HONDA FES125-A, FES150-A User Manual

Page 1
OWNER’S MANUAL
MANUAL DO PROPRIETÁRIO
MANUAL DEL PROPIETARIO
© HONDA ITALIA INDUSTRIALE S.p.A. 2007
FES125/A
Honda
FES150/A
Page 2
OWNER’S MANUAL
© HONDA ITALIA INDUSTRIALE S.p.A. 2007
FES125/A
Honda
FES150/A
Page 3
• OPERATOR AND PASSENGER
• ON-ROAD USE
This scooter is designed to be used only on the road.
• READ THIS OWNER’S MANUAL CAREFULLY
Pay special attention to the safety messages that appear throughout the manual. These messages are fully explained in the “A Few Words About Safety” section which appears before the Contents page.
This manual should be considered a permanent part of the scooter and should remain with the scooter when resold.
IMPORTANT INFORMATION
Page 4
All information in this publication is based on the latest production information available at the time of approval for printing. Honda Italia Industriale S.p.A. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
Honda FES125/A - FES150/A OWNER’S MANUAL
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WELCOME
The scooter presents you a challenge to master the machine, a challenge to adventure. You ride through the wind, linked to the road by a vehicle that responds to your commands as no other does. Unlike an automobile, there is no metal cage around you. Like an airplane, a pre­ride inspection and regular maintenance are essential to your safety. Your reward is freedom.
To meet the challenges safely, and to enjoy the adventure fully, you should become thoroughly familiar with this owner’s manual BEFORE YOU RIDE THE SCOOTER.
As you read this manual, you will find information that is preceded by a symbol. This information is intended to help you avoid damage to your scooter, other property, or the environment.
When servicing is required, remember that your Honda dealer knows your scooter best. If you have the required mechanical “know-how” and tools, your dealer can supply you with an Official Honda Service Manual to help you perform many maintenance and repair tasks.
Pleasant riding, and thank you for choosing a Honda!
NOTICE
Page 6
• Following codes in this manual indicate each country.
• The specifications may vary with each location.
ED European direct sales F France,Belgium EUK IIED European direct sales IIF France,Belgium IIIE UK
FES125/125A/150/150A
Page 7
Your safety, and the safety of others, is very important and operating this scooter safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
• Safety Labels - on the scooter.
• Safety Messages - preceded by a safety alert symbol
n
and one of three signal words:
DANGER, WARNING, or CAUTION.
A FEW WORDS ABOUT SAFETY
Page 8
These signal words mean:
n
CAUTION
n
WARNING
n
DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
• Safety Headings - such as Important Safety Reminders or Important Safety Precautions.
• Safety Section - such as Scooter Safety.
• Instructions - how to use this scooter correctly and safely.
This entire manual is filled with important safety information – please read it carefully.
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OPERATION
Page
1 SCOOTER SAFETY 1 Important safety information 2 Protective apparel 5 Load limits and guidelines
10 PARTS LOCATION 13 Instruments and indicators
29 MAJOR COMPONENTS
(Information you need to operate this scooter) 29 Suspension 30 Brakes 35 Coolant 37 Fuel 41 Engine oil 42 Tubeless tyres
48 ESSENTIAL INDIVIDUAL COMPONENTS 48 Ignition switch 49 Right handlebar controls 51 Left handlebar controls
Page
52 FEATURES
(Not required for operation) 52 Steering lock 53 Seat lock 54 Helmet holder 55 Center compartment 57 Document compartment 57 Trunk light 58 Accessory socket 59 Left compartment 60 Shopping hook 61 Headlight aim vertical adjustment
62 OPERATION 62 Pre-ride inspection 64 Starting the engine 68 Running-in 69 Riding 76 Parking 77 Anti-theft tips
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Page
78 MAINTENANCE 78 The importance of Maintenance 79 Maintenance safety 80 Safety precautions 81 Maintenance schedule 84 Tool kit 85 Serial numbers 86 Colour label 87 Air cleaner 88 Belt case air cleaner 90 Crankcase breather 91 Engine oil 93 Engine oil / Oil strainer screen 96 Spark plug
99 Throttle operation 100 Coolant 101 Front and rear suspension inspection 102 Side stand 103 Brake pad wear 105 Battery 107 Fuse replacement 110 Bulb replacement
Page 118 CLEANING
122 STORAGE 122 Storage 124 Removal from storage
125 SPECIFICATIONS 129 CATALYTIC CONVERTER
MAINTENANCE
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Page 12
1
IMPORTANT SAFETY INFORMATION
Your scooter can provide many years of service and pleasure – if you take responsibility for your own safety and understand the challenges that you can meet on the road.
There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. The following are a few that we consider most important.
Always Wear a Helmet
It’s a proven fact: Helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet and make sure your passenger does the same. We also recommend that you wear eye protection, sturdy boots, gloves and other protective gear (page 2).
Make Yourself Easy to See
Some drivers do not see scooters because they are not looking for them. To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you.
Ride Within Your Limits
Pushing the limits is another major cause of scooter accidents. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue and inattention can significantly reduce your ability to make good judgements and ride safely.
SCOOTER SAFETY
Page 13
2
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.
Keep Your Bike in Safe Conditions
For safe riding, it’s important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits and only use accessories that have been approved by Honda for this scooter. See page 5 for more details.
PROTECTIVE APPAREL
For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride. Following are suggestions to help you choose proper gear.
n
WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Be sure you and your passenger always wear a helmet, eye protection and other protective apparel when you ride.
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3
Helmets and Eye Protection
Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely. A bright-coloured helmet can make you more noticeable in traffic, as can reflective strips.
An open-face helmet offers some protection, but a full-face helmet offers more. Always wear a face shield or goggles to protect your eyes and help your vision.
Additional Riding Gear
In addition to a helmet and eye protection,
we also recommend:
• Sturdy boots with non-slip soles to help protect your feet and ankles.
• Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises.
• A motorcycle riding suit or jacket for comfort as well as protection. Bright­coloured and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your scooter.
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4
Shoes should be close-fitting, have low heels and offer ankle protection.
ALWAYS wear a helmet. You should also wear a face shield or goggles.
Wear bright or reflective clothing.
Clothes should be close-fitting.
Wear gloves.
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5
LOAD LIMITS AND GUIDELINES
Your scooter has been designed to carry you, one passenger and a limited amount of cargo. When you add cargo or carry a passenger, you may feel some difference during acceleration and braking. But so long as you keep your scooter well-maintained, with good tyres and brakes, you can safely carry loads within the given limits and guidelines.
However, exceeding the weight limit or carrying an unbalanced load can seriously affect your scooter’s handling, braking and stability. Non-Honda accessories, improper modifications, and poor maintenance can also reduce your safety margin.
The following pages give more specific information on loading, accessories and modifications.
