Honeywell BENDIX/KING KY 96A, BENDIX/KING KY 97A Installation Manual
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INSTALLATION MANUAL
KY 96A, KY 97A
VHF COMMUNICATION
MANUAL NUMBER 006-00674-0004
TRANSCEIVER
Revision 4, April 2003
WARNING
THE ENCLOSED TECHNICAL DATA IS ELIGIBLE FOR EXPORT UNDER LICENSE DESIGNATION NLR AND IS TO BE USED SOLELY BY THE INDIVIDUAL/ ORGANIZATION
TO WHOM IT IS ADDRESSED. DIVERSION CONTRARY TO U.S. LAW IS PROHIBITED.
COPYRIGHT NOTICE
©1989, 1994, 1996, 2003 HONEYWELL INTERNATIONAL INC.
REPRODUCTION OF THIS PUBLICATION OR ANY PORTION THEREOF BY ANY
MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF HONEYWELL IS
PROHIBITED. FOR FURTHER INFORMATION CONTACT THE MANAGER, TECHNICAL
PUBLICATIONS, HONEYWELL, ONE TECHNOLOGY CENTER, 23500 WEST 105TH
STREET OLATHE KS 66061 TELEPHONE: (913) 782-0400.
B KY 96A, KY 97A
REVISION HISTORY
INSTALLATION MANUAL
BENDIX/KING
KY 96A, KY 97A
VHF Communication Transceiver
PART NUMBER REV DATE DESCRIPTION
--------------------------------------------------------------------------------------------------------------------006-00674-0004 4 Apr/2003
006-00674-0003 3 Apr/1994
006-00674-0002 2 Jan/1994
006-00674-0001 1 Oct/1989
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B KY 96A, KY 97A
THIS PAGE RESERVED
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B TABLE OF CONTENTS KY 96A, KY 97A
SECTION I
GENERAL INFORMATION
Paragraph Page
1.1 Introduction .............................................................................................1-1
1.2 Description of Equipment.........................................................................1-1
1.3 Technical Characteristics.........................................................................1-1
1.4 Units and Accessories Supplied ..............................................................1-4
1.5 Accessories Required, But Not Supplied.................................................1-6
1.6 License Requirements.............................................................................1-6
1.7 Continued Airworthiness..........................................................................1-6
LIST OF TABLES
Table Page
1-1 Technical Characteristics.........................................................................1-2
1-2 KY 96A Configurations ............................................................................1-4
1-3 KY 97A Configurations ............................................................................1-5
SECTION II
INSTALLATION
Paragraph Page
2.1 General....................................................................................................2-1
2.2 Unpacking and Inspection Equipment .....................................................2-1
2.3 Equipment Installation .............................................................................2-1
2.4 Post Installation Checks ..........................................................................2-4
LIST OF TABLES
Table Page
2-1 Compatible Installations...........................................................................2-2
LIST OF ILLUSTRATIONS
Figure Page
2-1 KY 96A, KY 97A Cover-On Adjustments..... ...........................................2-5
2-2 KY 96A Pin Function and Location Diagram ...........................................2-6
2-3 KY 97A Pin Function and Location Diagram ...........................................2-7
2-4 Molex Terminal and Tools ........................... ...........................................2-8
2-5 KY 96A, KY 97A Outline and Mounting ....... Dwg 155-05666-0001......2-11
2-6 KY 96A, KY 97A Installation Assembly........ Dwg 155-05690-0000......2-13
2-7 Connector (P/N 030-00101-0002 R-9) Assembly..................................2-15
2-8 KY 96A Interconnect.................................... Dwg 155-01583-0000......2-17
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B TABLE OF CONTENTS KY 96A, KY 97A
2-9 KY 97A Interconnect.................................... Dwg 155-01583-0001......2-19
2-10 Dual KY 96A Interconnect ........................... Dwg 155-01584-0000......2-21
2-11 Dual KY 97A Interconnect ........................... Dwg 155-01584-0001......2-23
2-12 Dual KY 96A with KA 25 Interconnect ......... Dwg 155-01585-0000......2-25
2-13 Dual KY 97A with KA 25 Interconnect ......... Dwg 155-01585-0001......2-27
SECTION III
OPERATION
Paragraph Page
3.1 Power On Unit .........................................................................................3-1
3.2 Transmit Indicator....................................................................................3-1
3.3 Modes of Operation .................................................................................3-1
3.4 Remote Frequency Transfer....................................................................3-3
3.5 Remote Channel Increment.....................................................................3-3
3.6 Dim Select ...............................................................................................3-3
LIST OF ILLUSTRATIONS
Figure Page
3-1 KY 96A, KY 97A Controls....................... ................................................3-4
APPENDIX E
ENVIRONMENTAL QUALIFICATION FORMS
LIST OF ILLUSTRATIONS
Figure Page
E-1 KY 96A Environmental Qualification Form ............................................. E-3
E-2 KY 97A Environmental Qualification Form ............................................. E-4
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B KY 96A, KY 97A
SECTION I
GENERAL INFORMATION
1.1 INTRODUCTION
This manual contains information relative to the physical, mechanical, and electrical
characteristics of the Bendix/ King KY 96A and KY 97A VHF Communication Transceivers. Installation and operating procedures are also included. Information relative
to the maintenance, alignment, and procurement of replacement parts may be found
in the KY 96A, KY 97A Maintenance/ Overhaul Manual.
