Congratulations on your selection of a Honda FG110 mini-tiller!
We are certain you will be pleased with your purchase of one of the
finest tillers on the market.
We want to help you get the best results from your new tiller and to
operate it safely. This manual contains the information on how to do
that; please read it carefully.
We suggest you read the DISTRIBUTOR’S LIMITED WARRANTY
(page 21) and EMISSION CONTROL SYSTEM WARRANTY
(page 22) to fully understand coverage and your responsibilities of
ownership.
When your tiller needs scheduled maintenance, keep in mind that an
authorized Honda servicing dealer is specially trained in servicing
Honda tillers and is supported by the parts and service divisions of
American Honda. Your Honda dealer is dedicated to your satisfaction
and will be pleased to answer your questions and concerns.
Keep this owner’s manual handy, so you can refer to it at any time.
This owner’s manual is considered a permanent part of the tiller and
should remain with the tiller if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. American Honda Motor Co.,
Inc. reserves the right, however, to discontinue or change
specifications or design at any time without notice and without
incurring any obligation whatever. No part of this publication may be
reproduced without written permission.
OWNER’S MANUAL
FG110
BWARNING:B
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the tiller.
This information alerts you to potential hazards that could hurt you or
others. Please read these messages carefully.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a mini-tiller. You
must use your own good judgment.
You will find important safety information in a variety of forms:
• Safety Labels – on the tiller.
• Instructions – how to use this tiller correctly and safely.
• Safety Messages – preceded by a safety alert A symbol and one
of three signal words: DANGER, WARNING, or CAUTION. These
signal words mean:
B DANGER
B WARNING
B CAUTION
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
• Damage Prevention Messages – You will also see other
important messages that are preceded by the word NOTICE. This
word means:
SERIAL NUMBER LOCATIONS. 17
CARBURETOR
MODIFICATION FOR HIGH
ALTITUDE OPERATION ............ 17
EMISSION CONTROL SYSTEM 18
AIR INDEX.................................. 18
SPECIFICATIONS...................... 19
CONSUMER INFORMATION .........20
REPLACEMENT PARTS,
OPTIONAL EQUIPMENT, AND
SERVICE ITEMS........................ 20
DEALER LOCATOR
INFORMATION........................... 20
CUSTOMER SERVICE
INFORMATION........................... 20
DISTRIBUTOR'S LIMITED
WARRANTY ............................... 21
ACCESSORIES,
REPLACEMENT PARTS, AND
APPAREL WARRANTY.............. 21
EMISSION CONTROL SYSTEM
WARRANTY ............................... 22
1
TILLER SAFETY
This chapter explains what you need to know to operate your tiller
safely.
IMPORTANT SAFETY INFORMATION
Honda Tiller Usage
Honda tillers are designed to give safe and dependable service if
operated according to instructions and intended use.
Honda tillers are intended to be used by an experienced, trained
operator who is familiar with the use of power equipment. Do not allow
a child or an inexperienced, untrained operator to use this tiller.
Operating this equipment requires special effort on your part to
ensure your safety and the safety of others. Read and understand this
owner’s manual.
Avoid Rotating Tines
The rotating tines can cause injury. Keep away from the tine shield
whenever the engine is running. If you need to adjust the tines or work
around the tines for any reason, always stop the engine. Disconnect
the spark plug cap if you need to clean or handle the tines.
IMPORTANT MESSAGE TO EMPLOYERS
As an employer, you have special responsibilities to the people who
work for you.
Before you ask anyone to operate this tiller, you need to determine
whether the person is old enough, large enough, and strong enough
to safely handle and control the tiller.
If you decide the person is, make sure the employee reads and
understands all instructions and warnings in this manual, and on the
labels before operating the tiller.
Allow adequate time for hands-on training by a qualified instructor,
and personally supervise practice sessions until you feel sure the
employee is ready to operate the tiller.
Also be sure employees wear proper clothing and have eye protection
and any other gear that may be required by local ordinances or your
insurance company.
Remember, too, that you are responsible for keeping the tiller properly
maintained and in safe operating condition.
Your commitment to safety on the job can help prevent injuries or
property damage and result in longer and more productive years of
service.
Clear Tilling Area
The tiller tines can throw rocks and other objects with enough force to
cause injury. Before tilling, carefully inspect the area and remove all
large debris.
