HONDA XR125L 2013 User Manual

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Honda XR125LK/LEK
XL125LK
OWNER’S MANUAL
Honda Motor Co., Ltd. 2012
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IMPORTANT INFORMATION
OPERATOR AND PASSENGER
This motorcycle is designed to carry the operator and one passenger. Never exceed the maximum weight capacity.
ON/OFF-ROAD USE
This motorcycle is designed for ‘‘dual purpose’’ use.
READ THIS OWNER’S MANUAL CAREFULLY
Pay special attention to the safety messages that appear throughout the manual. These messages are fully explained in the ‘‘A Few Words About Safety’’ section which appears before the Contents page.
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Honda XR125LK/LEK
XL125LK
OWNER’S MANUAL
All information in this publication is based on the lat est production information available at the time of approval f or printing. Honda Motor Co.,Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
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WELCOME
The motorcycle presents you a challenge to master the machine, a challenge to adventure. You ride through the wind, linked to the road by a vehicle that responds to your commands as no other does. Unlike an automobile, there is no metal cage around you. Like an airplane, a pre-ride inspection and regular maintenance are essential to your safety. Your reward is freedom.
To meet the challenges safely, and to enjoy the adventure fully, you should become thoroughly familiar with this owner’s manual BEFORE YOU RIDE THE MOTORCYCLE.
Asyoureadthismanual,youwillfindinformationthatisprecededbya symbol.This information is intended to help you avoid damage to your motorcycle, other property, or the environment.
Pleasant riding, and thank you for choosing a Honda !
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The f ollowing codes in this manual indicate each country.
XR125LK
DK
III
LA
General export (km/h) Latin America (Type )
III
XR125LEK
DK
III
CO
LA
NZ
General export (km/h) Latin America (Type )
III Colombia New Zealand Ukraine
ILA
Latin America (Type I)
PH Philippines
XL125LK
DK General export (km/h) (Type )
II
II
The specifications may vary with each locale. The illustrations herein are based on the type.
XR125LEK ILA
This vehicle pictured in this owner’s manual may not match your actual vehicle.
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AFEWWORDSABOUTSAFETY
Your safety, and the saf ety of others, is very important. And operating this motorcycle safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other inf ormation on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgment.
You will f ind important safety information in a variety of forms, including:
Safety Labels
Safety Messages DANGER, WARNING, CAUTION
These signal words mean:
–– on the motorcycle.
–– preceded by a safety alert symbol and one of three signal words:
or .
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You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Safety Headings
Safety Section
Instruct ions
–– such as Important Safety Reminders or Important Safety Precautions.
–– such as Motorcycle Safety.
–– how to use this motorcycle correctly and safely.
This entire manual is filled with important safety information –– please read it caref ully.
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OPERATION
page page
1
MOTORCYCLE SAFETY ESSENTIA L INDIVIDUAL
IMPORT ANT SAFET Y
1
INFORMATION PROTECTIVE APPAREL
3
LOAD LIMITS AND GUIDELINES
5
OFF-ROAD SAFETY
10 11
IMAGE LABELS
PARTS LOCA TION
16
22
INSTRUMENTS AND INDICATORS
24
MAJOR COMPONENTS (Information you need to operate this motorcycle)
24
BRAKES
31
CLUTCH
33
FUEL
37
ENGINE OIL
38
TYRES
XL125LK
〈〉
43
COMPONENTS
43
IGNITION SWITCH
44
RIGHT HANDLEBAR CONTROL
XR125LEK
〈〉
45
LEFT HANDLEBAR CONTROLS
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page page
46 52
(Not required for operation)
46
STEERING LOCK
47
HELMET HOLDER
48
SIDE COVERS
49
SEAT
50
DOCUMENT COMPARTMENT
51
HEADLIGHT AIM VERTICAL
52 54 60 61 63 65 66
ADJUSTMENT
OPERATIONFEATURES
PRE-RIDE INSPECTION STARTING THE ENGINE RUNNING-IN RIDING BRAKING PARKING ANTI-THEFT TIPS
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MAINT ENANCE
page
MAINT ENANCE
67
THE IMPORTANCE OF
67
MAINTENANCE MAINTENANCE SAFETY
68
SAFETY PRECAUTIONS
69
MAINTENANCE SCHEDULE
70
TOOL KIT
73
SERIAL NUMBERS
74
COLOUR LABEL
75
AIR CLEANER
76
CRANKCASE BREATHER
77
ENGINE OIL
78
SPARK PLUG
82
THROTTLE OPERATION
84 85
IDLE SPEED
86
DRIVE CHAIN
93
DRIVE CHAIN SLIDER
94
FRONT AND REAR SUSPENSION INSPECTION
95
SIDE STAND
97
WHEEL REMOVAL
103
BRAKE PAD WEAR
104
BRAKE SHOE WEAR
page
BATTERY
105
FUSE REPLACEMENT
107
BRAKELIGHT SWITCH
111
ADJUSTMENT BULB REPLACEMENT
112
CLEA NING
119
STORAGE GUIDE
122
125
126
STORAGE
122
REMOVAL FROM STORAGE
124
TAKING CARE OF THE UNEXPECT ED
SPECIFICATIONS
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MOTORCYCLE SAFETY
IMPORTANT SAFETY INFORMATION
Your motorcycle can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on-road and off-road.
