Honeywell Process Solutions
Profibus-DP(Pnet) Module
2MLL-PMEB/PSRA/PSEA
User's Guide
R240
January 2018
Release 240
Honeywell
Notices and Trademarks
Copyright 2019 by Honeywell International
Sárl. Release 240 January 2019
While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell
International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell Process Solutions
1860 W. Rose Garden Lane
Phoenix, AZ 85027 USA
1-800 822-7673
ii Fast Ethernet Module 2MLL-EFMTB/EFMFB User's Guide R240
Honeywell
January 2018
Revision History
Version Date Remark Page
V 1.0 ’06.02 First Edition -
V1.1 ’07.10 2MLI-CPUU added -
V 2.0 ’10.08 2MLR CPU added -
Ch. 11 Compliance with EMC Specification added -
2MLL-PMEC added -
PROFICON configuration tool added -
Automatic Network Scan modified Ch.9.1.1
2MLL-PSRA added Ch.1.3.3
V 2.1 ’11.05 How to enable link through flag added Ch.5.2.3
V 2.2 ’11.06
V2.3 ’14.11 SoftMaster V4.0 UI Updated -
V2.4 ’16.03
Performance specifications added
- Max. number of modules per node : 24 Modules
Add 2MLL-PMEB
- PROFIBUS DPv1 setting
- P2P communication setting
- SoftMaster UI updated (2MLL-PMEB contents, P2P
settings)
Ch.2.2
-
About User’s Manual
Thanks for purchasing ML PLC of Honeywell
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and
programming of the product you purchased in order for correct use and importantly, let the end user and maintenance
administrator to be provided with the User’s Manual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In
addition, you may connect our website (www.honeywellprocess,com/) and download the information as a PDF file.
Relevant User’s Manuals
Tit le Desc rip tio n
SOFTMASTER software user manual describing online function
SOFTMASTER User’s Manual
SOFTMASTER User’s Manual
(for 2MLI, 2MLR)
2MLK/MLM/MLC Instructions &
Programming User’s Manual
2MLI/2MLR/MLI Instructions &
Programming User’s Manual
2MLK CPU User’s Manual
(2MLK-CPUA/CPUE/CPUH/CPUS/CPUU)
2MLI CPU User’s Manual
(2MLI-CPUU)
such as programming, print, monitoring, debugging by using
2MLK, ML50 CPU
SOFTMASTER software user manual describing online function
such as programming, print, monitoring, debugging by using
2MLI, 2MLR CPU
User’s manual for programming to explain how to use
instructions that are used PLC system with 2MLK, MLM/MLC
CPU.
User’s manual for programming to explain how to use
instructions that are used PLC system with 2MLI, 2MLR, MLI
CPU.
2MLK-CPUA/CPUE/CPUH/CPUS/CPUU user manual
describing about 2MLK CPU module, power module, base, IO
module, specification o f e xtension cable and system
configuration, EMC standard
2MLI-CPUU user manual describing about 2MLI CPU module,
power module, base, IO module, specification of extension cable
and system configuration, EMC standard
2MLR redundant series User’s
Manual
N Configurator User’s Manual
Current user manual is written based on the following version.
Related OS version list
Model O/S vers ion
2MLK-CPUH, CPUS, CPUA, CPUE V2.0
2MLI-CPUU, CPUH V2.0
SOFTMASTER V4.2
2MLR-CPUH/F, CPUH/T V1.0
1 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEB User’s Guide
Honeywell
2MLR-CPUU user manual describing about 2MLR CPU module,
power module, extension drive, base, IO module, specification of
extension cable and system configuration, EMC standard
User’s manual for Pnet, Dnet configuration tool, N Configurator
R240
January2019
◎ Contents ◎
Chapter 1 Introduction
Chapter 2 Specifications
Chapter 3 Installation and Test Operation
1.1 Introduction -------------------------------------------------------------------------------------------------------- 1-1
1.2 Characteristics ---------------------------------------------------------------------------------------------------- 1-1
1.3 Product Configuration ---------------------------------------------------------------- --------------------------- 1-2
1.3.1 Model Name ------------------------------------------------------------------------------------------------ 1-2
1.3.2 Available number by CPU ------------------------------------------------------------------------------- 1-2
1.3.3 Slave Device ----------------------------------------------------------------------------------------------- 1-3
1.4 Software ------------------------------------------------------------------------------------------------------------- 1-4
1.4.1 Check list for the software ------------------------------------------------------------------------------ 1-4
1.4.2 SOFTMASTER -------------------------------------------------------------------------------------------- 1-5
1.4.3 Checking the version ------------------------------------------------------------------------------------- 1-5
2.1 General Specifications ------------------------------------------------------------------------------------------ 2-1
2.2 Performance Specifications ----------------------------------------------------------------------------------- 2-2
2.3 Structure & Characteristics ------------------------------------------------------------------------------------ 2-3
2.3.1 Structure of Pnet I/F module -------------------------------------------------------------------------- 2-3
2.4 Cable Specifications --------------------------------------------------------------------------------------------- 2-6
2.4.1 Cable specifications of Belden network ------------------------------------------------------------- 2-6
3.1 Precautions for Installation ------------------------------------------------------------------------------------ 3-1
3.1.1 Precautions for Installation --------------------------------------------------------------------------- 3-1
3.2 From Setting to Operation ------------------------------------------------------------------------------------- 3-2
3.3 Installation of the product -------------------------------------------------------------------------------------- 3-3
3.3.1 Installation of 2MLL-PMEA --------------------------------------------------------------------------- 3-3
3.4 Test Operation ---------------------------------------------------------------------------------------------------- 3-6
3.4.1 Precautions for system configuration ------------------------------------------------------------- 3-6
1 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 4 System Configuration
Chapter 5 Communication Program
Chapter 6 SyCon Setting
4.1 System Configuration of Network ---------------------------------------------------------------------------- 4-1
4.1.1 ML200 Pnet + Smart I/O ----------------------------------------------------------------------------- 4-1
