Honda EB2000i Owner's Manual

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Owner’s Manual

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GENERATOR

EB2000i

See page 78 for Initial Use Instructions

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

California Proposition 65

This product contains or emits

chemicals known to the state of

California to cause cancer, birth defects

or other reproductive harm

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death.

Never run the generator in a closed, or even partly closed area where people may be present.

Keep this owner’s manual handy so that you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.

INTRODUCTION

Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.

We want to help you get the best results from your new generator and to operate it safely. This manual do that; please read it carefully.

contains all the information on how to

As you read this manual, you will

symbol. That info

damage to your generator, other property, or the environment.

We suggest you read the Distributor’s Limited Warranty (s to fully understand its coverage and your responsibilities of ownership.

When your generator needs scheduled your Ho specially trained in servicing Honda generators and are supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

Best Wishes, Honda Motor Co., Ltd.

nda Power Equipment servicing dealership personnel are

rmation is intended to help you avoid

find information preceded by a

ee page 68)

maintenance, keep in mind that

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all the hazards associated wi must use your own good judgment.

other information on labels and in this

th operating or maintaining a generator. You

You will find important safety informati including:

• Safety Labels — on

• Safety Messages — preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

• Safety Headings — such as IMPORTANT SAFETY INFORMATION.

• Safety Section — such as GENERATOR SAFETY.

• Instructions — how to use this generator correctly and safely.

the generator.

You WILL be KIL you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you d

on’t follow instructions.

You

CAN be HURT if you don’t follow

instructions.

on in a variety of forms,

LED or SERIOUSLY HURT if

This entire book is filled wi read it carefully.

th important safety information — please

GENERATOR SAFETY ................................................................. 6

IMPORTANT SAFETY INFORMATION ........................................ 6

Operator Responsibility ......................................................... 6

Carbon Monoxide Hazards..................................................... 6

Electric Shock Hazards.......................................................... 7

Fire and Burn Hazards........................................................... 7

Refuel With Care.................................................................. 7

SAFETY LABEL LOCATIONS .....................................................8

CONTROLS & FEATURES ..........................................................10

COMPONENT & CONTROL LOCATIONS ................................... 10

CONTROLS .......................................................................... 12

Engine Switch.................................................................... 12

Starter Grip ....................................................................... 12

Fuel Filler Cap Vent Lever.................................................... 13

Choke Lever ...................................................................... 13

Eco-Throttle Switch............................................................ 14

Ground Fault Circuit Interrupter (GFCI) Receptacle.................. 15

FEATURES ........................................................................... 16

Ground Terminal ................................................................ 16

Output Indicator................................................................. 17

Overload Indicator .............................................................. 18

Oil Alert Indicator ............................................................... 18

BEFORE OPERATION ................................................................ 19

ARE YOU READY TO GET STARTED? ...................................... 19

Knowledge ........................................................................ 19

IS YOUR GENERATOR READY TO GO? ....................................19

Check the Engine ............................................................... 20

CONTENTS

OPERATION ............................................................................. 21

SAFE OPERATING PRECAUTIONS ........................................... 21

STARTING THE ENGINE .........................................................22

STOPPING THE ENGINE .........................................................25

GFCI OPERATION CHECK .......................................................26

AC OPERATION ....................................................................28

AC Applications ................................................................. 30

ECO-THROTTLE SYSTEM ....................................................... 31

STANDBY POWER .................................................................32

Connections to a Building’s Electrical System ...........

System Ground .................................................................. 32

Special Requirements.......................................................... 32

............. 32

SERVICING YOUR GENERATOR ................

THE IMPORTANCE OF MAINTENANCE .................................... 33

MAINTENANCE SAFETY ........................................................34

Safety Precautions ............................................................. 34

MAINTENANCE SCHEDULE .................................................... 35

REFUELING ........................................................................... 36

FUEL RECOMMENDATIONS .................................................... 38

ENGINE OIL LEVEL CHECK .....................................................39

ENGINE OIL CHANGE ............................................................ 41

ENGINE OIL RECOMMENDATIONS .......................................... 42

AIR CLEANER SERVICE .......................................................... 43

MAIN AND OUTER FILTERS CLEANING ...................................45

SPARK PLUG SERVICE ........................................................... 46

SPARK ARRESTER SERVICE ................................................... 48

STORAGE ................................................................................ 50

STORAGE PREPARATION ....................................................... 50

Cleaning............................................................................ 50

Fuel.................................................................................. 50

Engine Oil.......................................................................... 54

STORAGE PRECAUTIONS ...................................................... 55

REMOVAL FROM STORAGE ...................................................55

................................. 33

CONTENTS

TRANSPORTING ...................................................................... 56

TAKING CARE OF UNEXPECTED PROBLEMS ............