Keep Shields in Place
Guards and shields are designed to protect you from being hit by
thrown objects. They also help protect you from hot engine parts and
moving components. For your safety and the safety of others, keep all
guards and shields in place when operating the tiller.
Refuel with Care
Gasoline is extremely flammable and gasoline vapor can explode.
Refuel only outdoors, in a well-ventilated area, with the engine off.
Never smoke near gasoline, and keep other flames and sparks away.
Always store gasoline in an approved container.
Wear Protective Clothing
Wearing protective clothing will reduce your risk of injury. Long pants
and eye protection reduce the risk of injuries from thrown objects.
Sturdy shoes with aggressive soles will help protect your feet and give
you better traction on slopes or uneven ground. Clothing worn by the
operator should be close-fitting. Loose clothing should not be
permitted because it may get caught in moving parts. Tie up or
restrain long hair.
Turn Engine Off When Not Tilling
If you need to leave the tiller for any reason, even just to inspect the
area ahead, always stop the engine.
ATTACHMENTS AND MODIFICATIONS
Do not make any modifications to your tiller. Modifying your tiller or
installing non-Honda attachments can make your tiller unsafe.
If you need attachments for your tiller, use only Honda Genuine
attachments. These products have been designed for your tiller.
Non-Honda attachments are usually designed for universal
applications. Although aftermarket attachments may fit on your tiller,
they may not meet factory specifications and could make your tiller
unsafe.
IMPORTANT MESSAGE TO PARENTS
YOUR CHILD’S SAFETY IS VERY IMPORTANT to Honda. Read this
message if you decide to permit your child to operate this tiller. Tillers
are tools, not toys. As with any equipment, bad judgements can result
in serious injuries. You can prevent injuries or property damage by
making good decisions about if, when, and how your child operates
this equipment.
The first question you’ll need to ask is whether your child is capable of
operating this tiller safely. Remember, young people vary widely, and
AGE IS NOT THE ONLY FACTOR. Physically, a child must be
LARGE ENOUGH AND STRONG ENOUGH to easily start the tiller
and control its direction. The child also needs enough size, strength,
and coordination to comfortably reach and operate the controls.
Another, tougher question you need to ask is if your child has enough
MATURITY AND RESPONSIBILITY to safely operate this tiller. Does
the young person think through problems and come to logical
solutions? Anyone who takes unnecessary risks and does not obey
rules should not operate this tiller.
If you decide that your child can handle the tiller safely, carefully read
the owner’s manual with him or her. Make sure you both understand
all instructions and safety information. Also, be sure your child wears
sturdy shoes and other protective clothing when operating or handling
the tiller.
SUPERVISION is also very important. Walk with your child during the
first few minutes of tilling. Even after he or she has become confident
with the tiller, do not let the child use the tiller without good adult
supervision. An adult should also be present during refueling and
maintenance. In fact, it’s up to the adult owner to make sure the tiller
is properly maintained and kept in safe operating condition.
By always placing safety first, your child will acquire useful skills and a
sense of accomplishment. And you’ll both get the best results from
your tiller.
2
SAFETY LABEL LOCATION
The label shown here contains important safety information. Please
read it carefully. This label is considered a permanent part of your
tiller. If the label comes off or becomes hard to read, contact your
authorized Honda tiller dealer for a replacement.
Engine Oil
The tiller is shipped WITHOUT OIL in the engine.
All Honda engines are run at the factory prior to packaging. Most of
the oil is removed prior to shipment; however, some oil remains in the
engine. The amount of oil left in the engine varies.
1. Working on a
level surface, tip
the tiller on its
carrying
handlebar as
shown.
2. Remove the oil
filler
cap/dipstick.
3. Slowly add the
recommended
oil (included in
the box) to the
bottom edge of
the oil filler hole.
Do not overfill,
as the engine oil
tank capacity is
small.
CARRYING
HANDLEBAR
OIL FILLER
CAP/DIPSTICK
OIL FILLER
HOLE
SETTING UP YOUR NEW TILLER
Unpacking
1. Carefully remove the tiller
from the carton.
2. Unfold the tiller upper
handle to the operating
position as shown. Be
careful not to crimp or
pinch the engine switch
wires and throttle cable.
3. Tighten the handlebar
knobs to secure the
handle in the correct
operating position.
HANDLEBAR
KNOBS
NOTICE
Running the engine with too little or too much oil can cause engine
damage. This type of damage is not covered by the
DISTRIBUTOR’S LIMITED WARRANTY (page 21).