Thereismuchthatyoucandotoprotect yourself when you ride. You’ll f ind many helpful recommendations throughout this manual. Following are a few that we consider to be most important.
Always Wear a Helmet
It’s a proven f act: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet and make sure your passenger does the same. We also recommend that you wear eye protection, sturdy boots, gloves, and other protective gear (page ).
3
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.
1
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Make Yourself Easy to See On-Road
Some drivers do not see motorcycles because they are not looking for them. T o make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal bef ore turning or changing lanes, and use your horn when it will help others notice you.
Be Alert for Off-RoadHazards
The terrain can present a variety of challenges when you ride off-road. Continually ‘‘read’’ the terrain for unexpected turns, drop-of fs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards.
2
Ride Within Your Limits
Pushing the limits is another major cause of motorcycle accident both on-road and off. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgements and ride safely.
Keep Your Bike in Saf e Condition
For safe riding, it’s important to keep your motorcycle properly maintained. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. To help avoid problems, inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits, and use only accessories that have been approved by Honda for this motorcycle. See page for more details.5
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PROTECTIVE APPAREL Helmets and Eye Protection
Foryoursafety,westronglyrecommend that you always wear an approved motorcycle helmet, eye protection, boots, gloves, trousers, and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury
Your helmet is your most important piece of riding gear because it of fers the best protection against head injuries. A helmet should fit your head comfortably and securely. A bright-coloured helmet can make you more noticeable in traffic, as can
reflective strips. when you ride. Following are suggestions to help you choose proper gear.
An open-face helmet offers some protection,
but a f ull-face helmet offers more. Always
wear a face shield or goggles to protect
your eyes and help your vision.
Not wearing a helmet increases the chance of serious injury or death in a crash.
Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when you ride.
3
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Additional On-road Gear Additional Of f -road Gear
In addition to a helmet and eye protection, we also recommend:
Sturdy boots with non-slip soles to help protect your feet and ankles. Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises. A motorcycle riding suit or jacket f or comfortaswellasprotection.Bright-
On-road apparel may also be suitable for
casual off-road riding. But if you plan on any
serious off-road riding you will need more
serious off-road gear. In addition to your
helmet and eye protection, we recommend
off -road motorcycle boots and gloves, riding
trousers with knee and hip pads, a jersey
with elbow pads, and a chest/shoulder
protector.
coloured and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your motorcycle.
4
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Your motorcycle has been designed to carry you and one passenger. When you carry a passenger, you may feel some dif ference during acceleration and braking. But so long as you keep your motorcycle well­maintained, with good tyres and brakes, you can safely carry loads within the given limits and guidelines.
LoadingLOAD LIMITS AND GUIDELINES
How much weight you put on your
motorcycle, and how you load it, are
important to your safety. Anytime you ride
with a passenger or cargo you should be
aware of the following information.
However, exceeding the weight limit or carrying an unbalanced load can seriously affect your motorcycle’s handling, braking and stability. Non-Honda accessories, improper modifications, and poor maintenance can also reduce your safety margin.
The f ollowing pages give more specific information on loading, accessories and modifications.
Overloading or improper loading can causeacrashandyoucanbe seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
5
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Load Limits
Following are the load limits f or your motorcycle:
Maximum weight capacity:
159 kg (351 lb)
Includes the weight of the rider, passenger, all cargo and all accessories
Maximum cargo weight:
5kg(11lb)
The weight of added accessories will reduce the maximum cargo weight you can carry.
Maximum cargo weight includes the maximum rear carrier cargo weight.
Maximum rear carrier cargo weight:
5kg(11lb)
6
Loading Guidelines
Your motorcycle is primarily intended f or transporting you and a passenger. You may wish to secure a jacket or other small items to the seat when you are not riding with a passenger.
If you wish to carry more cargo, check with your dealer for advice, and be sure to read the information regarding accessories on
8
page .
Improperly loading your motorcycle can aff ect its stability and handling. Even if your motorcycle is properly loaded, you should ride at reduced speeds whenever carrying cargo.
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Follow these guidelines whenever you carry a passenger or cargo:
Check that both tyres are properly inflated (page ).
38 To prevent loose items from creating a hazard,makesurethatallcargois securely tied down before you ride away. Place cargo weight as close to the center of the motorcycle as possible. Balance cargo weight evenly on both sides. Do not attach large or heavy items (such as a sleeping bag or tent) to the handlebars, forks or f ender.
7
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Accessories and Modif icat ions Accessories
Modifying your motorcycle or using non­Honda accessories can make your motorcycle unsafe. Bef ore you consider making any modifications or adding an accessory,besuretoreadthefollowing information.
