LonWorks Bus Jack
(labelled SRV JCK)
24 VAC
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
NET-1
NET-2
5
1234
678
Pin for the CLLYUL6438S, CLLYVL6436AS, and
CLLYVL6438NS (CLLYVL6438NS shown)
TERMINALS 13-24 TERMINALS 13-20
111111 222221
33
56789099
12
44
UI-2
UI-3
DO-1
AO-1
COM
DO-2
UI-4
UI-1*
COM
COM
COM
AO-2
CLLYVL4024NS CLLYUL1012S
24 VAC
24 VAC COM
E GND
11223344
TERMINALS 1-12 TERMINALS 1-8
DO-4
20VDC
SBUS1
SBUS2
NET-1
NET-2
DO-3
COM
55
COM
66778890 1112
LONWORKS BUS JACK
LonWorks® Bus Jack for the CLLYUL4024S,
shown left) and the CLLYUL1012S (right)
CLCM4T111 Wall Module and an LF20 Air Temperature Sensor (see Fig. 15).
reheat (see Fig. 16).
NEURON SERVICE PIN
(LABELLED SRV PIN)
(LABELLED SRV JACK)
Neuron Service Pin
(labelled SRV PIN)
DO-1
DO-2
COM
COM
DO-3
DO-4
11111111121
5
1
234
TERMINALS 9-20TERMINALS 1-8
1111112
36790
5
4
UI-1
DO-1
AO-1
COM
COM
COM
DO-2
24 VAC
24 VAC COM
E GND
20VDC
SBUS1
SBUS2
NET-1
NET-2
COM
DO-5
COM
DO-6
DO-7
DO-8
6789009
NEURON SERVICE PIN
(LABELLED SRV PIN)
LONWORKS BUS JACK (LABELLED SRV JACK)
EN0Z-0957GE51 R0615 10
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
A
Typical controller wiring for PWM reheat and PWM
peripheral heat valve actuator (see Fig. 17).
Typical controller wiring for AHU application (see Fig. 18). Typical controller wiring for 4…20 mA enthalpy sensors
and digital inputs (see Fig. 19).
Typical controller wiring for 4…20 mA heating, cooling,
and model ML6161 floating motor control (see Fig. 20).
Typical controller wiring for a pneumatic transducer, model
RP7517B (see Fig. 21).
CLCM4T111
WALL MODULE
BYPASS
SET-POINT
SENSOR
AIR FLOW
PICK-UP
7 6
LED
5 4 3 2
GND
1
WINDOW CONTACTS (CONTACTS CLOSED = WINDOW CLOSED)
OCCUPANCY SENSOR
(CONTACTS CLOSED
= OCCUPIED)
2
C770A AIR
TEMP. SENSOR
2222222222 1234
AO-1
COM
AO-2
AO-3
333333333
5678901234567890
UI-1
DI-1
DI-2
COM
UI-2
DI-3
COM
UI-3
UI-4
DI-4
20VDC
UI-5
COM
COM
4
UI-6
COM
CLLYVL6438NS
CLCM4T111
WALL MODULE
BYPASS
SET-POINT
SENSOR
AIR FLOW
24 VAC
1234
24VAC
1
7 6
LED
5 4 3 2
GND
1
WINDOW CONTACTS (CONTACTS CLOSED = WINDOW CLOSED)
PICK-UP
2222222222
5678901234567890
1234
AO-1
COM
COM
AO-2
AO-3
CLLYVL6436AS
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
NET-1
NET-2
5678
24VAC COM
LonWorks Bus
LonWorks Bus
OCCUPANCY SENSOR
(CONTACTS CLOSED
= OCCUPIED)
2
DI-1
DI-2
DI-3
COM
DO-1
DO-2
COM 11111111121 1
333333333
UI-1
UI-2
UI-3
DI-4
COM
COM
20VDC
COM
COM
DO-3
DO-4
DO-5
DO-6
56789009
234
C770A AIR
TEMP. SENSOR
4
UI-6
UI-4
UI-5
COM
STAGE 3
STAGE 2
STAGE 1
DO-1
DO-2
COM
COM
COM
24 VAC
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
NET-1
12345678 1
24VAC
NET-2
24VAC COM
LonWorks Bus
LonWorks Bus
1
DO-3
DO-4
11111111121
23456789009
COM
DO-5
DO-6
DO-7
DO-8
REHEAT STAGE 3 REHEAT STAGE 2 (OR CLOSE) REHEAT STAGE 1 (OR OPEN)
DAMPER CLOSE
DAMPER OPEN
SERIES OR PARALLEL
FAN CONTACTOR
REHEAT STAGE
CONTACTORS
CCW
ML6161
COM
DAMPER CTUATOR
CW
Fig. 15. Controller wiring diagram (CLLYVL6438NS
shown) for typical VAV application
NOTE 1: Earth ground wire length should be held to a
minimum. Use the heaviest gauge wire available, up to 14 AWG (2.0 mm AWG (1.0 mm
2
2
), with a minimum of 18
), for earth ground wire.