Loading
How much weight you put on your scooter and how you load it, are important to your safety. Anytime you ride with a passenger or cargo you should be aware of the following information.
n
WARNING
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
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6
Load limits
Following are the load limits for your scooter:
Maximum weight capacity:
180 kg (397 lbs)
Includes the weight of the rider, passenger, all cargo and all accessories.
Maximum cargo weight:
19 kg (42 lbs)
The weight of added accessories will reduce the maximum cargo weight you can carry.
Putting too much weight in individual storage compartments can also affect stability and handling. So be sure to stay within the limits given below:
Maximum weight:
in center compartment 10 kg (22 lbs) in left compartment 0,5 kg (1.0 lbs) shopping hook 1,5 kg (3.0 lbs) rear carrier 3,0 kg (6.6 lbs)
Rear carrier: weight limit: 3,0 kg (6.6 lbs)
Center compartment: weight limit: 10 kg (22 lbs)
Left compartment: weight limit: 0,5 kg (1.0 lbs)
Shopping hook: weight limit: 1,5 kg (3.0 lbs)
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7
Loading Guidelines
Your scooter is primarily intended for transporting you and a passenger.
If you wish to carry more cargo, check with your Honda dealer for advice and be sure to read the information regarding accessories on page 8.
Improperly loading your scooter can affect its stability and handling. Even if your scooter is properly loaded, you should ride at reduced speeds whenever carrying cargo.
Follow these guidelines whenever you carry a passenger or cargo:
• Check that both tyres are properly inflated.
• If you change your normal load, you may need to adjust the rear suspension (see page 29).
• To prevent loose items from creating a hazard, make sure the left compartment and the center compartment are closed and that any other cargo is securely tied down before you ride away.
• Place cargo weight as close to the center of the scooter as possible.
• Balance cargo weight evenly on both sides.
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8
Accessories and modifications
Modifying your scooter or using non-Honda accessories can make your scooter unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information.
Accessories
We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your scooter. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation and use of non-Honda accessories. Check with your dealer for assistance and always follow these guidelines:
• Make sure the accessory does not obscure any lights, reduce ground clearance and banking angle, limit suspension travel or steering travel, alter your riding position or interfere with operating any controls.
• Be sure electrical equipment does not exceed the scooter’s electrical system capacity (page 128). A blown fuse can cause a loss of lights or engine power.
n
WARNING
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
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9
• Do not pull a trailer or sidecar with your scooter. This scooter was not designed for these attachments, and their use can seriously impair your scooter’s handling.
Modifications
We strongly advise you not to remove any original equipment or modify your scooter in any way that would change its design or operation. Such changes could seriously impair your scooter’s handling, stability and braking, making it unsafe to ride.
Removing or modifying your lights, mufflers, emission control system or other equipment can also make your scooter illegal.
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10
Rearview mirror
Rear brake lever
Headlight dimmer switch Passing light control switch
Turn signal switch
PARTS LOCATION
Horn button
Ignition switch
Start button
Front brake lever
Rearview mirror
Front brake fluid reservoir
Multifunction display
Rear brake fluid reservoir
Hazard switch (FES125A/150A)
Throttle grip
Fuel gauge
Speedometer
Tachometer
Coolant temperature gauge
Left compartment
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11
Coolant reserve tank
Center stand
Passenger footpeg
Belt case air cleaner
Air cleaner housing
Helmet holder
Shopping hook
Side stand
Page 23
12
Oil filler cap / dipstick
Passenger footpeg
Fuel fill cap
Center compartment
Document compartment Tool kit Fuse Box Main fuse Battery
Ignition switch Seat opener Fuel lid opener
Page 24
13
INSTRUMENTS AND INDICATORS
The indicators are contained in the instrument panel. Their functions are described in the tables on the following pages.
(1) Fuel gauge (2) Left turn signal indicator (3) Speedometer (4) Multi-function display (5) Tachometer (6) Tachometer red zone (7) Right turn signal indicator (8) Coolant temperature gauge (9) High beam indicator
(10) Anti-lock brake system (ABS) indicator
(FES125A/FES150A) (11) RESET button (12) MODE button (13) Oil change indicator (14) PGM-FI malfunction indicator
(1) (2) (3) (4) (5) (7) (8)
(9)(10)
(12)
(11)
(14)
(13)
(6)
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14
(Ref. No.) Description Function
(2) Left turn signal indicator (green) Flashes when the left turn signal operates.
(3) Speedometer Shows riding speed. This shows your speed in
kilometers per hour (km/h) and/or miles per hour (mph) depending on the type. The speedometer needle will swing to the maximum scale on the dial once when the ignition switch is turned ON.
(1) Fuel gauge Shows approximate fuel supply available
(page 26). The fuel gauge needle will swing to the maximum scale on the dial once when the ignition switch is turned ON.
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15
(Ref. No.) Description Function
(4) Multifunction display The display includes the following functions;
This display shows the initial display (page 19).
Shows accumulated mileage (page 21)
Shows trip mileage (page 21)
Shows hours and minutes (page 23)
Shows current fuel consumption (page 25).
Odometer
Tripmeter A and B
Digital clock
(5) Tachometer Shows engine revolution per minute.
The tachometer needle will swing to the maximum scale on the dial once when the ignition switch is turned ON.
Fuel consumption meter
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16
(Ref. No.) Description Function
(9) High beam indicator (blue) Lights when the headlight is on high beam.
(10) Anti-lock brake system (ABS) indicator (red)
(FES125A/FES150A)
This indicator light normally illuminates when the ignition switch is turned ON and is extinguished when the scooter is ridden at a speed of more than 10 km/h (6 mph). In the event of problems with the ABS system this indicator flashes and remains on (page 31-32).
(8) Coolant temperature gauge Shows coolant temperature (page 27).
The coolant temperature gauge needle will swing to the maximum scale on the dial once when the ignition switch is turned ON.
(7) Right turn signal indicator (green) Flashes when the right turn signal operates.
(6) Tachometer red zone
Never allow the tachometer needle to enter the red zone, even after the engine has broken in.
Running the engine beyond recommended maximum engine speed (the beginning of the tachometer red zone) can damage the engine.
NOTICE
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17
(Ref. No.) Description Function
(11) RESET button
This button is used to reset the tripmeter A or B to zero (page 22). This button is also used to reset the oil change indicator (page 28) and adjust the time (page
23).
(12) MODE button
This button is used to select the odometer or the tripmeter A or B (page 21). This button is also used to select the current fuel consumption meter (page 21-25) and to adjust the time (page 23).
Page 29
18
(Ref. No.) Description Function
(13) Oil change indicator (yellow) Lights when specified maintenance interval for
engine oil change is reached (page 28).
