Hatco GRCSCL-24, GRCSCLH-24 General Manual

Page 1
GLO-RAY
®
CARVING STATION
Installation &
Operating Manual
I&W #07.05.039.00
This manual contains important safety information concerning the maintenance, use and operation of this product. Failure to follow the instructions contained in this manual may result in serious injury. If you are unable to understand the contents of this manual, please bring it to the attention of your supervisor. Do not operate this equipment unless you have read and understood the contents of this manual.
Este manual contiene importante información sobre seguridad concerniente al mantenimiento, uso y operación de este producto. Cualquier falla en el seguimiento de las instrucciones contenidas en este manual puede resultar en un serio daño. Si usted no puede entender el contenido de este manual por favor pregunte a su supervisor. No opere este equipo al menos que haya leído y comprendido el contenido de este manual.
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i
Form No. GRCSM-0401
INTRODUCTION
Hatco Glo-Ray Carving Stations are designed as the ideal attachment to extend holding times during serving periods. Glo-Ray warmers have prefocused heat that bathes the entire surface to provide effective heat distribution and eliminate hot spots, keeping all foods at optimum serving temperatures to ensure quality. Ceramic and blanket heating elements are guaranteed against breakage and burnout for one year.
This manual provides the installation and operating instructions for the Glo-Ray Carving Station. We recommend all installation, operating and safety instructions appearing in this manual be read prior to installation or operation of your Hatco foodwarmer. Safety instructions that appear in this manual after a warning symbol and the words WARNING or
CAUTION printed in bold face are important.
WARNING means there is the possibility of serious
injury or death to yourself or others. CAUTION means there is the possibility of minor or moderate injury. CAUTION without the symbol signifies the possibility of equipment or property damage only.
Hatco Glo-Ray Carving Stations are a product of extensive research and field testing. The materials used were selected for maximum durability, attractive appearance and optimum performance. Every unit is thoroughly inspected and tested prior to shipment.
CONTENTS
Important Owner Information.....................................i
Introduction ...................................................................i
Important Safety Instructions .....................................1
Model Description.........................................................2
All Models ..............................................................2
GRCSCL-24 Models...............................................2
GRCSCLH-24 Models............................................2
Specifications.................................................................3
Electrical Rating Chart............................................3
Plug Configurations ................................................3
Dimensions..............................................................3
Installation.....................................................................4
General ....................................................................4
Breath Protector(s) ..................................................4
Custom Drip Pan.....................................................4
Location ..................................................................4
Operation.......................................................................5
Maintenance ..................................................................6
Cleaning ..................................................................6
Display Light Bulb Replacement............................6
Accessories.....................................................................7
Left-Hand Breath Protector & Retrofit Kit.............7
Custom Drip Pan.....................................................7
Cutting Board..........................................................7
Hatco Limited Warranty .............................................8
Authorized Parts Distributors....................Back Cover
IMPORTANT OWNER INFORMATION
Record the model number, serial number (identification plate located on the lower right hand side, front corner of the unit), voltage and purchase date of your Glo-Ray
®
Carving Station in the spaces below. Please have this information available when calling Hatco for service assistance.
Model No. ____________________________________
Serial No. ____________________________________
Voltage ______________________________________
Date of Purchase ______________________________
Business 8:00 a.m. to 5:00 p.m. Hours: Central Standard Time
(Summer Hours: June to September ­8:00 a.m. to 5:00 p.m. C.D.T. Monday through Thursday 8:00 a.m. to 2:30 p.m. C.D.T. Friday)
Telephone: (800) 558-0607; (414) 671-6350
Fax: (800) 690-2966 (Parts & Service)
(414) 671-3976 (International)
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CAUTIONS
1. For safe and proper operation, the Carving Station must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could occur.
CAUTIONS
1. Do not loosen the adjustment knobs more than ½ turn. Doing so could loosen the internal nut causing it to fall off, thereby making the legs non-adjustable.
2. Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Glo-Ray Carving Station marring its appearance and making it susceptible to soil accumulation.
3. To avoid damage to cutting board do not allow board to be immersed in water or run through a dishwasher. Damage to cutting board is not covered under warranty.
4. Only soft cleaning cloths should be used to clean breath protector(s). Breath protector(s) are made of shatterproof polycarbonate and will scratch if proper care is not taken.
