Hobart VRT32I Installation Manual

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INSTALLATION &
OPERATION MANUAL
VCH SERIES OVENS *
MODELS:
VCH5 ML-126365 VCH8 ML-126366 VCH16 ML-126367 VCH88 ML-126368
VRT SERIES OVENS *
MODELS:
VRT32I ML-138024
*
Manufactured after 2010
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanequipment.com
VULCAN 3600 NORTH POINT BLVD. DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC BALTIMORE, MD 21222
www.vulcanequipment.com Vulcan ©2016 All Rights Reserved F-41162 (02-16)
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VCH & VRT SERIES OVENS F-41162 (02-16)
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START­UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITYOF THIS OR ANY OTHER APPLIANCE.
Improper installation, adjustment,
alteration, service, or maintenance can
cause property damage, injury, or death.
Read the installation, operating and
maintenance instructions thoroughly
before installing or servicing equipment.
IN THE EVENT OF A POWER FAILURE,
DO NOT ATTEMPT TO OPERATE THIS MACHINE
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VCH & VRT SERIES OVENS F-41162 (02-16)
TABLE OF CONTENTS
IMPORTANT FOR YOUR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRINCIPLES OF COOK & HOLD OVENS . . . . . . . . . . . . . . . . . . . . . . . 3
BENEFITS OF COOK & HOLD OVENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COMPARISON OF COOK & HOLD OVENS . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
MANUAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SETTING ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
QUICK CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PRE-PROGRAMMED CYCLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ERR TOO HOT – ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
EXTENDED SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DOOR GASKET CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
COOKING RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BAKERY PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
COOKING AND HOLDING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 – 16
RETHERMALIZATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
GRAMS – LBS / OZ CONVERSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TEMPERATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
LOCKOUT / TAGOUT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SERVICE & PARTS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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VCH & VRT SERIES OVENS F-41162 (02-16)
GENERAL
INTRODUCTION
Vulcan-Hart Ovens are produced with quality workmanship and material. Proper installation, usage, and maintenance of your oven will result in many years of satisfactory performance.
The Vulcan Cook & Hold Oven is more than just an oven – it’s a “System”; precisely controlled heat, regulated to retain ascorbic acid and maximize the nutritional value, taste and eye-appeal of food. In this environment, virtually any food product can be prepared to delicious perfection in just ONE oven! “System” food preparation eliminates the need for multiple ovens with duplicate features.
This manual is provided to assist persons responsible for the operation
and maintenance of the oven with a simple, but comprehensive under­standing of its proper use. We recommend that you thoroughly read this entire manual and carefully follow all of the instructions provided prior to placing the oven into operation.
As with any piece of food service equipment, this oven system requires a minimum of care and maintenance. Recommended procedures are contained in this manual and should become a regular part of the operation of the unit.
Vulcan Cook & Hold Oven is the right choice for low temperature food preparation.
PRINCIPLES OF
COOK & HOLD OVENS
Vulcan Cook & Hold Ovens are designed and perfected for cooking at a lower temperature. The principles of Low Temperature Cooking and Holding can be summarized into several objectives: increased product yields,
increased profits from increased yields, increased moisture retention, increased tenderization, and consistency of doneness.
When the Vulcan Cook & Hold Oven finishes the cooking cycle, it automatically switches to the hold cycle. Throughout this manual we recommend holding temperatures such as 140F
3
(60C). This temperature refers to the oven’s hold temperature setting and not to the internal temperature of the food being roasted. The internal product temperature will run below the hold temperature. (For example: roast beef held at 140F will be about 130⁰F internally or medium rare.)
All meat products contain enzymes. These enzymes perform the important function of tenderizing the meat when they reach temperatures of 100⁰F (38C) to 140⁰F (60C). As
these enzymes are heated, they break
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VCH & VRT SERIES OVENS F-41162 (02-16)
down the connective tissue that is inherent in all red meat products.
