Honeywell T87F, 137421P, 137421N Installation Instructions Manual

Page 1
T87F Zone Thermostat and
137421N,P Wallplates; T87F Zone
Thermostat and Q539A,B Subbases
INSTALLATION INSTRUCTIONS

APPLICATION

Table 1. Thermostat/Wallplate and Subbase Applications and Specifications.
Thermostat
/Wallplate
or Subbase Application
T87F3707/ 137421N
T87F3715/ 137421P
T87F3715/ Q539A1436
T87F3707/ Q539A1428
T87F3715/ Q539B1039
T87F3707/ Q539B1021
To control zones other than zone 1 using MM-2 or MM-3 Zone Control Panels. To control zone damper actuators in independent heating-only systems.
To control any zone on TZ-3, EZ-2, EZ-4, EMM-3 or EMM-3U or zone one on MM-2 or MM-3 Zone Control Panels.
To control zone damper actuators in independent zones in heating-cooling systems.
MERCURY NOTICE
If this control is replacing a control that contains mercury in a sealed tube, do not place your old control in the trash. Dispose of properly.
Contact your local waste management authority for instructions regarding recycling and the proper disposal of an old control.
Thermostats. The T87F is used with the 137421N or P Wallplate (provided) or Q539A or B Subbase (ordered separately), depending on application. See Table 1 for thermostat/wallplate and subbase applications and specifications.
Switching
CommentsSystem Fan
None None Wallplate included with
COOL-OFF­HEAT
HEAT__COOL None Q539B ordered
ON-AUTO Q539A ordered
thermostat. Terminals are marked: W, R, Y.
separately. Terminals marked: R,W,Y,G,O,B.
separately. Terminals marked: 4,5,6.

INSTALLATION

When Installing This Product...

1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazard­ous condition.
2. Disconnect the power supply to prevent electrical
shock or equipment damage.
3. Check the rating given in the instructions and on
the product to make sure the product is suitable for your application.
4. Installer must be a trained, experienced service
technician.
5. After completing installation, use these instructions
to check out the product operation.
® U.S. Registered Trademark Copyright © 2002 Honeywell • •All Rights Reserved
69- 0579- 4
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T87F ZONE THERMOSTAT AND 137421N,P WALLPLATES; T87F ZONE THERMOSTAT AND Q539A,B SUBBASES
A

Selecting Location

• Install the thermostat about 5 ft (1.5 meters) above the floor in an area with good air circulation at average temperature.
• Do not install the thermostat where it can be affected by: — drafts or dead spots behind doors and in corners. — hot or cold air from ducts. — radiant heat from sun or appliances. — concealed pipes and chimneys. — unheated (uncooled) areas such as an outside
wall behind the thermostat.
• Handle this thermostat carefully; it is a precision instrument that was carefully calibrated at the factory.
CAUTION
Electrical Shock Hazard Can cause personal injury or equipment damage.
Disconnect power supply before installation.