NOTE 2: Contacts must be suitable for dry switching, 5 V at
10 mA. Use sealed type, gold-flashed, or pimpled contacts.
Fig. 16. Controller wiring diagram (CLLYVL6436AS
shown) for typical VAV application with staged reheat
NOTE 1: Earth ground wire length should be held to a
minimum. Use the heaviest gauge wire available, up to 14 AWG (2.0 mm AWG (1.0 mm
2
2
), with a minimum of 18
), for earth ground wire.
NOTE 2: Contacts must be suitable for dry switching, 5 V at
10 mA. Use sealed type, gold-flashed, or pimpled contacts.
EN0Z-0957GE51 R0615
11
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
A
2222222222
1234
AO-1
COM
AO-2
AO-3
333333333
5678901234567890
DI-1
UI-1
DI-2
COM
UI-2
DI-3
UI-3
DI-4
COM
20VDC
UI-5
UI-4
COM
COM
4
UI-6
COM
CLLYUL6438S
DO-1
DO-2
COM
COM
COM
DO-3
24 VAC
1234
24VAC
24VAC
COM
CONFIGURATION DIP SWITCHES
(LOCATED ADJACENT TO THE
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
NET-1
NET-2
5678
1
2134
ON
OFF
ML7984B
INPUT TERMINAL BLOCK)
2
DO-4 11111111121 1
234
3
Fig. 17. Controller wiring diagram (CLLYUL6438S shown)
for typical PWM heat and PWM peripheral heat valve
actuator
Ensure that the Configuration DIP Switch is set as shown in Fig. 17. Switches 1 through 3 set the timing of the ML7984B valve actuator to match the controller outputs (min. 0.1 sec; max. 25.6 sec). Switch 4 determines the action of the actuator (OFF = direct acting, ON = reverse acting).
NOTE 1: Earth ground wire length should be held to a
minimum. Use the heaviest gauge wire available, up to 14 AWG (2.0 mm AWG (1.0 mm
2
), for earth ground wire.
2
), with a minimum of 18
NOTE 2: Turn power OFF before setting the DIP switches. NOTE 3: Ensure that all transformer / power wiring is as
shown. Reversing terminations will result in equipment malfunction.