The hold cycle allows this natural tenderization process to proceed in an orderly manner. As long as the internal temperature of the meat does not exceed 140F, the process will continue. Once the temperature reaches 140⁰F the process will stop, because the enzymes will be deactivated.
This tenderization process makes the meat more flavorful. It is similar to aging
BENEFITS OF
COOK & HOLD OVENS
Superior Results: Low temperature
roasting has been recognized as the best method for preparing meat and poultry because of increased tenderness, more even roasting, and a juicer product.
Increased Sales: You will attract more customers and have more repeat business because you are now producing a superior product in your market area. All of your products will be unique, from prime rib and chicken to BBQ ribs, pork roasts, and even bakery items!
Reduced Energy Costs: It costs significantly less to run a Vulcan Cook & hold Oven instead of a conventional oven. Also, in most areas, no exhaust hood is needed.
meat before it is sold. The longer the hold, the higher degree of tenderization.
Each hour of holding is equal to one day of aging.
VRT MODEL: The Vulcan VRT Model is also a “Rethermalization Oven System.” The VRT Model is specifically designed to retherm chilled/thawed food product as well as prepared frozen food products either in bulk or individually wrapped and sealed packages.
Reduced Shrinkage of Product: You can cut your percent of shrinkage from 25 to 30% down to 5 to 10%. This means more servings to sell to your customers! The Vulcan Cook & Hold
Oven can pay for itself in just months, depending on your volume.
Reduced Labor Cost: Your cooks do not have to come in early to put roasts in or stay late to take them out of the oven. Holding banquet foods in a Vulcan Cook & Hold Oven reduces that last minute party prep to almost nothing.
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VCH & VRT SERIES OVENS F-41162 (02-16)
COMPARISON OF
COOK & HOLD OVENS
“The Comparison Stops Here” – more than a catchy slogan, it’s a fact.
Convection ovens, unlike Vulcan Cook & Hold Ovens, blast high temperature dry air over the product. The end result with convection oven cooking is excessive and unnecessary shrinkage.
Vulcan Cook & Hold Oven Systems:
1. Offer a lifetime heating element warranty.
2. Provide a natural roasted brown, caramelized product
without coloring agents. “You can taste the difference.”
3. Can bake anything from meat, poultry, fish, cakes, cookies, puff pastries, and even popovers.
4. Are accurate, plus or minus 5⁰F.
5. Are easy to clean.
6. Have inside and out.
stainless steel construction
INSTALLATION
Before installing, verify that the electrical service agrees with the specifications on the rating plate located on the lower back corner of the oven. (Fig. 4) If the supply and
equipment requirements do not agree, do not proceed with unpacking and installation. Contact your Vulcan-Hart Customer Service Department immediately.
UNPACKING: The oven was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage to the oven.
If the oven is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
Carefully unpack and place in a work accessible area as near the installation position as possible.
1. Open oven door(s) and remove packing material.
2. Check under oven or separate package for racks, pans, etc.
3. Peel off vinyl protection film from oven.
CLEANING: The oven should be thoroughly cleaned prior to putting into service. Refer to cleaning instructions in this manual.
LOCATION: For efficient oven operation, choose a location that will provide easy loading and unloading without interfering with the final assembly of food orders.
The installation location must be level and allow adequate clearances for servicing and proper operation.
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F-41162 (02-16)
VCH88 Model:
The VCH88 is simply two (2) VCH8 ovens stacked on top of each other. One (1) oven will come with casters and
VRT Models: The Ramp Unit must be mounted to the floor with supplied mounting brackets and bolts, hard wired by a certified electrician, and sealed to the floor with NSF listed sealant.
(Fig.1 & 2)
a stacking assembly on top. The oven without casters is placed inside the stacking assembly. Each oven has its own power cord.