4. Screw in the oil filler cap/dipstick securely.
Fuel
Refer to page 12.
Before Using Your Tiller
Before using the tiller, all tiller operators must read the following
chapters and sections:
• TILLER SAFETY (see page 2).
• CONTROL LOCATIONS (see page 4).
• BEFORE OPERATION (see page 4).
• OPERATION (see page 5).
• MAINTENANCE SCHEDULE (see page 8).
Please Register Your Tiller
If your dealer did not collect registration information from you, please
take a few minutes and register your purchase with Honda. This
allows us to contact you with any important updates regarding your
tiller. Your information will remain confidential. It will not be released
to any other company or organization. Please note registration is not
required to obtain warranty service.
You can register by completing and mailing the included registration
card, or go online to www.hondapowerequipment.com and click on
Product Registration.
Your safety is your responsibility. A little time spent in preparation will
significantly reduce your risk of injury.
Read and understand this manual. Know what the controls do and
how to operate them.
Familiarize yourself with the tiller and its operation before you begin
using it. Know how to quickly shut off the engine in case of an
emergency.
You must be alert and in good physical condition to operate the tiller.
Do not operate the tiller if you are tired, ill, or under the influence of
alcohol, medication, or any substance that might impair your vision,
dexterity, or judgment.
If you have any physical problem that may be aggravated by
strenuous work, consult your physician before operating the tiller.
Wearing protective clothing will reduce your risk of injury. Do not wear
loose clothing, jewelry, short pants, sandals, or go barefoot. Secure
hair so it is above shoulder level.
Wear gloves, a long-sleeved shirt, and long pants made of heavy
material. Clothing should fit closely but allow freedom of movement,
and should have no strings, straps, etc. that could catch on brush or
the tiller. Keep clothing fastened.
Wear sturdy work boots with good toe protection and nonslip soles.
IS YOUR WORKING AREA READY?
Objects thrown by the tiller can cause serious injury. Before operating
the tiller, carefully inspect the area, and remove all objects that could
be thrown by, or entangled in, the tilling attachment, such as rocks,
broken glass, nails, wire, or string.
Never operate the tiller without good visibility or light.
Clear the area of children, bystanders, and pets. Keep all children,
bystanders, and pets at least 50 feet (15 meters) away from where the
tiller is being operated.
If anyone approaches you while you are operating the tiller, release
the throttle lever and stop the engine
IS YOUR TILLER READY TO GO?
AIR CLEANER
(P. 10)
TILLING TINES
(P. 5)
For your safety, and to maximize the service life of your equipment, it
is very important to take a few moments before you operate the tiller
to check its condition. Be sure to take care of any problem you find, or
have your servicing dealer correct it, before you operate the tiller.
B WARNING
Improperly maintaining this tiller, or failing to correct a
problem before operation, could cause a malfunction in which
you could be seriously injured.
Always perform a pre-operation inspection before each
operation, and correct any problem.
4
Safety Inspection
• Look around the engine for signs of oil or gasoline leaks. Wipe up
any spills before starting the engine.
• Replace any damaged parts.
• Check that all fasteners are in place and secure. Tighten as
necessary.
Tiller Tine Inspection
• Look for signs of damage to the tilling tines (or any accessory
installed). Replace any tiller tines and parts that are worn out, bent,
cracked, chipped, or damaged in any way.
• When using an accessory, make sure it is properly installed and
securely fastened (see attachment installation instructions).
• Check that the debris shield is securely installed and in good
condition.
Maintenance Inspection
• Check the oil level (page 9). Running the engine with a low oil level
can cause engine damage.
• Check the air filter (page 10). A dirty air filter will restrict air flow to
the carburetor, reducing engine and tiller performance.
• Check throttle operation (page 12). The throttle must operate
smoothly for good throttle control.
• Check the fuel level (page 12). Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.
Tine Installation
Make sure the tines are installed properly with the blades angled
inward and the tine spacers facing each other. The leading edge of
each blade is slanted.
TINE SPACERS
FORWARD
OPERATION
SAFE OPERATING PRECAUTIONS
Before operating the tiller for the first time, please review
IMPORTANT SAFETY INFORMATION (page 2) and BEFORE
OPERATION (page 4).
Even if you have operated other tillers, take time to become familiar
with the operation of this tiller’s controls and handling.