COM
DO-5
DO-6
DO-7
DO-8
56789009
ML7984B REHEAT VALVE ACTUATOR
PWM VALVE ACTUATOR
24 (H)
T6
24 (N)
T5
PWM (H 24 VAC)
C
PWM OUTPUT FROM
B
CONTROLLER
W R
PERIPHERAL HEAT
VALVE ACTUATOR
PWM VALVE ACTUATOR
24 (H)
T6
24 (N)
T5
PWM (H 24 VAC)
C
PWM OUTPUT FROM
B
CONTROLLER
W R
4
4
UI-5
499
UI-6
COM
OUTDOOR ENTHALPY
RETURN ENTHALPY
2
CLCM4T111
WALL MODULE
SET-POINT
BYPASS
SENSOR
499
7 6
LED
5 4 3 2
GND
1
22222222223333333334
12345678901234567890
DI-1
DI-2
DI-3
AO-1
COM
AO-2
DI-4
COM
COM
AO-3
20VDC
2
UI-1
UI-2
UI-3
UI-4
COM
COM
CLLYUL6438S
DO-1
DO-2
COM
COM
COM
DO-3
24 VAC
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
NET-1
12345678 1
24VAC
NET-2
24VAC COM
LonWorks Bus
LonWorks Bus
DO-4
11111111121
23456789009
1
Fig. 18. Controller wiring diagram (CLLYUL6438S shown)
for typical AHU application
NOTE 1: Earth ground wire length should be held to a
minimum. Use the heaviest gauge wire available, up to 14 AWG (2.0 mm AWG (1.0 mm
2
2
), with a minimum of 18
), for earth ground wire.
NOTE 2: Analog outputs from sensor are 4…20 mA signals.
A 499 Ω 1% tolerance (or better) precision resistor is required to drive this and other 4…20 mA signal devices. Place this resistor as close as possible to the driven device.
COM
DO-5
DO-6
DO-7
DO-8
DISCHARGE
IR TEMP.
FAN
HEAT 1
HEAT 2
COMP 1
COMP 2
EN0Z-0957GE51 R0615 12
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
A
A
CLCM4T111
WALL MODULE
BYPASS
SET-POINT
SENSOR
7 6
LED
5 4 3 2
GND
1
WINDOW CONTACTS (CONTACTS CLOSED = WINDOW CLOSED)
OCCUPANCY SENSOR
(CONTACTS CLOSED
= OCCUPIED)
499
2
22222222223333333334 12345678901234567890
DI-1
UI-1
DI-2
DI-3
UI-2
UI-3
AO-1
COM
AO-2
DI-4
COM
COM
AO-3
UI-4
COM
COM
20VDC
OUTDOOR ENTHALPY
2
RETURN ENTHALPY
499
2
DISCHARGE
IR TEMP.
UI-5
UI-6
COM
CLLYUL6438S
FAN
DO-1
DO-2
COM
COM
COM
DO-3
24 VAC
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
NET-1
12345678 1
24VAC
NET-2
24VAC COM
LonWorks Bus
LonWorks Bus
DO-4
11111111121
23456789009
1
Fig. 19. Controller wiring diagram (CLLYUL6438S shown)
with 4…20 mA enthalpy sensors and digital inputs
NOTE 1: Earth ground wire length should be held to a
minimum. Use the heaviest gauge wire available, up to 14 AWG (2.0 mm AWG (1.0 mm
2
2
), with a minimum of 18
), for earth ground wire.
NOTE 2: Analog outputs from sensor are 4…20 mA signals.
A 499 Ω 1% tolerance (or better) precision resistor is required to drive this and other 4…20 mA signal devices. Place this resistor as close as possible to the driven device.
COM
DO-5
DO-6
DO-7
DO-8
HEAT 1
HEAT 2
COMP 1
COMP 2
2- OR 3-WAY CHILLER
WATER VALV E
SERIES 70
VALVE ACTUATOR
COM
24VAC
2- OR 3-WAY HOTWATER/
INPUT
STEAM VALVE
SERIES 70
VALVE ACTUATOR
COM
24VAC
INPUT
2222222222
1234
AO-1
COM
333333333
5678901234567890
DI-1
UI-1
DI-2
DI-3
UI-2
UI-3
DI-4
COM
COM
AO-2
AO-3
COM
20VDC
7 6 5 4 3 2 1
4
UI-6
UI-4
UI-5
COM
COM
CLCM4T111 WALL MODULE
LED BYPASS SET-POINT SENSOR GND
CLLYUL6438S
DO-1
DO-2
COM
COM
COM
DO-5
DO-6
56789009
DAMPER CLOSE
DAMPER OPEN
COM
DO-7
DO-8
DO-3
24 VAC
24 VAC COM
1234
E GND
SHLD
SBUS1
SBUS2
5678
NET-1
NET-2
DO-4 11111111121 1
234
2
24VAC
24VAC COM
LonWorks Bus
LonWorks Bus
1
Fig. 20. Controller wiring diagram (CLLYUL6438S shown)
with 4…20 mA heating, cooling, and ML6161 damper
actuator
NOTE 1: Earth ground wire length should be held to a
minimum. Use the heaviest gauge wire available, up to 14 AWG (2.0 mm AWG (1.0 mm
2
2
), with a minimum of 18
), for earth ground wire.