4.1.2 ML200 Pnet + Composite System ----------------------------------------------------------------- 4-2
5.1 Communication Program --------------------------------------------------------------------------------------- 5-1
5.1.1 Type of communication program ------------------------------------------------------------------- 5-1
5.2 SOFTMASTER --------------------------------------------------------------------------------------------------- 5-2
5.2.1 Setting PLC type ----------------------------------------------------------------------------------------- 5-2
5.2.2 Registration of the communication module ------------------------------------------------------- 5-4
5.2.3 Uploading High Speed Link parameter and setup ----------------------------------------------- 5-8
5.2.4 Setting P2P Parameter ---------------------------------------------------------------- ---------------- 5-1 1
6.1 Introduction -------------------------------------------------------------------------------------------------------- 6-1
6.1.1 Main functions ------------------------------------------------------------------------------------------ 6-1
6.1.2 Characteristics ------------------------------------------------------------------------------------------ 6-1
6.2 Installation --------------------------------------------------------------------------------------------------------- 6-1
6.2.1 System requirements --------------------------------------------------------------------------------- 6-1
6.2.2 Software installation ----------------------------------------------------------------------------------- 6-2
6.3 Communication settings in SyCon -------------------------------- ------------------------------------------- 6-8
6.3.1 Initial screen --------------------------------------------------------------------------------------------- 6-8
6.3.2 Composition of menu --------------------------------------------------------------------------------- 6-9
6.3.3 New file ------------------------------------------------------------------------------------------------ -- 6-1 1
6.3.4 Master selection --------------------------------------------------------------------------------------- 6-12
6.3.5 Slave selection ----------------------------------------------------------------------------------------- 6-15
6.3.6 Bus parameter ----------------------------------------------------------------------------------------- 6-17
6.4 On-line Function ------------------------------------------------------------------------------------------------- 6-18
6.4.1 Introduction --------------------------------------------------------------------------------------------- 6-18
6.4.2 Online to the CIF -------------------------------------------------------------------------------------- 6-18
6.4.3 Automatic network scan ----------------------------------------------------------------------------- 6-18
6.4.4 Start/Stop communication --------------------------------------------------------------------------- 6-20
6.4.5 Debug mode -------------------------------------------------------------------------------------------- 6-20
6.4.6 Diagnostic functions ---------------------------------------------------------------------------------- 6-20
2 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 7 N Configurator Setting
Chapter 8 High-speed Link
7.1 Introduction -------------------------------------------------------------------------------------------------------- 7-1
7.1.1 Main functions ------------------------------------------------------------------------------------------ 7-1
7.1.2 Characteristics ------------------------------------------------------------------------------------------ 7-1
7.2 Installation --------------------------------------------------------------------------------------------------------- 7-2
7.2.1 System requirements --------------------------------------------------------------------------------- 7-2
7.2.2 How to install Program --------------------------------------------------------------------------------- 7-2
7.3 Start PROFICON -------------------------------------------------------------------------------------------------- 7-3
7.3.1 Screen composition ------------------------------------------------------------------------------------- 7-3
7.3.2 Menu composition --------------------------------------------------------------------------------------- 7-4
7.3.3 New Project(New File) -------------------------------------------------------------------------------- 7-10
7.4 Network composition through PROFICON ----------------------------------------------------------------- 7-11
7.4.1 Master composition ------------------------------------------------------------------------------------ 7-11
7.4.2 Slave composition -------------------------------------------------------------------------------------- 7-13
7.4.3 Bus parameter ------------------------------------------------------------------------------------------- 7-16
7.5 Download and upload Network Configuration ------------------------------------------------------------- 7-17
7.5.1 Download Network Settings ------------------------------------------------------------------------- 7-17
7.5.2 Upload Network Settings ----------------------------------------------------------------------------- 7-19
7.6 Diagnosis function -------------------------------- ---------------------------------------------------------------- 7-20
7.6.1 Start / Stop Communication -------------------------------------------------------------------------- 7-20
7.6.2 Debug mode (Start/Stop Debug Mode, Device Diagnostics) -------------------------------- 7-20
7.6.3 Live List --------------------------------------------------------------------------------------------------- 7-22
7.6.4 Automatic Network Scan ------------------------------------------------------------------------------ 7-23
7.6.5 I/O Data Monitoring ------------------------------------------------------------------------------------ 7-24
7.6.6 Disconnection Report ---------------------------------------------------------------------------------- 7-25
7.6.7 Master information (Device Information) ---------------------------------------------------------- 7-25
7.6.8 Master reset (Firmware Reset) ---------------------------------------------------------------------- 7-25
8.1 Introduction -------------------------------------------------------------------------------------------------------- 8-1
8.2 Process of High-speed Link Send/Receive Data --------------------------------------------------------- 8-2