For your safety, do not start or operate the engine in an enclosed
area, such as a garage. Your engine’s exhaust contains poisonous
carbon monoxide gas which can collect rapidly in an enclosed area
and cause illness or death.
If the tiller starts to shake or vibrate, stop the engine immediately.
After the tiller tines have completely stopped, inspect them to
determine the cause of the vibration. Sudden vibration is a sign of a
hazardous problem, such as a loose or damaged tilling tines (or tiller
attachment), hidden objects in the soil, or the ground that is too hard
to till. Do not operate the tiller until the problem is corrected.
Prolonged exposure to vibration may cause Hand-Arm Vibration
Syndrome (HAVS). Symptoms include loss of skin color in the hands
and numbness or a painful tingling sensation in the fingers, hands,
and arms. Regular users of any power equipment may feel the
numbness or pain spontaneously, at any time, not just after using the
equipment. If any of these symptoms occur, see a physician
immediately.
Drag Bar Installation
1. Make sure the engine switch is in the OFF position before installing
the drag bar.
2. Remove the lock pin and the 6 x 25 mm clevis pin.
3. Install the drag bar angled to the rear. Adjust the height to one of 4
height positions and insert the 6 x 25 mm clevis pin. Secure with
the lock pin.
CLEVIS PIN,
6 x 25 mm
LOCK PIN
DRAG BAR
See TILLER OPERATION (page 7) for additional information.
When your tilling job is completed, reinstall the transport wheels onto
the drag bar.
5
Moving the Tiller
The tiller has wheels to allow easy maneuvering to and from the work
area.
Do not transport the tiller with the engine running.
STARTING THE ENGINE
1. Move the engine switch
to the ON position.
2. To start a cold engine, move the choke lever up to the CLOSED
(E) position.
To restart a warm engine, leave the choke lever down in the OPEN
position.
ENG. SW.
ON
OFF OFF
DRAG BAR
CLIP
LOCKING
CLEVIS PIN
WHEEL MOUNT
Install the wheels by inserting the wheel mount onto the drag bar.
Secure with the locking clevis pin.
CHOKE
LEVER
(UP to
close)
STARTER
GRIP
PRIMING
BULB
FUEL
RETURN
TUBE
(clear
plastic)
CARRYING
HANDLE
3. To start a cold engine, or after refueling an engine that has run out
of fuel, press the priming bulb repeatedly until fuel can be seen in
the clear-plastic fuel-return tube.
To restart a warm engine, it is not necessary to press the priming
bulb.
4. Place your left hand on the carrying handle and hold it firmly. Make
sure your feet are away from the tiller tines. With your right hand,
pull the starter grip lightly until you feel resistance, then pull briskly.
Return the starter grip gently.
TRANSPORT POSITION
STORAGE POSITION
Before tilling, remove the wheels from the drag bar.
6
5. If the choke lever was moved to the CLOSED (E) position,
gradually move it to the OPEN position as the engine warms up.
Allow the engine to warm up for a few moments after starting a
cold engine.
The tiller tines should not rotate with the engine idling. If there is
rotation at idle, adjust the idle speed correctly before using the tiller
(page 12).
STOPPING THE ENGINE
1. Release the throttle lever.
2. Move the engine switch to
the OFF position.
THROTTLE
LEVER
ENG. SW.
ON
OFF OFF
TILLER OPERATION
The tiller is designed to operate either with the drag bar installed for
depth control in the forward direction or with the drag bar removed for
cultivating.
Cultivating Without the Drag Bar
Cultivating can be accomplished by removing the drag bar and
repeatedly moving the tiller in a forward/reverse direction. This allows
the tines to dig in both directions.
Be aware that the tiller can be difficult to control without the drag bar
installed.
Narrow Cultivating
The two outer tines can be removed to give you a narrower cultivating
width. This width is approximately 5 inches. This gives you the ability
to get between very closely spaced plants.
Tilling With the Drag Bar Installed
1. Install the drag bar and set the tilling depth by moving the drag bar
up or down into one of 4 height positions (page 5).
The ideal height of the drag bar will depend on the type of soil
being tilled and soil conditions at the time of tilling. In general,
however, the drag bar should be adjusted so that the tiller is tilted
slightly backward.
2. Start the engine (page 6).
E
N
O
3. Tilt the tiller back until the tines
are off the ground. Squeeze
the throttle lever to full speed
position (lever tight against the
grip).
