Honda XR 600R Service Manual Kapitel14
Specifications and Main Features
- The actual front disc thickness is regarded as 3 mm with the service limit set to 2.5 mm.
- The maximum service limit of the front disc runout is 0.030 mm.
- The diameter of a front master cylinder revised wheels should stay in the region of 11mm to 11.043 mm but with a service limit of 11.06 mm.
- The maximum service limit of the front master piston outer diameter is 10.88 mm.
- The maximum service limit of a front caliper cylinder inner diameter is 27.05 mm.
- The maximum service limit of a front caliper piston outer diameter is 26.85 mm.
Torque Values:
- 23 N-m (2.3 kg-m, 17 ft-lb) caliper bracket pin a:
- 13 N-m (1.3 kg-m, 10 ft-lb) caliper bracket pin b:
- 6 N-m (0.6 kg-m, 4 ft-lb) brake caliper bleeder screw:. To be avoided
- 6 N-m (0.6 kg-m, 4 ft-lb) front brake lever adjuster lock nut:. To be avoided
- 18 N-m (1.8 kg-m, 13 ft-lb) pad pin:
- 27 N-m (2.7 kg-m, 20 ft-lb) caliper bolt:
- 35 N-m (3.5 kg-m, 25 ft-lb) brake hose joint bolt:
- There is no specific type of brake fluid but DOT-4 is recommended.
Frequently Asked Questions
Q: Can I use any type of brake fluid?
A: You can use any brake fluid but it is advised to use DOT-4 fluid.
Q: How do I know when to replace the brake pads?
A: As a practice, replace the brake pads together and use caution for uneven wear on the brake pads.
Q: What should I do if the brake lever feels soft or spongy?
A: This usually results when there is ingress of air or low fluid levels or leaks into the hydraulic system.
Q: How often should I check the brake fluid level?
A: As a rule of thumb keep an eye on the fluid level on a frequent basis particularly when bleeding brakes.
Q: What is the torque specification for the caliper bolt?
A: The torque specification for Caliper Bolt is 27 N-m (2.7 kg-m, 20 ft-lb).
Q: What could cause the brakes to drag?
A: This can be due to a clamped hydraulic system, volt pistons or improper adjustment of the rear brake pedal.
Q: What should I do if I notice brake dust?
A: Brake dust should be considered potentially hazardous by containing asbestos and so should be worked on with the utmost care without the use of air hoses or dry brushes when working on brake assemblies.
User Manual
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