8.3 Operation Sequence of High-speed Link ------------------------------------------------------------------- 8-3
8.4 High Speed Link Parameter Setting--------------------------------------------------------------------------- 8-4
8.5 High-speed Link Information --------------------------------------------------------------------------------- 8-10
8.5.1 Monitor of High-speed link information ---------------------------------------------------------- 8-12
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Chapter 9 P2P
Chapter 10 Program Example
Chapter 11 Troubleshooting
Chapter 12 Compliance with EMC Specifications
9.1 Introduction -------------------------------------------------------------------------------------------------------- 9-1
9.2 Process of P2P Read/Write Data ---------------------------------------------------------------------------- 9-2
9.3 Operation Sequence of P2P ---------------------------------------------------------------------------------- 9-3
9.4 P2P Parameter Setting ------------------------------------------------------------------------------------------- 9-4
9.5 P2P Informatio-n ------------------------------------------------------------------------------------------------- 9-9
10.1 Example of Communication with PMEA ----------------------------------------------------------------- 10-1
10.1.1 SyCon settings --------------------------------------------------------------------------------------- 10-1
10.1.2 SOFTMASTER settings ---------------------------------------------------------------------------- 10-9
10.2 Example of Communication with PMEA --------------------------------------------------------------- 10-14
10.2.1 PROFICON settings ------------------------------------------------------------------------------ 10-14
10.2.2 SOFTMASTER settings -------------------------------------------------------------------------- 10-23
11.1 Symptoms and Management by LED Status ----------------------------------------------------------- 11-1
11.2 System Diagnosis of SOFTMASTER -------------------------------- ------------------------------------- 11-2
11.2.1 Information on communication module --------------------------------------------------------- 11-2
11.2.2 High-speed link --------------------------------------------------------------------------------------- 11-3
11.2.3 Log ------------------------------------------------------------------------------------------------------ 11-3
11.2.4 Auto-scan ---------------------------------------------------------------------------------------------- 11-4
11.3 Diagnosis of Communication Module through SOFTMASTER ------------------------------------- 11-5
11.4 Troubleshooting ------------------------------------------------------------------------------------------------ 11-6
11.4.1 SyCon abnormal connection ---------------------------------------------------------------------- 11-6
11.4.2 SOFTMASTER abnormal connection ---------------------------------------------------------- 11-7
11.4.3 Abnormal connection with slave module ------------------------------------------------------- 11-8
12.1 Requirements Complying with EMC Specifications ---------------------------------------------------- 12-1
12.1.1 EMC specifications ----------------------------------------------------------------------------------- 12-1
12.1.2 Panel ----------------------------------------------------------------------------------------------------- 12-2
12.1.3 Cable ----------------------------------------------------------------------------------------------------- 12-3
12.2 Requirements Complying with Low Voltage Direction ------------------------------------------------ 12-4
12.2.1 Specifications applicable to ML200 series ------------------------------------------------------ 12-4
12.2.2 Selection of ML200 series PLC -------------------------------------------------------------------- 12-4
4 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Appendix
A.1 Terminology ------------------------------------------------------------------------------------------------------- A-1
A.2 List of Flags ------------------------------------------------------------------------------------------------------- A-3
A.2.1 High-speed link flags ------------------------------------------------------------------------------------ A-3
A.2.2 Link devices (N) ------------------------------------------------------------------------------------------ A-6
A.3 Dimensions -------------------------------------------------------------------------------------------------------- A-8
5 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 1 Introduction
1.1 Introduction
1.2 Characteristics
Active Stations, Master Devices
PC
Passive Stations (Slave Devices) are polled
PROFIBUS
Chapter 1 Introduction
This user’s manual is to describe Profibus-DP (Decentralized Peripherals) Master I/F module (hereinafter
referred to as Pnet I/F module) among communication modules of ML200 PLC system.
Profibus-DP is specified in IEC Fieldbus Standard IEC 1158.
In this communication, Token Ring is used to control the communication and to configure the network easily.
Pnet I/F module is a module to control the field bus with Twisted Shielded Pair Copper Cable applied.
ML200 Pnet I/F module has the characteristics as follows;
▶ Conforms to the international standard of EN 50170
▶ Supports Auto Baud Rate Detect
▶ Supports Sync/Freeze mode
▶ Max. input data : 244 Bytes/Slave
▶ Max. output data: 244 Bytes/Slave
▶ Max. data size : 244 Bytes/Slave, 10 kbyte/Master
▶ Communication speed : 9.6k, 19.2k, 31.25k, 45.45k, 93.7k, 187.5k, 500k, 1.5M, 3M, 6M, 12M
1 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 1 Introduction
1.3 Product Configuration
Model
Contents
Remark
2MLK/2MLI/2MLR
2MLL-PMEA
Profibus-DP Master
Supports DP-V0
2MLL-PMEC
Profibus-DP Master
2MLL-PMEB
Profibus-DP Master
Supports DP-V1
Note
(1) ML200 Pnet supports only Profibus-DP. FMS, PA are not supported and protocol conversion is
available by the coupler
(2) Support of the DP version
1) DP-V0: Periodical data exchange between the PLC and the slave device
(Node diagnosis, module status, specific channel diagnosis)
2) DP-V1: Asynchronous data exchange between the PC or PLC and the slave device, integration of
EDD and FDT, fail-safe communication, alarm
3) DP-V2: supports broadcast, clock synchronization and time stamp, HART, upload/download,
redundancy
Item
2MLK
2MLI
2MLR
2MLKCPUH
/CPUU
2MLK-
CPUA
/CPUS
2MLK-
CPUE
2MLI-
CPUU
2MLI-
CPUH
2MLI-
CPUS
2MLI-
CPUE
2MLR-
CPUH/T
2MLR-
CPUH/F
The number of the
module using High
Speed Link (Max.)