MOUNTING BRACKETS (2 per side)
MOUNTING BRACKETS VRT SIDE VIEW
VRT TOP VIEW
Fig. 1
Fig. 2
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VCH & VRT SERIES OVENS
ELECTRICAL REQUIREMENTS
ELECTRICAL CODES & STANDARDS:
The oven must be installed in accordance with:
In the United States of America:
1. State and Local Codes.
2. National Electrical Code, ANSI/ NFPA-70 (latest edition.) Copies may be obtained from: The National Fire Protection Association, 1Batterymarch Park, Quincy, MA 02269. 1-617-770-3000 www.nfpa.org
In Canada:
1. Local Codes.
2. Canadian Electrical Code, CSA C22.1 (latest edition.) Copies may be obtained from: The Canadian Standard Association. www.csa.ca
F-41162 (02-16)
ELECTRICAL CONNECTIONS:
The oven is factory wired for single phase 208/240 volt or three phase operation. All ovens are equipped with a 6 foot cord and NEMA 6-15, 6-30, 6­50, or a 15-30 plug as standard equipment. (Fig. 3) .
(Fig.3)
Refer to wiring diagrams and Specification Chart in the back of this manual.
The cord and plug supplied is a suitable durable cord with a proper strain relief.
The VCH88 is simply two (2) VCH8 ovens stacked on top of each other. Each oven has its own power cord. .
SERIAL DATA PLATE
(Fig. 4)
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VCH & VRT SERIES OVENS F-41162 (02-16)
OPERATION
CONTROLS
The Oven and its parts
are hot. Be very careful when operating, cleaning, or servicing the oven.
All operating controls are located on the front Control Panel(s). The oven is supplied with individual operating controls for each oven cavity.
ON/OFF TIME COOK HOLD CABINET SWITCH TEMP. TEMP. TEMP.
ADJ/SET KNOB START HEAT
BUTTON INDICATOR
LIGHT
Thoroughly clean the oven before initial use.
Please refer to the cleaning instructions in this manual. (Pg. 12)
Power On / Off Switch The power On/Off switch turns the oven on or off.
TIME (IN MINUTES) Displays set time.
COOK TEMP. Displays set Cooking Temperature.
HOLD TEMP. Displays set Holding Temperature.
CABINET TEMP. (PROGRAM#) Displays interior temperature, displays programming number in programming mode.
ADJ / SET ADJ / SET Knob allows Adjustment and Setting changes.
START Start Button will start the operation or pre-set settings.
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VCH & VRT SERIES OVENS F-41162 (02-16)
QUICK CYCLE
The Oven is pre-programmed with default settings of:
Cooking Time - 60 minutes Cooking Temperature - 350F Holding Time – 60 minutes Holding Temperature - 165°
To start Quick Cycle:
1. Switch ON/OFF Switch to ON. Wait approx.. 3 seconds until Cook Temp. starts blinking.
2. Push Start Button.
MANUAL OPERATION
The Oven and its parts
are hot. Be very careful when operating, cleaning, or servicing the oven.
1. Switch ON/OFF Switch to ON position.
Wait approx. 3 seconds TIME (IN MINUTES) starts blinking.
2. Turn ADJ/SET Knob to desired cook time.
3. Push ADJ/SET Knob to set cooking time. Cook Temp. starts blinking.
4. Turn ADJ/SET Knob to desired cook temperature.
5. Push ADJ/SET Knob to set cooking temperature. Hold Temp. starts blinking.
6. Turn ADJ/SET Knob to desired
holding temperature.
7. Push ADJ/SET Knob to set
holding temperature.
8. Push the Start Button.
SETTING ADJUSTMENT
At any time you can adjust the setting by:
1. Push the ADJ/SET Knob until
the desired setting flashes.
2. Turn the ADJ/SET Knob to
desired time/temperature.
3. Push the Start Button to set
your changes.
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VCH & VRT SERIES OVENS F-41162 (02-16)
PRE-PROGRAMMED CYCLES
The Oven can be programmed for 9 cooking/holding cycles. (P-1 thru P-9) To program each cycle, P-1 through P­9, use the following instructions.
