Henny Penny Computron 8000 Installation Manual
OPERATOR’S
MANUAL
PRESSURE FRYER
MODEL
Computron 8000
REGISTER WARRANTY ONLINE AT WWW.HENNYPENNY.COM
Model 8000 Computron
TABLE OF CONTENTS
Section Page
Section 1. OPERATION ....................................................................................................................1-1
1-1. Introduction .............................................................................................................1-1
1-2. Safety ......................................................................................................................1-1
1-3. Operating Controls ..................................................................................................1-2
1-4. Clock Set .................................................................................................................1-5
1-5. Basic Operations and Procedures ............................................................................1-7
1-6. Clean-Out Mode ......................................................................................................1-10
Section 2. PROGRAMMING ...........................................................................................................2-1
2-1. Introduction .............................................................................................................2-1
2-2. Product Program Mode ...........................................................................................2-1
2-3. Special Program Mode ............................................................................................2-8
2-4. Data Logging, Heat Control, Tech, and Stat Modes ...............................................2-17
2-5. Program Settings Worksheets .................................................................................2-17
Section 3. ERROR CODES
3-1. Introduction .............................................................................................................3-1
3-2. Error Code Table .....................................................................................................3-1
Section 4. INFORMATION MODE
4-1. Information Mode Functions ..................................................................................4-1
Section 5. PARTS INFORMATION & WIRING DIAGRAMS
5-1. Introduction .............................................................................................................5-1
5-2. Genuine Parts ..........................................................................................................5-1
5-3. How to Order ..........................................................................................................5-1
5-4. Prices .......................................................................................................................5-1
5-5. Delivery ...................................................................................................................5-1
5-6. Warranty ..................................................................................................................5-1
5-7. Recommended Spare Parts for Distributors ............................................................5-1
Wiring Diagrams .....................................................................................................5-4
Distributor Lists - Domestic and International
i 106
SECTION 1. OPERATION
Model 8000 Computron
1-1. INTRODUCTION This section provides basic operating procedures for the
Henny Penny Computron 8000 Fryer. See the Operator’s
Manual for the fryer for more details on fryer operation.
1-2. SAFETY The only way to ensure safe operation of the Henny Penny
Computron 8000 Fryer is to fully understand the proper
installation, operation and maintenance procedures, found in
the fryer Operator’s Manual. The instructions in this manual
have been prepared to aid you in learning the controls.
Where information is of particular importance or is safety
related, the words NOTICE, CAUTION, or WARNING are
used. Their usage is described below:
SAFETY ALERT SYMBOL is used with DANGER,
WARNING, or CAUTION which indicates a personal
injury type hazard.
NOTICE is used to highlight especially important
information.
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation
which, if not avoided, may result in property
damage.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
DANGER INDICATES AN IMMINENTLY
HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL RESULT IN DEATH OR
SERIOUS INJURY.
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Model 8000 Computron
1-3. OPERATING CONTROLS Refer to Figure 1-1.
Fig. Item Description Function
No. No.
1-1 1 Lights when the control calls for heat; the elements or
burners come on and heat the shortening
1-1 2 Digital Display Shows all the functions of the Cook Cycle, program modes,
diagnostic modes, and alarms
1-1 3 Lights when the solenoid closes and pressure starts to build
inside frypot
1-1 4 Flashes when the shortening temperature is NOT at the
proper temperature for cooking product
1-1 5 Lights when the shortening temperature is 5° F (3° C) below
to 15° F (9° C) above the cooking temperature, signaling the
operator that the shortening temperature IS at the proper
temperature for cooking product
1-1 6 Press to display the following fryer information and status:
a. The temperature of the shortening
b. The temperature setpoint
c. Filter status
d. The number of times filtered today
e. The average no. of filters per day
f. No. of times Cook Cycle was stopped early today
g. No. of times Cook Cycle was stopped early in past week
e. Oil Life Display (Only if “Change Oil” feature is enabled)
f. Date and time
If pressed in the Program Mode, shows previous settings;
pressing this along with accesses the Information
Mode which has historic information on the operator and
fryer’s performance
1-1 7 & 8 Used to adjust the value of the currently displayed setting in
the Program modes
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Model 8000 Computron
1-3. OPERATING CONTROLS
(Continued)
Fig. Item Description Function
No. No.