12
12
12
The number of the
module using P2P
(Max.)
2MLL-PMEA/C: Not supported
2MLL-PMEB: 8
The number of
available
expansion base
(Max.)
7 3
1 7 3 1 31
1.3.1 Model Name
This describes on the product configuration of the ML200 Pnet I/F module.
1.3.2 Available number by CPU
You can mount up to 12 Pnet I/F module. If possible, mount the module in the basic base for best
performance of the communication module. The following table indicates the available service type by the
CPU. When configuring the system, apply this considering the number of the communication module.
2 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 1 Introduction
Item
Connection
cable
Model
Product code
contents
Remark
Master
module
Twisted pair
(Electricity)
2MLL-PMEA
47200001
Profibus DPv0
Sycon
2MLL-PMEC
47200103
Profibus DPv0
ProfiCon
2MLL-PMEB
47200180
Profibus DPv1
Item
Connection cable
Model
Product code
contents
Remark
Slave
module
Twisted pair
(electricity)
MPL-D22A
47060007
DC input 16 points
Fixed type, 9-pin
communication
connector
MPL-D24A
47060009
DC input 32 points
MPL-TR2A
47060008
TR output 16 (0.1A, Sink)
MPL-TR4A
47060010
TR output 32 (0.1A, Sink)
MPL-RY2A
47060011
Relay output 16
MPL-DT4A
47060012
DC input 16/ TR output 16
MPL-D22C
47060046
DC input 16
Removable type, 9-pin
communication
connector
MPL-D24C
47060047
DC input 32
MPL-TR2C
47060048
TR output 16 (0.5A, Source)
MPL-TR4C
47060049
TR output 32 (0.5A, Source)
MPL-RY2C
47060051
Relay output 16
MPL-DT4C
47060050
DC input16/ TR output 16
MPL-TR2B
47060059
TR output 16 (0.5A, Source)
Fixed type, 9-pin
communication
connector
MPL-TR4B
47060058
TR output 32 (0.5A, Source)
MPL-DT4B
47060060
DC input16/ TR output 16
MPL-TR2A1
47060084
TR output 16 (0.5A, Sink)
MPL-TR4A1
47060076
TR output 32(0.5A, Sink)
MPL-DT4A1
47060078
DC input 16/ TR output 16
MPL-TR2C1
47060085
TR output 16 (0.5A, Sink)
Removable type, 9-pin
communication
connector
MPL-TR4C1
47060077
TR output 32 (0.5A, Sink)
MPL-DT4C1
47060079
DC input 16/ TR output 16
MPL-AV8C
47060123
Analog voltage input, 8 channels
MPL-AC8C
47060124
Analog current input 8 channels
MPL-DV4C
47060125
Analog voltage output, 8
MPL-DC4C
47060126
Analog current output, 8
MPL-BSSA
47060130
Expansion type Pnet I/F module
Module for expansion
type Pnet I/F module
2MLL-PSRA
47200128
Pnet Remote I/F module
Remote I/F module
Note
1) Fixed type: The product whose I/O terminal block is fixed at the module
2) Removable type: The product whose I/O terminal block can be removed
1.3.3 Slave Device
The Pnet I/F module can be connected with Smart I/O series and available product list is as follows.
(1) Master module
(2) Slave module
[Table1.3.1] Pnet I/F module product list (Smart I/O)
3 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 1 Introduction
1.4 Software
Item
Programming tool
Communication
configuration tool
2MLL-PMEA
2MLL-PMEC
2MLL-PMEB
Profibus-DP master module
SOFTMASTER
Item
Model
Available version
(recommended)
Remark
2MLK series
2MLK-CPUH
V2.0
2MLK-CPUS
V2.0
2MLK-CPUA
V2.0
2MLK-CPUE
V2.0
2MLK-CPUU
V1.0
2MLI series
2MLI-CPUH
V1.0
2MLI-CPUU
V1.0
2MLR series
2MLR-CPUH/T
V1.0
2MLR-XPUH/F
V1.0
Software
SOFTMASTER
V4.2
SyCon
V2.0
Configuration tool for 2MLL-PMEA
N Configurator
V3.1.x or later
Configuration tool for 2MLL-PMEB/C
Note
(1) You can download the above software from our web site. In case Internet is available, visit the
nearest distributor and get the installation CD.
Web site address: http://www.lsis.com/
(2) You can program the SOFTMASTER through the RS-232C port and USB of the CPU module. For
the cable, refer to wiring diagram of the CPU module.