We strongly recommend that you use only Honda Genuine Accessories that have been specifically designed and tested for your motorcycle. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation and use of non-Honda accessories. Check with your dealer for assistance and always follow these guidelines:
Improper accessories or modifications cancauseacrashinwhichyoucanbe seriously hurt or killed.
Make sure the accessory does not obscure any lights, reduce ground clearance and banking angle, limit suspension travel or steering travel, alter
Follow all instructions in this owner’s manual regarding accessories and
your riding position or interf ere with operating any controls.
modifications.
Be sure electrical equipment does not exceed the motorcycle’s electrical system capacity (page ). A blown fuse can cause a loss of lights or engine power.
8
129
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Donotpullatrailerorsidecarwithyour motorcycle. This motorcycle was not designed for these attachments, and their use can seriously impair your motorcycle’s handling.
Modif icat ions
We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation. Such changes could seriously impair your motorcycle’s handling, stability and braking, making it unsaf e to ride.
Removing or modifying your exhaust system (such as the spark arresters or muff lers) or other equipment can also make your motorcycle illegal.
9
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OFF-ROAD SAFETY
Learn to ride in an uncongested off -road area free of obstacles before venturing onto unfamiliar terrain.
Always obey local off-road riding laws and regulations. Obtain permission to ride on private property. Avoid posted areas and obey ‘‘NO Trespassing’’ signs. Ride with a friend on another motorcycle so that you can assist each other in case of trouble. Familiarity with your motorcycle is critically important should a problem occur far from help. Never ride beyond your ability and experience or faster than conditions warrant. If you are not familiar with the terrain, ride cautiously. Hidden rocks, holes, or ravines could spell disaster.
10
Mufflerisrequiredinmostoff-roadareas. Don’t modify your exhaust system. Remember that excessive noise bothers everyone and creates a bad image for motorcycling.
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IMAGE LABELS (XL125LK )
meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels.
Ifalabelcomesofforbecomeshardtoread, contact your dealer for a replacement.
There is a specific symbol on each label. The meanings of each symbol and label are as follows.The following pages describe the label
11
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Read instructions contained in Owner’s Manual carefully.
Read instructions contained in Shop Manual caref ully. Intheinterestofsafety,takethemotorcycletobeservicedonlybyyour dealer.
DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING (with ORANGE background)
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don’t follow instructions.
12
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BATTERY LABEL
DANGER
Keep flames and sparks away from the battery. The battery produces explosive gas that can cause an explosion. Wear eye protection and rubber gloves when handling the battery to avoid risk of burns or loss of eyesight if exposed to battery electrolyte. Do not allow children to handle the battery, under any circumstance. Ensure that anyone handling the battery has a proper understanding of the hazards and correct handling procedures involved. Handle battery electrolyte with extreme care, as it contains dilute sulfuric acid. Exposure to eyes or skin can cause burns or loss of eyesight. Read this manual carefully, and understand it before handling the battery. Failure to do so can cause personal injury and damage to the vehicle. Do not use the battery if the level of electrolyte is at or below the recommended level. Using the battery with low electrolyte can cause it to explode, causing serious injury.
13
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TYRE INFORMATION LABEL
Cold tyre pressure: [Driver and passenger]
Front Rear
150 kPa (1.50 kgf/cm 225 kPa (2.25 kgf/cm
[Driver only]
Front Rear
150 kPa (1.50 kgf/cm 150 kPa (1.50 kgf/cm
Tyre size:
Front Rear
Tyre brand:
Front Rear
70/100 21M/C 44P
100/90 18M/C 56P
CHENG SHIN
CM-704 CM-705
, 22 psi) , 33 psi)
, 22 psi) , 22 psi)
14
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SAFETY REMINDER LABEL
For your protection, always wear helmet and protective gear.
FUEL LABEL
UNLEADED PETROL ONLY
DRIVE CHAIN LABEL
Keep chain adjusted and lubricated.
−−
20 30 0.8 1.2
mm ( in)
Freeplay
CARGO LIMIT LABEL
Do not exceed .
5.0 kg (11.0 lb)
15
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PARTS LOCATION
XR125LK /LEK
Headlight dimmer switch
Rearview mirror
Speedometer
Indicators Front brake fluid reservoir
Ignition switch
Rearview mirror
Clutch lever
Turn signal switch
16
Horn button
Fuel fill cap
Start button (XR125LEK)
Front brake lever
Throttle grip
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XL 125LK
Headlight dimmer switch
Rearview mirror
Clutch lever
Turn signal switch
Speedometer
Indicators
Ignition switch
Rearview mirror
Front brake lever
Throttle grip
Horn button
Fuel fill cap
17
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XR125LK /LEK
Document compartment
Passenger footpeg
Oil fill cap/dipstick
18
Footpeg
Kickstarter
Rear brake pedal
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Fuel valve
Choke lever
Main fuse Fuse box Battery
Tool kit
Helmet holder
Shift lever
Engine oil drain plug Footpeg
Passenger footpeg
Side stand
Crankcase breather tube
19
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XL 125LK
Document compartment
Passenger footpeg
Oil fill cap/dipstick
20
Footpeg
Kickstarter
Rear brake pedal
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