1-1 9 Press to access program modes; once in the program mode, it
is used to advance to the next setting; if pressed along with
it accesses the Information Mode which has historic
information on the operator and fryer’s performance
1-1 10 Used to start and stop Cook Cycles, and to stop the timer at
the end of a Holding Cycle
1-1 11 Menu Card The name of the food product associated with each product
Window selection button; the menu card strip is located behind the
decal
1-1 12 Product Select Used to select the product for cooking; to start Cook
Buttons Cycles with them; see section 2, Special Program
Mode item SP-10
1-1 13 COOK/PUMP Switch A 3-way switch with a center OFF position; turn the switch
to the COOK position to operate the fryer; turn the switch to
the PUMP position to operate the filter pump; certain
conditions must be met before operating the filter pump;
these conditions are covered later in the Filtering section of
the fryer manual
1-1 14 Used to manually enter an Idle Mode, or Clean-Out Mode
103 1-3
Model 8000 Computron
Figure 1-1. Control Panel
1-4 103
Model 8000 Computron
1-4. CLOCK SET
Upon initial start-up, or PC board replacement, if
“CLOCK SET” automatically appears in the display,
start with step 4.
1. Press and hold for 5 seconds until “LEVEL 2”
shows in display.
2. Press and “CLOCK SET”, “ENTER CODE”
shows in display.
3. Press .
4. “CS-1, SET, MONTH”, and the month flashes in the
display.
5. Press the to change the month.
6. Press and “CS-2, SET, DATE” shows in the
display, with the date flashing.
7. Press to change the date.
8. Press and “CS-3, SET, YEAR” shows in the
display, along with the year flashing.
9. Press to change the year.
10. Press and “CS-4, SET, HOUR” shows in the
display, with the hour and “AM” or “PM” flashing.
11. Press to change the hour and AM/PM setting.
12. Press and “CS-5, SET, MINUTE” shows in the
display, with the minutes flashing.
13. Press to change the minutes.
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Model 8000 Computron
1-4. CLOCK SET 14. Press and “CS-6, CLOCK MODE” shows in the
(Continued)
display, along with “1.AM/PM”.
“1.AM/PM” is 12 hour time, “2.24-HR” is 24 hour
time. Press to change.
15. Press and “CS-7, DAYLIGHT SAVINGS ADJ”
shows in the display, along with “2.US”.
Press to change to the following:
a. “1.OFF” = No automatic adjustments for Daylight
Savings Time.
b. “2.US” = Automatically applies United States
Daylight Savings Time adjustment. DST activated
on the first Sunday in April. DST de-activated on
the last Sunday in October.
c. “3.EURO” = Automatically applies European (CE)
Daylight Saving Time adjustment. DST activated
on the last Sunday in March. DST deactivated on
the last Sunday in October.
16. Press and “CS-8, BEGIN NEW DAY” shows
in display, along with “3:00AM”.
This setting indicates the time of day that statistics start
accumulating for a new day. If set to 3:00AM, for
example, then late night Cook Cycles and filter
operations from midnight to 3:00AM Tuesday morning,
are accumulated with Monday's statistics.
The CS-8 value can be set from 12:00AM (midnight) to
8:00AM, in half hour increments (12:00 AM,
12:30 AM, 1:00 AM, 1:30 AM, etc.). The default value
for general market software is 3:00 AM.
Press to change the time the new day starts.
17. Clock Set is now complete. Press and hold to
exit.
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Model 8000 Computron
1-5. BASIC OPERATIONS These are just basic procedures. Refer to the fryer Operator’s
AND PROCEDURES Manual for more detailed instructions.
1. Be sure the drain valve is in the closed position.
2. Remove fry basket from frypot and leave lid up.
3. Fill the frypot with shortening.
When using new shortening, it is recommended to
melt the shortening on an outside source before
placing shortening in the frypot. Unless elements are
completely covered in shortening, fire or damage to
the frypot could result.
4. Move power switch to the COOK position. Unit
automatically goes into the Melt Cycle. When the
temperature reaches 230°F (110°C) the control goes
into the Heat Cycle, and heats the shortening until the
temperature setting is reached.
Bypass the Melt Cycle, if desired, by pressing a product
button and holding it for five seconds. The display
shows “EXIT MELT? 1=YES 2=NO”. Press
to exit melt.
If the melt cycle is bypassed on fryers with the Frypot
Protection System (FPS), the unit continues to heat as
controlled by the FPS. No change in heat-up time will
be observed.
Do not bypass the Melt Cycle unless enough
shortening has melted to completely cover all of the
heating elements, or the curved surface of the gas
frypot. If Melt Cycle is bypassed before these surfaces
are covered, excessive smoking of the shortening or a
fire will result.