(3) You can configure the network system by SyCon through the “Config” port of the 2MLL-PMEA.
Only 9-pin serial port is available and simultaneous connection with SOFTMASTER is not
available.
(4) You can set the parameter by N Configurator for 2MLL-PMEB/C through the USB port of the CPU
module and connection with SOFTMASTER is available.
(5) In case you use the product other than available version, some function may not work properly. If
possible, use the recommended version and check the compatibility.
This describes on the software tool for the Pnet I/F module. For programming and application, refer to the
followings
1.4.1 Check list for the software
(1) Software list
(2) Selecting the CPU (Version) to use the Pnet I/F module
4 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 1 Introduction
1.4.2 SOFTMASTER
SOFTMASTER is software tool dedicated for the communication module including Pnet I/F module.
Setting the basic parameter, writing the frame and network diagnosis are available for the
communication module. Fore more detail, refer to Ch5. SOFTMASTER.
The following figure is an initial screen of the SOFTMASTER
[Figure 1.4.1] SOFTMASTER initial screen
1.4.3 Checking the version
Before using the Pnet I/F module, check the version of the module
(1) Check through the SOFTMASTER
This is method reading the communication module information through online connection
If it is under normal interface with the CPU, you can get the information as follows.
a) Execute the SOFTMASTER
b) Connect to the CPU through “Connect” on the “Online” menu.
c) After connection, execute [Online]-[Communication module setting]-[System Diagnosis]
d) In the “System Diagnosis” screen, select “Module Information” by double-clicking the
communication module and pop-up window
e) Software information appears at the right-bottom.
5 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 1 Introduction
[Figure 1.4.2] Checking the version of the module through the SOFTMASTER
(2) Check through the case label of the product
The module information is attached at the external case every communication modules
In case online connection is not available, take a module apart and check the label in the module case.
6 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 2 Specifications
2.1 General Specifications
No.
Items
Specification
Reference
1
Ambient Temp.
0 ~ 55 C
2
Storag e T em p.
25 ~ 70 C
3
Ambient humidity
5 ~ 95%RH (Non-condensing)
4
Storage humidity
5 ~ 95%RH (Non-condensing)
5
Vibration Immunity
Occasional vibration
-
Frequency
Acceleration
Pulse width
Times
IEC61131-2
5≤f< 8.4 ㎐
-
3.5mm
10 times
each
direction (X,Y
and Z)
8.4≤f≤150 ㎐
9.8 ㎨(1G)
-
Continuous vibration
Frequency
Acceleration
Pulse width
5≤f< 8.4 ㎐
-
1.75mm
8.4≤f≤150 ㎐
4.9 ㎨(0.5G)
-
6
Shocks Immunity
P eak acceleration : 147 m/s2(15G)
D uration : 11ms
P ulse wave type : Half-sine (3 times each direction per each axis)
IEC61131-2
7
Noise Immunity
Square wave
impulse noise
AC : ±1,500V
DC : ±900V
LSIS internal
test spec.
Electrostatic
discharge
Voltage: 4kV (Contact discharge)
IEC61131-2
IEC61000-4-2
Radiated
electromagnetic
field noise
8 0 ~ 1 0 00 MHz, 10V/m
IEC61131-2,
IEC61000-4-3
Fast transient
/Burst noise
Classific
ation
Power
supply
Digital/Analog Input/Output,
Communication Interface
IEC61131-2
IEC61000-4-4
Voltage
2kV
1kV
8
Operation
ambience
Free from corrosive gases and excessive dust
9
Altitude
Less than 2,000m
1 0
Pollution degree
Less than 2
1 1
Cooling method
Air-cooling
Note
1) IEC (International Electrotechnical Commission):
An international nongovern ment al or ganiz ation which promotes internationally cooperat e d st andar diz ation in
electric/electronic field, publishes international standards and manages applicable estimation system related with.
2) Pollution degree:
An index indicating pollution degree of the operating environment which decides insulation performance of the devices.
For instance, Pollution degree 2 indicates the state generally t hat only non-conductive pollution occurs. However, this
state contains temporary conduction due to dew produced.
General specifications of ML200 series are as specified below in Table 2.1.
Chapter 2 Specifications
Table 2.1 General Specifications
1 Pnet I/F Module 2MLL-PSRA, 2MLL-PMEA, 2MLL-PMEB User’s Guide R240
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Chapter 2 Specifications
2.2 Performance Specifications
Item
Details
Module Type
Master
Network Type
Profibus-DP
Standard
EN50170/DIN19245
Interface
RS-485 (Electric)
Transmission Route
Bus type
Modulation Type
NRZ
MAC
Local Token Ring
Max. Distance &
Transmission Speed
Distance (m)
Transmission Speed (bps)
1,200
9.6k, 19.2k, 31.25k, 45.45k, 93.75k, 187.5k
400
500k
200
1.5M
100
3M/6M/12M
Max. number of stations per
network
126
Max. number of stations per
segment
32 (including master & repeater)
Max. number of modules per
node
24 modules
Cable used
Electric-twist shielded pair cable
Max. communication size
10 KBytes
Max. size per slave
244 bytes
Max. number of units to be
installed
2MLK-CPUH
2MLI-CPUH
2MLK-CPUS,
CPUA, CPUE
2MLR-CPUH/T, CPUH/F,
CPUH/S
24
24
24
Installation Position
2MLK-CPUH/2MLI-
CPUU
2MLK-CPUS,
CPUA, CPUE
2MLR-CPUH/T, CPUH/F,
CPUH/S
Basic base ~ expansion
stage 7
Basic base ~
expansion stage 3
Stage 31
Communication Parameters
to set
SoftMaster , SyCon (2MLL-PMEA Dedicated Configuration Tool)
N Configurator (2MLL-PMEB/C Dedicated Configuration Tool)
Internal-consumed current
(mA)
550(2MLL-PMEA), 450(2MLL-PMEC), 500(2MLL-PMEB)
Weight (g)
114(2MLL-PMEA), 112(2MLL-PMEC), 88(2MLL-PMEB)
Performance specifications of Pnet I/F module are as described below.