1.2 DESCRIPTION OF EQUIPMENT
The KY 96A and KY 97A VHF Comm Transceivers consist electrically of five sections:
receiver, transmitter, synthesizer, display circuitry, and the microprocessor board.
The transceivers are identical except that the KY 96A operates at 28 Vdc and the
KY 97A operates at 14 Vdc.
The KY 96A, KY 97A is currently available with 25 kHz receiver selectivity, 100 mW
into 500 ohms or 8 W into 4 ohms audio outputs (4 W into 4 ohms in the KY 97A), and
operating ranges of 118.000 to 136.975 MHz. See paragraph 1.4 below for descriptions of specific versions.
NOTE: Previous versions were available with 50 kHz receiver selectivity; however,
it is not a current configuration.
The KY 96A, KY 97A has the capability of programming up to nine memory channel
frequencies for later recall. Channel frequency information is stored in non-volatile
memory so that when the radio is turned off and then back on, channel information is
retained. Both units also have the capability of remote transfer of Use and Standby
frequencies, and remote recall of channel frequency information.
1.3 TECHNICAL CHARACTERISTICS
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B KY 96A, KY 97A
TABLE 1-1 Technical Characteristics
SPECIFICATION CHARACTERISTIC
TSO COMPLIANCE:
Transmitter: TSO C37c, DO-186 Class 4
Receiver:
KY96A (versions -10,-30,-50,-60,-70)
KY96A (versions -11,-31,-51,-61)
TSO C38c, DO-186 Class C + D
TSO C38c, DO-186 Class A + B
KY97A (versions -10,-30,-50,-60,-70)
KY97A (versions -11,-31,-51,-61)
ENVIRONMENTAL DATA: See Environmental Qualification Form in Appendix A.
PHYSICAL DIMENSIONS
(Including Weight):
MOUNTING: Panel mounted, no shock mounting required.
TEMPERATURE RANGE: -20 deg C to +55 deg C with short time operation at
POWER REQUIREMENTS:
KY 96A: 27.5 Vdc
(Receive)
(Transmit)
(Lighting)
KY 97A: 13.75 Vdc
(Receive)
TSO C38c, DO-186 Class C + D
TSO C38c, DO-186 Class A + B
Refer to Figure 2-5, Dwg No 155-05666-0001.
+70 deg C.
400 mA Audio squelched LCD Max brightness.
500 mA Audio @ 100 mW LCD Max brightness.
1100 mA Audio @ 8 W LCD Max brightness.
5 A transmit at 5 W RF output LCD Max brightness.
138 mA Max @ 28 Vdc.
600 mA Audio squelched LCD Max brightness.
700 mA Audio @ 100 mW LCD Max brightness.
1100 mA 4 ohms Audio @ 8 W LCD Max brightness.
(Transmit)
(Lighting)
FREQUENCY RANGE:
(version dependent, see paragraph 1.4)
FREQUENCY STABILITY: 0.0015% from -20 deg C to +55 deg C.
DESIGN: All solid state. Printed circuit board and point to point
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6 A transmit at 5 W RF output LCD Max brightness.
275 mA Max @ 14 Vdc.
118.000 MHz to 136.975 MHz in 25 kHz increments.
wiring.
B KY 96A, KY 97A
TABLE 1-1 Technical Characteristics
SPECIFICATION CHARACTERISTIC
TRANSMITTER
EMISSION: 6K 00A3E
OCCUPIED BANDWIDTH: 25 kHz
POWER OUTPUT:
KY 96A:
KY 97A:
MODULATION: 70% modulation capability with 98% limiting.