(14) PGM-FI Malfunction Indicator Lamp (red)
Lights when there is any abnormality in the PGM-FI (Programmed Fuel Injection) system. It should also light for a few seconds and then go off when the ignition switch is turned ON. If it comes on at any other time, reduce speed and take the motorcycle to your Honda dealer as soon as possible.
Page 30
Initial display
When the ignition switch is turned ON, the multi-function display (1) will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is fuctioning properly.
Digital clock (2) and tripmeter (3) will reset if the battery is disconnected.
The unit “mile” (4) will be displayed only for E and IIIE type.
19
(1)
(3)
(2)
(1) Multifunction display (2) Digital clock (3) Tripmeter (4) “mile”
(4)
(1)
(3)
(2)
Type E, IIIE
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20
Multifunction Display Multifunction display (1) includes the following functions:
Odometer/Tripmeter (2) Digital clock (3) Fuel consumption meter (4) (page 25)
(2)
(4)
(1) Multifunction display (2) Odometer/Tripmeter (3) Digital clock
(4) Fuel consumption meter
(1)
(3)
Page 32
21
Odometer/Tripmeter
The odometer (1) shows accumulated mileage.
Shows mileage per trip. There are two tripmeters, tripmeter A (2) and tripmeter B (3). Switch between the A and B displays by pressing the Mode button (4) repeatedly.
When you press the button MODE repeatedly, the following functions appear alternately on the display:
• Odometer
• Tripmeter A
• Tripmeter B
• Fuel consumption meter (5)
(page 25)
(1) Odometer (2) Tripmeter A
(3) Tripmeter B (4) Mode button (5) Fuel consumption
meter
(1)
(2)
(3)
(4)
(5)
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22
Resetting the tripmeter To reset the tripmeter, push and hold the RESET button (1) when the display is in the tripmeter A or tripmeter B (2) mode.
(1)
(2)
(1) RESET button (2) Tripmeter B
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23
Digital Clock (1)
Shows hour and minute. To adjust the time, proceed as follows:
1. Turn the ignition switch ON.
2. Press and hold the MODE button (2) and
RESET button (3) for more than 2 seconds. The clock will be set in the adjust mode with the hour display flashing.
3. To set the hour, press the RESET button until the desired hour and AM/PM are displayed.
• The time is advanced by one hour,
each time the button is pushed.
• Quick setting - press and hold the
RESET button until the desired hour appears.
(1) Digital clock (2) MODE button (3) RESET button
(1)
(3)
(2)
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24
4. Press the MODE button. The minute display will start flashing.
5. To set the minute, press the RESET button until the desired minute. The minute display will return to “00” when“60” is reached without affecting the hour display.
• The time is advanced by one minute,
each time the button is pushed.
• Quick setting - press and hold the
RESET button until the desired minute appears.
6. To end the adjustment, press the MODE button or turn the ignition switch OFF.
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25
Fuel consumption meter (1)
Shows fuel consumption in the following way:
1. In increment of km/
l or mile/l (how many km
/miles are covered with a liter of fuel). When the speed is 0 km/h or 0 mph, the display shows “--.-”.
2. Push MODE (2) button two seconds, to visualize the consumption in
l/100 km (how
many liters of fuel are necessary to cover 100 km). (Except type E, IIIE)
Push again MODE (2) button two seconds, to select again the consumption in km/
l.
3. To reset the fuel consumption meter push
and hold RESET (3) button two seconds, when this value is displayed.
• Displayed fuel consumption meter (1) is an instant value, so it is different from a value that is measured after filling up the tank. It may give you an indication of your eco drive.
(1) Fuel consumption meter (2) MODE button (3) RESET button
(1)
(2)
(1)
(3)
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26
Fuel gauge
The fuel gauge (1) shows the approximate fuel supply available in a graduated display. When the gauge needle enters the red band (2), fuel will be low and you should refill the tank as soon as possible. The amount of fuel left in the tank,with the vehicle set upright, when the needle enters the red band is approximately:
2.0
l
(1) Fuel gauge needle (2) Red band
(1)
(2)
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27
Coolant temperature gauge
The coolant temperature gauge (1) shows coolant temperature. When the needle begins to move above the “C” (Cold) mark, the engine is warm enough for the scooter to be ridden. The normal operating temperature range is within the section between the “H” and “C” marks. If the needle reaches the red band (2), stop the engine and check the reserve tank coolant level. Read pages 35-36 and do not ride the scooter until the problem has been corrected.
Exceeding maximum running temperature may cause serious engine damage.
NOTICE
(1) Coolant temperature gauge (2) Red band
(1)
(2)
Page 39
28
Oil change indicator
The oil change indicator (1) illuminates when the distance covered by the scooter arrives at the oil change interval specified in the user and maintenance schedule (page 82).
Reset the indicator after every oil change, as follows.
1. Press and hold the RESET button (2), then turn ON the ignition switch. Keep the reset button pressed for 3 seconds. The oil change indicator wil go off.
If the oil is changed before the oil change indicator illuminates, remember that the indicator must anyway be reset. In this case, follow the procedure described at point 1, but when you continue to hold down the reset button the oil change indicator will illuminate for 2 seconds and then switch off. This sequence of events means that the indicator has been reset.
The first oil change is at 1000 km (600 miles), but in this case the indicator should not be reset. The indicator will appear after the scooter has covered approximately 4,000 km (2500 miles for the type E). Therefore, after the second engine oil change as prescribed by the maintenance schedule (page 82) remember to reset the oil change indicator.
(1) Oil change indicator (2) RESET button
(1)
(2)
Page 40
29
SUSPENSION
Each shock absorber (1) has 5 adjustment positions for different load or riding conditions. Use a pin spanner (2) to adjust the rear shock. Always adjust the shock absorber position in sequence (1-2-3-4-5 or 5-4-3-2-1). Attempting to adjuste directly from 1 to 5 or 5 to 1 may damage the schock absorber. Position: 1 to 2 is for light loads and smooth road conditions. Standard position is 3. Positions 4 to 5 increase spring preload for a stiffer rear suspension, and can be used when the scooter is heavily loaded. Be certain to adjust both shock absorbers to the same position.
MAJOR COMPONENTS
(Information you need to operate this scooter)
(1) Shock absorber (2) Pin spanner
(1)
(2)
1 2 3 4 5
Page 41
30
BRAKES Combined Brake System (CBS)
This scooter is equipped with a Combined Brake System. Operating the rear brake lever applies the rear brake and a portion of the front brake. For full braking effectiveness, use both the front and rear brake lever simultaneously, as you would with a conventional scooter braking system.
As with a conventional scooter braking system, excessively hard application of the brake controls may cause wheel lock, reducing control of the scooter.
For normal braking, apply both the front and rear brake lever to match your road speed. For maximum braking, close the throttle and firmly apply the front and rear brake lever.