PROGRAMMING:
From the “Idle State” while the Time is blinking:
1. Press and Hold the ADJ/SET Button for 3 seconds. The time will no longer blink.
The Cabinet Temp. will display “P-0” and is blinking. Turn Adj/Set knob to display P-1, go to step 3.
2. If P-2 through 9 is the desired cycle, Rotate the ADJ/SET Knob to the desired pre- programmed cycle.
3. Press and Hold the ADJ/SET
Knob for 3 seconds.
Time will start blinking.
4. Rotate the ADJ/SET Knob to desired time.
5. Press the ADJ/SET Knob to accept the time.
Cook Temp. will start blinking.
6. Rotate the ADJ/SET Knob to desired cooking temperature.
7. Press the ADJ/SET Knob to
accept Cook Temp. Hold Tem. will start blinking.
8. Rotate the ADJ/SET Knob to
desired holding temperature.
9. Press the ADJ/SET Knob to
accept Hold Temp.
10. Push Start Button
OPERATING:
1. Switch ON/OFF Switch to ON.
During the “Idle State/Time is blinking”:
2. Press and Hold the ADJ/SET
Knob for 3 seconds. The time will no longer blink.
The Cabinet Temp. will display “P-1” and is blinking.
3. Rotate ADJ/SET Knob to
desired pre-programmed cycle: P-1 through 9.
4. Press Start Button.
You can push the ADJ/SET Knob any time to abort the cycle and return to idle.
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VCH & VRT SERIES OVENS F-41162 (02-16)
VENTILATION HOOD REQUIREMENTS
The unit must be installed in accordance with state and local codes, or in the absence of state and local codes, with the National Electrical Code ANSI/NFPA-70 (latest edition) and Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 (latest edition).
Both are available from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. In Canada refer to the Canadian Electrical Code C22.1 Part 1 (latest addition).
ERR TOO HOT – ALARM
The oven reports an “Over Temperature Condition” any time the
oven temperature reaches 400F or higher.
When this condition exists, the oven will sound an audible alarm by emitting a triple beep (3 quick short beeps) every
2 seconds and it will flash the message “Err too Hot” on the display to alert
nearby staff.
This audible alarm may be
temporarily cancelled for 3 minutes by pushing the ADJ/SET Knob. After
the 3 minutes have expired, the alarm will begin beeping again.
The error message on the display cannot be cancelled. The proper
action when this alarm is present is to
Turn the oven OFF, unplug the unit, and call for service.
SHUTDOWN
The Oven and its parts
are hot. Be very careful when operating, cleaning, or servicing the oven.
1. Switch ON/OFF switch to OFF position.
EXTENDED SHUTDOWN
1. Perform the Shutdown procedure.
2. Unplug the oven.
3. After oven has cooled down, thoroughly clean the oven
2. Open door slightly to allow
ventilation and a cool down period. The oven’s cooling/exhaust fans located at the left side of the unit will operate until the thermostat sensor shuts them off.
according to the Cleaning Procedure in this manual.
4. Leave the oven door(s) slightly
open to allow ventilation and preservation of door gasket(s).
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VCH & VRT SERIES OVENS F-41162 (02-16)
MAINTENANCE
CLEANING
The Oven and its parts are hot. Be very careful when operating, cleaning, or servicing the oven.
Always unplug electrical power supply before cleaning.
Avoid splashing water into upper areas of the oven to prevent damage to electrical components or connections.
Never spray the unit with a hose. Never use harsh chemicals or abrasive pads to clean the oven.
HEAT TINT: Darkened areas, called “heat tint,” may appear on stainless steel exposed to excessive heat. Excessive heat causes the protective film to thicken. This is unsightly, but is not a sign of permanent damage.
DAILY:
1. Unplug electrical power supply.
2. Allow oven to go through cool­ down period before cleaning.
3. Remove the Interior Side Racks
4. Take the Interior Side Racks to a sink or dishwasher for a thorough cleaning. Use a mild soap and water solution to clean these items.