Mounting and Wiring

IMPORTANT
To prevent interference with thermostat linkage, keep wire length to a minimum and run wires as close as possible to the subbase.
All wiring must comply with local codes and ordinances.
T87F Zone Thermostat and wallplate or subbase are used in zoned conventional single-stage heating or heating-cooling systems.
137421 Wallplate or Q539 Subbase
REPLACEMENT APPLICATION
1. Remove old equipment. Dispose of properly. See
Mercury Notice.
2. Check the existing wallplate or subbase wires for
cracked or frayed insulation.
3. Replace any wires in poor condition.
4. If the wires are plastered into the wall, make a hole
next to the wires so they can be pushed back into the wall later.
5. Continue with step 3 for New Installation.
NEW INSTALLATIONS
1. Run low voltage thermostat cable (if necessary) to
the thermostat location.
2. Pull about 3 in. (76 mm) of cable through a hole in
the wall.
3. Connect wires to the terminals inside the wallplate
or subbase. See Fig. 1 and 2 or zone control panel installation instructions for wiring diagrams of typi­cal zone systems.
4. Push excess wire back through the hole and plug
any opening with insulation to prevent drafts that can affect thermostat performance.
137421 Wiring Cross Reference
Old Terminal New Terminal
4W 5R 6Y
5. Loosely fasten the thermostat wallplate or subbase
to the wall with a screw through the left mounting hole. See Fig. 3.
6. Adjust the wallplate or subbase so it is approxi-
mately level and start the second screw through the right mounting slot. Do not tighten.
T87F3715/Q539B1039 T87F3707/Q539B1021
ADJUSTABLE HEAT ANTICIPATOR
HEAT COOL HEAT COOL
J
R/5
R C
T140 TRANSFORMER
W
J
TEMPERATUE RISE
TEMPERATUE FALL
Y
W/4
Y/6
ARD CONFIGURED WITH POWER OPEN
M14842
Fig. 1. Wiring single ARD (power open) to thermostat.
T87F3715/Q539B1039 T87F3707/Q539B1021
ADJUSTABLE HEAT ANTICIPATOR
W
HEAT COOL HEAT COOL
J
J
3
R/5
DAMPER ACTUATOR
1
L2
L1
(HOT)
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
NO SYSTEM SWITCHING ON 137421 WALLPLATE.
3
FOR CORRECT SYSTEM OPERATION, DO NOT DISCONNECT FACTORY­INSTALLED J-J JUMPER ON Q539B.
Fig. 2. Wiring T87F Thermostat and Q539B Subbase
or 137421 Wallplate in independent zone.
(COM) (HOT)
TEMPERATUE RISE
TEMPERATUE FALL
Y
2
Y/6W/4
4
5 6 Z
1 2 3
X
M19059
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T87F ZONE THERMOSTAT AND 137421N,P WALLPLATES; T87F ZONE THERMOSTAT AND Q539A,B SUBBASES
THERMOSTAT CABLE ENTRANCE HOLE
137421
1
WALLPLATE
1
USE 137421 WALLPLATE FOR HEAT ONLY APPLICATIONS. SEE TABLE 1 APPLICATION INFORMATION.
Fig. 3. Mounting T87F Thermostat and 137421
Wallplate or Q539 Subbase.
IMPORTANT
An incorrectly leveled thermostat causes the temperature control to deviate from setpoint.
7. Level the thermostat wallplate or subbase exactly
using a spirit level as shown in Fig. 4.
IMPORTANT
Do not overtighten thermostat captive mounting screws because damage to subbase threads can result.
T87F
THERMOSTAT COVER RING
Q539 SUBBASE
CAPTIVE MOUNTING SCREWS (3)
THERMOSTAT CABLE ENTRANCE HOLE
1
M19048
8. Tighten mounting screws.
T87 Thermostat
1. Before mounting the thermostat, see Heat Antici-
pator Adjustment in Settings and Adjustments sec­tion.
2. Align the thermostat over the wallplate or subbase
and tighten the three mounting screws.
MOLDED POST
MOUNTING HOLES
HORIZONTAL CENTER LINE
OPENING FOR THERMOSTAT WIRING
Fig. 4. Leveling wallplate or subbase before
[13]
1 2
9
[14]
16
mounting T87F.
VERTICAL GUIDE
SPIRIT LEVEL
MOUNTING SLOTS
MOUNTING SLOTS
M1371B

