Honda EX2200 Owner's Manual

m The generator is a potential source of electrical shock if

misused. Do not-&pose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.,

Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EX2200 generator.

All information in this publication is based on the latest product information

available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the generator and

should remain with the generator when it is sold. Pay special attention to statements preceded by the following words:

mm!

life if instructions are not followed. CAUTION: Indicates a possibility of personal injury or equipment damage if

instructions are not followed.

Indicates a strong possibility of severe personal injury or loss of

NOTE: Gives helpful information. If a problem should arise, or if you have any questions about the generator,

consult an authorized Honda dealer.

w Honda generators are designed to give safe and dependable

service if operated- according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal .injury or equipment damage.

CONTENTS

1. GENERATOR SAFETY.. ............................................................

2. CAUTION LABEL LOCATION.. .................................................

3. COMPONENT IDENTIFICATION.. .....................................

4. PRE-OPERATION CHECK..

......................................................

5. STARTING THE ENGINE .........................................................

6. GENERATOR USE ..................................................................

STOPPING THE ENGINE

......................................................... 17

8. MAINTENANCE .................................................................

9. TRANSPORTING/STORAGE..

...................................................

i.. ..... 6

.:.

3 4

10. TROUBLESHOOTING ............................................................. 28

11. WIRING DIAGRAM ................................................................

12. SPEClFlCkjTlONS ..................................................................

‘0 High altitude operation

........................................................ 32

13. WARRANTY SERVICE.. ..........................................................

30 31

1. GENERATOR SAFETY

To ensure safe operation-

Place the generator at least 1 m (3 ft) away from buildings or other equipment during operation.

Operate the generator on a level surface. If the generator is tilted, fuel spillage may result.

Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area.

Be sure to provide adequate ventilation.

Know how to stop the generator quickly and understand the operation of all controls. Never permit anyone to operate the generator without proper instructions.

The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator

get wet, and do not operate it with wet hands.

Keep children and pets away from the generator when it is in operation.

Keep away from rotating parts while the generator is running.

Connections for standby power to a building’s electrical system must be

made by a qualified electrician and must comply with all applicable laws

and electrical codes. Improper connections can allow electrical current

from the generator to backfeed into the utility lines. Such backfeed may

electrocute utility company workers or others who contact the lines dur-

ing a power outage, and when utility power is restored, the generator

may explode, burn,,or cause fires in the building’s electrical system.

When charging a battery-

* Battery electrolyte contains sulphuric acid. Protect your eyes, skin and

clothing. In case of contact, flush thoroughly with water and get prompt medical attention, especially if your eyes are affected.

Batteries generate hydrogen gas which can be highly explosive. Do not smoke or allow. flames or sparks near a battery, especially during charging.

2. CAUTION LABEL LOCATION

HOT

EXHAUST

ECHAPPEMENT

CHAUD

WARN’lNG

. ,,JTI()N NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE

ATENCl()N

DO NOT USE INDOORS. EXHAUST GAS CONTAINS’ POISONOUS CARBON MONOXIDE.

DU RISQUE D’EMPOISONNENT DU GAZ. NO LO USE EN LUGARES CERRADOS POI _

MONOXIDE DE CARBON0 ES VENENOSO:

RQUE EL 11

Liig

ICHECK FOR SPILLED FUEL OR FUEL LEAKS.

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. . . .

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IINSPECCIONAR PARA COMBUSTIBLE DERRAMADO

r’

STOP ENGINE BEFORE REFUELING.

ARRETER LE MOTEUR AVANT DE REFAIRE LE PLEIN

0 ESCAPE. PARAR MOTOR ANTES DE ECHAR.

3. COMPONENT IDENTIFICATION

VOLTAGE

ADJUSTMENT KNOB

AC RECEPTACLES

CHOKE

KNOB -

ENGINE SWITCH llnterlocked with fuel valve)

STARTER GRIP-

FRONT MAINTENANCE COVER

-----------

OIL ALERT LAMP

DAMPER RUBBER

TERMINAL

- OIL FILLER CAP

SPARK PLUG

UPPER MAINTENANCE COVER

FUEL TANK CAP

AIR CLEANER

OIL DRAIN BOLT 1

REAR MAINTENANCE COVER

4. PRE-OPERATION CHECK

CAUTION: Be sure to check the generator on a level surface with the

engine stopped.

1. Check the engine oil level.

CAUTION: Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not recommended.

Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturers’ requirements for Service Classification SG, SF/CC, CD. Motor oils classified SG, SF/CC, CD will show this designation on the container. SAE low-30 is recommended for general, all-temperature use. Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range.

Remove the oil filler cap, and wipe the dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler hole without screwing it in. If the oil level is below the end of the dipstick, .add oil to the upper level mark on the dipstick.

NOTE: The Oil Alert System will automatically stop the engine before the oil level falls below the safe limit.. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly.

OIL FILLER CAP

DIP STICK

-20 0 20 40 60 80 100°F

-30 -20 -10 0 10 20 30 40°C

UPPER LEVEL

2. Check the fuel level. Check the fuel gauge and refill the tank if the fuel level is low.

Your engine is designed to use any gasoline that has a pump

octane number (v) of 86 or higher, or that has a research octane number of 91 or higher. Gasoline pumps at service station normally display the pump octane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components.. .

Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust or water in the fuel tank. U,se of a lower octane gasoline can cause persistent “pinging” or heavy “spark knock” (a metallic rapp-

ing noise) which, if severe, can lead to engine damage.

CAUTION: If “spark knock” or “pinging” occurs at a ,steady engine speed under normal load, change brands of gasoline. If spark knock or

pinging persists, consult your authorized Honda dealer. Failure to do so is

considered misuse, and damage caused by misuse is not covered by

Honda’s Limited Warranty.

Occasionally you may experience light spark knock while operating under

heavy loads. This is no cause for concern, it simply means your engine is

operating efficiently.

After refuelling, be sure to tighten the fuel tank cap firmly.

Fuel tank capacity: 8.3 e(2.19 US gal)

FUEi TANK CAP

FUEL STRAINER

Gasoline is extremely flammable and is explosive under certain

conditions.

Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored.

Do not overfill the fuel tank (there should be no fuel in the filler neck).

After refueling, make sure the tank cap is closed properly and securely.

Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may

ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

Avoid repeated or prolonged contact, with skin or breathing of vapor. KEEP OUT OF REACH OF CHILDREN.

GASOLINES CONTAINING ALCOHOL

If you decide to use a gasoline containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by Honda. There are two types of “gasohol”:

one containing ethanol, and the other containing methanol. Do not use gasohol that contains more than 10% ethanol. Do not use gasoline containing methanol (methyl or wood alcohol) that does

,not also contain cosolvents and corrosion inhibitors for methanol. Never

use gasoline containing more than 5% methanol, even if it has cosolvents

and corrosion inhibitors.

NOTE:

Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete.

Before buying fuel from an unfamiliar station, try to find out if the fuel contains alcohol, if it does, confirm the type and percentage of alcohol used. If you notice any undesirable operating symptoms while using a gasoline that contains alcohol, or one that you think-contains alcohol, switch to a gasoline that you know does not contain.alcohol.

1. Turn off the AC circuit breaker.

5. STARTING THE ENGINE

2.Turn on the engine switch.

, CIRCUIT

BREAKER

ENGliE SWITCH

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