The Yamatake Honeywell EC7895A and RM7895 is a microprocessor
based integrated burner control for automatically fired gas, oil, or
combination fuel single burner applications. The RM7895 consists of
the Relay Module. Subbase, Amplifier and Purge Card. Options
include Keyboard Display Module, Personal Computer Interface,
DATA CONTROLBUS MODULE™, Remote Display Module, and
COMBUSTION SYSTEM MANAGER™ Software.
The EC7895 and RM7895 are programmed to provide a level of
safety, functional capability and features beyond the capacity of
conventional controls.
Functions provided by the EC7895 and RM7895 include automatic
burner sequencing, flame supervision, system status indication,
system or self-diagnostics and troubleshooting.
Relay Module
PRODUCT DATA
• Dependable, long-term operation provided by microcomputer
technology.
• First-out annunciation and system diagnostics provided by a 2
row by 20 column Vacuum Fluorescent Display (VFD) located
on the optional Keyboard Display Module.
• Five (LEDs) for sequence information.
• Interchangeable plug-in flame amplifiers.
• Local or remote annunciation of EC7895 and RM7895
operation and fault information.
• Nonvolatile memory; EC7895 and RM7895 retain history files
and sequencing status after loss of power.
• Remote reset (optional).
• Report generation (optional).
• Selectable recycle or lockout on loss of airflow.
• Selectable recycle or lockout on loss of flame.
• Shutter drive output.
• Burner controller data (optional):
— Flame signal strength.
— Hold status.
— Lockout/alarm status.
— Sequence status.
— Sequence time.
—Total cycles of operation.
—Total hours of operation.
—Fault history providing for the six most recent faults:
• Cycles of operation at the time of the fault.
•Fault message and code.
• Hours of operation at the time of the fault.
• Sequence status at the time of the fault.
• Sequence time at the time of the fault.
— Diagnostic information:
•Device type.
• Flame amplifier type.
• Flame failure response time.
• Manufacturing code.
• On/Off status of all digital inputs and outputs.
• Selected prepurge time.
• Software revision and version of EC7895 and RM7895
and optional Keyboard Display Module.
Range of allowable operating frequency: 45 to 66 Hz.
2
The 7895 must have an earth ground providing a connection between the subbase and the control panel or the equipment.
The earth ground wire must be capable of conducting the current to blow the 20A fuse (or breaker) in event of an internal short
circuit. The 7895 needs a low impedance ground connection to the equipment frame which, in turn, needs a low impedance
connection to earth ground. For a ground path to be low impedance at RF frequencies, the connection must be made with
minimum length conductors that have maximum surface areas. Wide straps or brackets rather than leadwires are preferred.
Be careful to verify that mechanically tightened joints along the ground path, such as pipe or conduit threads or surfaces held
together with fasteners, are free of nonconductive coatings and are protected against mating surface corrosion.
3
2000 VA maximum connected load to 7895 Assembly.
4
Can also be 100 Vac, 1A pilot duty.
5
Can also be 65 VA pilot duty with motorized valve, 1150 VA inrush, 460 VA open, 250 VA hold.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1.Your local Home and Building Control Sales Office (check white pages of your phone directory).
2.Home and Building Control Customer Relations
Honeywell, 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
65-0205
2
7800 SERIES EC7895A, RM7895A RELAY MODULE
Model:
EC7895
Electrical Ratings, see Table 1B:
Voltage and Frequency: 200 Vac (+10/-15%), 50 or 60 Hz
(+/- 10%).
1
Power Dissipation: EC7895: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing Total Connected Load: 20A maximum, type FRN or
equivalent.
Table 1B. EC7895A Terminal Ratings.
Terminal No.DescriptionRatings
GFlame Sensor Ground
Earth GEarth Ground
2
L2 (N)Line Voltage Common
3Alarm200 Vac, 1A pilot duty.
4Burner Motor200 Vac, 4A at pF = 0.5, 20A inrush
5Line Voltage Supply (L1)200 Vac (+10/-15%), 50 or 60 Hz (+/- 10%).
Range of allowable operating frequency 45 through 66 Hz.
2
The EC7895 must have an earth ground providing a connection between the subbase and the control panel or the equipment.
The earth ground wire must be capable of conducting the current to blow the 20A fuse (or breaker) in event of an internal short
circuit. The RM7895 needs a low impedance ground connection to the equipment frame which, in turn, needs a low
impedance connection to earth ground. For a ground path to be low impedance at RF frequencies, the connection must be
made with minimum length conductors that have maximum surface areas. Wide straps or brackets rather than leadwires are
preferred. Be careful to verify that mechanically tightened joints along the ground path, such as pipe or conduit threads or
surfaces held together with fasteners, are free of nonconductive coatings and are protected against mating surface corrosion.
