Hatco GRCD Series, GRHD Series Operation Manual

GLO-RAY
®
Heated Display Cases
GRCD & GRHD Series
Installation &
Operating Manual
I & W #07.05.080.00
This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you are unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual.
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
Form No. GRCD/HDM-0703
i
INTRODUCTION
CONTENTS
Important Owner Information ..................................i
Introduction.................................................................i
Important Safety Instructions..................................1
Model Descriptions....................................................3
All GRCD Models....................................................3
All GRHD Models ...................................................4
Specifications..............................................................5
Electrical Rating Chart-GRCD Models...............5
Electrical Rating Chart-GRHD Models...............7
Plug Configurations .............................................9
Dimensions-GRCD Models.................................9
Dimensions-GRHD Models...............................10
Installation................................................................11
All Models..........................................................11
GRCD Models....................................................11
GRHD Models ...................................................12
Location..............................................................13
Record the model number, serial number (located on the back of the unit), voltage and purchase date of your Glo-Ray®Heated Display Case in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. Serial No. Voltage Date of Purchase
IMPORTANT OWNER INFORMATION
Business Hours: 8:00 a.m. to 5:00 p.m.
Central Standard Time (Summer Hours: June to September – 8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday
8:00 a.m. to 2:30 p.m. C.D.T. Friday) Telephone: (800) 558-0607; (414) 671-6350 Parts & Service Fax: (800) 690-2966
(414) 671-3976 (International)
Additional information can be found by visiting our web site at www.hatcocorp.com.
Operation..................................................................14
Non-Humidified Models....................................14
Humidified Models ............................................15
Maintenance.............................................................16
General...............................................................16
Cleaning .............................................................16
Removing Lime & Mineral Deposits.................16
Display Light Bulb Replacement.......................17
Accessories................................................................18
Hatco Limited Warranty .........................................20
Authorized Parts Distributors .................Back Cover
Hatco Glo-Ray Heated Display Cases are designed to hold prepared foods for prolonged periods of time while maintaining that “just made” quality. Hatco Display Cases provide the best environment for food products by regulating the air temperature. Display models equipped with humidity control also balance the humidity level. The use of controlled heat maintains serving temperature and texture longer than conventional holding equipment.
Glo-Ray Heated Display Cases keep all foods at optimum serving temperatures without affecting quality. These Glo-Ray warmers have prefocused infrared heat from above and a thermostatically controlled heated base to extend the holding times of most foods.
This manual provides the installation, safety and operating instructions for the Glo-Ray Heated
Display Cases. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco Heated Display Case. Safety instructions that appear in this manual after a warning symbol and the words WARNING or CAUTION printed in bold face are very important. WARNING means there is the possibility of serious injury or death to yourself or others.
CAUTION means there is the possibility of minor
or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Your Hatco Glo-Ray Heated Display Case is a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
Form No. GRCD/HDM-0703
1
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
CAUTIONS
Some exterior surfaces on the unit will get hot. Use caution when touching these areas to avoid injury.
For safe and proper operation, the unit must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.
To prevent any injury or damage locate the unit at the proper counter height, in an area that is convenient for use. The location should be level to prevent the unit or its contents from accidentally falling, and strong enough to support the weight of the unit and food displayed.
The unit must be transported in an upright position. If laid on its side, all glass surfaces, pans rails and skirts must be secured with tape, and water must be removed from humidified units.
The National Sanitation Foundation (NSF) requires units over 36" (914 mm) in length or weighing more than 80 lbs. (36 kg) to be either sealed or raised on the installation surface. If this unit cannot be sealed at the point of use, 4" (102 mm) legs are included to allow for proper cleaning access below unit.
Unit is not weatherproof. For safe and proper operation locate the unit indoors
where the ambient air temperature is constant and is a minimum of 70°F (21°C).
To avoid any injury on GRCD-PDG and GRCDH-PDG series units do not come in contact with the heated glass shelf while unit is in operation.
WARNINGS
To avoid any injury, turn the power switch OFF, unplug the unit from the power source and allow to cool before performing any maintenance.
Plug unit into a properly grounded electrical outlet of the correct voltage, size and plug configuration. If the plug and receptacle do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
Only light bulbs which meet or exceed N.S.F standards, specifically designed for food holding areas must be used. Breakage of light bulbs not specifically coated could result in personal injury and/or food contamination.
