Honda EB10000 Owner's Manual

GENERATOR

Owner’s Manual

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EB10000

See page 80 for instructions on assembling your generator.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

California Proposition 65

This product contains or emits

chemicals know

California to cause cancer, birth defects

or other reproductive harm

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciou

Never run the generator in a closed, or even partly closed area where people may be

n to the state of

sness or death.

present.

Keep this owner’s manual handy so that you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Hon reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.

da Motor Co., Ltd.

INTRODUCTION

Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.

We want to help you get the best results from your new generator and to operate it safely. do that; please read it carefully.

This manual contains all the information on how to

As you read this manual, you will

symbol. That information is intended to help you avoid damage

to your generator, other property, or the environment.

We suggest you read the Distributor’s Limited understand its coverage and your responsibilities of ownership. The Distributor’s Limited Warranty is a separate document that should have been given to you by your dealer.

When your generator needs scheduled mainte your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

Best Wishes, Honda Motor Co., Ltd.

find information preceded by a

Warranty to fully

nance, keep in mind that

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating pr manual. This information alerts you to potential hazards that could hurt you or others.

ocedures and other information on labels and in this

Of course, it is not practical or possible to warn you about hazards associated with operating or maintaining a generator. You must use your own good judgment.

You will find important safety informati includ

ing:

• Safety Labels — on the generator.

• Safety Messages — preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

You WILL be you don’t fo

You CAN be KILLED or SERIOUSLY HURT if you don’t fo

You CAN be HURT if you don’t follow instructions.

• Safety Headings — such as IMPORTANT SAFETY INFORMATION.

on in a variety of forms,

KILLED or SERIOUSLY HURT if

llow instructions.

all the

• Safety Section — such as GENERATOR SAFETY.

• Instructions — how to use this generator correctly and safel

This entire book is filled with important safety information — please read it carefully.

GENERATOR SAFETY .................................................................. 6

IMPORTANT SAFETY INFORMATION .........................................6

Operator Responsibility ..........................................................6

Carbon Monoxide Hazards......................................................6

Electric Shock Hazards...........................................................7

Fire and Burn Hazards ............................................................7

Refuel With Care ...................................................................8

SAFETY LABEL LOCATIONS......................................................9

CONTROLS & FEATURES ........................................................... 10

COMPONENT & CONTROL LOCATIONS.................................... 10

CONTROLS ........................................................................... 12

Fuel Valve Lever .................................................................12

Engine Switch.....................................................................12

Choke Knob........................................................................ 12

AC Circuit Protectors ........................................................... 13

AC Circuit Breaker...............................................................14

Ground Fault Circuit Interrupter (GFCI) ................................... 15

Auto Throttle System ..........................................................16

Folding Handle ....................................................................17

FEATURES ............................................................................ 18

Oil Alert System.................................................................. 18

i-Monitor ............................................................................19

Ground Terminal .................................................................23

Fuel Gauge ......................................................................... 24

BEFORE OPERATION ................................................................. 25

ARE YOU READY TO GET STARTED?....................................... 25

Knowledge ......................................................................... 25

IS YOUR GENERATOR READY TO GO? ..................................... 25

Check the Engine ................................................................26

Check the GFCI...................................................................26

Check the Battery ...............................................................26

CONTENTS

OPERATION..............................................................................27

SAFE OPERATING PRECAUTIONS ............................................ 27

STARTING THE ENGINE ..........................................................28

STOPPING THE ENGINE ..........................................................31

GFCI OPERATION CHECK........................................................ 32

AC OPERATION ..................................................................... 34

AC Applications .................................................................. 35

AUTO THROTTLE SYSTEM ..................................................... 36

STANDBY POWER.................................................................. 37

........................ 37

Connections to a Building’s Electrical System

System Ground ................................................................... 37

Special Requirements........................................................... 38

...........................................39

SERVICING YOUR GENERATOR ..