5. Clean the interior of the oven with a mild soap and a soft damp cloth. Wipe dry with a soft dry cloth.
6. Reassemble oven.
7. Clean the exterior of the oven
with a clean damp cloth.
DOOR GASKET CARE
DOOR GASKET:
At least once a week, thoroughly check the door gasket for damage/wear. A damaged gasket can cause inefficient and unsatisfactory operation of the oven.
If the gasket requires cleaning:
1. Gently wash gasket using a moist cloth, a mild detergent solution, and warm water.
2. Rinse with a fresh cloth
moistened in warm water to remove all traces of detergent.
3. Gently wipe dry with a clean dry
cloth. Never apply food oils, or petroleum
lubricants directly to the gasket(s). Petroleum based solvents and lubricants will reduce the gasket’s life.
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VCH & VRT SERIES OVENS
COOKING
INTRODUCTION
This cooking guide has been produced for your Vulcan Cook & Hold Oven System. It should be used as a handy reference when using your oven. The guide has been developed to help answer questions which you may have relating to product preparation as well as making you familiar with the operation of your Cook & Hold Oven.
When using your oven, experiment with your own house specialties. The degree of doneness varies based upon individual preferences. These preferences can be easily accomplished by varying the recommended time guidelines in this manual. The guidelines which are presented in this manual are suggested and have been tested to insure product preparation as indicated.
The concept of “Low Temperature Cooking” is not a science, it is an art. Chefs from around the world vary in terms of the doneness and appearance in the products which they prefer. Therefore, we suggest first understanding what your Oven System will do for the multitude of applications available to you.
COOKING RACK
Depending upon the size of the Cook & Hold Oven, each unit is supplied with a specially designed cooking rack(s). The cooking rack must be used when cooking food products to insure absolute product quality and integrity.
F-41162 (02-16)
The cooking rack is simply placed inside a standard 18” x 26” sheet tray (2/1 Gastronome) and the product which is to be cooked and held is placed on top of the cooking rack. When more than one product is being prepared, the food products should not be cramped together onto one cooking rack. Sufficient room should separate the products on a single cooking rack to insure proper circulation of air around the product.
When loading the oven, an additional 18” x 26” sheet tray, in an inverted position, (Fig. 5) should be placed directly above the food product being prepared. This creates the necessary air flow pattern to produce highly desirable carmelization and uniform roasting of the product.
INVERTED SHEET TRAY
Fig. 5
A helpful hint when loading your food product on the cooking rack is to either line your 18” x 26” sheet tray with foil, or spray with a quality vegetable oil. This helps with easy clean up after use.
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BAKERY PRODUCTS
The Cook & Hold Oven System is much more than a prime rib oven. Unlike our competitors, you can do a full range of bakery products. By observing a few simple rules, you can bake: cakes, muffins, cookies, pies, breads, puff pastry, and even beautiful (light as a cloud) popovers and cream puffs.
For Bakery Products:
1. Pre-heat oven before baking.
2. Observe proper loading procedures.
3. Proof yeast products about 50%
less than usual.
4. Rotate pans, when product is
about ½ done, as you would with any oven.
Baking time takes a little longer in the Cook & Hold Oven, but the results are worth the few minutes extra.
You are baking with about 6000 BTU’s compared to 60,000 to 80,000 BTU’s in a convection oven. During the extra baking time, think about how you want to invest your energy savings.
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VCH & VRT SERIES OVENS F-41162 (02-16)
COOKING AND HOLDING GUIDE
Please note that as products vary, as well as other elements such as altitude, so shall actual cooking times and temperatures. These should be adjusted as needed based upon your actual experience. Finished product temperatures should be verified manually, prior to serving, in order to insure food safety.