Unit is not waterproof. To avoid electrical shock or personal injury, DO NOT submerge in water. Do not operate if it has been submerged in water.
To avoid electrical shock or personal injury, do not steam clean or use excessive water on the unit.
To prevent any injury or damage to the unit do not pull unit by power cord.
To prevent any injury, discontinue use if power cord is frayed or worn.
To prevent any injury, do not place food directly on glass or stainless steel surfaces. Food product must be wrapped or boxed.
To avoid any injury, on GRCD-PDG and GRCDH-PDG series units do not allow liquids to spill onto the heated glass shelf.
To avoid any injury, on GRCD-PDG and GRCDH-PDG series units do not clean heated glass shelf when unit is energized or hot.
IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
CAUTIONS
Do not lay unit on the side with the control panel or the front of a curved glass unit, damage to unit could occur.
To avoid damage to glass do not remove rubber shipping tabs or tape from glass until legs have been installed.
Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Glo-Ray Heated Display Case, marring its appearance and making it susceptible to dirt accumulation.
Do not allow the glass shelf to overheat on GRCD-PDG and GRCDH-PDG series units. Overheating may cause the food containers to melt or soften.
Do not use food pans, ceramic dishes, or abrasive materials on heated glass shelves. Food pans, ceramic dishes, and abrasive materials may scratch the glass shelf marring its appearance and making it susceptible to dirt accumulation. It is recommended that glass shelves be used for food products contained in disposable paper or plastic containers or wrapping.
WARNINGS
If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
Form No. GRCD/HDM-0703
2
Form No. GRCD/HDM-0703
3
MODEL DESCRIPTIONS
ALL GRCD MODELS
All GRCD models are constructed of stainless steel and aluminum with a tempered curved front glass panel and glass sides. The display cases feature a specially designed thermostatically controlled heated base, infrared upper heating elements, incandescent lights, 4" (102 mm) appliance legs, and a cord and plug set.
GRCD-1P (Single Tier)
The GRCD-1P is designed to hold up to one standard full size food pan. The unit has one hinged door.
GRCD-1PD (Dual Tier)
The GRCD-1PD is designed to hold up to one half size or two 1/3 size standard food pans on the top stainless steel shelf, and one standard full size food pan on the bottom. The unit has one hinged door.
GRCD-2P (Single Tier)
The GRCD-2P is designed to hold up to two standard full size food pans. The unit has two sliding rear doors.
GRCD-2PD (Dual Tier)
The GRCD-2PD is designed to hold up to one full size plus a 1/3 size standard food pan on the top stainless steel shelf, and two standard full size food pans on the bottom. The unit has two sliding rear doors.
GRCD-2PDG (Dual Tier)
The GRCD-2PDG features an upper heated glass shelf designed to hold hot wrapped or boxed food and a lower heated base that holds two standard full size food pans. The unit has two sliding rear doors.
GRCD-3P (Single Tier)
The GRCD-3P is designed to hold three standard full size food pans. The unit has two sliding rear doors.
GRCD-3PD (Dual Tier)
The GRCD-3PD is designed to hold up to two full size standard food pans on the top stainless steel shelf and three standard food pans on the bottom. The unit has two sliding rear doors.
GRCD-3PDG (Dual Tier)
The GRCD-3PDG features an upper heated glass shelf designed to hold hot wrapped or boxed food and a lower heated base that holds three standard full size food pans. The unit has two sliding rear doors.
Figure 1. Glo-Ray Model GRCD-2PD Shown
Figure 2. Glo-Ray Model GRCDH-2PD Shown
GRCDH SERIES (Humidified)
The GRCDH Models (Humidified) are similar to the GRCD Models (Non-Humidified) listed above but come equipped with a thermostatically-controlled, adjustable humidity system. A3 quart (2.8 liter) capacity heated water trough in the base provides humidity to extend food holding time up to four hours.
NOTE: GRCD models cannot be converted to GRCDH models.
Form No. GRCD/HDM-0703
4
MODEL DESCRIPTIONS
ALL GRHD MODELS
All GRHD models are constructed of stainless steel and aluminum with sliding doors on the back side, and full view tempered glass sides. The display cases feature a thermostatically controlled heated base, infrared upper heating elements, incandescent lights, 4" (102 mm) appliance legs, and a cord and plug set.