SIDETONE OUTPUT: Adjustable up to 100 mW into 500 ohms headphones.
MICROPHONE: Standard carbon or dynamic mic containing transistor-
HARMONIC CONTENT: Greater than 60 dB down from carrier.
HIGH TEMPERATURE PROTECTION: If the transmitter or modulator circuits become hot
DUTY CYCLE: 1 minute on, 4 minutes off.
FCC IDENTIFIER: ASY7BL KY96A,KY97A
5 watts minimum
5 watts minimum
Less than 15% distortion at 70% modulation.
ized preamp. Must provide 100 mVrms into 100 ohm
load.
enough to potentially hurt any components in the transceiver, a protection circuit will automatically turn down
the transmitter power consumption and output power
(1.25 watts minimum).
RECEIVER
RECEIVER SENSITIVITY: 2 uV (hard) or less for 6 dB S+N/N with 1 kHz tone
RECEIVER SELECTIVITY:
Class C + D
(version dependent, see paragraph 1.4)
Class A + B
(version dependent, see paragraph 1.4)
RECEIVER OUTPUT: 100 mW minimum into 500 ohms or 8 W into 4 ohms
AGC CHARACTERISTIC: From 5 uV to 20,000 uV audio output will not vary
SQUELCH: Automatic squelch (internally adjustable carrier-to-
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modulated 30%.
-6 dB at +/- 8 kHz minimum. 40 dB at +/- 17 kHz. 60
dB at +/- 22 kHz. DO-186.
-6 dB at +/- 15 kHz minimum. 60 dB at +/- 43 kHz.
DO-186.
(KY 96A) or 4 W into 4 ohms (KY 97A).
more than 3 dB.
noise setting) with manual disable.
B KY 96A, KY 97A
TABLE 1-1 Technical Characteristics
SPECIFICATION CHARACTERISTIC
SPURIOUS RESPONSES AND CROSS
MODULATION PRODUCTS:
INTERCOM INPUT: When the mic is connected to the intercom input both
At least 80 dB down.
the receiver and mic audio appears at the audio output.
100 mVrms of mic audio into 500 ohms is required for
100 mW output.
1.4 UNITS AND ACCESSORIES SUPPLIED
NOTE: Not all configurations listed below are currently available, consult Bendix/
King Equipment Catalog for further information.
1.4.A. KY 96A VHF Comm Transceiver, P/N 064-1052-XX, which is configured in the
following versions:
TABLE 1-2 KY 96A Configurations
PART NU M BER
RECEIVER
SELECTIVITY
AUDIO OUTPUT FREQUENCY RANGE
064-1052-10 25 kHz 500 ohm headphone 118.000 to 135.975 MHz
064-1052-11 50 kHz 500 ohm headphone 118.000 to 135.975 MHz
064-1052-30 25 kHz 500 ohm headphone 118.000 to 136.975 MHz
064-1052-31 50 kHz 500 ohm headphone 118.000 to 136.975 MHz
064-1052-50 25 kHz 8 W into 4 ohms 118.000 to 135.975 MHz
064-1052-51 50 kHz 8 W into 4 ohms 118.000 to 135.975 MHz
064-1052-60 25 kHz 8 W into 4 ohms 118.000 to 136.975 MHz
064-1052-61 50 kHz 8 W into 4 ohms 118.000 to 136.975 MHz
064-1052-70* 25 kHz 8 W into 4 ohms 118.000 to 136.975 MHz
*Crown Series Unit
1.4.B. KY 97A VHF Comm Transceiver, P/N 064-01051-00XX, which is configured in
the following versions:
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B KY 96A, KY 97A
TABLE 1-3 KY 97A Configurations
PART NU M BER
RECEIVER
SELECTIVITY
AUDIO OUTPUT FREQUENCY RANGE
064-1051-10 25 kHz 500 ohm headphone 118.000 to 135.975 MHz
064-1051-11 50 kHz 500 ohm headphone 118.000 to 135.975 MHz
064-1051-30 25 kHz 500 ohm headphone 118.000 to 136.975 MHz
064-1051-31 50 kHz 500 ohm headphone 118.000 to 136.975 MHz
064-1051-50 25 kHz 4 W into 4 ohms 118.000 to 135.975 MHz
064-1051-51 50 kHz 4 W into 4 ohms 118.000 to 135.975 MHz
064-1051-60 25 kHz 4 W into 4 ohms 118.000 to 136.975 MHz
064-1051-61 50 kHz 4 W into 4 ohms 118.000 to 136.975 MHz
064-1051-70* 25 kHz 4 W into 4 ohms 118.000 to 136.975 MHz
*Crown Series Unit
1.4.C. The KY 96A, KY 97A Installation Kit, P/N 050-02600-0000, which contains the
following components:
050-02600-0000 INSTL KIT KY196A REV AA