3
2000 VA maximum connected load to EC7895 Assembly.
4
Total load current excluding burner/boiler motor and firing rate outputs cannot exceed 5A, 25A inrush.
3
65-0205
7800 SERIES EC7895A, RM7895A RELAY MODULE
Environmental Ratings:
Ambient Temperature:
Weight:
RM7895 with Dust Cover: 1 pound 15 ounces, unpacked.
Operating: -40° F to 140° F.
Storage: -60° F to 150° F.
Flame Detection System available for use with
EC7895 and RM7895. To select your Plug-in Flame
Signal Amplifier and applicable Flame Detector, see
Dimensions:
Ta ble 2 and Fig. 3 through 5.
Refer to Fig. 1 and 2.
Table 2. Flame detection systems (Figs. 3, 4, 5).
Plug-in Flame Signal AmplifiersApplicable Flame Detectors
Flame
Failure
TypeColor
CheckingModel
RectificationGreenNoR7847A.8 or 3 secGasRectifying Flame
Self-
Response
TimeFuelTypeModels
C7004, C7007, C7011
Rod Holders
a
Complete Assemblies:
C7008, C7009, Q179.
NoR7847A.8 or 3 secOilRectifying
Photocell
NoR7847A3 secGas,
Oil, Coal
Dynamic
R7847B
d
.8 or 3 secGasRectifying Flame
AMPLI-
Ultraviolet
(Purple Peeper)
Rod Holders
CHECK®
Dynamic
AMPLI-
R7847B
d
.8 or 3 secOilRectifying
Photocell
C7003, C7010, C7013,
b
C7014
C7012A,C.
C7004, C7007, C7011
a
Complete Assemblies:
C7008, C7009, Q179.
C7003, C7010, C7013,
b
C7014
c
CHECK®
Dynamic
AMPLI-
R7847B
d
3 secGas,
Oil, Coal
Ultraviolet
(Purple Peeper)
C7012A,C.
c
CHECK®
Dynamic
R7847C
Self-Check
InfraredRedNoR7848A3 secGas,
Dynamic
R7848B
AMPLI-
e
3 secGas,
d
3 secGas,
Oil, Coal
Oil, Coal
Oil, Coal
Ultraviolet
(Purple Peeper)
Infrared
(Lead Sulfide)
Infrared
(Lead Sulfide)
C7012E,F.
C7015
C7015
CHECK®
UltravioletPurpleNoR7849A.8 or 3 secGas, Oil Ultraviolet
(MiniPeeper)
Dynamic
AMPLI-
R7849B
d
.8 or 3 secGas, Oil Ultraviolet
(MiniPeeper)
C7027, C7035,
c
C7044.
C7027, C7035,
c
C7044.
CHECK®
Dynamic
Self-Check
BlueDynamic
Self-Check
R7861A3 secGas,
f
g
R7886A
e
3 secGas,
Oil, Coal
Oil, Coal
UltravioletC7061
Ultraviolet
C7076
(Adjustable
Sensitivity)
a
Order flame rod separately; see holder Instructions.
b
Use
only
c
The C7012A,C, C7027, C7035 and C7044 Flame Detectors should be used only on burners that cycle on-off at least once
Honeywell Photocell, part no. 38316.
every twenty-four hours. Appliances with burners that remain on continuously for twenty-four hours or longer should use the
C7012E,F Flame Detector with the R7847C Amplifier or the C7076A,D Flame Detector with the R7886A Amplifier or the C7061
Flame detector with the R7861 Amplifier as the ultraviolet flame detection system.
d
Circuitry tests the flame signal amplifier at least 12 times a minute during burner operation and shuts down the burner if the
amplifier fails.
e
Circuitry tests all electronic components in the flame detection system (amplifier and detector) 12 times a minute during burner
operation and shuts down the burner if the detection system fails.
f
When R7861 is used with EC7895, the application requires a step down transformer. See Fig. 14.
g
Use with RM7895A only.
65-0205
4
7800 SERIES EC7895A, RM7895A RELAY MODULE
Sequence Timing For Normal Operation:
Flame Establishing Period
DeviceInitiateStandbyPurgePilotMain
EC7895A/RM7895A10 sec.***4 or 10 sec.No
*STANDBY and RUN can be an infinite time period.
** PURGE is determined by the ST7800A Purge Card selected.
Q7800A for panel mount or Q7800B for wall or burner mount.