GRHD-2P (Single Tier)
The GRHD-2P is designed to hold up to two standard, full size food pans.
GRHD-2PD (Dual Tier)
The GRHD-2PD is designed to hold two half size standard food pans on the top shelf and two standard full size food pans on the bottom.
GRHD-3P (Single Tier)
The GRHD-3P is designed to hold three standard food pans.
GRHD-3PD (Dual Tier)
The GRHD-3PD is designed to hold three half size standard food pans on the top shelf and three standard food pans on the bottom.
GRHD-4P (Single Tier)
The GRHD-4P is designed to hold four standard food pans.
GRHD-4PD (Dual Tier)
The GRHD-4PD is designed to hold four half size standard food pans or two full size standard food pans on the top shelf, and four standard food pans on the bottom.
GRHDH MODELS (Humidified)
The GRHDH Models (Humidified) are similar to the GRHD Models (Non-Humidified) but come equipped with a thermostatically controlled, adjustable humidity system. A3 or 6 quart (2.8 or 5.7 liter) capacity heated water trough in the base provides humidity to extend food holding time up to four hours.
Figure 3. Glo-Ray Model GRHD-2P Shown
Figure 4. Glo-Ray Model GRHDH-2PD Shown
NOTE: GRHDH models are equipped with humidity on the bottom shelf only.
NOTE: GRHD models cannot be converted to GRHDH models.
Form No. GRCD/HDM-07035
SPECIFICATIONS
ELECTRICAL RATING CHART - GRCD MODELS
* NEMA 5-20P for Canada.
Not available for Canada with Backlit Base Sign Holder.
NOTE: GRCD-PDG series contain a GFCI (Ground Fault Circuit Interrupt) built into the unit.
The electrical information in the shaded areas pertains to Export models only.
Model Voltage Watts Amps Plug Configuration Shipping Weight
GRCD-1P 100 410 4.1 NEMA 5-15P 60 lbs. (27 kg)
120 410 3.4 NEMA 5-15P 60 lbs. (27 kg)
220-230CE 443 1.9 CEE 7/7 Schuko 60 lbs. (27 kg)
220 405 1.8 CEE 7/7 Schuko 60 lbs. (27 kg)
230-240CE 425 1.8 BS 1363 60 lbs. (27 kg)
240 425 1.8 BS 1363 60 lbs. (27 kg)
GRCD-1PD 100 860 8.6 NEMA 5-15P 98 lbs. (45 kg)
120 860 7.2 NEMA 5-15P 98 lbs. (45 kg)
220-230CE 989 4.3 CEE 7/7 Schuko 98 lbs. (45 kg)
220 905 4.1 CEE 7/7 Schuko 98 lbs. (45 kg)
230-240CE 905 3.8 BS 1363 98 lbs. (45 kg)
240 905 3.8 BS 1363 98 lbs. (45 kg)
GRCD-2P 100 780 7.8 NEMA 5-15P 104 lbs. (47 kg)
120 780 6.5 NEMA 5-15P 104 lbs. (47 kg)
220-230CE 776 3.4 CEE 7/7 Schuko 104 lbs. (47 kg)
220 710 3.2 CEE 7/7 Schuko 104 lbs. (47 kg)
230-240CE 780 3.3 BS 1363 104 lbs. (47 kg)
240 780 3.3 BS 1363 104 lbs. (47 kg)
GRCD-2PD 100 1210 12.1 NEMA 5-15P 170 lbs. (77 kg)
120 1210 10.1 NEMA 5-15P* 170 lbs. (77 kg)
220-230CE 1177 5.1 CEE 7/7 Schuko 170 lbs. (77 kg)
220 1077 4.9 CEE 7/7 Schuko 170 lbs. (77 kg)
230-240CE 1285 5.4 BS 1363 170 lbs. (77 kg)