NOTE 2: Ensure that all transformer / power wiring is as
shown. Reversing terminations will result in equipment malfunction.
CCW COM
CW
DISCHARGE
IR TEMP.
FAN
ML6161 DAMPER
ACTUATOR
EN0Z-0957GE51 R0615
13
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
2
DI-1
COM
333333333
DI-2
DI-3
DI-4
COM
20VDC
4
UI-1
UI-2
UI-3
UI-5
UI-6
UI-4
COM
COM
COM
2222222222
12345678901234567890
AO-1
COM
AO-2
AO-3
CLLYUL6438S
DO-1
DO-2
COM
COM
COM
24 VAC
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
12345678 1
24VAC
24VAC
COM
NET-1
BROWN BLACK BLUE
NET-2
RP7517B
DO-3
DO-4
11111111121
23456789009
1
2B
1M
PNEUMATIC
ACTUATOR
M
VALV E
COM
DO-5
DO-6
DO-7
DO-8
Fig. 21. Controller wiring diagram (CLLYUL6438S shown)
for RP7517B pneumatic transducer
NOTE 1: Use 6 mm tubing. Minimum branch line must be
1.8 m or longer.
NOTE 2: Terminals 21, 23, and 24 are analog outputs.
CHECKOUT
Step 1. Check Installation and Wiring
Inspect all wiring connections at the controller terminals, and verify compliance with installation wiring diagrams. If any wiring changes are required, first be sure to remove power from the controller before starting work. Pay particular attention to:
24 VAC power connections. Verify that multiple controllers
being powered by the same transformer are wired with the transformer secondary connected to the same input terminal numbers on each controller. Use a meter to measure 24 VAC at the appropriate terminals (see Fig.
11). Controller configurations are not necessarily limited to three devices, but the total power draw, including accessories, cannot exceed 100 VA when powered by the same transformer (U.S., only).
Ensure that each controller has terminal 3 wired to a
verified earth ground, using a wire run as short as possible with the heaviest gauge wire available, up to 2.0 mm a min. of 1.0 mm
2
for each controller in the group (see Fig.
11).
Verify that triac wiring of the digital outputs to external
devices uses the proper load power and 24 VAC common terminal (digital output common terminals) for high-side switching.
NOTE: All wiring must comply with applicable electrical
codes and ordinances or as specified on installation wiring diagrams.
For guidelines for wiring run lengths and power budget, see section “Power” on page 6.
2
with
Verify Termination Module Placement (Multiple Controllers, Only)
The installation wiring diagrams should indicate the locations for 209541B termination module(s). See Fig. 12 and refer to Excel 50/500/800 L
ONWORKS® Mechanisms (EN0B-
0270GE51). Correct placement of the end-of-line termination resistors is
required for proper L
ONWORKS® Bus communications.
Step 2. Startup
See Fig. 22 and the following text for startup information.