Settings and Adjustments

Temperature Selection
To select the desired temperature for each zone, turn the transparent dial on the zone thermostat until the desired point on the setting scale (top scale) is aligned with the pointer.
System and Fan Switching
Q539A
The Q539A provides System and Fan switches to control heating-cooling equipment and zone one fan in multi­zone applications:
• The System switch controls the system operation: — Heat: Only the heating system operates. — Off: Both heating and cooling control systems are
disconnected.
— Cool: Only the cooling system operates.
• The Fan switch controls the fan operation: — Auto: The fan operates in response to the plenum
fan control in heating; the fan operates in response to the thermostat in cooling.
— On: The fan runs continuously.
• To change positions, use thumb and index fingers to move the switch lever to the desired position. Place the switch lever directly over the selected function indicator mark.
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T87F ZONE THERMOSTAT AND 137421N,P WALLPLATES; T87F ZONE THERMOSTAT AND Q539A,B SUBBASES
A
Q539B
The Q539B provides System switching to control damper actuators in independent zones of heating-cooling systems.
NOTE: The Q539B System switch must be set to the
dame position as the System switch on the ther­mostat controlling the heating-cooling equip­ment.
• Set the System switch to: — Heat: When the thermostat is calling for heat, the
damper opens; when the thermostat is satisfied, the damper closes.
— ____: The thermostat is not set to heat or cool;
the damper remains in the position (Open or Closed) that it was in when the switch position changed.
— Cool: When the thermostat is calling for cooling,
the damper opens; when the thermostat is satis­fied, the damper closes.
• To change positions, use thumb and index fingers to move the switch lever to the desired position. Place the switch lever directly over the selected function indicator mark.
Heat Anticipator Adjustment
The T87F Thermostat has an adjustable heat anticipator. When the T87F is connected to a zone panel, the heat anticipator must be set at 0.1A for correct system operation. When the T87F is connected to a damper in an independent zone application, the heat anticipator must be set to 0.4A for proper system operation. See Fig.
5.
1.0 .8
.6
.5
.4
.3
SCALE
HOLE SUITABLE FOR PENCIL POINT TO MOVE INDICATOR
.2
.12
.15
HEAT ANTICIPATOR INDICATOR
M1368
Fig. 5. Adjusting heat anticipator.