PRODUCT
Prime Rib
Boneless Rib eye
Top Round
Steamship Round
Bottom Round
Boneless Strip Loin
Whole Tenderloin
Top Sirloin Butt Beef Short Ribs 10 lbs. 4 hrs. Cubed Steaks 10 lbs. 4 hrs. 225 F 3 hrs. min. Beef Back Ribs 30 lbs. 6 hrs. 225 F 4 hrs.
Beef Stew Corned Beef 12 lbs. 4 hrs. 250 F 4 hrs. min. Frozen Burgers 7-8 lbs. 45 min. 225 F 4 hrs. max Fresh Ham 12 lbs. 6 hrs. 250 F 4 hrs. Cooked Cured Ham 12 lbs. 4 hrs. 250 F 4 hrs.
Pork Back Ribs Pork Spare Ribs 30 lbs. 4 hrs. 250 F 4 hrs. Fresh Sausages 10 lbs. 2 hrs. 225 F 5 hrs. max Pre-Cooked Sausage 10 lbs. 1¾ hr. 250 F 5 hrs. max Roast Suckling Pig 30 lbs. 6 hrs. 250 F 3 hrs. min. Bacon 40 min 350 F n/a n/a n/a 36 slices per shelf
(DETAILS)
WEIGHT
(USDA #109) 20 lbs. 5 hrs. 225 F 4 hrs. min. (USDA #112A) 12 lbs. 3 hrs 225 F 4 hrs. min. (USDA #168) 18-20 lbs. 4½-5 hrs. 225 F 4 hrs. min. (USDA #160) 60 lbs. 10 hrs. 225 F 4 hrs. min. (USDA #170) 20 lbs. 5 hrs. 225 F 8 hrs. min. (USDA #180) 12 lbs. 3 hrs. 225 F 4 hrs. min. (USDA #190) 10 lbs. 2½ hrs. 225 F 2 hrs. min. (USDA #184) 12-14 lbs. 3 hrs. 225 F 4 hrs. min.
(Stew Meat) 10 lbs. 4 hrs.
(USDA #422) 10 lbs. 4 hrs. 250 F 3 hrs. max.
COOK
TIME
COOK TEMP. HOLD TIME
225 F
225 F
4 hrs. min.
6 hrs. min.
HOLD
TEMP.
140 F 135 F
140 F 135 F
140 F 130 F
140 F 130 F
140 F 130 F
140 F 130 F
140 F 130 F
140 F 135 F 155 F 165 F 160 F 160 F 160 F 160 F
150 F 175 F 150 F 165 F 150 F 165 F 160 F 165 F 160 F 135 F
160 F 175 F 160 F 175 F 160 F 175 F 160 F 160 F 160 F 170 F
MAX.
INTERNAL
TEMP.
LOADING
GUIDELINES
2 per shelf
3 per shelf
2 per shelf
1 per shelf
2 per shelf
3 per shelf
4 per shelf
3 per shelf 1 per shelf 1 tray per shelf 4 per shelf
1 tray per shelf 2 per shelf 24 per shelf 2 per shelf 2 per shelf
6 slabs per shelf 5 slabs per shelf 10 lbs. per shelf 10 lbs. per shelf 1 per shelf
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VCH & VRT SERIES OVENS F-41162 (02-16)
PRODUCT
Chicken Wings 10 lbs. 45 min. 350 F n/a Chicken Pieces 10 lbs. 2¼ hrs. 250 F 1 hr. max. Whole Chickens 20 lbs. 2½ hrs. 250 F 5 hrs. max Rotisserie Chicken 16-17 lbs. 2½ hrs. 275⁰ F 1 hr. max. Whole Turkeys 20 lbs. 4½ hrs. 250 F 5 hrs. max. Turkey Breast Roast Duckling 18 lbs. 1½ hrs. 350 F 3 hrs. max Rack of Lamb 18 lbs. 3½ hrs. 250 F 3 hrs. max Braised Lamb Shanks 10-12 lbs. 4 hrs. 250 F 4 hrs. min. Fish Filets 10 lbs. 40 min. 225 F 4 hrs. max Sheet Cakes 18" x 26" 1¼ hrs. 300 F n/a n/a Kaiser Rolls 35 min. 350 F n/a n/a Italian Bread 40 min. 350 F n/a n/a
Cookies
Pies w/top crust Dinner Rolls 30 min. 350 F n/a n/a n/a 42 per shelf
Clear Soups Frozen Pizzas 18" diameter 40 min. 350 F 2 hrs. max
Baked Potatoes Rice 1 Quart Dry 2 hrs. 250 F 18 hrs. max Frozen Entrees 1 Quart Dry 3 hrs. 250 F Overnight
(DETAILS)
WEIGHT
10 lbs. 4 hrs. 250 F 1 hr.