[Table 2.2] Performance Specifications
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2.3 Structure & Characteristics
LED
Status
LED description
RUN
On
Normal
Completion of initialization
Off
Error
Occurrence of error
I/F
Blink
Normal
Normal status of CPU module and interface
Off
Error
Error of CPU module and interface
HS
On
Normal
Service is normal status when High-speed link is enabled
Blink
Stand by
Communication break status between Pnet I/F module and slave when
downloading by Sycon
Off
Error
High-speed link service error occurred when High-speed link is enabled
P-RUN
Blink
Stop
Stop status of communication status between Pnet I/F module and slave
module
On
Run
Run status of Communication between Pnet I/F module and slave
module
STAT
On
Normal
Normal status of High-speed link communication
Off
Error
Abnormal status of Master module
ERR
On
Error
It needs to check the slave module
Off
Normal
Normal status
◀
LED
display
◀
Connection area of Sycon Configuration Tool
◀
Connection area of communication cable
◀
Designation area
2.3.1 Structure of Pnet I/F module
(1) Structure of 2MLL-PMEA
Chapter 2 Specifications
[Table 2.3.1] LED display of 2MLL-PMEA
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Chapter 2 Specifications
LED
Status
LED description
RUN
On
Normal
Completion of initialization
Off
Error
Occurrence of error
I/F
Blink
Normal
Normal status of CPU module and interface
Off
Error
Error of CPU module and interface
HS
On
Normal
Service is normal status when High-speed link enabled
Blink
Stand by
Communication break status between Pnet I/F module and slave when
downloading by N Configurator
Off
Error
High-speed link service error occurred when High-speed link is enabled
P-RUN
On
Under
communication
Normal communication between the Pnet I/F module and slave
Blink
Under
communication
Clear communication between the Pnet I/F module and slave (I/O data 0)
On
Communication
stop
Communication stop status between the Pnet I/F module and slave
STATUS
On
Error
System error
Blink
Auto-scan
System auto-scan mode
Off
Normal
System normal
ERR
On
Error
Bus error (line short, different communication speed, and etc.)
Blink
Error
There is disconnection during communicating with the slave module
Off
Normal
Normal status
CFG
On
Error
There is no Configuration Setting in the Pnet I/F module
Blink
Normal
Downloading or uploading the Configuration Setting
Off
Normal
A Pnet I/F module is configured normally
◀
LED
display
◀
Firmware Download Port
◀
Connection area of communication cable
◀
Designation area
(2) Structure of 2MLL-PMEC
[Table 2.3.2] LED Display of 2MLL-PMEC
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(3) Structure of 2MLL-PMEB
LED
Status
LED description
RUN
On
Normal
Initialize complete and normal operation
Off
Error
Fatal error
I/F
Blink
Normal
Normal in interface status with CPU
Off
Error
Error in interface status with CPU
HS
On
Normal
Normal HS link communication status
Blink
Standby
Stop communication status/downloading Parameter in HS link enable
Off
Error
HS Link service disable status
P2P
On
Normal
Normal P2P communication status
Blink
Standby
Stop communication status/downloading Parameter in P2P enable
Off
Error
P2P disable status
P-RUN
On
Normal
Normal communication
Off
Error
Communication is stopped
STATUS
On
Error
System error
Off
Normal
Normal communication
ERR
On
Error
All slaves are eliminated
Blink
Error
Some slaves are eliminated
Off
Normal
Normal
CFG
On
Error
No network configuration for Profibus-DP Master module
Blink
Standby
Downloading or uploading configuration parameter to Master module
Off
Normal
Network configuration is installed successfully
◀
Designation area
◀
LED Display
◀
Connection area of communication cable
Chapter 2 Specifications
[Table 2.3.3] LED display of 2MLL-PMEB
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Chapter 2 Specifications
2.4 Cable Specifications
Cable characteristic
Type A
Type B
Impedance
135~160Ω(freq. 3~20MHz)
100~130Ω(freq. > 100kHz)
Capacity
< 30 pF/m
< 60 pF/m
Resistance
< 110 Ω
-
Conductor Area
> 0.34 mm2 (22 AWG)
> 0.22 mm2 (24 AWG)
Baud Rate
(Kbit/s)
9.6
19.2
31.25
45.45
93.75
187.5
500
1500
3000
6000
12000
Cable Type A
1200
1200
1200
1200
1200
1200
400
200
100
100
100
Cable Type B
1200
1200
1200
1200
1200
600
200
70 - -
-
Remark
1) The profibus standard defines two types of bus cables, but it is usually recommended to use a
type. Please contact the cable manufacturer for details.