THE IMPORTANCE OF MAINTENANCE ..................................... 39

MAINTENANCE SAFETY ......................................................... 40

Safety Precautions .............................................................. 40

MAINTENANCE SCHEDULE ..................................................... 41

REFUELING............................................................................42

FUEL RECOMMENDATIONS..................................................... 43

ENGINE OIL LEVEL CHECK ......................................................44

ENGINE OIL CHANGE ............................................................. 45

ENGINE OIL RECOMMENDATIONS

AIR CLEANER SERVICE........................................................... 47

FOAM AIR FILTER CLEANING .................................................. 49

SEDIMENT CUP CLEANING .....................................................50

SPARK PLUG SERVICE............................................................ 52

SPARK ARRESTER SERVICE ....................................................54

BATTERY SERVICE.................................................................56

Emergency Procedures......................................................... 56

Battery Inspection ...............................................................57

Battery Removal..................................................................58

Battery Charging ................................................................. 59

Battery Installation ..............................................................59

FUSE .................................................................................... 60

.....

......................................46

STORAGE................................................................................. 61

STORAGE PREPARATION........................................................ 61

Cleaning............................................................................. 61

Fuel................................................................................... 61

Engine Oil...........................................................................65

STORAGE PRECAUTIONS .......................................................66

REMOVAL FROM STORAGE ....................................................66

CONTENTS

TRANSPORTING ....................................................................... 67

TAKING CARE OF UNEXPECTED PROBLEMS ...

ENGINE WILL NOT START.......................................................68

ENGINE LACKS POWER .......................................................... 69

NO POWER AT THE AC RECEPTACLES ....................................70

TECHNICAL INFORMATION ........................................................71

Serial Number Location ........................................................71

Carburetor Modification for High Altitude

Emission Control System Information..................................... 73

Air Index ............................................................................ 75

Specifications ..................................................................... 76

Wiring Diagram ................................................................... 77

CONSUMER INFORMATION........................................................78

Dealer Locator Information ...................................................78

Honda Publications .............................................................. 78

Customer Service Information ...............................................79

ASSEMBLY...............................................................................80

SAFETY ................................................................................ 80

The Importance of Proper Assembly ...................................... 80

Important Safety Precautions................................................ 81

ASSEMBLY............................................................................ 82

Unpacking .......................................................................... 82

Loose Parts ........................................................................ 82

Wheel Kit Installation ........................................................... 83

Handle Installation............................................................... 84

Hanger Kit Installation..........................................................85

Engine Oil...........................................................................86

Fuel................................................................................... 87

BEFORE OPERATION .............................................................. 88

REGISTRATION......................................................................88

............................. 68

Operation

................. 72

INDEX......................................................................................89

QUICK REFERENCE INFORMATION......................... Inside back cover

GENERATOR SAFETY

IMPORTANT SAFETY INFORMATION

Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in th hazards are discussed below, along with the best way to protect yourself and others.

Operator Responsibility

• Know how to stop the generator quickly in case of emergency.

• Understand the use of all generator controls, output receptacles, and connections.

• Be sure that anyone who operates the generator rec in

struction. Do not let children operate the generator without parental

supervision.

Carbon Monoxide Hazards

A generator’s exhaust contains toxic carbon monoxide, which you cannot see or smell. Br MINUTES. To avoid carbon monoxide poisoning, follow these instructions when operating a generator:

is manual and on the generator. The most common

eathing carbon monoxide can KILL YOU IN

can result in injury to the

eives proper

• Only run a generator OUTSIDE, far away from windows, doors, and vents.

• Never operate a generator inside a house, garage, basement, crawl space, or any enclosed or

• Never operate a generator near open doors or windows.

• Get fresh air and seek medical attention immedi you have inhaled carbon monoxide.

Early symptoms of carbon monoxide exposure include headache, fatigu

e, shortness of breath, nausea, and dizziness. Continued exposure to carbon monoxide can cause loss of muscular coordination, loss of consciousness, and then death.

To alert you to potentially dangerous levels of carbon monoxide coming fro

m a generator operating outside or from other sources, install battery operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up on every level of the home and outside sleeping areas, according to the manufacturer’s instructions.

partially enclosed space.

ately if you suspect

GENERATOR SAFETY

Electric Shock Hazards

• The generator produces enough electric power to cause a serious shock or electrocution if misused.

• Using a generator or electrical appliance in wet conditions, such as

or snow, or near a pool or sprinkler system, or when your hands

rain are wet, could result in electrocution. Keep the generator dry.

