Honeywell 32003532-005 Installation Instructions

32003532-005 Dual Auxiliary Switch Package
INSTALLATION INSTRUCTIONS

APPLICATION

The Dual Auxiliary Switch Package contains two independent 360 degree rotary switch cams for use in conjunction with Direct Coupled Actuators (DCA). See Table 1. It provides an on/off signal at two adjustable points in the actuator stroke. This signal can be routed to a controller or used to control equipment external to the actuator (for example, electric reheat coils and fan). As the device mounts over the DCA hub and setscrews, it can be added to an already-installed DCA.
IMPORTANT
1. The 32003532-005 housing is made of a mate­rial designed to survive UL555(S) Smoke and Fire Damper/Actuator testing.
2. Switches are not designed to function at the extreme temperatures of the UL555(S) test for extended periods.
Table 1. Switch and Actuator Compatibility.
Compatible Direct Coupled Actuator Models
ML4105 ML4202 ML8105 MS4209
ML4115 ML4302 ML8115 MS4309
ML4125 ML4702 ML8125 MS4709
ML4135 ML4802 ML8135 MS4809
ML8202 MS8209
ML8302 MS8309
Package Contents (see Fig. 1):
Self-tapping mounting screws (2). Switch assembly. 1m, 6-conductor cable. 3/8 in. flexible conduit connector. Mounting bracket.
Dimensions: See Fig. 2.
Conduit (not included): 3/8 in. flexible.
Electrical Switch Ratings: See Table 2.
Operating Temperature: -40 to 130°F (-40 to 54°C).
Switch Differential: Three angular degrees maximum.
Switching: Two single-pole, double-throw (spdt) micro
switches.
Ratings and Approvals:
Underwriters Laboratories Inc. Listed: File No. E4436. UL94-5V Plenum rating. NEMA2. Cable: UL Style 1180 rated 300V, 200°C, 18 gauge.
Fig. 1. Auxiliary switch.
Table 2. Electrical Switch Ratings.
Vol tag e
(maximum)
32003532-005 24 Vac
Class 2– 240 Vac
Resistive
Load
8A 2A
M22537
Inductive
Load
62-0212-01
32003532-005 DUAL AUXILIARY SWITCH PACKAGE
4
(102)
3-5/8 (92)
3
(76)
M17518
Fig. 2. Dimensions in in. (mm).
COM
NO NC
CCW
M2160
Fig. 3. Switching configuration (top view)
for counterclockwise rotation.
Conversely, with the switch cam as shown in Fig. 4, the normally closed contact opens during clockwise rotation and the normally open switch closes.
COM
NO NC
CW

INSTALLATION

When Installing this Product...

1. Read instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
2. Check ratings and descriptions given in Specifications to make sure product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in these instructions.
CAUTION
Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry.
Disconnect power supply before installation and always keep device assembled.
CAUTION
Actuator Damage Hazard. Turning motor output hub by hand or wrench can damage internal gears.
Forcibly turning the motor shaft damages the gear train.
1. Determine desired switching action (if switch is to energize during clockwise or counterclock­wise rotation).
NOTE: With switch cam as shown in Fig. 3, the
normally closed contact opens during counter­clockwise rotation and the normally open switch closes.
M2161
Fig. 4. Switching configuration (top view)
for clockwise rotation.
NOTE: Switches can be set prior to installation on the
actuator if angular switch positions are known.
2. Align the switch hub with the set screws on the actuator. See Fig. 5.
3. If the conduit location is not appropriate for your application, adjust the bracket as follows: a. Remove and set aside the four bracket screws. b. Rotate the bracket 90, 180, or 270 degrees. c. Replace the bracket screws.
4. Mount the switch on the actuator and tighten the two screws.
5. Determine switch position settings based on the angular indications molded into the housing.
NOTES:
Interior angular indications appear in
15 degree increments (see Fig. 6).
Exterior angular indications appear in
10 degree increments (see Fig. 6).
Four 10 degree indications are not on the
cover (see Fig. 6).
6. Move each cam inside switch assembly to the appropriate position. Remember the direction of travel of the cam for switching purposes (see Fig. 3 and 4). Monitor the switch closure with an ohm­meter for a continuity check. See Table 3.
IMPORTANT
Make certain that the switch activates at the desired degree of stroke.
62-0212—01 2
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