Required Components:
Plug-in Flame Signal Amplifier, see Table 2.
Plug-in Purge Timer Cards: Selectable ST7800A, two
seconds to 30 minutes.
Q7800A or Q7800B.
BURNER
CONTROL
Accessories:
Optional:
Network Interface Unit,
Part No. Q7700A1014, 120V 50/60 Hz
Part No. Q7700B1004, 100V to 200V 50/60 Hz
Network Interface ControlBus Module,
Part No. QS7800A1001.
COMBUSTION SYSTEM MANAGER™,
Part No. ZM7850A1001.
ControlBus 5-Wire Electrical Connector,
Part No. 203541.
DATA CONTROLBUS MODULE™,
Part No. S7810A1009.
Dust Cover, Part No. 221729A.
Flame Simulators:
UV Flame Simulator, Part No. 203659.
Rectification Simulator, Part No. 123514A.
Keyboard Display Module, Part No. S7800A1001,
English.
Keyboard Display Module, Part No. S7800A1118,
Japanese.
Remote Display Mounting Bracket, Part No. 203765.
Remote Display Power Supply, Part No. 203968A Plug-in.
Remote Reset Module, Part No. 57820A1007.
Sixty-inch Extension Cable Assembly, Part No. 221818A.
POWER
PILOT
FLAME
MAIN
ALARM
RESET
5 (127)
5
(127)
REMOVE ONLY FOR TERMINAL TEST ACCESS.
1
5-1/4
(133)
1
M11135
Fig. 1. Mounting dimensions of EC7895/RM7895 Relay Module and Q7800A Subbase in in. (mm).
5
65-0205
7800 SERIES EC7895A, RM7895A RELAY MODULE
BURNER
CONTROL
5
(127)
POWER
PILOT
FLAME
MAIN
ALARM
RESET
1
IGNITION
ELECTRODE
(Q179C ONLY)
1-21/32
(42)
3-1/8
(79)
BRACKET
5 (127)
REMOVE ONLY FOR TERMINAL TEST ACCESS.
1
6-3/32 (155)
M11134
Fig. 2. Mounting dimensions of EC7895/RM7895 Relay Module and Q7800B Subbase in in. (mm).
25/32
(20)
FLAME ROD
25/32
(20)
2-25/32
(62)
Q179
CERAMIC
INSULATORS
1-13/32
(36)
TARGET
1-1/16
1/2 (13)
(27)
3/32 (2)
17/32
(14)
3/8 (10)
THREADED
MOUNTING
HOLES (2)–
10-32 UNF
1 (25)
11/16
(18)
M1983
3-3/4
(95)
7-7/32
(183)
1/2–14 NPSM
LEADWIRES
MOUNTING FLANGE
C7012A,C,E,F
5-1/8 (130)
3-7/16
(87)
FACEPLATE
3/4–14 NPT
5-1/4 (133)
M1962A
65-0205
(51)
13/16 (21)
2
1-3/4
(45)
1-1/4 (32)
1-5/16 (33)
5/16
(8)
C7013AC7014A
1-1/4 (32)
1-3/8 (35)
M1847
Fig. 3. Rectification detectors.
6
7800 SERIES EC7895A, RM7895A RELAY MODULE
1/2-14 NPSM
INTERNAL THREADS
2
2 (51)
COLLAR WITH
1–11-1/2 NPSM
INTERNAL
THREADS
1
1
DIN APPROVED C7035A1064 HAS 1-11 BSP.P1 INTERNAL THREADS.
DIN APPROVED C7035A1064 HAS 1/2-14 BSP-F INTERNAL THREADS.
MODEL AVAILABLE WITH 12 FOOT [3.66 METER] LEADWIRES.
2
3
INSERTION DEPTH
6 FOOT
[1.83 METER]
LEADWIRES (2)
3
M1945A
2-5/8 (67)
1-1/2
(38)
31/32
(25)
4-1/8 (105)
1-3/16
(30)
4 (102)
3-1/2 (89)
COLLAR WITH 1/2-14 NPSM
INTERNAL THREADS
1
MODEL AVAILABLE WITH 24 FOOT (7.32 METER) LEADWIRES.
MODELS AVAILABLE WITH SPUD CONNECTOR (1/2-14 NPSM INTERNAL
2
THREADS) INSTEAD OF CLAMP TYPE CONNECTOR.