2) Awg is a numbering scheme that indicates the size of the wire.
2.4.1 Cable Specifications
The cable uses shielded twisted-pair wires. Table 2.4.1 and Table 2.4.2 show the maximum
transmission distance according to cable type and speed cable type.
[Table 2.4.1] Cable specification
[Table 2.4.2] Communication distance by cable and baud rate
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3.1 Precautions for Installation
Item
2MLK
2MLI
2MLR
2MLKCPUH
/CPUU
2MLK-
CPUA
/CPUS
/CPUSN
2MLK-
CPUHN
/CPUUN
2MLK-
CPUE
2MLI-
CPUUN
2MLI-
CPUU
2MLI-
CPUH
2MLI-
CPUS
2MLI-
CPUE
2MLRCPUH/T,
CPUH/F,
CPUH/S
Number of
available
expansion base
(max.)
(Available to
equip
communication
module)
7 3 7
1 7 3 1 31
Chapter 3 Installation and Test Operation
Chapter 3 Installation and Test Operation
3.1.1 Precautions for Installation
For system configuration through Pnet I/F module, carefully make sure of the following items prior to
installation.
1) Check the basic factors necessary for system configuration to select an appropriate communication
module.
2) Select the exclusive Pnet cable to be used for this communication module.
3) Before the communication module is installed, check for any foreign material on the base connector the
module will be installed on and any damage on the connector pin of the module.
4) All the communication modules can be installed on the basic base ~ the expansion base. For the
number of available expansion base by CPU, refer to the following table.
5) For installation of the module, exactly insert the protuberant part at the bottom of the module with the
communication cable disconnected into the base groove and then apply enough strength until its top is
locked up with the locking device of the base. If the lock is not applied, it may cause an error on the
interface with CPU.
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3.2 From Setting to Operation
Operation Sequence
Install Pnet I/F module on the base.
Check the applicable base/slot position for correct installation.
Configure the system between Pnet I/F module and slaves.
Use the exclusive Pnet cable for communication.
Set each slave’s station number
With power On, check the LED status of the communication module.
Check if the interface of the communication module is normal with CPU.(RUN: On, I/F: Blink, ERR:
Off)
Specify the configuration through SyCon or N Configurator.
Specify the module to be configured as Pnet I/F master module and download it.
Download High-speed link/P2P parameters.
Set how to connection with [Online] – [Connection]
[Online] – [Diagnosis] – [I/O information] – [I/O Sync.]
Open the [High-speed Link] block setting tab
Execute [Online] – [Communication module setting] – [Config. Upload] at [High-speed Link] block tab
Set the High-speed Link block parameters
Download the parameters with [Online] – [Write]
Execute [Online] – [Communication module setting] – [Enable Link]
Open [P2P] block setting tab
Set the P2P block parameters
Download the parameters with [Online] – [Write]
Execute [Online] – [Communication module setting] – [Enable Link]
Use system diagnosis function in SOFTMASTER to check the normal operation of the product.
Set how to connection with [Online] – [Connection]
Execute [Online] – [Communication module setting] – [System Diagnosis]
Open the [Status by service] window in [System Diagnosis]
Check the normal operation with P2P and High-speed Link service
Start Run
Chapter 3 Installation and Test Operation
The sequence of the product from installation to operation will be described below. After the product
installation is complete, install and configure the system to be operated as specified in the following
sequence.
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3.3 Installation of the cable
Remark
1) Installation length of Pnet cable depends on the communication speed. (Refer to [Table] 3.2)
3.3.1 Installation of 2MLL-PMEA/PMEB
Chapter 3 Installation and Test Operation
[Figure 3.3.1] The method of Pnet cable installation
1) How to install Pnet cable
(1) Use Profibus-DP cable.
(2) When slipping the coat of the cable, be careful not to let the shielded line escaped from PCB of
the connector.
(3) The number of stations to be installed shall be within 32 including master and repeater for 1
segment.
(4) The shielded line of the cable shall be in contact with the shielded area of the connector.
(5) The cable is generally recommended to be installed at the end of the slave, diverged from the
master.
(6) If the cable is used at the object car, use the extended line.
(7) Communication cable shall be installed at least 10cm away from the power supply cable.
(8) Check the cable connected with the connector if tightened well with terminal block.
(9) After the cable connected, measure the line resistance value on the master by means of digital
multi-meter. (If terminal resistance at the both ends of the cable is On, it will be generally 110Ω +
line resistance value + connector resistance value)
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<Connector structure>
<Cable structure>
<Cable wiring method>
Chapter 3 Installation and Test Operation
2) Pnet Connector structure and wiring method
(1) Input Line: green line is connected to A1, red line is connected to B1
(2) Output line: green line is connected to A2, red line is connected to B2
(3) Connect shield to clamp of shield
(4) In case of installing the connector at terminal, install the cable at A1, B1
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Remark
(1) Please refer to below for cable name and place of purchase.
1) Thomascable : Profibus-DP UNITRONIC-BUS L2/FIP/BUS Tel)043-217-8600
2) Belden cable : 3079A Tel)02-2202-2656
Chapter 3 Installation and Test Operation
3) Pnet termination
- Connector
<Terminal connection> <Branch connection>
4) General notices
(1) Termination treatment of vertical section is needed.