Checkout

When installation is complete, turn on the power supply and check thermostat operation using the following procedure. For complete checkout of entire zone system, refer to the zone control panel installation instructions.
CAUTION
Equipment Damage Hazard. Shorting across thermostat terminals of zone control panels can damage heat anticipator.
Check operation using these instructions.
IMPORTANT
To assure accurate temperature control, do not touch or breathe on the thermostat bimetal or thermometer.
Multizone System
HEATING
1. Set each thermostat System switch to Heat and
Fan switch to Auto on the TZ-3, EMM-3, EMM-3U, EZ-2, and EZ-4.
2. On the MM-2 and MM-3, set zone one thermostat
subbase System switch to heat and Fan switch to Auto.
3. Turn Zone one thermostat dial 10°F (6°C) above
room temperature to call for heat.
4. Turn dials on all other zone thermostats 20°F (6°C)
below room temperature.
5. Be aware that zone one damper remains open and
all other zone dampers close. (Dampers can take up to 30 seconds to open or close fully.)
6. Observe that furnace starts immediately and fan
starts after a short delay.
7. To check zones other than zone one, turn the dial
on one of the zone thermostats 10°F (6°C) above room temperature to call for heat.
8. Be aware that the associated zone damper opens.
9. Turn that zone thermostat dial 10°F (6°C) below
room temperature; damper then closes.
10. Repeat steps 7-9 for each zone other than zone
one.
11. Turn zone one thermostat dial 10°F (6°C) below
room temperature to end call for heat.
12. Unless another thermostat is calling for heat, the
furnace shuts off and the fan shuts off after a short time. All dampers then open unless set to closed on the MM-2 or MM-3 panel.
COOLING
1. Set each thermostat System switch to Cool and
Fan switch to Auto on the TZ-3, EMM-3, EMM-3U, EZ-2 and EZ-4.
2. On the MM-2 and MM-3, set zone one thermostat
subbase System switch to Cool and Fan switch to Auto.
3. Turn zone one thermostat dial 10°F (6°C) below
room temperature to call for cooling.
4. Turn dials on all other zone thermostats 10°F (6°C)
above room temperature.
5. Be aware that zone one damper remains open; all
other zone dampers close. Dampers can take up to 30 seconds to open or close fully.
6. Observe that cooling and fan come on.
IMPORTANT
To prevent compressor short cycling, a mini­mum off-time may be included to provide a five­minute time delay before activating the com­pressor after the thermostat last turned off the compressor, or after the system first received power. This delay protects the compressor.
7. To check zones other than zone one, turn the dial
on one of the zone thermostats 10°F (6°C) below room temperature to call for cooling.
8. Be aware that the associated zone damper opens.
9. Turn that zone thermostat dial 10°F (6°C) above
room temperature; damper then closes.
10. Repeat steps 7-9 for each zone other than zone
one.
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T87F ZONE THERMOSTAT AND 137421N,P WALLPLATES; T87F ZONE THERMOSTAT AND Q539A,B SUBBASES
11. Turn zone one thermostat dial 10°F (6°C) above
room temperature to end call for cooling.
12. Unless another thermostat is calling for cooling,
cooling and the fan shut off. All dampers then open unless set to closed on the MM-2 or MM-3 panel.
FAN
1. Set the Fan switch on the zone one thermostat
subbase to On and the System switch to Off.
2. Observe that the fan runs continuously.
3. Move the Fan switch to Auto to control the fan
operation with the plenum fan control in heating with the thermostat in cooling.
Independent Zone
• Use the T87F with the 137421N or P Wallplate for heat-only independent zone applications.
• Use the subbase only to control heating and cooling of independent zones.
• In this application, the T87F controls only the damper actuator; the thermostat is not connected to the heating or cooling equipment. A separate thermostat/ subbase is required to control the heating and cooling equipment. See the thermostat instructions for heating-cooling equipment checkout.
T87F THERMOSTAT/Q539B SUBBASE
1. With the heating equipment on and Q539B sub-
base System switch set to Heat, turn the thermo­stat dial 10°F (6°C) above room temperature to call for heat. The damper opens.
NOTE: The damper can take up to 30 seconds to fully
open or close.
2. Turn the thermostat dial 10°F(6°C) below room
temperature; damper closes.
3. With the cooling equipment on and the Q539B
Subbase System switch set to Cool, turn the ther­mostat dial 10°F (6°C) below room temperature to call for cooling; damper opens.
4. Turn the thermostat dial 10°F (6°C) above room
temperature; damper closes.
T87F THERMOSTAT/137421 WALLPLATE
1. With the heating equipment on, turn the thermostat
dial 10°F (6°C) above the room temperature to call for heat; damper opens.
NOTE: Damper can take up to 30 seconds to fully open
or close.
2. Turn the thermostat dial 10°F (6°C) below room
temperature; damper closes.
Recalibration
The T87F is accurately calibrated at the factory under controlled conditions and recalibration is not necessary. If it appear that the thermostat is out of calibration:
1. Make sure the thermostat is level and not sub-
jected to radiant heat from the sun, radiators, or appliances.
1. Remove the thermostat cover ring to observe the
mercury switch action.
2. After a five- or ten-minute off period (with thermo-
stat setting below room temperature), slowly raise the setting until the switch just makes contact. If the thermometer pointer and setting indicator have the same reading the instant the switch makes, no recalibration is necessary.
3. If recalibration is necessary: turn the setting dial a
few degrees above room temperature and remove the cover.
4. Slip the 104994 Calibration Wrench (ordered sepa-
rately) onto the hex under the bimetal coil and, holding the dial firmly, turn the hex clockwise until the mercury breaks contact. See Fig. 6.
5. Turn the dial to a low setting so the thermostat
loses the heat it gained from hands and its own operation. Wait at least five minutes.
6. Slowly turn the dial until the pointers have the
same reading.
7. Firmly holding the dial from turning, carefully turn
the hex counterclockwise until the mercury switch slips to the heating contact end of the tube.
8. Recheck the calibration, select the desired temper-
ature, and replace the cover.
NOTE: When the T87F provides cooling control, cali-
bration for heating automatically calibrates for cooling.
SETTING SCALE
ADJUSTABLE RANGE STOPS ON SOME MODELS
CALIBRATION NUT
ROOM TEMPERATURE SCALE
CAPTIVE MOUNTING SCREW (3)
Fig. 6. Recalibrating T87F Thermostat.
HEAT ANTICIPATOR INDICATOR
M19049
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T87F ZONE THERMOSTAT AND 137421N,P WALLPLATES; T87F ZONE THERMOSTAT AND Q539A,B SUBBASES
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T87F ZONE THERMOSTAT AND 137421N,P WALLPLATES; T87F ZONE THERMOSTAT AND Q539A,B SUBBASES
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T87F ZONE THERMOSTAT AND 137421N,P WALLPLATES; T87F ZONE THERMOSTAT AND Q539A,B SUBBASES
Automation and Control Solutions
Honeywell Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Scarborough, Ontario
M1V 4Z9
69-0579-4 G.H. Rev. 08-02 www.honeywell.com/yourhome
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