• If the generator is stored outdoors, unprotected from the weather, check the Ground Fault Circuit Interrupter ( other electrical components on the control panel before each use. Moisture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution.

GFCI) receptacle and all

• Do not connect to a building’s electrical system switch has been installed by a qualified electrician.

Fire and Burn Hazards

• The exhaust system gets hot enough to ignite some materials.

– Keep the generator at least 3 feet (1 meter) away from buildings

and other equ – Do not enclose the generator in any – Keep flammable materials away from the generator.

• The muffler becomes very hot during operation and remains hot for a ile after stopping the engine. Be careful not to touch the muffler

wh while it is hot. Let the engine cool before storing the generator indoors.

ipment during operation.

structure.

unless an

isolation

GENERATOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and ga Allow the engine to cool if the generator has been in operation.  Refuel only outdoors in a well-ventilated area with the engine off.  Do not refuel during operation. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approve Make sure that any spilled fuel has been wiped up before starting the

engin

soline vapor can explode.

d container.

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement.

CONTROLS & FEATURES

GFCI TEST BUTTON

CONTROL PANEL

AC CIRCUIT PROTECTORS

GFCI RESET BUTTON

AC CIRCUIT BREAKER

ENGINE SWITCH

CHOKE KNOB

i-MONITOR

GROUND TERMINAL

AUTO THROTTLE SWITCH

120/240 V 37.5 A AC RECEPTACLE

120/240 V 30 A AC RECEPTACLE

120 V 30 A AC RECEPTACLE

120 V 20 A AC RECEPTACLES

COMPONENT & CONTROL LOCATIONS

Use the two illustrations on these pages to locate and identify the most frequently used

controls.

FUSE

FUEL TANK CAP

FUEL GAUGE

MUFFLER

SPARK PLUG CAPFUEL VALVE LEVER

AIR CLEANER

OIL LEVEL DIPSTICK

OIL FILLER CAP

MAINTENANCE COVER

BATTERY

SPARK PLUG CAP

OIL FILTER OIL DRAIN BOLT

CONTROLS & FEATURES

FUEL VALVE LEVER

OFF

START

ENGINE SWITCH

OPEN

CLOSED

CHOKE KNOB

CONTROLS

Fuel Valve Lever

The fuel valve lever is located between the fuel tank and  carburetor.

The fuel valve lever must be in the ON position for the eng

After stopping the engine, turn the fuel

valve lever to the OFF

position.

Engine Switch

The engine switch controls the ignition the electric starter.

system

, and it operates

ine to run.

rted.

OFF – Stops the engine. The engine switch key can be removed/inse

ON – Running position.

START – Operates the electric starter.

Choke Knob

The choke knob opens and closes

choke

the

The CLOSED position enriches the fuel mixture for starting a engine.

valve in the carburetor.

cold

The OPEN position provides the correct fuel mi

xture for

operation after starting, and for restarting a warm engine.

CONTROLS & FEATURES

CIRCUIT PROTECTOR for Receptacle (1)

OFF

CIRCUIT PROTECTOR for Receptacle (2)

CIRCUIT PROTECTOR for Receptacle (4)

CIRCUIT PROTECTOR for Receptacle (3)

(4) 120 V 20 A

(3) 120 V 20 A

(2) 120 V 30 A

(1) 120/240 V 30 A

PUSH

OFF

AC Circuit Protectors

The AC circuit protectors will automatically switch to OFF if there is a short circuit or a significant overload of the generator at each receptacle. If an AC circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON.

CONTROLS & FEATURES

AC CIRCUIT BREAKER

OFF

AC Circuit Breaker

The AC circuit breaker will automatically switc

h OFF if there is a short circuit or a significant overload at the receptacles, or if the ground fault circuit interrupter (GFCI) detects a ground fault current.

The AC circuit breaker may be used to switch the generator power ON or OFF.

CONTROLS & FEATURES

AC CIRCUIT BREAKER

GFCI RESET BUTTON

GFCI TEST BUTTON

Ground Fault Circuit Interrupter (GFCI)

All receptacles on the generator are protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the shock hazard of ground fault current. The GFCI has a TEST and RESET button and is connected to the AC circuit breaker.