4. Lower the front of the tiller until
the tines begin to dig into the
ground.
5. Lower the handle slightly so
the front of the tiller is raised
about 6 - 8°. To get the maximum advantage from the tiller, hold
the tiller at this angle while you are tilling the ground.
HANDLEBARS
G
F
.
O
F
S
N
W
.
O
F
F
6
THROTTLE
LEVER
LOCK PIN
To remove the two outer tines, pull the lock pin out of the hole in the
end of the tine shaft. Slide the outside tine set off the tine shaft.
Secure the inner set of tines onto the tine shaft by placing the lock
pins in the inside set of lock pin holes.
THROTTLE LEVER
6 - 8°
DRAG BAR
Operating Tips
• If the tiller tends to move forward rapidly, push down on the
handlebars to allow the drag bar to penetrate the soil and slow the
forward motion of the tiller. Continue to press down until the tiller
tines have dug to a desired depth that allows easy tiller handling.
• If the tines dig in but the tiller will not move forward, ease up on the
handlebars and move the handlebars from side-to-side. If the tiller
still digs in, but will not move forward, raise the drag bar up one
hole.
• When turning, push down on the handlebars to bring the tiller’s
weight to the rear; this will make turning easier.
7
SERVICING YOUR TILLER
MAINTENANCE SCHEDULE
Proper maintenance is essential for safe, economical, and
trouble-free operation. It will also help reduce air pollution.
B WARNING
Improper maintenance, or failure to correct a problem
before operation, can cause a malfunction in which you
can be seriously hurt or killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner’s manual.
To help you properly care for your tiller, the following pages include a
maintenance schedule, routine inspection procedures, and simple
maintenance procedures using basic hand tools. Other service tasks
that are more difficult, or require special tools, are best handled by
professionals and are normally performed by a Honda technician or
other qualified mechanic.
The maintenance schedule applies to normal operating conditions. If
you operate your tiller under severe conditions, such as sustained
high-load or high-temperature operation, or use in unusually wet or
dusty conditions, consult your servicing dealer for recommendations
applicable to your individual needs and use.
Remember that an authorized Honda servicing dealer knows your
tiller best and is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new, Honda
Genuine parts or their equivalents for repair and replacement.
Maintenance, replacement, or repair of the emission control
devices and systems may be performed by any engine repair
establishment or individual, using parts that are “certified” to
EPA standards.
MAINTENANCE SAFETY
Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.
B WARNING
Interval
Before each use
First month or
10 hours
Every month or
10 hours
Every 3 months or
25 hours
Every 6 months or
50 hours
Every year or
100 hours
Every 2 years or
after each 300
hours
1. For professional commercial use, log hours of operation to
determine proper maintenance intervals.
2. Service more frequently when used in dusty areas.
3. These items should be serviced by an authorized Honda servicing
dealer, unless you have the proper tools and are mechanically
proficient.
Failure to follow this maintenance schedule could result in
non-warrantable failures.
1
Check the engine oil level (page 9)
Check the air filter (page 10)
Check throttle cable (page 12)
Check the nuts and bolts for tightness
Change the engine oil (page 9)
Clean the air filter
Check the transmission grease (page 14)
Change the engine oil 2 (page 9)
Check the cooling fins (page 11)
Check the clutch shoes
Change the engine oil 2 (page 9)
Check the spark plug (page 11)
Clean the spark arrester (optional) (page 11)
Clean the fuel tank and filter (page 13)
Replace the spark plug (page 11)
Adjust the valve clearance
Adjust the idle speed (page 12)
Clean the combustion chamber
Check the fuel tubes (page 13)
Item
2
(page 10)
3
3
3
3
Failure to properly follow maintenance instructions and
precautions can cause you to be seriously hurt or killed.
Always follow the procedures and precautions in this
owner’s manual.
Safety Precautions
• Make sure the engine is off before you begin any maintenance or
repairs. This will eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust.
Operate outdoors away from open windows or doors.
Burns from hot parts.
Let the engine and exhaust system cool before touching.
Injury from moving parts.
Do not run the engine unless instructed to do so.
• Read the instructions before you begin, and make sure you have
the tools and skills required.
• To reduce the possibility of fire or explosion, be careful when
working around gasoline. Use only a nonflammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks, and flames away
from all fuel-related parts.
8
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