TERMINALS 21-40
DI-1
DI-2
DI-3
COM
DO-1
DO-2
11111111121 1
333333333
UI-1
UI-2
DI-4
COM
DO-3
234
UI-3
COM
20VDC
DO-4
COM
HOST STATUS LED
COM
COM
DO-5
DO-6
5
6789009
DO-7
2222222222
5678901234567890
1234
AO-1
COM
COM
AO-2
AO-3
24 VAC
1234
CLLYVL6438NS
LonWorks Bus Jack
(labelled SRV JCK)
24 VAC COM
E GND
SHLD
SBUS1
SBUS2
NET-1
NET-2
5
678
Neuron Service Pin
(labelled SRV PIN)
TERMINALS 9-20TERMINALS 1-8
Fig. 22. LED, service, network, and terminal connections
Broadcast the Service Message
The Service Message allows a device on the LONWORKS® Bus to be positively identified. The Service Message contains the controller's N used to confirm the physical location of a particular LYNX L
ONWORKS® device in a building.
To send the Service Message from the controller, press the
EURON® Service Pin pushbutton on the controller (see Fig.
N
22). When pressed, this button sends out the Service Message, regardless of the controller's current mode of operation.
EURON® ID number and node type. This is
CAUTION
Electrical Damage Hazard. Can cause controller damage or failure.
Do not use any metal object to press the N Service Pin. Use, instead, a plastic rod or wooden implement (such as a pencil with the lead broken off) to press the pin. Using a metal object can damage the controller's circuitry.
Controller Status LED
EURON®
4
UI-5
UI-6
UI-4
COM
COM
DO-8
EN0Z-0957GE51 R0615 14
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
The LED on the front of the controller provides a visual indication of the status of the device. When the controller receives power, the LED appears in one of the following allowable states, as described in Table 5.
Table 5. Status LED states
LED state blink rate status or condition
OFF not applicable No power to CPU, LED
ON ON steadily, not
very slow blink (con­tinuous)
slow blink (continuous)
medium blink (con­tinuous)
Fast blink (continuous)
blinking 1 sec ON, 1 sec
OFF
0.5 sec ON, 0.5 sec OFF
0.3 sec ON, 0.3 sec OFF
0.1 sec ON, 0.1 sec OFF
damaged, low voltage to board, first sec of power-up, or loader damaged.
CPU and/or controller not operating.
Controller operating normally.
Controller alarm is active or controller in process of con­figuration file download.
Controller is loading.
Controller is in manual mode under control of PC-based software tool.
Step 3. Checkout Completion
At this point the controller is installed and powered. To complete the checkout, the N (run on a PC) is used to configure the I/O and functions of the controller. Refer to the Programming Tool User Guide, form no. 63-2662, for controller configuration and programming details.
IAGARA FRAMEWORK® application
CONTROLLER REPLACEMENT
There are no serviceable or repairable parts inside the controller.
WARNING
Fire, Explosion, or Electrical Shock Hazard. Can cause severe injury, death or property damage.
Do not attempt to modify the physical or electrical characteristics of this device in any way. If trouble­shooting indicates a malfunction, replace the controller.
Terminal Block Removal
To simplify controller replacement, all terminal blocks are designed to be removed with the wiring connections intact and then re-installed on the new controller. See Fig. 23 and refer to the following procedure:
IMPORTANT
To prevent bending or breaking the alignment pins on longer terminal blocks, insert the screwdriver at several points to evenly and gradually lift up the terminal block. To prevent damage to the terminal block alignment pins on the controller circuit board, insert the screwdriver blade no more than 3 mm.
SHORT TERMINAL
BLOCK
Fig. 23. Removing terminal blocks
1. Use a thin-bladed screwdriver to evenly raise the terminal block from its alignment pins:
a. For short terminal blocks (1 to 5 terminals), insert
screwdriver blade in the center of the terminal block and use a back-and-forth twisting motion to gently raise the terminal block from its alignment pins.
b. For long terminal blocks (6 or more terminals), insert
screwdriver blade on one side of the terminal block and gently rotate the blade ¼ turn. Then, move to the other side of the terminal block and do the same. Repeat until the terminal block is evenly raised from its alignment pins.
2. Once the terminal block is raised from its alignment pins, grasp the terminal block at its center (for long terminal blocks grasp it at each end) and pull it straight up.
LONG TERMINAL
BLOCK
WARNING
Electrical Shock Hazard. Can cause severe injury, death or property damage.