5. Once out of the Melt Cycle, flashes until
5°F (3°C) before setpoint temperature is reached.
Then illuminates and the selected product shows
in the display.
404 1-7
Model 8000 Computron
1-5. BASIC OPERATIONS 6. Completely stir shortening to stabilize the temperature
AND PROCEDURES throughout the frypot.
(Continued)
7. Once the shortening temperature has stabilized at the
setpoint temperature, place the baskets into the
shortening. Then place product into the basket.
Do not overload, or place product with extreme
moisture content into the basket. 18 lbs. (8.2 kgs)
for the 561 and 12 lbs. (5.4 kgs) for the 500 and
600, is the maximum amount of product per frypot.
Failure to follow these directions can result in
shortening overflowing the frypot. Serious burns or
damage to the frypot could result.
8. Lift the basket slightly out of the shortening and shake
basket to separate pieces.
9. Remove basket handle and close lid quickly, latching
the lid.
10. Tighten the lid spindle clockwise, sealing the lid. Align
red knob on the spindle with red knob on the latch.
LATCH THE LID PROPERLY AND ALIGN THE
RED BALLS OR SEVERE BURNS WILL
RESULT.
11. Press to start a Cook Cycle.
The display counts down the cooking time.
A different product can be selected during the first
minute of cooking, in case the wrong product button
was pressed. To check the shortening temperature
press or to stop a Cook Cycle, press .
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Model 8000 Computron
1-5. BASIC OPERATIONS 12. Within a few minutes, the pressure gauge increases to
AND PROCEDURES the OPERATING ZONE. If not, recheck the install-
(Continued) ation and operation procedures in Operator’s Manual.
13. Near the end of the Cook Cycle the fryer automatically
depressurizes, an alarm sounds and the display flashes
“DONE”. To stop the alarm, press .
DO NOT ATTEMPT TO OPEN LID UNTIL THE
PRESSURE DROPS TO ZERO. LID IS LOCKED
WHEN FRYER IS UNDER PRESSURE. DO NOT
ATTEMPT TO FORCE THE LID LATCH OR OPEN
THE LID WHILE UNDER PRESSURE. OPENING
THE LID WHEN THE FRYPOT IS PRESSURIZED
ALLOWS HOT SHORTENING AND STEAM TO
ESCAPE FROM THE FRYPOT, RESULTING IN
SEVERE BURNS.
14. After pressure drops to zero, turn the spindle counter-
clockwise.
Do not flip or spin the spindle cross arm when
opening the lid because it could damage the acme nut
inside the cross bar.
15. Unlatch and raise the lid quickly to allow most of the
condensation on the lid to drain through the drain
channel and not into the shortening.
Do not let the lid slam up against the backstop
because damage to the hinge could result.
16. Using the detachable handle, lift the basket and inspect
product for doneness. Dump product into holding pan.
17. If a Quality time (hold time) was programmed, the
controller automatically starts the hold timer. The
display alternately shows the product selected and the
quality time remaining in minutes. If a different
product is selected during the Hold Cycle, the display
only shows the product selected.
103 1-9
Model 8000 Computron
1-5. BASIC OPERATIONS 18. At the end of the Hold Mode, a tone sounds, the
AND PROCEDURES display flashes “QUALITY”, and the product it was
(Continued) timing. Press and release .
In the Cook Mode, when “FILTER SUGGESTED”,
shows in the display, the operator has the option to
filter at this time, or to continue cooking. But, if the
operator continues cooking, a Filter Lockout occurs
within the next Cook Cycle, or two.
The shortening continues to heat when filter lockout occurs.
If the shortening temperature is below the preset temperature
in the Special Program Mode (SP-8C or SP-8D), a tone
sounds and “FILTER LOCKOUT”, and then “WAIT” shows
on the display. Once the shortening temperature reaches the
preset temperature, "FILTER LOCKOUT" , and then "YOU
*MUST* FILTER NOW........” shows in the display and the
shortening can now be filtered. During filter lockout,
is the only button that functions, until the unit is filtered.
Follow the steps in the 500/561/600 Operator’s Manual on
filtering.
1-6. CLEAN-OUT MODE The Computron 8000 has a Clean-Out Mode to clean the
frypot upon initial start-up and every change of shortening.
Follow the steps in the 500/561/600 Operator’s Manual on
Cleaning the Frypot.