Page 42
31
Anti-lock Brake System (ABS) (FES125A/150A)
This model is also equipped with an Anti-lock Brake System (ABS) designed to help prevent wheel lock up during hard braking on uneven or other poor surfaces while running straight. Although the wheel may not lock up - if you are braking too hard in a turn the scooter can still lose traction, causing a loss of control.
In some situations, a scooter with ABS may require a longer stopping distance to stop on loose or uneven surfaces than an equivalent scooter without ABS.
ABS cannot make up for road conditions, bad judgement, or improper operation of the brakes. It is still your responsibility to ride at reasonable speeds for weather, road surface, and traffic conditions, and to leave a margin of safety. ABS is self-checking and always on.
• ABS system may be activated by riding over a sharp drop or rise in the road level. It is important to follow the tyre recommendations (page 42). The ABS computer works by comparing wheel speed. Non recommended tyres can affect wheel speed and may confuse the ABS computer.
• ABS does not function at low speeds (approximately 10 km/h (6 mph) or below).
• ABS does not function if the battery is discharged.
Page 43
32
ABS Indicator Light (ABS) (FES125A/150A)
Normally, this light comes on when the igni­tion switch is turned ON and goes off after you ride the scooter at speed above 10 km/h (6 mph). If there is an ABS problem, the indi­cator light comes on and remains on. The ABS system does not operate when the ABS indicator light is on.
If the ABS indicator light comes on while riding, stop the scooter in a safe place and turn off the engine. Turn the ignition switch ON again. The light should come on, and go off after you ride the scooter at speeds above 30 km/h (19 mph). If it does not go off, ABS is not functioning, but the brakes still work the Combined Brake System and provide normal stopping ability. However, you should have the system checked by your Honda dealer as soon as possible.
The ABS indicator light may come on if you turn the rear wheel while the scooter is upright on the stand. This is normal. Turn the ignition switch OFF, then turn it ON. The indicator should come on and then go off after you run the scooter above 30 km/h (19 mph).
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33
Inspection
Both the front and rear brakes are the hydraulic disc types. As the brake pads wear, the brake fluid level drops. There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks. If the control lever free travel becomes excessive, and the brake pads are not worn beyond the recommended limit (page 103-
104), there is probably air in the brake system and it must be bled. See your Honda dealer for this service.
Front Brake Fluid Level With the scooter in an upright position, check the fluid level. It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark (1), check the brake pads for wear (page 103-104).
Worn pads must be replaced. If the pads are not worn, have your brake system inspected for leaks.
The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container, or an equivalent.
(1) LOWER level mark
Front brake
(1)
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34
Rear Brake Fluid Level With the scooter in an upright position, check the fluid level. It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark (1), check the brake pads for wear (page 103-104).
Worn pads must be replaced. If the pads are not worn, have your brake system inspected for leaks.
The recommended brake fluid is Honda DOT 4 brake fluid from a sealed container, or an equivalent.
Other checks: Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings.
(1) LOWER level mark
Rear brake
(1)
Page 46
35
COOLANT Coolant recommendation
The owner must properly maintain the coolant to prevent freezing, overheating and corrosion. Use only high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines. (SEE ANTIFREEZE CONTAINER LABEL).
Use only low-mineral drinking water or distilled water as a part of the antifreeze solution. Water that is high in mineral content or salt may be harmful to the aluminum engine.
Using coolant with silicate inhibitors may cause premature wear of water pump seals or blockage of radiator passages. Using tap water may cause engine damage.
The factory provides a 50/50 solution of antifreeze and distilled water in this scooter. This coolant solution is recommended for most operating temperatures and provides good corrosion protection. A higher concentration of antifreeze decreases the cooling system performance and is recommended only when additional protection against freezing is needed. A concentration of less than 40/60 (40% antifreeze) will not provide proper corrosion protection. During freezing temperatures, check the cooling system frequently and add higher concentrations of antifreeze (up to a maximum of 60% antifreeze) if required.
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36
Inspection
The reserve tank is under the left side step board. Check the coolant level in the reserve tank (1) while the engine is at the normal operating temperature with the scooter in an upright position. If the coolant level is below the LOWER level mark (3), pull the rubber floor mat (4) off, remove the coolant box cover (5) and reserve tank (6) and add coolant mixture until it reaches the UPPER level mark (2).
Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap. If the reserve tank is empty, or if coolant loss is excessive, check for leaks and see your Honda dealer for repair.
(1) Reserve tank (2) UPPER level mark (3) LOWER level mark
(2)
(3)
(6)
(5)
(4)
(1)
(4) Rubber floor mat (5) Coolant box cover (6) Reserve tank cap
Page 48
37
FUEL Fuel tank
The fuel tank is located above the step board. The fuel tank capacity including the reserve suplly is:
9.4 l
To open the fuel tank lid (1) insert the ignition key, push in at the OFF position and turn it clockwise.
(1) Fuel tank lid (A) Push in
(B) Turn to open
(A)
(1)
(B)
Page 49
38
To open the fuel fill cap (2), turn it counterclockwise. Do not overfill the tank. There should be no fuel in the filler neck (3). After refueling, be sure tighten the fuel fill cap firmly by turning in clockwise. Close the fuel tank lid.
n
WARNING
Petrol is highly fiammable and explosive. You can be burned or seriously injured when handling fuel.
• Stop the engine and keep heat, sparks, and flame away.
• Refuel onmy outdoors.
• Wipe up spills immediately.
(2)
(3)
(2) Fuel fill cap (3) Filler neck
Page 50
NOTICE
39
Use unleaded petrol with a research octane number of 91 or higher.
The use of leaded petrol will cause premature damage to the catalytic converter.
If “spark knock” or “pinking” occurs at a steady engine speed under normal load, change brands of petrol. If spark knock or pinking persists, consult your Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda Limited’s Warranty.
Page 51
40
Petrol containing alcohol
If you decide to use a petrol containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by Honda. There are two types of “gasohol”: one containing ethanol, and the other containing methanol. Do not use petrol that contains more than 10% ethanol. Do not use petrol containing methanol (methyl or wood alcohol) that does not also contain cosolvents and corrosion inhibitors for methanol. Never use petrol containing more than 5% methanol, even if it has cosolvents and corrosion inhibitors.
Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete. Before buying fuel from an unfamiliar station, try to find out if the fuel contains alcohol. If it does, confirm the type and percentage of alcohol used. If you notice any undesirable operating symptoms while using a petrol that contains alcohol, or one that you think contains alcohol, switch to a petrol that you know does not contain alcohol.
Page 52
41
ENGINE OIL Engine oil level check
Check the engine oil level each day before riding the scooter. The level must be maintained between the upper (1) and the lower (2) level marks on the oil filler cap/dipstick (3).