Various Types Various Types 9" dia. 1¼ hrs. 350⁰ F n/a n/a n/a 3 per shelf
12" x 20" pans 3 hrs. 250 F Overnight
12" x 20" pans 1¼ hrs. 350 F 1½ hrs.
COOK
TIME
20-35
min. 325⁰ F n/a n/a n/a 24 per shelf
COOK TEMP. HOLD TIME
HOLD
TEMP.
150 F 165 F 150 F 170 F 150 F 170 F 160 F 170 F 170 F 170 F 160 F 160 F 160 F 170 F 140 F 140 F 160 F 180 F 160 F 160 F
160 F 175 F 160 F 175 F
170 F 200 F 150 F 160 F 160 F 165 F
MAX.
INTERNAL
TEMP.
190 F 190 F 190 F
LOADING
GUIDELINES
10 lbs. per shelf 10 lbs. per shelf 6 per shelf 6 per shelf 2 per shelf 3 per shelf 6 per shelf 15 racks per shelf 1 tray per shelf 10 lbs. per shelf 1 per shelf 15 per shelf 6 per shelf
1 pan per shelf 2 per shelf
30 per shelf 1 pan per shelf 2 pans per shelf
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VCH & VRT SERIES OVENS F-41162 (02-16)
RETHERMALIZATION GUIDE
ENTRÉE Baked Rotini Beef & Noodles
Breaded Chicken Pattie on Bun Burrito
Cheesy Bread/Italian Dunker Sauce Cheesy Chili Chicken & Noodles Chicken & Rice Chicken Dippers Chicken Fryz Chicken Leg Chicken Nuggets Chik'n O's, Zesty French Toast/Sausage Links Grilled Cheese Sandwich Grilled Chicken on Bun
Ham & Cheese English Muffin Hamburger on Bun Hot Dog on Bun Italian Spaghetti Macaroni & Cheese Mexican Cheese Sauce Mini Corndogs Pancakes/Sausage Links Pizza Dippers Pizza, Cheese Pizza, Pepperoni Pizza, Sausage Ravioli Sausage Mini Bites Steak Nuggets Taco Boat Tacos Turkey & Noodles Turkey Manhattan
OVEN
TEMP.
225F 225F
225F 250F
200F 225F 225F 225F 225F 225F 225F 225F 225F 225F 200F 225F
200F 250F 225F 250F 225F 200F 225F 225F 225F 200F 200F 200F 250F 225F 225F 225F 225F 225F 225F
REHEAT
TIME
60 min. 54 min.
60 min. 48 min.
54 min. 54 min. 54 min. 54 min. 54 min. 48 min. 60 min. 60 min. 54 min. 42 min. 42 min. 60 min.
54 min. 60 min. 54 min. 54 min. 48 min. 42 min. 54 min. 42 min. 54 min. 42 min. 54 min. 54 min. 60 min. 54 min. 60 min. 42 min. 42 min. 54 min. 54 min.
HOLD
TEMP.
160F 160F
165F 160F
155F 160F 160F 160F 160F 160F 155F 160F 160F 160F 155F 165F
160F 165F 160F 160F 155F 155F 160F 160F 160F 160F 160F 160F 165F 160F 160F 160F 160F 160F 165F
MIN. HOLD
TIME
20 min. 20 min.