When heating the cleaning solution and vinegar solutions,
turn the COOK/PUMP switch to COOK. When the fryer
starts the Melt Cycle, press and hold then
“CLEAN-OUT ?”, “1=YES 2=NO” shows in display. Press
to start Clean-Out Mode. The fryer displays
“*CLEAN-OUT MODE*” and heats up to a preprogrammed
temperature, up to 195˚F (91˚C), then automatically begins a
preset timed countdown. Use the buttons, if
necessary, to adjust the temperature and keep the cleaning
solution from boiling over. See Special Program Modes
SP-10 and SP-11 to preset the temperature and time.
1-10 103
Model 8000 Computron
1-6. CLEAN-OUT MODE
(Continued)
NEVER PRESSURIZE FRYER TO CLEAN. LEAVE
THE LID OPEN. WATER UNDER PRESSURE IS
SUPER HEATED AND CAUSES SEVERE BURNS IF
IT COMES IN CONTACT WITH SKIN.
If the cleaning solution in the frypot starts to foam
and boil over, immediately turn the Cook/Pump
Switch to OFF and do not try to contain it by closing
the fryer lid or severe burns could result.
103 1-11
Model 8000 Computron
SECTION 2. PROGRAMMING
Model 8000 Computron
2-1. INTRODUCTION The controls are preset from the factory, but desired
functions can be programmed in the field. This section
includes the Product Programming Mode, which are the basic
settings, and the Level 2 programming, which are the more
detailed settings.
2-2. PRODUCT PROGRAM This mode allows the operator to change and set various
MODE parameters for each product.
To Change Times and Temperatures
1. Press and hold for one second until
“PROG” shows in the display, followed by
“ENTER CODE”.
2. Enter code 1, 2, 3. “SELECT PRODUCT…PRESS
PROG” scrolls across the display.
3. Press and release the desired product button (1 to 10).
Press to copy a product, erase a product, preset a
product, erase all products, or preset all products.
4. Press and release . The name of that product
shows in the display. Ex., “NAME FRIES”.
Change Product Names
a. Press and release and the first letter, or digit,
starts flashing.
b. Press and release to change the flashing letter.
c. To continue to the next letter, press . Then press
to change this letter.
d. Repeat step c until up to 7 letters are entered.
103 2-1
Model 8000 Computron
2-2. PRODUCT PROGRAM e. Press and hold to exit Program Mode, or press
MODE (Continued)
and release until “PRELOAD” shows in display,
to continue with Program Mode.
5. The Preload Mode allows the operator to drop large
pieces first, with the lid up, before loading the rest of
the product. The Preload Cycle always runs without
pressure and which always regulates to the Step 1
cook temperature. Press to set a preload
time, or press if no preload is desired.
6. Press and release and "1. COOK TIME" shows
in the display along with the preset time. Press
to change the time. The time shows in
minutes and seconds. Press and hold the buttons, and
the time will jump by 5-second increments to a
maximum of 59:59.
7. Press and release and "1. TEMP" shows in the
display, along with the preset temperature on the right
side of the display. Press to change the
temperature. Press and hold the buttons and the
temperature will jump by 5-degree increments to a
max. of 380°F (193°C), and a min. of 190°F (88°C).
8. Press and release and “1. PRESSURE” shows
in the display along with “YES” or “NO”. Press
to build pressure in the first step, or not.
9. Press and release and “2. STEP 2 AT” shows in
display, along with a step 2 time. If no step 2 is desired,
set time to “0:00” and press . If a step 2 is
desired, press and set a time. Then press
to set temperature and pressure.
2-2 702
Model 8000 Computron
2-2. PRODUCT PROGRAM
MODE (Continued)
Up to 10 steps can be programmed for a product,
repeating the above step for each cooking step.
10. Press and release and “ALARM – 1 AT 0:00”
shows in the display. Press and release
to set an alarm. Ex., If a Cook Cycle was set at 3
minutes, and an alarm was to go off after 30 seconds
into the Cook Cycle, “2:30” would be set in the display
at this time. When the timer counts down to 2:30 the
alarm sounds.
After the alarm time is set, press and “ALARM”
and “TYPE” flashes in the display, with the alarm type
on the right side of the display. “TIME”, “SHAKE”,
“STIR”, “ADD”, and “LID” can be set by pressing
. An alarm sounds and alarm type flashes,
prompting the operator to shake the basket, stir the
product, or add product. If “TIME” is selected, the time
remaining flashes in the display. If “LID” is selected,
“CLOSE LID” flashes in the display. The timer count down is paused until the lid is closed and m is
pressed to restart the timer.