1. Start the engine and let it idle for 3-5 minutes.
2. Stop the engine and put the scooter on its center stand on level ground.
3. After 2-3 minutes, remove the oil filler cap/dipstick (3), wipe it clean, and reinsert the oil filler cap/dipstick without screwing it in. Remove the oil filler cap/dipstick. The oil level should be between the upper (1) and lower (2) level marks on the oil filler cap/dipstick.
4. If required, add the specified oil (page 91) up to the upper level mark. Do not overfill.
5. Reinstall the oil filler cap/dipstick. Check for oil leaks.
Running the engine with insufficient oil pressure may cause serious engine damage.
NOTICE
(1) Upper level mark (2) Lower level mark (3) Oil filler cap/dipstick
(3)
(1)
(2)
Page 53
42
TUBELESS TYRES
To safely operate your scooter, your tyres must be the proper type and size, in good condition with adequate tread and correctly inflated for the load you are carrying. The following pages give more detailed information on how and when to check your air pressure, how to inspect your tyres for damage and what to do when your tyres need to be repaired or replaced.
Air pressure
Keeping your tyres properly inflated provides the best combination of handling, tread life and riding comfort. Generally, underinflated tyres wear unevenly, adversely affect handling and are more likely to fail from being overheated. Overinflated tyres make your scooter ride more harshly, are more prone to damage from road hazards and wear unevenly.
We recommend that you visually check your tyres before every ride and use a gauge to measure air pressure at least once a month or any time you think the tyres might be low. Tubeless tyres have some self-sealing ability if they are punctured. However because leakage is often very slow, you should look closely for punctures whenever a tyre is not fully inflated.
n
WARNING
Using tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.
Page 54
43
Always check air pressure when your tyres are “cold” – when the scooter has been parked for at least three hours. If you check air pressure when your tyres are “warm” – when the scooter has been ridden for even a few miles – the readings will be higher than if the tyres were “cold”. This is normal, so do not let air out of the tyres to match the recommended cold air pressures given below. If you do, the tyres will be underinflated.
The recommended “cold” tyre pressures are:
Inspection
Whenever you check the tyre pressures, you should also examine the tyre treads and sidewalls for wear, damage, and foreign objects:
Look for:
• Bumps or bulges in the side of the tyre or the tread. Replace the tyre if you find any bumps or bulges.
• Cuts, splits or cracks in the tyre. Replace the tyre if you can see fabric or cord.
• Excessive tread wear.
Also, if you hit a pothole or hard object, pull to the side of the road as soon as you safely can and carefully inspect the tyres for damage.
Driver
only
Driver and
one passenger
Front Rear
175 (1.75 , 25) 200 (2.00 , 29)
175 (1.75 , 25) 250 (2.50 , 36)
Front Rear
kPa (kgf/cm2,psi)
Page 55
44
Tread Wear
Replace tyres before tread depth at the centre of the tyre reaches the following limit:
Minimum tread depth
Front: 1.5 mm (0.06 in)
Rear: 2.0 mm (0.08 in)
< For Germany > German law prohibits use of tyres whose tread depth is less than 1.6 mm.
(1) Wear indicator (2) Wear indicator location mark
(2)
(1)
Page 56
45
Tyre repair
If a tyre is punctured or damaged, you should replace it not repair it. As discussed below, a tyre that is repaired, either temporarily or permanently will have lower speed and performance limits than a new tyre.
A temporary repair, such as an external tubeless tyre plug may not be safe for normal speeds and riding conditions. If a temporary or emergency repair is made to a tyre, you should ride slowly and cautiously to a dealer and have the tyre replaced. If possible you should not carry a passenger or cargo until a new tyre is installed.
Even if a tyre is professionally repaired with a permanent internal patch plug, it will not be as good as a new tyre. You should not exceed 80 km/h (50 mph) for the first 24 hours, or 130 km/h (80 mph) at any time thereafter. In addition you may not be able to safely carry as much weight as with a new tyre. Therefore, we strongly recommend that you replace a damaged tyre. If you choose to have the tyre repaired, be sure the wheel is balanced before you ride.
Page 57
46
Tyre replacement
The tyres that came on your scooter were designed to match the performance capabilities of your scooter and provide the best combination of handling, braking, durability and comfort.
n
WARNING
Installing improper tyres on your scooter can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tyres recommended in this owner’s manual.
The recommended tyres for your scooter are:
Whenever you replace a tyre, use one that is equivalent to the original and be sure the wheel is balanced after the new tyre is installed.
Front
Rear
110/90-13 M/C 56L BRIDGESTONE
HOOP B03 F
IRC
MB99
130/70-12 62L BRIDGESTONE
HOOP B02 F
IRC
MB99
Type TUBELESS
Page 58
47
Important safety reminders
• Do not install a tube inside a tubeless tyre on this scooter. Excessive heat build-up can cause the tube to burst.
• Use only tubeless tyres on this scooter. The rims are designed for tubeless tyres and during hard acceleration or braking a tube-type tyre could slip on the rim and cause the tyre to rapidly deflate.
Page 59
48
IGNITION SWITCH
The ignition switch (1) is on the right side below the steering stem. The headlight and taillights will come on whenever you turn the ignition switch ON. If your scooter is stopped with the ignition switch ON and the engine is not running, the headlight and taillights will still be on, resulting in battery discharge.
The original Honda rear top box is opened with the ignition key (only type IIF, IIED, IIIE).
NOTICE
(1) Ignition switch
(1)
ESSENTIAL INDIVIDUAL COMPONENTS
Key Position Function Key Removal
LOCK Steering is locked. Engine and lights Key can be (steering lock)
cannot be operated. removed.
OFF Engine and lights cannot be operated. Key can be
removed.
ON Engine and lights can be operated. Key cannot
be removed.
Page 60
49
RIGHT HANDLEBAR CONTROLS Start button
The start button (1) is next to the throttle grip. When the starter button is pressed, the starter motor cranks the engine. See page 64 for the starting procedure.
(1) Start button
(1)
(1)
FES125/150
FES125A/150A
Page 61
50
(1)
Hazard switch (FES125A/150A)
Hazard switch is over to start button.This system should be used only when your scooter is stopped under emergency or hazardous conditions. To turn it on, turn the ignition key to the ON position, and then slide the switch marked .The front and rear turn signals will blink simultaneously.
All of the turn signals can blink without the ignition key.
To operate this function, proceed as follows:
1. Turn the ignition key to ON position and
then slide the hazard switch (1) to the
marked position.
2. All of the turn signals will keep blinking
even after you turn the ignition key to OFF position.
3. You can turn off the turn blinking signals
by sliding the hazard switch back to the off position.
If the switch is left in the off position for more than two seconds and then moved back to the position again, the turn signals will not be on.