ENGINE WILL NOT START ......................................................57

ENGINE LACKS POWER ......................................................... 58

NO POWER AT THE AC RECEPTACLES ...................................58

TECHNICAL INFORMATION .......................................................59

Serial Number Location .......................................................59

Carburetor Modification for High Altitude

Emission Control System Information ....................................61

Air Index ........................................................................... 63

Specifications .................................................................... 64

Wiring Diagram .................................................................. 65

CONSUMER INFORMATION ....................................................... 66

Dealer Locator Information .................................................. 66

Honda Publications .............................................................66

Customer Service Information .............................................. 67

Distributor’s Limited Warranty ............................................. 68

Emission Control System Warranty .

INITIAL USE INSTRUCTIONS ..................................................... 78

ENGINE OIL .......................................................................... 78

FUEL ................................................................................... 79

BEFORE OPERATION ............................................................. 82

Operation .......

..............

................... 57

......... 60

........................ 73

INDEX ..................................................................................... 83

QUICK REFERENCE INFORMATION ........................ Inside back cover

GENERATOR SAFETY

IMPORTANT SAFETY INFORMATION

Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in inj operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual hazards are discussed below, along with the best way to protect yourself and others.

Operator Responsibility

• Know how to stop the generator quickly in case of emergency.

• Understand the use of all generator controls, output receptacles, and connections.

• Be sure that anyone who operates the generator rec instruction. D supervision.

Carbon Monoxide Hazards

A generator’s exhaust contains toxic carbon monoxide, which you cannot see or smell. Breathing carbon monoxide can KILL MINUTES. To avoid carbon monoxide poisoning, follow these instructions when operating a generator:

o not let children operate the generator without parental

and on the generator. The most common

eives proper

ury to the

YOU IN

• Only run a generator OUTSIDE, far away from windows, doors, and vents.

• Never operate a generator inside a house, garage, basement, crawl

ce, or any enclosed or partially enclosed space.

spa

•

Never operate a generator near open doors or windows.

• Get fresh air and seek medical attention

have inhaled carbon monoxide.

you

Early symptoms of carbon monoxide exposure include headache, fatigue, shortness to carbon monoxide can cause loss of muscular coordination, loss of consciousness, and then death.

of breath, nausea, and dizziness. Continued exposure

immediately if you suspect

GENERATOR SAFETY

To alert you to potentially dangerous levels of carbon monoxide coming from a generator operating outside or from other sources, install battery operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up on every level of the home and outside sleeping areas, according to the manufacturer’s instructions.

Electric Shock Hazards

• The generator produces enough electric power to cause a serious shock or elec

• Using a generator or electrical appliance in wet conditions, such as rain or snow ar

e wet, could result in electrocution. Keep the generator dry.

• If the generator is stored outdoors, unprotected from the weather, check the Ground Fault Circuit Inter other electrical components on the control panel before each use. Moisture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution.

Fire and Burn Hazards

• The exhaust system gets hot enough to ignite some materials.

– Keep the generator at least 3 feet (1 meter) away from buildings

and other equipment during operation. – Do not enclose the generator in any structure. – Keep flammable materials away from the generator.

• The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to while it is hot. Let the engine cool before storing the generator indoors.

trocution if misused.

, or near a pool or sprinkler system, or when your hands

rupter (GFCI) receptacle, and all

touch the muffler

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine off. Do not refuel during operation. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container. Make sure that any spilled fuel has been wiped up before starting the engine.

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label co read, contact your Honda servicing dealer for a replacement.

mes off or becomes hard to

GENERATOR SAFETY

CONTROLS & FEATURES

ECO-THROTTLE SWITCH

AC RECEPTACLES

GFCI TEST BUTTON

GFCI RESET BUTTON

GROUND TERMINAL

FUEL FILLER CAP VENT LEVER

FUEL FILLER CAP

ENGINE SWITCH

STARTER GRIP

MAINTENANCE COVER

CHOKE LEVER

OUTPUT INDICATOR

OVERLOAD INDICATOR

OIL ALERT INDICATOR

COMPONENT & CONTROL LOCATIONS

Use the illustrations on these pages to locate and identify the most frequently used

controls.

CONTROLS & FEATURES

SPARK PLUG MAINTENANCE COVER

MUFFLER

SPARK PLUG

FRAME SERIAL NUMBER

AIR CLEANER

CONTROLS & FEATURES

ENGINE SWITCH

OFF

STARTER GRIP

CONTROLS

Engine Switch

The engine switch controls the ignition system and the fuel valve.

OFF – Stops the engine and closes the fuel valve.

ON – Runn fuel valve and allo to be started.

