Hellwig 7822 User Manual
559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
Rear Stabilizer Bar
94-02 DODGE 4X2 D1500-D3500 TRUCK
INCLUDING DUALWHEELS
Thank you for purchasing a quality Hellwig Product.
7625 ( (R 7625 ) 01/13/04
559-734-7451 800-367-5480 FAX 559-734-7460
TORQUE TABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKINGBRAKEANDCHOCK THE WHEELS.
NOTE: TO EASE INSTALLATION AND TO PROPERLYADJUST BAR, THE WEIGHT OF THE VEHICLEMUSTBEON
THE SUSPENSION, AS IF DRIVINGDOWNTHE ROAD. DO NOT RAISE THE VEHICLE BY THE FRAME.
NOTE: THIS UNIT IS DESIGNED TO MOUNT TO THE BOTTOMOF THEAXLESHOCK MOUNTS WITH THE ARMSOF
THE BAR FACING TOWARDS THE FRONT OF THE VEHICLE. IT WILLBE NECESSARY TO REMOVE THE BOTTOMOF
THE SHOCK FROM THE LOWERSHOCKMOUNTS. IT MAY ALSO BE NECESSARYTO DRILLTWO (2) HOLES IN THE
BOTTOM OF THE FRAME RAILON SOME VEHICLES.
NOTE: THIS KIT INCLUDES LOCKNUTS WHICH REQUIRE TIGHTENING WITH A WRENCH AFTER BEING STARTED
BY HAND
1. Install the D-shaped poly –bushings onto the bar on each side of the center hump. These bushings will
align with the shock mounts on the axle.
2. With the shocks removed from the lower axle mounts. Place the mounting bolts provided into the holes in
the bottom of the shock mounts so that the threads are pointing downward. The hole that is directly below
the shock will use the special clearance flat head bolt provided. The square shoulders under the bolt head
should press into the hole, which will not allow the bolt to turn.
3. As per diagram, place the U-plates over the bushings on the bar and attach to the plates with hardware provided. Leave loose at this time to allow for adjustment later.
7625( R 7625 ) 01/13/04
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