20 min. 20 min.
15 min. 15 min. 20 min. 20 min. 20 min. 20 min. 20 min. 20 min. 20 min. 15 min. 15 min. 20 min.
20 min. 20 min. 20 min. 20 min. 20 min. 20 min. 15 min. 15 min. 20 min. 20 min. 20 min. 20 min. 20 min. 15 min. 20 min. 20 min. 20 min. 20 min. 20 min.
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VCH & VRT SERIES OVENS
F-41162 (02-16)
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VCH & VRT SERIES OVENS
F-41162 (02-16)
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VCH & VRT SERIES OVENS
F-41162 (02-16)
LOCKOUT / TAGOUT PROCEDURE
Always perform the Lockout / Tagout Procedure before removing any sheet metal panels or attempting to service this equipment.
The Lockout / Tagout Procedure is used to protect personnel working on an electrical appliance. Before performing any type of maintenance or service on an electrically operated appliance, follow these steps:
1. In electrical box, place unit’s circuit breaker into OFF position.
2. Place a lock or other device on electrical box cover to prevent someone from placing circuit breaker ON.
3. Place a tag on electrical box cover to indicate that unit has been disconnected for service and power should not be restored until tag is removed by maintenance personnel.
4. Disconnect unit power cord from electrical outlet.
5. Place a tag on cord to indicate that unit has been disconnected for service and power should not be restored until tag is removed by maintenance personnel.
SERVICE & PARTS INFORMATION
To obtain Service and Parts information concerning this model, contact Vulcan-Hart Service Department at the address listed on the front cover of this manual or refer to our website: www.vulcanequipment.com for a complete listing of Authorized Service and Parts depots. Customer Service 1-800-814-2028
Technical Service 1-800-814-2028 Service Parts 1-800-814-2028
When calling for service, have the model number and serial number available.
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VCH & VRT SERIES OVENS F-41162 (02-16)
TROUBLESHOOTING
SYM PTO M S POSS IBL E CAUS ES REMEDY
Oven not operating
Oven not connect ed t o power sourc e ON/OFF switch not ON
Connect oven to power source Press Power ON/OFF switch to ON
Indi ca torLi ghts arelitbut Cooli ngFan(s)areNOT operating
OvencompartmentISheating andBlowerMotorISNOT operatingwi thPowerSwitch ON
OvencompartmentISNOT heatingandBl owerMotorIS operatingwi thPowerSwitch ON
Incorrectoventempera ture
No power
Oven is below 150⁰F.
Defecti ve: c onnect i on, wiring, fan, t hermos t at
Defecti ve connec tion or wiring to motor
Defec t ive Cooking Temperature Therm ostat
Defec t ive Holding Temperature Therm ostat
Defecti ve High-Limit Thermost at or Heating Element. Thermost at (s) require calibration
Check ci rcuit break er
This is normal when uni t is col d. If unit i s above 150⁰F., Contac t A uthorized S ervice Provider. Contac t A uthorized S ervice Provider
Contac t A uthorized S ervice Provider
Set Cooking Thermostat to 250⁰F., wait several minutes and check the rear of the oven for heating. Both the Pow er Sw itch and Cooking Temperature Indicator Lights w ill be lit. If oven cavity does not heat, Contact Authorized Service Provider
Turn Holding Temperature knob to 250⁰F. and check for heat at rear of oven cavity. Both the Power Switch and Cooking Temperature Indicator Lights w ill be lit. If the oven cavity does not heat, Contact Authorized Service Provider.
Contac t A uthorized S ervice Provider Contac t A uthorized S ervice Provider
The oven has cooling/exhaust fans located at the left side of the unit. These fans may not operate when the oven is first turned on. The cooling/exhaust fans only operate when the thermostat to which they are connected requires them to cool the electrical components.
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