An example of ground-fault current is the current that would flow through a at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth. The GFCI will protect against current flowing through that person.

The GFCI will not protect against short circuits or overloads. The AC circuit pages 13 and 14).

GFCIs can be expected to interrupt power supply if there are ground

ts or stray current imposed on the wiring by other electrical

fau devices, wiring, or equipment. As a result there is a risk of interruption if used with critical systems such as life support equipment, so users should first carefully consider whether it is appropriate to use this portable generator to power such equipment.

person who is using an appliance with faulty insulation and,

breaker and AC circuit protector provide that protection (see

CONTROLS & FEATURES

AUTO THROTTLE SWITCH

OFF

Auto Throttle® System

The Auto Throttle® system automatically reduces engine speed when all loads are turned or reconnected, the engine returns to the rated speed.

Switch Position

off or disconnected. When appliances are turned on

ON: Recomm

ended to minimize fuel consumption and further reduce

noise levels when no load is applied to the generator.

OFF: The Auto Throttle system does not operate.

Recom started and when starting a l

mended to minimize warm-up time when the generator is

oad with large start-up power

equipments.

CONTROLS & FEATURES

HANDLE LOCK LEVER

HANDLE

Handle  transport  position

Generator stationary position

Folding Handle

The foldable handle is intended for ease of transportation and should be folded when the generator is stationary. Do not rest objects on the extended handle.

To Extend The Handle

Lift handle upward. Lock levers will lock

and secure the handle

place.

To Fold The Handle

1.Press both handle lock levers downward.

2.Lower the handle.

into

CONTROLS & FEATURES

OIL ALERT INDICATOR (RED)

FEATURES

Oil Alert® System

The Oil Alert® system is designed to prevent engine damage caused by an insufficient amo crankcase can fall below a safe limit, the Oil Alert indicator will come on and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position). The i-Monitor display will show ‘‘OIL’’ on the screen and the Oil indicator will illuminate. If the engine stops or the Oil Alert indicator comes on when you turn the engine switch to the (see page 44) before troubleshooting in other areas. Even when oil is added to the engine, the generator will not restart until the Oil engine switch to the OFF position, add the proper amount of oil (see page 45), and then turn the engine switch back to the ON position.

Alert indicator is reset. To reset the Oil Alert indicator, turn the

unt of oil in the crankcase. Before the oil level in the

ert

START position, check the engine oil level

CONTROLS & FEATURES

i-Monitor

The i-Monitor is a user interface that allows the operator to view (when the generator is running) total operating time in hours, generator output voltage, battery voltage, and error messages.

i-Monitor at Start Up

e ON

When the engine switch is turned to th the i-Monitor display turn on for a second.

After showing all segments, the i-Monitor shows current accumulated hours and the battery voltage alternately for three seconds.

position, all segments of

en the engine is started and the generator works, the i-Monitor

shows ou

Backlight blinks If you turn the engine switch to the ON position but then don’t start the engine within 1 minute, the display starts to blink. Start the engine or The display also blinks when the engine stops case, the display starts to blink as soon as the engine stops.

tput voltage.

turn the engine switch

to the OFF position.

due to an error. In such a

CONTROLS & FEATURES

FOUR-DIGIT SCREEN DISPLAY

i-Monitor Display The four-digit screen displays the to voltage, and power output voltage or any activated error messages.

Total Operating Hours This mode displays the total operating hours of the generator. When the generator The total operating hours can show from 0 up to 9,999 hours. reaches 10,000 hours, the display returns to ‘‘0’’. When the total operating hours reach 29,999 hours, the i-monitor will continuo Base the generator’s maintenance schedule on the accumulated time displayed.

is running, the total operating time accumulates.

usly show 9,999 hours.

tal operating hours, battery

When it

CONTROLS & FEATURES

Power Output Voltage This mode displays an approximate single-phase output voltage.

Battery Voltage This mode displays the battery condition, expressed in Volts DC.  The battery voltage can be displayed from 8 V up to 16 V. When the battery voltage is less than 8 V, the i-Moni When above 16 V, 16 V is shown.

tor shows 8 V.