Up to four alarms can be programmed. After the first one
is set, the other alarms can be accessed by pressing
again.
11. Press and release until "QUALITY TMR" shows
in the display along with the preset holding time. Press
and release the to adjust the holding time,
up to 59:59.
To exit the Program Mode at any time, press and hold
for 2 seconds.
103 2-3
Model 8000 Computron
2-2. PRODUCT PROGRAM 12. Press and release and “LOAD COMP” shows in
MODE (Continued)
the display along with the load compensation value.
This automatically adjusts the time to account for the
size and temperature of the cooking load. Press and
release to change this value to a max. of 20
and a min. of 0. Preset at factory to 5.
13. Press and release and "LCOMP REF" shows in
the display (if load compensation is set to “OFF”, then
“_ _ _” shows in display) along with the load
compensation average temperature. This is your
average cooking temperature for the products you cook.
The timer speeds up at temperature above this setting
and slows down at temperatures below this setting.
Press and release to change this value.
Or, to use the cooking setpoint temperature as the load
compensation reference point, press until “STEP-X”
and “TEMP” flashes in the display. Now for example,
if the cooking temperature is 350°, the timer speeds up
when the shortening temperature is above 350, and
slows down when the temperature is below 350.
14. Go to Idle after Done?
Press and release and "GO TO IDLE, AFTER
DONE" shows in the display, along with “YES” or
“NO”. Press to toggle between YES
and NO.
15. Filter Cycle Mode (Optional)
For "FILTER AFTER" to appear in the Product
Program Mode, the Filter Tracking must be enabled in
the Special Program Mode. (See paragraph 2-3.) You
have the option to program “mixed” (each product has
its own filter count) or “global” (all products have the
same count).
Press .
2-4 602
Model 8000 Computron
2-2. PRODUCT PROGRAM “2,Mixed”
MODE (Continued) a. "FILTER AFTER" shows in the display, along with
the preset number of Cook Cycles.
b. Press and release until the desired number of
Cook Cycles between filters shows in the display. For
example, if 4 is set for a product, each time that product is
selected, it counts 1/4, or 25%. Then, each time a product
is cooked, the percentages add up until 100%, or more is
reached. Then, display shows "FILTER SUGGESTED".
"3,GLOBAL"
a. "FILTER INCL" shows in the display, along with "NO"
or "YES".
b. Press and release to "YES" if that product is
to be included in the filter count, or "NO" if it is not.
Copy/Erase Preset Products
Products and their setpoints can be copied from one menu
location on the controller to another location, preset the
controls to factory settings, or erase products and all their
values.
1. Press and hold for one second until “PROG”
shows in the display, followed by “ENTER CODE”.
2. Enter code 1, 2, 3. "SELECT PRODUCT…PRESS
PROG” scrolls across the display, followed by
“DOWN FOR OPTIONS”.
3. Press and “**OPTION**”, followed by
“*1. COPY A PROD” shows in display. Press
again, each time, to view the following options:
*1. COPY A PROD
*2. ERASE A PROD
*3. PRESET A PROD
*4. ERASE ALL
*5. PRESET ALL
103 2-5
Model 8000 Computron
2-2. PRODUCT PROGRAM 4. To select one of the above options, press while
MODE (Continued) the desired option shows in display.
Selecting PRESET A PROD, or PRESET ALL PROD
sets factory setpoints in those menu items.
Press at any time to exit the Options menu, or
wait 30 seconds and controller automatically exits.
The following are examples of copying and erasing products:
Copying
Press to select the presently displayed "COPY A
PROD" option. “COPY __ TO __” shows in display.
The first set of "_" is blinking. Select the product you wish
to copy from, for example, by pressing the button:
“COPY 2 TO __” shows in display.
Next, press product you want to copy to, for example, by
pressing the button. The controller responds with a
confirmation message:
“COPY 2 TO 0?”
“1=YES 2=NO”
Press (YES) and the controller copies product #2 to the
product #0 position (the #2 product is left intact) and the
display shows “* COPIED *”, then returns to the "Select
Prog Product" step with the #0 product already selected.
Press (NO), or don't press any button for 20 seconds,
the controller displays "X CANCELED X" and exits the
copy process. In this case, no changes are made.
Erasing
On the "Select Prog Product" step, press :
“** OPTIONS **” followed by “*1. COPY A PROD” shows
in display.
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