Be sure to turn the switch off when the hazard warning is no longer required, or the turn signals will not work properly, and may confuse other drivers. If all the turn signals are left blinking with the engine stopped, the battery will be discharged.
(1) Hazard switch
Page 62
51
LEFT HANDLEBAR CONTROLS
Headlight dimmer switch (1)
Push the dimmer switch to (HI) to select high beam or to (LO) to select low beam.
Passing light control switch (2)
When this switch is pressed down, the headlight flashes on to signal approaching cars or when passing.
Turn signal switch (3)
Move to (L) to signal a left turn, (R) to signal a right turn. Press to turn signal off.
Horn button (4)
Press the button to sound the horn.
➪
➪
(1) Headlight dimmer switch (2) Passing light control switch (3) Turn signal switch (4) Horn button
(1)
(2)
(3)
(4)
Page 63
52
STEERING LOCK
To lock the steering, turn the handlebars all the way to the left; turn the ignition key (1) to LOCK. Remove the ignition key. To unlock the steering turn the ignition key to OFF.
Do not turn the ignition key to LOCK while riding the scooter; loss of vehicle control will result.
(1) Ignition key (A) Turn to “LOCK” (B) Turn to “OFF”
To lock
To unlock
(A)
(B)
(1)
FEATURES
(Not required for operation)
Page 64
SEAT LOCK
The seat lock is on the ignition switch (1). To open the seat, insert the ignition key (2), push in the key and turn to the OFF position, then push and turn it counterclockwise. Lift the seat. To lock the seat, lower and push down on the reverse side of the hook (3) of the seat until it locks. Ensure the seat is securely locked before riding the scooter.
Do not place luggage or clothing near the seat catch (4). It could make the seat difficult to open if it gets caught between the seat hook and catch while closing the seat.
(1)
(3)
(2)
(A)
(B)
(4)
(1) Ignition switch (2) Ignition key (3) Hook (4) Seat catch (A) Push in (B) Turn to open
53
Page 65
54
HELMET HOLDER
The helmet holder eliminates the need for carrying your helmet after parking your scooter. The helmet holder is located below the seat. Open the seat (page 53). Route either end of the helmet holder cable (1) through the helmet’s D-ring (2). Hook the loops of the wire onto the helmet holder (3) and lower the seat to lock. The helmet holder wire is furnished in the tool kit.Remove the helmet wire and store it in the tool bag when it is not used.
n
WARNING
Riding with a helmet attached to the holder can interfere with the rear wheel or the suspension and could cause a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
(1) Helmet holder cable (2) D-ring (3) Helmet holder
(1)
(2)
(3)
Page 66
55
CENTER COMPARTMENT
The center compartment (1) is below the seat. Opening and closing: See “SEAT LOCK” (page 53).
MAXIMUM WEIGHT LIMIT: 10 kg (22 lbs)
Never exceed the maximum weight limit; handling and stability may be severely affected.
The center compartment may become heated by the engine. Do not store food and other articles which are flammable or susceptible to heat damage in this compartment.
Do not direct water under pressure against the center compartment as water will be forced into the compartment.
A position of the partition board (2) can be changed like the following figure.
(1) Center compartment (2) Partition board
(1)
(2)
(2)
Page 67
56
Fold back the carpet (3) at the front notch (4) and install the partition board in the groove.
• Soiled things can be stored without making the carpet dirty.
You can store helmet(5) in the center compartment. Store helmet as shown in the following picture. If you store helmet wrongly, it will interfere with the front seat. Some helmets may not be stored in the compartment due to their size or design.
(5) Helmet
(5)
(3)
(3) Carpet (4) Front notch
(4)
Page 68
57
DOCUMENT COMPARTMENT
The document bag (1) is in the document compartment (2) under the rear seat (3). This owner’s manual and other documents should be stored in the document bag. When washing your scooter, be careful not to flood this area with water.
TRUNK LIGHT
The trunk light (1) will be turned ON automatically when the front seat is opened. It is kept ON as long as the front seat is opened regardless of the position of the ignition switch. The trunk light can be cancelled if the trunk light switch is at OFF position, when the seat is open.
(1) Document bag (2) Document compartment (3) Seat
(1) Trunk light
OFF
ON
(1)
(2)
(3)
Page 69
58
ACCESSORY SOCKET
The accessory socket (1) is in the center compartment. Open the cover (2) to gain access to the accessory socket. Rated capacity is: 12 watt (12 volt, 1amps).
To prevent battery run down or weak battery, keep the engine running while drawing current from the socket. Set the headlight in the LO beam. Battery run down or damage to the accessory socket cause result. To prevent entry foreign matter, be sure to close the cover when the accessory socket is not used.
(1)
(1) Accessory socket (2) Cover accessory socket
(2)
Page 70
59
LEFT COMPARTMENT
There is left compartment (1) below the left side of the handlebar. The maximum allowable load in the left compartment shall be no more than:
0.5 kg (1.0 lbs)
Do not open the left compartment while riding the scooter.
To Open:
• Pull the knob (2), then open the left compartment (3).
To Close:
1. Press forward until it is firmly closed.
Make sure the left compartment cover is closed before riding. When washing your scooter be careful not to flood this area with water. Do not store valuables or fragile articles in the left compartment.
(1) Left compartment (2) Knob (3) Left compartment cover
(1)
(2)
(3)
Page 71
60
SHOPPING HOOK
The shopping hook (1) is provided below the handlebar.
MAXIMUM WEIGHT LIMIT:
1.5 kg (3.0 lbs)
Do not attach large luggage to the hook that would hang out from the scooter and/or interfere with the movement of your feet.
(1) Shopping hook
(1)
Page 72
61
HEADLIGHT AIM VERTICAL ADJUSTMENT
Vertical adjustment can be made by turning the knob (1) in or out as necessary. Obey local laws and regulations.
(1) Knob (A) Up
(B) Down
(A)
(1)
(B)
Page 73
62
PRE-RIDE INSPECTION
For your safety, it is very important to take a few moments before each ride to walk around your scooter and check its condition. If you detect any problem, be sure you take care of it or have it repaired by your Honda dealer.
1. Engine oil level - add engine oil if require (page 41). Check for leaks.
2. Fuel level - fill fuel tank when necessary (page 37). Check for leaks.
3. Coolant level - add coolant if required. Check for leaks (pages 35-36).
4. Front and rear brakes - check operation; make sure there is no brake fluid leakage (pages 30-32).
5. Tyres - check condition and pressure (pages 42-47).
6. Throttle - check for smooth opening and full closing in all steering positions.
OPERATION
n
WARNING
Improperly maintaining this scooter or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.
Always perform a pre-ride inspection before every ride and correct any problems.
Page 74
63
7. Lights and horn - Check that the headlight, brake/tail light, turn signals, indicator lights and horn are all working properly.
