Honda EB11000 Owner's Manual

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death.
The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.
Keep this owner’s manual handy so that you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission.
Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.
We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully.
As you read this manual, you will find inf ormation preceded by a
symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment. We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty policy is a separate document that should have been given to you by your dealer.
When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators. Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes, Honda Motor Co., Ltd.
1

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
on the generator.
Safety Labels
Safety Messages
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
preceded by a safety alert symbol and one
You WILL KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN HURT
instructions.
such as
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information please read it carefully.
such as
how to use this generator correctly and safely.
GEN E RATOR SAF E T Y.
be or if
be or if
be if you don’t follow
IMPORTANT SAFETY INFORMATION
.
2

CONTENTS

..............................................................................GENERATOR SAFETY . 5
.......................................................................Safety Label Locations . 5
............................................................Important Safety Information . 7
..............................................................COMPONENT IDENTIFICATION . 9
..............................................................................................CONTROLS . 12
....................................................................................Engine Switch . 12
.....................................................................................Recoil Starter . 12
..........................................................................................Fuel Valve . 13
.......................................................................................Choke Knob . 13
...................................................................................Circuit Breaker . 14
................................................................................Circuit Protector . 15
...........................................Ground Fault Circuit Interrupter (GFCI) . 16
.........................................................................................Hour Meter . 20
.........................................................................Auto Throttle Switch . 20
...............................................................................Ground Terminal . 21
................................................................................Oil Alert System .21
...................................................................................GENERATOR USE . 22
...............................Connections to a Building’s Electrical System . 22
.................................................................................Ground System . 22
.......................................................................Special Requirements . 22
.................................................................................AC Applications . 23
.....................................................................................AC Operation . 24
...................................................................AC Receptacle Selection . 25
........................................................................Auto Throttle System . 26
....................................................................High Altitude Operation . 27
.......................................................................PRE-OPERATION CHECK .28
..........................................................................................Engine Oil . 28
............................................................................................Refueling . 29
.......................................................................Fuel Recomendations . 30
................................................................................................Battery . 31
........................................................................STARTING THE ENGINE . 32
........................................................................STOPPING THE ENGINE . 35
3
......................................................................................MAINTENANCE . 36
......................................................The Importance of Maintenance . 36
..........................................................................Maintenance Safety . 37
............................................Emission Control System Information . 38
.....................................................................Maintenance Schedule . 40
............................................................................Engine Oil Change . 41
................................................................................Oil Filter Change . 42
...........................................................................Air Cleaner Service . 43
............................................................................Spark Plug Service . 45
............................................................Spark Arrester Maintenance . 47
...........................................................Fuel Sediment Cup Cleaning . 48
...........................................................................................Fuel Filter . 49
.............................................................................Fuse Replacement . 50
................................................................................................Battery . 51
..................................................................TRANSPORTING/STORAGE . 56
.............................................................................TROUBLESHOOTING . 60
.................................................................................WIRING DIAGRAM . 62
....................................................................................SPECIFICATIONS . 63
.................................................................CONSUMER INFORMATION . 64
...........................................................................Honda Publications . 64
..............................................................Dealer Locator Information .65
.........................................................Customer Service Information . 65
4
......................................................................................................INDEX . 66

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement.
5
6

IMPORTANT SAFETY INFORMATION

Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls and by observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in case of emergency. Understand the use of all generator controls, output receptacles,
and connections. Be sure that anyone who operates the generator receives proper
instruction. Do not let children operate the generator without parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the generator in a confined or even partly enclosed area, the air you breathe could contain dangerous amount of exhaust gas.
Never run your generator inside a garage, house, or near open windows or doors.
7
Electric Shock Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather, check the ground-fault circuit Interrupter (GFCI), and all other electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution.
Do not connect to a building’s electrical system unless an isolation switch has been installed by a qualified electrician.
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
Keep the generator at least 3 feet (1 meter) away from buildings and other equipment during operation.
Do not enclose the generator in any structure.
Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.
Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored. Refuel in a well­ventilated area with the engine stopped.
Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.
8
FRONT COVER
CONTROL PANEL
BATTERY

COMPONENT IDENTIFICATION

TOP COVER
AIR CLEANER
OIL FILLER CAP
FUSE
FRAME SERIAL NUMBER
FUEL VALVE
RECOIL STARTER GRIP
OIL FILTER
OIL DRAIN BOLT
9
LIFTING HOOK FUEL GAUGE
MUFFLER
SPARK PLUG CAP
OIL LEVEL DIPSTICK
ENGINE SERIAL NUMBER
FUEL TANK CAP
GROUND TERMINALFUEL FILTER
*
Record the engine and frame serial numbers and date of purchase for your future reference. Refer to these serial numbers when ordering parts and when making technical or warranty inquiries (see
64
page ). Frame serial number: Engine serial number: Date of purchase:
10
CONTROL PANEL
AUTO THROTTLE SWITCH
AC RECEPTACLES 120V 20A
AC RECEPTACLES 120V 30A
AC RECEPTACLE 120V/240V 50A (43.8A Max.)
ENGINE SWITCH
CHOKE KNOB
HOUR METER
CIRCUIT PROTECTORS 20A
CIRCUIT PROTECTOR 30A (120V)
CIRCUIT BREAKER
AC RECEPTACLE 120V/240V 30A
CIRCUIT PROTECTORS 30A (120V/240V)
GFCI RESET BUTTON
GFCI TEST BUTTON
11