Starter Grip

ing position; opens the

ws the engine

Pulling the starter grip operates the re

coil starter to start the

engine.

Do not allow the starter grip to snap back against the

generator. Return it gently to prevent damage to the starter.

CONTROLS & FEATURES

FUEL FILLER CAP VENT LEVER

OFF

FUEL FILLER CAP

OPEN

CHOKE LEVER

CLOSED

Fuel Filler Cap Vent Lever

The fuel filler cap is provided with a fuel filler cap vent lever to seal the fuel tan

The fuel filler cap vent lever must be in the ON position for the engine to ru

When the engine is not in use, leave the fuel filler cap vent lever in the OFF position to reduce the possi to cool before turning the fuel filler cap vent lever to the OFF position.

bility of fuel leakage. Allow the engine

Choke Lever

The choke is used to provide proper starting mixture when the engine is cold. It can be opened and cl

osed by operating the choke lever manually. Move the choke lever to the CLOSED position to enrich the mixture for cold starting.

CONTROLS & FEATURES

ECO-THROTTLE SWITCH

OFF

Eco-Throttle™ Switch

™

The Eco-Throttle loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the proper speed to power the electrical load. If high electrical loads are connected simultaneously, turn the Eco-Throttle switch to the OFF position to reduce voltage changes. ON: R

ecommended to minimize fuel consumption and further reduce noise l generator.

OFF: T

he Eco-Throttle system does not operate.

system automatically reduces engine speed when

evels when less than a full load is applied to the

CONTROLS & FEATURES

GFCI RECEPTACLE (120 V 20 A DUPLEX RECEPTACLE)

GFCI TEST BUTTON

GFCI RESET BUTTON

Ground Fault Circuit Interrupter (GFCI) Receptacle

The 120 V 20 A duplex receptacle is protected by a Ground Fault Circuit Interrupter (GFCI) for p ground fault currents. The GFCI Receptacle has a TEST and RESET button.

An example of ground fault current is the current that would flow through a person who is using at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth. The GFCI will protect against current flowing through that person.

The GFCI will not protect against short circuit or overloads.

GFCIs can be expected to interrupt power supply if there are ground faults or stray current imposed on the wiring by other electrical devices,

wiring, or equipment. As a result there is a risk of interruption if used with critical systems such as life support equipment, so users should first carefully consider whether it is appropriate to use this portable generator to power such equipment.

rotection against the shock hazard of

an appliance with faulty insulation and,

CONTROLS & FEATURES

GROUND TERMINAL

FEATURES

Ground Terminal

The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying the ground terminals of each receptacle.

Before using the ground terminal, consult a qualified electrician, electrical i or ordinances that apply to the intended use of the generator.

nspector, or local

agency having jurisdiction for local codes

parts of the generator, and

CONTROLS & FEATURES

OUTPUT INDICATOR (GREEN)

Output Indicator

The output indicator (green) is illuminated when the generator is operating normally. It electrical power at the receptacles.

In addition, the output indicator has a simplified hour meter function. When you generator’s cumulative operating hours as follow

• No blinks: 0–100 hours

• 1 blink: 100–200 hours

• 2 blinks: 200–300 hours

• 3 blinks: 300–400 hours

• 4 blinks: 400–500 hours

• 5 blinks: 500 or more hours

start the engine, the indicator blinks according to the

indicates that the generator is producing

CONTROLS & FEATURES

OVERLOAD INDICATOR (RED)

OIL ALERT INDICATOR (RED)

Overload Indicator

If the generator is overloaded (in excess of 2.0 kVA), or if there is a short circuit in a connected appli come ON. The overload indicator (red) will stay ON, and after about four seconds, current to the connected appliance(s) will shut off, and the output indicator (green) will go OFF. However, the engine will continue to run.

Oil Alert® Indicator

ance, the overload indicator (red) will

The Oil Alert® system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase.

Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator (red) comes ON and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position). If the engine stops or the oil alert indicator (red) comes ON when

you pull the starter grip, check the engine oil level (see page 39) before troubleshooting in other areas.

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of inju

Knowledge

Read and understand this manual. Know what the controls do and how to operate them

ry.

Familiarize yourself with the generator and begin using it. Know how to quickly shut off the generator in case of an emergency.

If the generator is being used to power appliances, be sure that they do not exceed the generator’s load rating (see page 30).

IS YOUR GENERATOR READY

For your safety, to ensure compliance with environmental regulations, and to maximize th to take a few moments before you operate the generator to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the generator.

e service life of your equipment, it is very important

Improperly maintaining this generator, or failing to correct a problem before operation, could cause a malfunction in which you could be seriously injured.

Always perform a pre-operation inspection before each operation, and problem.