In this generator, the engine will not start if the battery Also, if the battery is disconnected when the generator is operating, the engine will stop.

is removed.

CONTROLS & FEATURES

ERROR MESSAGE  (Example: E-04)

i-Monitor System Error Messages If the generator has a system malfunction, it will show an error message on the i-Monitor d an authorized Honda generator dealer. When there are a number of errors, they are indicate two seconds for each.

Error code Type of error Consequence · treatment

E-04 Engine over rev Engine stops

E-31 High AC voltage Engine stops

E-32 ROM/RAM failure Engine stops

E-33 FET overheat Generator stops

------ Communication error

----h

isplay. If an error message displays, contact

d alternately for

Contact an authorized

Honda generator

Failed to read out

accumulated hours

Contact an authorized

Honda generator dealer.

dealer.

CONTROLS & FEATURES

GROUND TERMINAL

Ground Terminal

The ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle.

Before using the ground terminal, consult a qualified electrician, electrical in or ordinances that apply to the intended use of the generator.

spector, or local agency having jurisdiction for local codes

CONTROLS & FEATURES

FUEL GAUGE

EMPTY

FULL

RED INDICATOR

Fuel Gauge

The fuel gauge is a mechanical device that measures the fuel level in the tank. The relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. Check the fuel level with the generator on a level surface. Always refuel with the engine OFF and cool.

red indicator in the window will reference the level in

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Your safety is your responsibility. A little time spent in preparation will significantl

Knowledge

Read and understand this manual. Know what the controls do and how to operate them

y reduce your risk of injury.

Familiarize yourself with the generator and begin using it. Know how to quickly shut off the generator in case of an emergency.

If the generator is being used to power appliances, be sure that they do not exceed the generator’s load rating (see page 35

IS YOUR GENERATOR READY TO GO?

For your safety, to ensure compliance with environmental regulations, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the generator to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the generator.

Improperly maintaining this generator, or failing to correct a problem before operation, could cause a malfunction in which you could be seriously injured.

Always perform a pre-operation inspection before e and correct any problem.

ach operation,

its opera

tion before you

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away place flammable objects close to the engine.

Before beginning your pre-operation checks, be sure the generator is on a level surface

from building walls and other equipment during operation. Do not

and the engine sw

itch is in the OFF position.

BEFORE OPERATION

UPPER LEVEL

LOWER LEVEL

BATTERY

Check the Engine

• Before each use, look around and underneath the engine for signs of oil or gasoline leaks.

• Check the oil level (see page 44). A low oil level will cause the Oil Alert system to shut down the engine.

• Check the air cleaner (see page 47). A dirty air cleaner element will restrict air flow to the carburetor, reducing engine and generator per

ormance.

• Check the fuel level (see page 42). Starting with a full tank will help to eliminate or reduce operating interruptions for refueling.

Check the GFCI

Check the GFCI operation (see page 32) after starting the engine.

Check the Battery

Check the electrolyte level (see page 57). If the electrolyte level is below the LOWER level, sulfation and battery plate damage will occur.

OPERATION

SAFE OPERATING PRECAUTIONS

Before operating the generator for the first time, review chapters

NERATOR SAFETY (see page 6) and BEFORE OPERATION (see page

25).

For your safety, do not operate the generator in an enclosed area such as a garage. Your g monoxide gas that can collect rapidly in an enclosed area and cause illness or death.

enerator’s exhaust contains poisonous carbon

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death.

Never run the generator in a closed,

en partly closed area where

or ev people may be present.

Before connecting an AC appliance or power cord to the generator:

• Use grounded 3-prong extension cords, tools, and appliances, or

e-insulated tools and appliances.

doubl

• Inspect cords and plugs, and replace if damaged.

• Do not use cord lengths greater than 164 feet (50 meters), and do

t use multiple tools and appliances with built-in noise filters. Such

no use may activate the GFCI and trip the circuit breaker.

• Make sure that the appliance is in good working order. Faulty appliances or power cords

• Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being

ed.

• Operate the generator at least 3 feet (1 meter) away from buildings and other equ

• Do not operate the generator in an enclosed structure.

• Do not place flammable objects close to the engine.

ipment.

can create a potential for electric shock.

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