Honda EW170 Owner's Manual

HONDA GENERATOR/WELDER

OWNER’S MANUAL

1 HONDA MOTOR CO., LTD. 1983

Thank you for purchasing a Honda generator/welder. This manual covers operation and maintenance of the EW170 Generator/

welder. All information in this publication is based on the latest product

information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the welder and should

remain with the welder if it is sold. Pay special attention to statements preceded by the following words:

B Indicates a strong possibility of severe personal injury or loss of life if instructions are not followed.

CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not followed.

NOTE: Gives helpful information. If a problem should arise, or if you have any questions about this product,

consult an authorized Honda dealer.

B Welding is potentially a very hazardous activity.

It should only be attempted by a trained welder with a thorough knowledge of proper welding techniques and safety procedures. This Honda product is designed to give safe and dependable service if operated according to instructions. Read and understand the owner’s Manual before operating this product. Failure to do,so could result in personal injury or equipment damage.

CONTENTS

1. GENERATOR/WELDER SAFETY

2. COMPONENT IDENTIFICATION

3. PRE-OPERATION CHECK

4. .STARTING THE ENGINE .................................

5. OPERATION

6. STOPPING THE ENGINE .................................. 21

7. MAINTENANCE., .......................................

8. TRANSPORTING/STORAGE .............................. 30

9. TROUBLESHOOTING

10. SPECIFICATIONS

11. WIRINGDIAGRAM ......................................

12. HANGER KIT INSTALLATION

13. WARRANTY SERVICE

............................................ 14

....................................... 35

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3 5 7

23 32

36 37

1. GENERATOR/WELDER SAFETY

(CAUTION LABEL LOCATION>

CARBON MONOXIDE CAUTION LABEL

DO NOT USE INOOOAS OUE TO DANGER Of CARBON

;; ~“,,“,“,‘,,‘rs’UyC:NREENSOS POROUE EL MONOXIOE

ELECTRICAL SHOCK WARNING LABEL

OBJECTS INTO THE WELDER TERMINALS.

EXHAUST CAUTION LABEL

HOT. EXHAUST]

’

~CHECK fOR SPILLED fW OR fML LEAKS.

STOP fNGlNt BffORE MfULLING.

IINSPECCIONAR PARA COMBUSTIBLI OIRRAMAOO

TO ENSURE SAFE OPERATION -

0 The Generator/welder is a potential source of deadly electrical shocks when

misused; do not operate in rain or snow or any other wet conditions.

Place the generator/welder at least lm (3 ft.) away from buildings or other equipment when operating.

Operate the generator/welder on a level surface. If it is tilted, fuel spillage may result.

Exhaust gas contains poisonous carbon monoxide. Welding vapor is also harmful to your health. Be sure to provide adequate ventilation. Never

operate the generator or perform welding in an enclosed area.

Know how to stop the-welder quickly and understand operation of-all the

controls. Never permit anyone to operate the welder without proper in-

structions.

Keep children and pets away from the welder when it is in ‘operation.

Keep away from rotating parts while the engine is running.

Use adequate eye protection. Eye protection is of the utmost importance, not only for the operator but also for any other personnel in the vicinity while welding is being done.

Looking at a welding arc with unprotected eyes may produce severe pain and even temporary blindness.

9 Eye hazards include stray flashes, reflected glare, sparks, and flying bits of

molten metal.

0 Be sure to use a helmet or hand-held shield with a #lO or darker filter lens.

Filter lenses eliminate the harmful effects of infrared and ultraviolet radiation from the arc as well as reduce the glare from the arc light.

Wear protective clothing such as leather gloves, cap, sleeves, jacket, apron, and high-top safety shoes. All outer clothing must be free of oil and grease.

FACE SHIELD GLOVES SAFETY SHOES

APRON

FUEL H VALVE

2. COMPONENT IDENTIFICATION

SEDIMEI; CUP

RECOIL, STARTEI

ENGINE OIL DRAIN PLUG

ENGINE OIL FILLER CAP

AC RECiPTACLE

HANGER

AIR CLEANER

EXHAUST PIPE

3. PRE-OPERATION CHECK

1. OIL LEVEL

CAUTION:

Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not recommended.

Be sure to check the oil on a level surface with the engine stopped.

Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer’s re-

quirements for Service Classification

SE or SF. (Motor oils classified SE or SF will show this designation on the container.) SAE low-40 is recommended for general all-temperature use. If single viscosity oil is used, select the appropriate viscosity for the average temperature in your area.

1. Remove the oil filler cap and wipe the dipstick clean.

2. Insert the dipstick into the oil filler neck, but do not screw it in.

3. If the level is low, fill to the top of the oil filler neck with the recommended oil.

‘/ I \

OIL FILLER NECK

OIL FILLER CAP

’

UPPER

LOWER-

NOTE: The engine is protected by an Oil Alert System which automatically turns the engine switch to the OFF position before the oil level falls below a safe limit. If this occurs, add oil to the top of the oil filler’neck then turn the switch on

and restart the engine according to the instructions on page 1 1.

ENGINE SWITCH

Check the fuel level.

Use any regular grade automotive gasoline (unleaded gasoline is preferred)

with a pump octane rating of 86 or higher.

Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank.

CAUTION: Gasoline substitutes are not recommended; they may be harmful to fuel system components.

0 Gasoline is extremely flammable.and explosive under certain conditions.

Refuel in a well ventilated area with the engine stopped.

Do not smoke or allow flames or sparks in the area where the welder is refueled or where gasoline is stored.

Do not overfill the tank and make sure the filler cap is securely closed after refueling.

Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

FUEL TANK CAP

3. Check the air cleaner element for dirt or obstruction. Refer to page25 for cleaning instructions.

AIR CLEANER ELEMENT

% \

CLIP

4. Make sure that the AC circuit breaker are OFF. Not only will this make starting the engine easier, but failure to do so could cause injury or equipment damage.

CIRCUIT BREAKER

1. Turn the fuel valve on.

2. Pull the choke rod to CLOSE.

4. STARTING THE ENGINE

FUEL

VALVE

CHOKE ROD

3. Turn the engine switch on.

ENGINE SWITCH

4. Turn the auto-throttle switch off.

AUTO THROTTLE SWITCH

NOTE: More warm-up time will be required if the auto-throttle is left on.

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