8. Side stand ignition cut-off system - check for proper function (page 102).
Page 75
64
STARTING THE ENGINE
Always follow the proper starting procedure described below.
This scooter has a fuel-injected engine with an automatic choke.
This scooter is equipped with a side stand ignition cut-off system. The engine cannot be started if the side stand is down. A running engine will shut off if the side stand is lowered.
To protect the catalytic converter in your scooter’s exhaust system, avoid extending idling and use of leaded petrol.
Your scooter’s exhaust contains poisonous carbon monoxide gas. High levels of carbon monoxide can collect rapidly in enclosed areas such as a garage. Do not run the engine with the garage door closed. Even with the door open, run the engine only long enough to move your scooter out of the garage.
Do not use the electric starter for more than 5 seconds at a time. Release the starter button for approximately 10 seconds before pressing it again.
Page 76
65
Preparation
1.Place the scooter on its center stand.
2. Turn the ignition switch (1) to ON.
Confirm the following:
• The PGM-FI malfunction indicator lamp
is OFF.
• The ABS indicator is ON (page 16)
(FES125A/150A).
(1) Ignition switch
(1)
Page 77
66
3. Squeeze the rear brake lever (2). The electrical starter will only work when the rear brake lever is squeezed and the side stand is up.
4. With the throttle completely closed, push the start button (3). Release the starter button as soon as the engine starts.
The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
(3) Starter button(2) Rear brake lever
n
CAUTION
Contact with the spinning rear wheel can cause you to be hurt.
(2)
(3)
Page 78
67
5. Be sure to keep the throttle closed locked while warming up the engine.
6. Allow the engine to warm up before riding (see “RIDING” page 69).
Do not “BLIP” the throttle (open and close rapidly) as the scooter will move forward suddenly. Do not leave the scooter unattended while the engine is warming up.
Snapping the throttle or fast idling for more than about 5 minutes at normal air temperature may cause exhaust pipe discolouration.
CLOSE
Page 79
68
Ignition cut-off
Your scooter is designed to automatically stop the engine and fuel pump if the scooter is over-turned (a banking sensor cuts off the ignition system). Before restarting the engine, you must turn the ignition switch to the OFF position and then back to ON.
RUNNING-IN
Help assure your scooter’s future reliability and performance by paying extra attention to how you ride during the first 500 km (300 miles). During this period avoid, full-throttle starts and rapid acceleration.
Page 80
69
RIDING
Review scooter safety (pages 1-9) before you ride. Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when riding, idling or parking your scooter.
1. Make sure the throttle (1) is closed
(page 67) before moving the scooter off the center stand.
2. Stand on the left side of the scooter
and push it forward off the center stand.
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70
3. Mount the scooter from the left side keeping at least one foot on the ground to steady the scooter.
4. Before starting off, indicate your
direction with the turn signals, and check for safe traffic conditions. Grasp the handlebars firmly with both hands. Never attempt one-handed operation: loss of vehicle control could result.
Page 82
71
5. To accelerate, open the throttle (1)
gradually; the scooter will move forward. Do not “BLIP” the throttle (open and close rapidly) as the scooter will move forward suddenly, causing possible loss of control.
6. To decelerate, close throttle.
(1) Throttle
CLOSE
OPEN
(1)
Page 83
72
7. When slowing down the scooter, coordination of the throttle (1) and front (2) and rear brakes (3), is most important.
Both front and rear brakes should be applied together. Independent use of only the front or rear brake reduces stopping performance. Excessive brake application may cause either wheel to lock, reducing control of the scooter.
(1) Throttle (2) Front brake
(3) Rear brake
(1)
(3)
(2)
Page 84
73
(1) Throttle (2) Front brake (3) Rear brake
(1)
8.When approaching a corner or turn,
close the throttle (1) fully, and slow the scooter down by applying both front (2) and rear (3) brakes at the same time.
9. After completing the turn, open the
throttle gradually to accelerate the scooter.
(3)
(2)
Page 85
74
10. When descending a steep grade,
close the throttle (1) fully and apply both brakes (2), (3) to slow the scooter.
Avoid continuous use of the brakes, which may result in overheating and reduction of braking efficiency.
(1) Throttle (2) Rear brake (3) Front brake
(1)
(3)
(2)
Page 86
75
11. When riding on wet or loose surfaces,
be especially cautious.
• When riding in wet or rainy conditions or on loose surfaces, the ability to maneuver and stop will be reduced.
For your safety:
• Exercise extreme caution when braking, accelerating or turning.
• Ride at slower speeds and allow for extra stopping distance.
• Keep the scooter as upright as possible.
• Use extreme caution when riding over slippery surfaces such as railroad tracks, iron plates, manhole covers, painted lines, etc.
Page 87
76
PARKING
1. After stopping the scooter turn the
ignition switch to the OFF position and remove the key.
2. Use the center stand to support the
scooter while parked.
3. Lock the steering to help prevent theft
(page 52). Park the scooter on firm, level ground to prevent it from falling over.
If you must park on a slight incline, aim the front of the scooter uphill to reduce the possibility of rolling off the center stand or
overturning. The exhaust pipe and muffler become very hot during operation and remain sufficiently hot to inflict burns if touched even after shutting off the engine. Make sure flammable materials such as dry grass or leaves do not come in contact with the exhaust system when parking your scooter.
HOW TO USE CENTER STAND
Page 88
77
ANTI-THEFT TIPS
1. Always lock the steering and never leave the key in the ignition switch. This sounds simple but people do forget (page 52).
2. Be sure the registration information for your scooter is accurate and current.
3. Park your scooter in a locked garage whenever possible.
4. Use an additional anti-theft device of good quality.
5.Put your name, address, and phone number in this owner's manual and keep it on your scooter at all times. Many times stolen scooters are identified by information in the owner's manuals that are still with them.
NAME: ____________________________________
ADDRESS: ________________________________
____________________________________________
____________________________________________
PHONE NO: _______________________________
LOCK STEERING
(1) Ignition key (A) Turn to lock
(A)
(1)
Page 89
78
THE IMPORTANCE OF MAINTENANCE
A well maintained scooter is essential for safe, economical and trouble-free riding. It will also help reduce air pollution.
To help you properly care for your scooter, the following pages include a Maintenance Schedule and a Maintenance Record for regularly scheduled maintenance.
These instructions are based on the assumption that the scooter will be used exclusively for its designed purpose. Sustained high speed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the Maintenance Schedule. Consult your Honda Dealer for recommendations applicable to your individual needs and use.
If your scooter overturns or becomes involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.
MAINTENANCE
n
WARNING
Improperly maintaining this scooter or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
Page 90
79
MAINTENANCE SAFETY
This section includes instructions on some important maintenance tasks. You can perform some of these tasks with the tools provided – if you have basic mechanical skills.