6 FOOT (1.83 METER)
LEADWIRES (2)
2
1-1/16
(27)
C7027
6 FOOT [1.83 METER]
LEADWIRES (2)
1 INCH NPT
2-1/4
(57)
1-1/16 (27)
1
M1943A
3-5/8 (92)
C7044
MOUNTING BRACKET
9/16
(14)
1/2
(13)
7/8
(22)
C7035
1-27/64
(36)
3/8
(10)
M1944A
2-1/4
(57)
ALLOW 9 INCHES (228 MILLIMETERS)
1
CLEARANCE TO SWING OUT THE DETECTOR
FOR LENS CLEANING OR SERVICING.
4 (102)
4-27/32 (123)
4
(102)
2-5/16
(58)
3/4 (19)
1-19/32
(41)
3/8 INCH NPT
2-11/16
(68)
C7076A
Fig. 4. Ultraviolet detectors in in. (mm).
7
1-13/32 (188)
10-9/32 (261)
7/8 (22) OPENING
FOR 1/2-INCH CONDUIT
29/32 (23)
7-5/8 (194)
M5083A
65-0205
7800 SERIES EC7895A, RM7895A RELAY MODULE
2-5/32
(55)
C7076D
15/16 [24] DIA.
2-1/2
(64)
1 (25)
2 (51)
1 INCH NPT
15/16–18 UNC
(2 EACH)
6-7/32
(158)
6-19/32
(168)
Fig. 4. Ultraviolet detectorsin in. (mm)
HEAT BLOCKCELL MOUNT
1-5/8 (41)
1-1/16 (27)
3/4-14
NPSM
1-1/4
(32)
3/4-14 NPSM
INTERNAL
THREADS
M1982A
2 LEADS IN A
48 INCH (1.2 METER)
FLEXIBLE CONDUIT
BUSHING WITH
MAGNIFYING LENS
2-3/4
(70)
1-1/4
(32)
APERTURE
COLLAR, 3/4-14 NPSM
INTERNAL THREADS
C7015
Fig. 5. Infrared detector in in. (mm).
PRINCIPAL TECHNICAL FEATURES
The EC7895 or RM7895 provides all customary flame
safeguard functions while providing significant advancements
in the areas of safety, annunciation and system diagnostics.
Safety Shutdown (Lockout) Occurs If:
1. Initiate Period
a. Purge card is not installed or removed.
b. Purge card is bad.
c.Configuration jumpers have been changed (after
200 hours).
d. AC line power errors occurred, see Operation.
e. Four minute INITIATE period was exceeded.
2. Standby Period
a. Flame signal is present after 40 seconds.
b. Ignition/pilot valve/intermittent pilot valve terminal
is energized.
c.Main valve terminal is energized.
d. Internal system fault occurred.
e. Purge card is not installed or removed.
f.Purge card is bad.
3. Prepurge Period
a. Airflow lockout feature is enabled and the airflow
switch does not close after ten seconds or within
the specified purge card timing.
b. Flame signal is detected after 30 seconds.
c.Ignition/pilot valve/intermittent pilot valve terminal
is energized.
11-13/16 (300)
7-13/16 (198)
1-27/32
(47)
5-13/16
(147)
5-13/16 (147)
M5084A
(Continued).
d. Main valve terminal is energized.
e. Internal system fault occurred.
f.Purge card is removed.
g. Purge card is bad.
4. Pilot Flame Establishing Period (PFEP)
a. Airflow lockout feature is enabled and the airflow
switch opens.
b. Ignition/pilot valve terminal is not energized.
c.No flame present at end of PFEP.
d. Main valve terminal is energized.
e. Internal system fault occurred.
f.Purge card is removed.
g. Purge card is bad.
5. Run Period
a. No flame present.
b. Airflow lockout feature is enabled and the airflow
switch opens.
c.Main valve terminal is not energized.
d. Internal system fault occurred.
e. Purge card is removed.
f.Purge card is bad.
SAFETY PROVISIONS
Internal Hardware Status Monitoring
The EC7895 or RM7895 checks the purge card for correct
parity to prevent purge timing shifts and circuitry failures. It
also analyzes the integrity of the configuration jumpers and
internal hardware. The POWER LED blinks every four
seconds, signifying an internal hardware check.
Closed Loop Logic Test
The test verifies the integrity of all safety critical loads,
terminals 8, 9, 10 and 21. If the loads are not energized
properly; i.e., the main valve terminal is powered during
PREPURGE, the EC7895 or RM7895 locks out on safety
shutdown. The EC7895 or RM7895 must react to input
changes but avoid the occurrence of
events. Signal conditioning is applied to line voltage inputs to
verify proper operation in the presence of
line noise such as transient high voltage spikes or short
periods of line dropout. Signal conditioning is tolerant of
synchronous noise (line noise events that occur at the same
time during each line cycle).
nuisance
normal
shutdown
electrical
65-0205
8
7800 SERIES EC7895A, RM7895A RELAY MODULE
Dynamic Ampli-Check
Dynamic AMPLI-CHECK® circuitry tests the flame signal
amplifier during burner operation and shuts down the EC7895
or RM7895 if the flame amplifier fails.
