Hellwig 7722 User Manual
559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
Front Sway Bar
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING YOUR INSTALLATION
1
SAFETY
WHEELS.
NOTE:
BE ON THE SUSPENSION AS IF DRIVING DOWN THE ROAD. DO NOT RAISE THE VEHICLE BY THE FRAME.
NOTE:
: BEFORE BEGINNING INSTALLATION BE SURE TO SET THE PARKING BRAKE AND CHOCK THE
TO EASE INSTALLATION AND PROPERLY ADJUST THE BAR, THE WEIGHT OF THE VEHICLE MUST
THIS UNIT IS DESIGNED TO MOUNT IN THE FACTORY LOCATION
TORQUE TABLE
Bolt Size 3/8”— 35 ft lbs * Bolt Size 7/16”— 45 ft lbs* Bolt Size 1/2”—75 ft lbs *Bolt Size 9/16”— 90 ft lbs
1. Remove factory sway bar and end links. Keep the factory
hardware since some of it will be reused.
2. Lubricate the insides of the D-shaped polyurethane bushings
and place them on the Hellwig sway bar. Then place the Uplates over the bushings.
3. Bolt the U-plates to the underside of the frame in the stock
location using the factory bolts as shown in Photo 2. Leave
loose at this time.
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7722 (R-7722) 07/02/2012
559-734-7451 800-367-5480 FAX 559-734-7460
2
3
4. Swing the sway bar arms up until they are parallel to the ground and then assemble the end links fol-
lowing the diagram above and Photo 3.
5. Make sure the sway bar is centered and then tighten the end link bolt until the bushings just start to
bulge. Tightening it beyond this point could cause damage to the bushings.
6. Torque the bolts holding the U-plate on the frame to factory spec.
7. Bounce the vehicle with the wheel turned full lock left and right checking for clearance on all
under carriage components: fuel tank, shocks, exhaust, differential, brake and fuel lines, etc.
8. Test drive the vehicle and recheck all clearances and the installation alignment. Adjust as needed.
Re-check your installation after one week of driving and periodically on a regular basis.
ATTENTION INSTALLER: PLEASE MAKE SURE CUSTOMER RECEIVES THIS INSTRUCTION
SHEET, ALL IMPORTANT NOTE CARDS, WARNING CARDS AND THE WARRANTY FORM
7722 (R-7722) 07/02/2012
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