Other tasks that are more difficult and require special tools are best performed by professionals. Wheel removal should normally be handled only by a Honda technician or other qualified mechanic; instructions are included in this manual only to assist in emergency service.
Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
n
WARNING
Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.
Always follow the procedures and precautions in this owner’s manual.
Page 91
80
SAFETY PRECAUTIONS
• Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards;
• Carbon monoxide poisoning from
engine exhaust.
Be sure there is adequate ventilation whenever you operate the engine.
• Burns from hot parts.
Let the engine and exhaust system cool before touching.
• Injury from moving parts.
Do not run the engine unless instructed to do so.
• Read the instructions before you begin and make sure you have the tools and skills required.
• To help prevent the scooter from falling over, park it on a firm, level surface, using the center stand to provide support.
• To reduce the possibility of a fire or explosion, be careful when working around petrol or batteries. Use only nonflammable solvent, not petrol, to clean parts. Keep cigarettes, sparks and flames away from the battery and all fuel­related parts.
Remember that your Honda dealer knows your scooter best and is fully equipped to maintain and repair it.
To ensure the best quality and reliability, use only new genuine Honda parts or their equivalents for repair and replacement.
Page 92
81
MAINTENANCE SCHEDULE
Perform the Pre-ride Inspection (page 62) at each scheduled maintenance period. I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE The following Maintenance Schedule specifies all maintenance required to keep your scooter in peak operating condition. Maintenance work should be performed in accordance with standards and specifications of Honda by properly trained and equipped technicians. Your Honda dealer meets all of these requirements. * Should be serviced by your Honda dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the Official Honda Shop Manual. ** In the interest of safety, we recommend these items be serviced only by your Honda dealer. Honda recommends that your Honda dealer should road test your scooter after each periodic maintenance is carried out.
NOTES: (1) At higher odometer readings, repeat at the frequency interval established here.
(2) Service more frequently if the scooter is ridden in unusually wet or dusty areas. (3) Service more frequently when riding in rain or at full throttle. (4) Replace every 2 years, or at the indicated odometer interval, whichever comes first.
Replacement requires mechanical skill.
Page 93
82
ODOMETER READING [NOTE (1)]
FREQUENCY
x 1000 km
14 812
x 1000 mi
MONTH
NOTE
NOTE (3)
NOTE (4)
ITEM
* FUEL LINE * THROTTLE OPERATION
AIR CLEANER CRANKCASE BREATHER SPARK PLUG
* VALVE CLEARANCE
ENGINE OIL
* ENGINE OIL STRAINER SCREEN
RADIATOR COOLANT
* COOLING SYSTEM * SECONDARY AIR SUPPLY SYSTEM
➞
➞
I
0.6 2.5 5 7.5 6
12
18
I
III
R C
R
CCC
III
R
NOTE (2)
I
RR R
I
I I
REFER
TO
PAGE
-
87
90 96
­91 93
100
35
99
WHICHEVER
COMES
FIRST
I
-
Page 94
83
ODOMETER READING [NOTE (1)]
FREQUENCY
WHICHEVER
COMES
FIRST
x 1000 km 1 4 8 12
x 1000 mi
REFER
TO
PAGE
-
-
-
30
103,104
30,103
61
-
101
-
-
-
MONTH
NOTE
ITEM
* DRIVE BELT
BELT CASE AIR CLEANER
* FINAL DRIVE OIL
BRAKE FLUID BRAKE PADS WEAR BRAKE SYSTEM
* HEADLIGHT AIM
** CLUTCH SHOES WEAR
SIDE STAND
* SUSPENSION * NUTS,BOLTS,FASTNERS ** WHEELS/TIRES ** STEERING HEAD BEARINGS
➞
➞
0.6 2.5 5 7.5 6
12
18
I
I
I
I
I
III
I
I
I
Every 8.000 km (5000 miles) I
Every 24.000 km (15.000 miles) R
II IIII
CCC
III
NOTE (4) NOTE (4)
I
-
I
II
I
I
I
Page 95
84
TOOL KIT
The tool kit (1) is in the center compartment (page 55). Some roadside repairs, minor adjustments and parts replacement can be performed with the tools contained in the kit.
• 8 x 10 mm open end wrench
• 12 x 14 mm open end wrench
• Suspension adjusting pin spanner
• No. 1 Screw driver
• No. 3 Screw driver
• Screw driver handle
• 5 mm Hex wrench
• Spark plug wrench
• Helmet holder cable
• Fuse puller
• Fuse 30A
• Tool bag
(1) Tool bag
(1)
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SERIAL NUMBERS
The frame and engine serial numbers are required when registering your scooter. They may also be required by your dealer when ordering replacement parts. Record the numbers here for your reference.
FRAME No. ________________________________
The frame number (1) is stamped on the right side of the frame body. The engine serial number (2) is stamped on the left side of the crankcase.
ENGINE No. _______________________________
(1)
(2) Engine number(1) Frame number
(2)
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COLOUR LABEL
The colour label (1) is attached to the center compartment (page 55). It is helpful when ordering replacement parts. Record the colour and code here for your reference.
COLOUR __________________________________
CODE ___________________________________
(1) Colour label
(1)
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AIR CLEANER
Refer to the Safety Precautions on page 80.
The air cleaner should be serviced at regular intervals (page 82). Service more frequently when riding in unusually wet or dusty areas.
1.Remove the air cleaner cover (1) by removing the screws A (2) and screws B (3).
2. Remove the screws C (4).
3. Remove the air cleaner (5).
4. Discard the air cleaner.
5. Install the new air cleaner. Use the Honda genuine air cleaner or an equuivalent air cleaner specified for your model. Using the wrong Honda air cleaner or a non-Honda air cleaner which is not of equivalent quality may cause premature engine wear or performance problems.
6.Install the removed parts in the reverse order of removal.
(1) Air cleaner cover (2) Screws A
(3) Screws B
(4) Screws C (5) Air cleaner
(1)
(2)
(5)
(3)
(4)
(2)
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BELT CASE AIR CLEANER
Refer to the Safety Precautions on page 80.
1. Place the scooter on its center stand.
2. Remove the belt case cover two bolts (1) .
Remove the belt case cover (2) by releasing the three couplings (3).
3. Remove the air cleaner (4).
(1) Bolts (2)
Belt case cover
(3) Couplings (4) Air cleaner
(4)
(1)
(2)
(3)
(3)
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4. Wash the element in clean, nonflammable or high flash point solvent and let it dry thoroughly.
Never use petrol or low flash point solvents for cleaning the air cleaner. A fire or explosion could result. Allow the element to dry thoroughly before installation. Do not apply oil to the element; damage to the drive belt will occur.
5.For installation, reverse the removal procedure.
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