240 1285 5.4 BS 1363 170 lbs. (77 kg) GRCD-2PDG 120 1130 9.4 NEMA 5-15P 170 lbs. (77 kg) GRCD-3P 100 1005 10.1 NEMA 5-15P 152 lbs. (69 kg)
120 1005 8.4 NEMA 5-15P 152 lbs. (69 kg)
220-230CE 1000 4.4 CEE 7/7 Schuko 152 lbs. (69 kg)
220 915 4.2 CEE 7/7 Schuko 152 lbs. (69 kg)
230-240CE 1005 4.2 BS 1363 152 lbs. (69 kg)
240 1005 4.2 BS 1363 152 lbs. (69 kg) GRCD-3PD 120 1710 14.3 NEMA 5-15P* 218 lbs. (99 kg)
220-230CE 1570 6.8 CEE 7/7 Schuko 218 lbs. (99 kg)
220 1434 6.5 CEE 7/7 Schuko 218 lbs. (99 kg)
230-240CE 1710 7.1 BS 1363 218 lbs. (99 kg)
240 1710 7.1 BS 1363 218 lbs. (99 kg) GRCD-3PDG 120 1725 14.3 NEMA 5-15P 218 lbs. (99 kg)
Form No. GRCD/HDM-0703 6
SPECIFICATIONS
ELECTRICAL RATING CHART - GRCD MODELS
Model Voltage Watts Amps Plug Configuration Shipping Weight
GRCDH-1P 100 660 6.6 NEMA 5-15P 71 lbs. (32 kg)
120 660 5.5 NEMA 5-15P 71 lbs. (32 kg)
220-230CE 693 3.0 CEE 7/7 Schuko 71 lbs. (32 kg)
220 634 2.9 CEE 7/7 Schuko 71 lbs. (32 kg)
230-240CE 697 2.9 BS 1363 71 lbs. (32 kg)
240 697 2.9 BS 1363 71 lbs. (32 kg)
GRCDH-1PD 100 1038 10.4 NEMA 5-15P 100 lbs. (45 kg)
120 1110 9.3 NEMA 5-15P 100 lbs. (45 kg)
220-230CE 1201 4.9 CEE 7/7 Schuko 100 lbs. (45 kg)
220 1099 5.0 CEE 7/7 Schuko 100 lbs. (45 kg)
230-240CE 1177 4.9 BS 1363 100 lbs. (45 kg)
240 1177 4.9 BS 1363 100 lbs. (45 kg)
GRCDH-2P 100 976 9.8 NEMA 5-15P 124 lbs. (56 kg)
120 1030 8.6 NEMA 5-15P 124 lbs. (56 kg)
220-230CE 1026 4.5 CEE 7/7 Schuko 124 lbs. (56 kg)
220 939 4.3 CEE 7/7 Schuko 124 lbs. (56 kg)
230-240CE 1052 4.4 BS 1363 124 lbs. (56 kg)
240 1052 4.4 BS 1363 124 lbs. (56 kg)
GRCDH-2PD 100 1352 13.5 NEMA 5-15P 174 lbs. (79 kg)
120 1460 12.2 NEMA 5-15P* 174 lbs. (79 kg)
220-230CE 1427 6.2 CEE 7/7 Schuko 174 lbs. (79 kg)
220 1306 5.9 CEE 7/7 Schuko 174 lbs. (79 kg)
230-240CE 1532 6.4 BS 1363 174 lbs. (79 kg)
240 1532 6.4 BS 1363 174 lbs. (79 kg) GRCDH-2PDG 120 1380 11.5 NEMA 5-15P 174 lbs. (79 kg) GRCDH-3P 100 1201 12.0 NEMA 5-15P 172 lbs. (78 kg)
120 1255 10.5 NEMA 5-15P 172 lbs. (78 kg)
220-230CE 1251 5.4 CEE 7/7 Schuko 172 lbs. (78 kg)
220 1145 5.2 CEE 7/7 Schuko 172 lbs. (78 kg)
230-240CE 1277 5.3 BS 1363 172 lbs. (78 kg)
240 1277 5.3 BS 1363 172 lbs. (78 kg) GRCDH-3PD 120 1960 16.0 NEMA 5-20P
222 lbs. (101 kg)
220-230CE 1818 7.9 CEE 7/7 Schuko 222 lbs. (101 kg)
220 1663 7.6 CEE 7/7 Schuko 222 lbs. (101 kg)
230-240CE 1989 8.3 BS 1363 222 lbs. (101 kg)
240 1982 8.3 BS 1363 222 lbs. (101 kg) GRCDH-3PDG 120 1915 15.9 NEMA 5-20P 222 lbs. (101 kg)
* NEMA 5-20P for Canada.
Not available for Canada with Backlit Base Sign Holder.
NOTE: GRCD-PDG series contain a GFCI (Ground Fault Circuit Interrupt) built into the unit.
The electrical information in the shaded areas pertains to Export models only.
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