TO GO?

its operation before

correct any

you

BEFORE OPERATION

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine.

Before beginning your pre-operation checks, be sure the generator is on a level and firm surface and the engine switch is in the OFF position.

Check the Engine

• B

efore each use, look around and underneath the engine for signs of

oil or gasoline leaks.

• C

heck the engine oil level (see page 39). A low engine oil level will

cause the Oil Alert system t

• Check the air filters (see page 43). Dirty air filters will restrict air flow to the carburetor, reducing engine and generator performance.

• Check the fuel level (see page 36). Starting with a full tank will help to eliminate or reduce operating interruptions for refueling.

o shut down the

engine.

OPERATION

SAFE OPERATING PRECAUTIONS

Before operating the generator for the first time, review chapters

GENERA

19).

For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaus monoxide gas that can collect rapidly in an enclosed area and cause illness or death.

TOR SAFETY (see page 6) and BEFORE OPERATION (see page

t contains poisonous carbon

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death.

Never run the generato partly closed area where people may be present.

Before connecting an AC appliance or power cord to the generator:

• Use grounded 3-prong extension cords, tools, and appliances, or double-insulated tools and appl

• Inspect cords and plugs, and replace if damaged.

• Do not use cord lengths greater than 164 feet (50 meters), and do not use multiple tools use may activate the GFCI.

• Make sure that the appliance is in good working order. Faulty appliances or power cords can create a potential for

• Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being used. Operate the generator at least 3 feet (1 meter) away from buildings

• and other equipmen

• Do not operate the generator in an enclosed structure.

• Do not place flammable objects close to the engine.

and appliances with built-in noise filters. Such

r in a closed, or even

iances.

electric shock.

OPERATION

FUEL FILLER CAP VENT LEVER

STARTING THE ENGINE

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from place flammable objects close to the engine.

• Operating this generator less than 3 feet (1 meter) from a building or other obstru

• For proper cooling, allow at least 3 feet (1 meter) of empty space above and around the Keep all cooling holes open and clear of debris, mud, water, etc. Cooling holes are located on the side panel, the control panel, and the bottom of the generator. If the cooling holes are blocked, the generator may overheat and damage the engine, inverter, or windings.

building walls and other equipment during operation. Do not

ction can cause overheating and damage the generator.

generator.



Refer to SA IS YOUR GENERATOR RE ADY TO GO? checks (see page 19).

Refer to the AC OPERATION (see page 28) for connecting loads to the generator.

1.Make sure off. The generator may be

2.Turn the fuel filler cap vent lever to the ON position.

FE OPERATING PRECAU

that all appliances connected to the generator are turned

hard to start if a load is connected.

TIONS on page 21 and perform the



3.Make sure the Eco-Throttle

ECO-THROTTLE SWITCH

OFF

CHOKE LEVER

CLOSED

ENGINE SWITCH

OPEN

switch is in the OFF position, or more time will be required for warm-up.



    

4.To start a cold engine, move the choke lever to the CLOSED position. To restart a warm engine, leave the choke lever

the OPEN position.

    

OPERATION

5.Turn the engine switch to the ON position.

OPERATION

STARTER GRIP

CHOKE LEVER

ECO-THROTTLE SWITCH

OPEN

Direction to pull

CLOSED

6.Pull the starter grip lightly until you feel resistance; then pull briskly in the direction of the arrow as shown.

Do not allow the starter grip to snap back against the gener

ator. Return it gently to

prevent damage to the starter.

7.If the choke lever was moved to the CLOSED positio the engine, gradually move it to the OPEN position as the engine warms up.

   

n to start

8.If you wish to use the  Eco-Throttle system, turn the

Throttle switch to the ON

Ecoposition after the engine has warmed

up for 2 or 3 minutes.

OPERATION

ENGINE SWITCH

OFF

FUEL FILLER CAP VENT LEVER

OFF

STOPPING THE ENGINE

To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under procedure.

1.Turn off or disconnect all appliances that are connected to the  generator.

2.Turn the engine switch to the OFF position.

3.Allow the engine to cool, and then turn the fuel filler cap vent lever to the OFF position.

normal conditions, use the following

OPERATION

GFCI TEST BUTTON

GFCI RESET BUTTON

GFCI OPERATION CHECK

Always check GFCI operation before using the generator.

A faulty GFCI can cause electric shock which can seriously injury or kill you.

Always perform the GFCI inspection before using the generator. If test, the generator must be repaired by an authorized Honda servicing dealer before use.

1.Unplug all tools and appliances from the generator.

2.Start the engine (see page 22).

3.Press the TEST button:

• The RESET button should extend.

• If the GFCI does not function as described, contact an authorized

Honda generat

or dealer.

the GFCI fails the

+ 64 hidden pages