Honda XR 600R Service Manual Kapitel12
Specifications and Main Features
- Axle runout: 0.2 mm (0.01 in)
- Front wheel rim runout: 2.0 mm (0.08 in)
- Fork spring free length A: 63.0 mm (2.480 in)
- Fork spring free length B: 582.8 mm (22.945 in)
- Fork tube runout: 0.2 mm (0.008 in)
- Fork oil level: 110 mm (4.3 in)
- Fork air pressure: 0 kPa (0 kg/m², 0 psi)
- Fork oil capacity: 643 cc (21.74 oz)
- Torque values:
- Steering bearing adjustment nut: 3N-m (0.3 kg-m, 2 ft-lb)
- Steering stem nut: 118 N-m (11.8 kg-m, 85 ft-lb)
- Fork upper pinch bolt: 33 N-m (3.3 kg-m, 24 ft-lb)
- Fork lower pinch bolt: 33 N-m (3.3 kg-m, 24 ft-lb)
- Handlebar holder: 27 N-m (2.7 kg-m, 20 ft-lb)
- Front axle: 65 N-m (6.5 kg-m, 47 ft-lb)
- Fork cap: 12 N-m (1.2 kg-m, 9 ft-lb)
- Spokes: 23 N-m (2.3 kg-m, 16 ft-lb)
- Rim lock: 4 N-m (0.4 kg-m, 3 ft-lb)
- Brake disc: 13 N-m (1.3 kg-m, 9 ft-lb)
- Fork bottom bolt: 15 N-m (1.5 kg-m, 11 ft-lb)
- Throttle pulley pivot screw: 35 N-m (3.5 kg-m, 25 ft-lb)
- Additional torque values: 4.3 N-m (0.43 kg-m, 3 ft-lb) for specified components.
Frequently Asked Questions
- What should I do if the steering is hard?
- You may want to check to see if the steering stem nut is over tightened, with regards to steering stem bearings, check if they are damaged and also ensure that there is enough air pressure in the front tire.
- What causes my motorcycle to pull to one side?
- It can happen due to having a ‘fork’ that is out of shape or having a ‘fork’ that is out of alignment with the front axle or the wheel.
- What causes front wheel wobble?
- Wobbling in this case would be caused by having a bent rim, worn out front wheel bearings, spokes that are either loose or broken or there is a tire problem.
- What would cause suspension to be too soft?
- Soft suspension can happen when the fork springs are weak, or there is a lack of fluid in the cylinders of the fork legs or there is too low fork air pressure.
- What measures can I take in order to have soft suspension?
- Ensure that the liquid weight in the fork legs is appropriate, if not then increase or decrease the fork air pressure and measure if the fork tubes are bent.
- What should I look for should I hear noise coming from the front suspension?
- Check if there are sliders that are binding, fluid levels that are too low in ‘fork legs’ or loosened fasteners for the ‘fork’.
User Manual
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