(2) In case that the distance is far between stations, it is possible to extend the segment through
repeater(max. 9 repeater, 10 segment), available to connect 32 stations per segment(include
repeater), max. 126 stations. (Repeater does not have station no.) The extended segment
having no station is available.
(3) Shield shall be connected to the housing of connector.
(4) Use the special connector having the inductor inside.
(5) Spur Line is not allowed to use.
(6) If the ground potential difference between stations is big, a great amount of current may flow
through the shield. In this case, install the cable to make the ground potential difference equal
separately. For high speed more than 1.5Mbps, special cares should be taken.
(7) In case of 12Mbps, keep the distance more than 1m between stations.
5) Termination treatment
(1) Each segment should do the termination treatment for both ends. If there are several segments,
it is required to do the termination treatment for each segment.
(2) Termination is available to turn on/off by the switch of special connector.
(3) If possible, install the master at the end of one side.
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3.4 Test Operation
Chapter 3 Installation and Test Operation
Terminal resistance switch of Pnet cable shall be On. If the switch is not On, communication errors may
occur. Check LED operation status if normal with power on after communication cable is connected. If
normal, download the applicable program to PLC via SOFTMASTER so to execute the program.
3.4.1 Precautions for system configuration
1) Station No. of each slave shall be surely different from each other including this module. If connected
with the repeated station No., communication error may occur, leading to communication trouble.
High-speed link station No. of all stations also shall be different from each other to use High-speed
link service.
2) Use the communication cable as specified only. If not, serious error may occur to communication.
3) Check communication cable if disconnected or shorted prior to installation.
4) Tighten up communication cable connector until connected firmly. If cable connection is unstable, serious
error may occur to communication.
5) If remote communication cable is connected, keep the cable far away from power line or inductive noise.
6) Since the coaxial cable is not flexible, it is to be diverged min. 30cm away from the connector in
communication module. If the cable is bent at a right angle or transformed compulsorily, cable
disconnection or connector damage in communication module will be caused.
7) If LED operation is abnormal, refer to Chapter 10 Troubleshooting to check for causes and take actions
against. Contact service center if the error is as before.
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Chapter 4 System Configuration
4.1 System Configuration of Network
Chapter 4 System Configuration
4.1.1 ML200 Pnet module and Smart I/O
Communication system of Pnet I/F modules is as shown below.
Set the Pnet I/F module as master in system and the others have to set as slave module.
To connect LS inverter, Pnet I/F option module have to install applicable product then it will be communicate.
[Figure 4.1] ML200 Pnet + Smart I/O diagram
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Chapter 4 System Configuration
Sensor
4.1.2 ML200 Pnet + Composite System
If it is used with another company product, GSD file provided by the maker is needed. After GSD file is copied
to GSD folder of Pnet configuration software tool(SYCON, N Configurator) and then if you use Pnet
configuration software tool(SYCON, N Configurator), you can configure the slave modules in the network
automatically.
[Figure 4.1.2] ML200 Pnet + Composite system Diagram
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Chapter 5 Communication Program
5.1 Communication Program
Note
(1) How to set SoftMaster is same though CPU type is different.
1) CPU type: 2MLI, 2MLK, 2MLR system common
(2) P2P communication is available with 2MLL-PMEB only that supports PROFIBUS DPv1.
Chapter 5 Communication Program
There is one communication function available in Pnet I/F module as described below.
5.1.1 Type of communication program
(1) High-speed link
High-speed link as a communication method between ML200 PLC communication module and slave
module is used to exchange data or information with destination station periodically for a specific time,
through which the changed data of self station or the destination station can be referred to periodically
for efficient application to the operation system and execution of communication is available only with
simple parameters setting.
How to set parameter is, download the configuration data to the communication module by means of
“Pnet configuration tool. And then upload the downloaded file in the SoftMaster. And then, specify the
self station area and destination station area for sending/receiving in the high speed link parameter.
Download the specified parameters and let the link enabled to execute High-speed link communication.
Data size is available from the min. 1 byte (16 points) to 244 bytes for the communication,
communication period from the min. 20 ms up to 10 sec. based on the communication details. It is easy
to use because communication with destination station is available only through simple parameters
setting. And it is also useful for periodic process of lots of data at a time thanks to high processing
speed of the internal data.
(2) P2P
P2P is the communication method between ML200 PLC communication module and slave module. It
can be used to read/write the data or information of slave at the point in time.
It can be effectively used to exchange the status information of other station or handle the alarm by
simple parameter settings.
How to set the parameter is as below,
1) In P2P parameter of SoftMaster, select data sending direction or alarm handling function.
2) Set slave’s station number and data address, ML200 PLC communication module address,
condition flag.
3) Download the P2P parameter and enable the link. Then P2P communication will be start.
Maximum 244 bytes sending and receiving data are available. It operates by condition flag that makes
it useful when user handle the temporary data.
(3) Configuration tool
In order to use a Pnet I/F module, you have to configure the system by ‘SyCon’ and ‘N
confugurator’ configuration tool and then download it to the Pnet I/F module
For detail on the setting method, refer to how to set the configuration tool
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