--------------------------------------------------------------SYMBOL PART NUMBER FIND NO DESCRIPTION UM -0000
--------------------------------------------------------------REF1 155-05690-0000 INSTALL ASSY RF .00
030-00101-0002 PANEL MOUNT PLUG EA 1.00
030-01094-0080 CONNECTOR KEYED EA 1.00
030-01107-0031 CONNECTOR TERM 31T EA 1.00
057-02193-0001 DECAL COMM 1 EA 1.00
057-02193-0002 DECAL COMM 2 EA 1.00
057-05944-0003 KIT TSO LABEL EA 1.00
089-02013-0037 NUT FLAT 6-32 EA 1.00
089-02051-0024 NUT SPEED U 6-32 EA 4.00
089-02191-0022 NUT LOCK 6-32 EA 1.00
089-02353-0001 NUT CLIP 6-32 EA 6.00
089-05903-0007 SCR PHP 4-40X7/16 EA 2.00
089-05907-0008 SCR PHP 6-32X1/2 EA 1.00
089-06012-0008 SCR FHP 6-32X1/2 EA 6.00
089-08094-0030 WSHR FLT STD .446 EA 1.00
089-08168-0002 WASHER WAVE EA 1.00
090-00019-0007 RING RTNR .438 EA 1.00
091-00072-0002 CABLE CLAMP 2 EA 1.00
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B KY 96A, KY 97A
1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED
1.5.A. Communications antenna and cables.
1.5.B. Headphones: 500 ohm nominal impedance.
1.5.C. Microphone: Low impedance carbon or dynamic with transistorized preamp.
1.5.D. For 13.75 V operation of the KY 96A a 14-to-28 V convertor such as KGS Electronics Model RB-125 or equivalent may be used. The RB-125 is available from
Bendix/ King under P/N 068-01016-0003.
1.6 LICENSE REQUIREMENTS
The transmitter, as installed in the aircraft, requires an Aircraft Radio Station License.
This license is obtained by filing FCC Form 404, Aircraft Radio Station License Application, which may be obtained from your local FCC Field Office. The KY 96A, KY 97A
may be operated for up to 30 days without a station license after filing Form 404 while
awaiting the receipt of the radio license if a copy of FCC Form 404 is kept in the aircraft.
NOTE: This equipment has been type accepted by the FCC and entered on their
list of type accepted equipment as AlliedSignal KY 96A/97A, and must
be identified as AlliedSignal KY 96A/97A on FCC Form 404.
CAUTION
: THE VHF TRANSMITTER IN THIS EQUIPMENT IS GUARANTEED TO
MEET FEDERAL COMMUNICATIONS COMMISSION ACCEPTANCE
OVER THE OPERATING TEMPERATURE RANGE ONLY WHEN A
BENDIX/ KING CRYSTAL IS USED IN THE STABILIZED MASTER OSCILLATOR. USE OF OTHER THAN A BENDIX/ KING CRYSTAL IS
CONSIDERED AN UNAUTHORIZED MODIFICATION AND MAY VOID
THE WARRANTY.
NOTE: The Federal Communications Commission requires that the operator of
the transmitter of this equipment hold a Restricted Radio Telephone Operator Permit (FCC Form 753) or higher class license. A permit may be
obtained by a U.S. citizen from the nearest field office of the FCC; no examination is required.
1.7 CONTINUED AIRWORTHINESS
The instructions for continued airworthiness in the TC or STC approvals for this product supplements or supersedes the instructions for continued airworthiness in this
manual.
This Bendix/ King product KY 96A, KY 97A is designed and manufactured to allow oncondition maintenance. On-condition maintenance is described as follows. There are
no periodic service requirements necessary to maintain continued airworthiness. No
maintenance is required until the equipment does not properly perform its intended
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B KY 96A, KY 97A
function. When service is required, a complete performance test must be accomplished following any repair action. Consult the appropriate section of the Maintenance Manual for complete performance test information.
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