To prevent electrical shock or equipment damage, disconnect power supply before beginning controller replacement.
EN0Z-0957GE51 R0615
15
LYNX LON PROGRAMMABLE, VAV/UNITARY CONTROLLERS – PRODUCT DATA
Controller Replacement (CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS)
In the case of the CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS controllers (which are hard-wired to an actuator), perform the following actions to replace the com­plete assembly (controller and actuator):
1) Remove all power from the controller.
2) Remove the two air flow pickup connections from the pressure sensor.
3) Remove the terminal blocks (see section “Terminal Block Removal”).
4) Remove the old controller and actuator assembly from its mounting.
a) Loosen the two bolts on the actuator clamp to
release the actuator from the shaft. b) Remove the controller's mounting screws. c) Gently pull the controller and actuator assembly
straight out, until the assembly is clear of the
actuator shaft.
5) Mount the new controller and actuator assembly (see section “Installation” on page 2).
6) Reconnect the two air flow pickup tubes to the pressure sensor (see section “Piping (CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS, CLLYVL6438NS)” on page 6).
7) Replace the terminal blocks: a) Insert each terminal block onto its alignment pins. b) Press straight down to firmly seat it. c) Repeat for each terminal block.
8) Restore power to the controller.
9) Perform procedure described in section “Checkout” on page 14.
Controller Replacement (CLLYVL6438NS)
To replace the CLLYVL6438NS, proceed as follows:
1) Remove all power from the controller.
2) Remove the two air flow pickup connections from the
pressure sensor.
3) Remove the terminal blocks (see section “Terminal Block
Removal”).
4) Remove the old controller from its mounting.
IMPORTANT (IN THE CASE OF CONTROLLERS MOUNTED TO A DIN
RAIL):
1) Push straight up from the bottom to release the top pins.
2) Rotate the top of the controller outwards to release the bottom flex connectors (see Fig. 8).
5) Mount the new controller (see section “Installation” on page 2).
6) Reconnect the two air flow pickup tubes to the pressure sensor (see section “Piping (CLLYVL0000AS, CLLYVL4022AS, and CLLYVL6436AS, CLLYVL6438NS)” on page 6).
7) Replace the terminal blocks: a) Insert each terminal block onto its alignment pins. b) Press straight down to firmly seat it. c) Repeat for each terminal block.
8) Restore power to the controller.
9) Perform procedure described in section “Checkout” on page 14.
Controller Replacement (CLLYUL1012S, CLLYUL4024S, and CLLYUL6438S)
To replace the CLLYUL1012S, CLLYUL4024S, and CLLYUL6438S controller, proceed as follows:
1) Remove all power from the controller.
2) Remove the terminal blocks (see section “Terminal Block
Removal”).
3) Remove the old controller from its mounting.
IMPORTANT (IN THE CASE OF CONTROLLERS MOUNTED TO A DIN
RAIL):
1) Push straight up from the bottom to release the top pins.
2) Rotate the top of the controller outwards to release the bottom flex connectors (see Fig. 8).
4) Mount the new controller (see section “Installation” on page 2).
5) Replace the terminal blocks: a) Insert each terminal block onto its alignment pins. b) Press straight down to firmly seat it. c) Repeat for each terminal block.
6) Restore power to the controller.
7) Perform procedure described in section “Checkout” on page 14.
ONWORKS®, LONTALK®, and NEURON® are registered
L trademarks of Echelon® Corporation.
ONMARK® and the LonMark logo are trademarks of the
L LonMark Association.
IAGARA FRAMEWORK® and the Niagara framework logo are
N registered trademarks of Tridium, Inc.
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative:
CentraLine Honeywell GmbH Böblinger Strasse 17 71101 Schönaich, Germany Phone +49 (0) 7031 637 845 Fax +49 (0) 7031 637 740
info@centraline.com
www.centraline.com
Subject to change without notice EN0Z-0957GE51 R0615
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use