Dynamic Flame Amplifier and Shutter Check
Self-checking circuitry tests all electronic components in the
flame detection system and amplifier 10 to 12 times per
minute and shuts down the EC7895 or RM7895 if the
detection system fails.
Dynamic Input Check
All system input circuits are examined to assure that the
EC7895 or RM7895 is capable of recognizing the true status
of external controls, limits and interlocks. If any input fails this
test, a safety shutdown occurs and the fault is annunciated.
Dynamic Safety Relay Test
Checks the ability of the dynamic safety relay contact to open
and close. Verifies that the safety critical loads, terminals 8, 9,
10 and 21, can be de-energized, as required, by the Dynamic
Self-Check logic.
Dynamic Self-Check Safety Circuit
The microcomputer tests itself and related hardware, and at
the same time, the safety relay system tests the
microcomputer operation. If a microcomputer or safety relay
failure occurs and does not allow proper execution of the selfcheck routine, safety shutdown occurs and all safety critical
loads are de-energized.
Expanded Safe-Start Check
The conventional safe-start check, which prevents burner
start-up if flame is indicated at start-up, is expanded to
include a flame signal check during STANDBY, an airflow
switch check and a safety critical load check.
Off Cycle (Standby or Prepurge) Flame
Signal Check
The flame detection subsystem (flame detector and amplifier)
is monitored during STANDBY. If a flame simulating condition
or an actual flame exists, a system hold occurs and start-up is
prevented. If the flame signal exists at any time after the first
40 seconds of STANDBY, a safety shutdown occurs and is
annunciated. A shutter-check amplifier and self-checking
detector are energized for the first 40 seconds during
STANDBY and the last two seconds before exiting STANDBY.
If a flame exists, a safety shutdown occurs. An AMPLICHECK® Amplifier is energized continually through
STANDBY and PREPURGE to detect any possibility of a
runaway detector or a flame. If a flame exists, a safety
shutdown occurs. A standard amplifier is energized
continually through STANDBY and PREPURGE; if a flame
exists, a safety shutdown occurs.
®
Verified Spark Termination
The ignition terminal is monitored to assure early spark
termination (ten seconds ignition and pilot and ten seconds
pilot and main only
First-Out Annunciation AND Self-Diagnostics
Sequence Status Lights (LEDs)
indication of the program sequence: POWER, PILOT,
FLAME, MAIN and ALARM. The green POWER LED blinks
every four seconds, signifying that the RM7895 hardware is
running correctly.
Optional multi-function Keyboard Display Module
elapsed time during PREPURGE, PILOT IGN and MAIN IGN.
As an additional troubleshooting aid, it provides sequence
timing, diagnostic information and historical information when
a safety shutdown or hold or normal operation occurs.
First-out Annunciation
or identifies the cause of a failure to start or continue the
burner control sequence with text and numbered code via the
optional Keyboard Display Module. It monitors all field input
circuits, including the flame signal amplifier. The system
distinguishes 43 modes of failure and detects and
annunciates difficult-to-find intermittent failures.
Self-Diagnostics
the EC7895 or RM7895 to distinguish between field (external
device) and internal (system related) problems. Faults
associated within the flame detection subsystem, EC7895 or
RM7895 or Plug-in Purge Card are isolated and reported by
the optional Keyboard Display Module. See the 7800 SERIES
System Annunciation Diagnostics and Troubleshooting,
form 65-0118.
Airflow Switch Interlock
This interlock is typically connected to an airflow switch. The
Airflow Interlock (ILK) input must close ten seconds into
PREPURGE or within the specified purge card timing;
otherwise, a recycle to the beginning of PRE-PURGE or
lockout will occur, depending on how the airflow switch
selectable jumper is configured (see Table 3 in Operation
section).
INSTALLATION
).
provide positive visual
shows
reports the cause of a safety shutdown
add to the First-out Annunciation by allowing
WARNING
FIRE OR EXPLOSION HAZARD
CAN CAUSE PROPERTY DAMAGE,
SEVERE INJURY, OR DEATH
To prevent possible hazardous burner operation,
verification of safety requirements must be performed
each time
a control is installed on a burner.
Tamper Resistant Timing and Logic
Safety and logic timings are inaccessible and cannot be
altered or defeated.
9
65-0205
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