CONTROLS

ENGINE SWITCH

To start and stop the engine.
Key position: OFF: ON: START:
Return the key to the ON position once the engine has started. Do not use the starter for more than 5 seconds at a time. If the engine fails to start, release the switch and wait 10 seconds before operating the starter again.
To stop the engine. Key can be removed/inserted. To run the engine after starting. To start the engine by operating the starter motor.
OONN
OOFFFF
SSTTAARRTT
ENGINE SWITCH

RECOIL STARTER

To start the engine, pull the starter grip lightly until resistance is felt, and then pull briskly.
Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
STARTER GRIP
DDiirreeccttiioonn ttoo ppuullll
12

FUEL VALVE

The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF position after stopping the engine.
OONN
OFF
FUEL VALVE LEVER

CHOKE KNOB

The choke knob opens and closes the choke valve in the carburetor. Pulling the choke knob to the CLOSED position enriches the fuel
mixture for starting a cold engine. Pushing the choke knob to the OPEN position provides the correct fuel
mixture for operation after starting, and for restarting a warm engine.
CHOKE KNOB
OOPPEENN
CCLLOOSSEEDD
13

CIRCUIT BREAKER

The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle, or if the ground-fault circuit interrupter (GFCI) detects a ground-fault current.
Check the following if the circuit breaker switches OFF automatically:
When the GFCI RESET button is extended (page 18):
Unplug all appliances from the receptacle and check the appliance
for any defects as described in TROUBLESHOOTING (page 60). After making repairs, push the GFCI RESET button then turn the
circuit breaker ON.
When the GFCI RESET button is not extended:
Check that the appliance is working properly and does not exceed
the rated load capacity of the circuit before switching the circuit breaker ON again.
The AC circuit breaker may be used to switch the generator AC power ON or OFF.
GFCI RESET BUTTON
CIRCUIT BREAKER
ON
14
OFF

CIRCUIT PROTECTOR

The circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at the 120V 20A, 120V 30A locking plug, or 120/240V 30A locking plug receptacle. If a circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the circuit protector to the ON position.
CIRCUIT PROTECTOR for Receptacle
CIRCUIT PROTECTOR for Receptacle
120V 30A
CIRCUIT PROTECTOR for Receptacle
120V 20A
120V 20A
120V/240V 30A
CIRCUIT PROTECTOR for Receptacle
CIRCUIT PROTECTOR
ON
OFF
PUSH
15

GROUND FAULT CIRCUIT INTERRUPTER (GFCI)

Using the generator in rain or snow or near water can lead to death from electric shock. Keep the generator dry.
All receptacles on the generator are protected by a ground-fault circuit interrupter (GFCI) for protection against the shock hazard of ground­fault current. The GFCI has TEST and RESET buttons and is connected to the circuit breaker.
An example of ground-fault current is the current that would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth.
The ground-fault circuit interrupter will not protect against short circuits or overloads. The circuit breaker in the control panel that supplies power to the circuit provides that protection (refer to circuit breaker on page ).14
GFCI TEST BUTTON
GFCI RESET BUTTON
CIRCUIT BREAKER
16
Observe the following precautions to ensure proper GFCI operation and to reduce shock hazards:
Use grounded 3-conductor extension cords, tools, and appliances, or double-insulated tools and appliances.
Inspect cords and plugs, and replace if damaged. Do not use cord lengths greater than 164 feet (50 meters), and do
not use multiple tools and appliances with built-in noise filters. Such use may activate the GFCI and trip the circuit breaker.
17
Inspection:
Always check GFCI operation before using the generator.
You risk electric shock if you operate this generator with a faulty GFCI (ground-fault circuit interrupter).
Test GFCI before use.
If GFCI fails test, do not use your generator. See your Honda dealer.
1.
Unplug all tools and appliances from the generator.
2.
Start the engine.
3.
Turn the circuit breaker to the ON position.
4.
Turn the Auto Throttle switch to
AUTO THROTTLE SWITCH
the OFF position.
5.
Press the GFCI TEST button. The RESET button should extend, and the circuit breaker should switch to the OFF position.
OOFFFF
If the GFCI and circuit breaker do not function as described, take the generator to an authorized Honda generator dealer for repair.
GFCI TEST BUTTON
GFCI RESET BUTTON
CIRCUIT BREAKER
OOFFFF
18
6.
Press the GFCI RESET button. The RESET button should stay in, flush with its base plate.
With the RESET button in and engine running, turn the circuit breaker to the ON position. The circuit breaker should remain in the ON position. The circuit breaker will not remain in the ON position if the RESET button is extended.
If the GFCI and circuit breaker do not function as described, take the generator to an authorized Honda generator dealer for repair.
GFCI RESET BUTTON
CIRCUIT BREAKER
ON
During generator use, if the GFCI RESET button extends and the circuit breaker trips, this usually indicates a faulty power tool, appliance, or load.
If that occurs, perform test steps 1 through 6 to verify that the GFCI and circuit breaker are in proper working order. If the GFCI and circuit breaker test correctly, then you will know that the fault is in the power tool, appliance, or cord. Repair or replace the faulty power tool, appliance, or cord before further use.
19

HOUR METER

The hour meter indicates the hours the generator has been operated. Use it to determine when schedu led maintenanc e should be performed (see page ).
42
HOUR METER
AUTO THROTTLE
SWITCH
The Auto Throttle system automatically reduces engine speed when all loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the rated speed.
ON:
Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator.
OFF:
The Auto Throttle system does not operate. Recommended to minimize warm-up time when the generator is started. Leave the switch in the OFF position when using appliances that require only momentary power, that have a power demand of less than 1 ampere, or that have large startup power demands (see page ).26
AUTO THROTTLE SWITCH
20
OFF
ON
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