1
WARNINGS
1. Some exterior surfaces on the Carving Station will get hot. Use caution when touching these areas to avoid injury.
2. To prevent electric shock, always unplug the Glo-Ray Carving Station before performing cleaning or maintenance.
3. Plug warmer into an electrical outlet of the correct voltage, size and NEMA designation. If the plug and outlet do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
4. Only bulbs which meet or exceed N.S.F. standards, specifically designed for food holding areas must be used. Breakage of bulbs not specially coated could result in personal injury and/or food contamination.
5. If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
6. This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
7. Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
8. Unit is not waterproof. DO NOT submerge in water. Do not operate if it has been submerged in water.
Form No. GRCSM-0401
IMPORTANT! Read the following important safety instructions to avoid personal injury or death, and to avoid damage to the equipment or property.
IMPORTANT SAFETY INSTRUCTIONS
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MODEL DESCRIPTION
2
ALL MODELS
The Hatco Glo-Ray Carving Stations have aluminum and stainless steel housings. All models feature incandescent display lights and easy to install breath protector(s) and a pre-attached cord and plug set. Models are available with or without heat in the base.
GRCSCL-24 MODELS
The Hatco GRCSCL-24 model is an aluminum foodwarmer with stainless steel base, ceramic heating elements, incandescent lights and a sturdy breath protector on the right side.
GRCSCLH-24 MODELS
The Hatco GRCSCLH-24 model is similar to the GRCSCL-24, but features a blanket element base in addition to the ceramic element top heat. Independent controls define the temperature settings for both the top and base heat.
Figure 1. Glo-Ray Carving Station
Form No. GRCSM-0401
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SPECIFICATIONS
3
ELECTRICAL RATING CHART
Form No. GRCSM-0401
The electrical information in the shaded areas pertains to Export models only.
PLUG CONFIGURATIONS
Glo-Ray Carving Stations are supplied from the factory with an electrical cord and plug. See Figure 2.
WARNING Plug warmer into an electrical outlet of the correct voltage, size and NEMA designation. If the plug and outlet do not match, contact a qualified electrician to determine the proper voltage and size and install the proper electrical outlet.
NEMA 5-15P
CEE 7/7 Schuko
BS 1363
Figure 2. Plug Configurations
Model Voltage Watts Amps Plug Configuration Ship Weight
GRCSCL-24 100 778 7.8 NEMA 5-15P 52 lbs. (24 kg)
120 990 8.3 NEMA 5-15P 52 lbs. (24 kg)
220 1040 4.7 CEE 7/7 Schuko 52 lbs. (24 kg)
240 990 4.1 BS 1363 52 lbs. (24 kg)
220-230 CE 1041-1137 4.7-5.0 CEE 7/7 Schuko 52 lbs. (24 kg)
230-240 CE 909-990 4.0-4.1 BS 1363 52 lbs. (24 kg)
GRCSCLH-24 120 1290 10.8 NEMA 5-15P 54 lbs. (24 kg)
220 1316 6.0 CEE 7/7 Schuko 54 lbs. (24 kg)
240 1314 5.5 BS 1363 54 lbs. (24 kg)
220-230 CE 1316-1438 6.0-6.3 CEE 7/7 Schuko 54 lbs. (24 kg)
230-240 CE 1208-1316 5.3-5.5 BS 1363 54 lbs. (24 kg)
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INSTALLATION
SPECIFICATIONS
4
Form No. GRCSM-0401
GENERAL
The Glo-Ray Carving Stations are shipped with most components installed and ready for operation. The following installation instructions must be performed before plugging in and operating the warmer.
BREATH PROTECTOR(S)
Models GRCSCL-24 and GRCSCLH-24 use polycarbonate breath protector(s) that shield the food while allowing easy access. Specially designed housings and mounting hardware make installation simple.
NOTE: Remove protective paper from polycarbonate surface(s) before mounting breath protector(s).
Align the holes in the breath protector with those in the foodwarmer housing and use the screws, acorn nuts and spacers to mount the breath protector(s) to the housing. See Figure 4.
CUSTOM DRIP PAN
The custom drip pan fits tightly onto the base of the carving station.
LOCATION
CAUTION For safe and proper operation, the Carving Station must be located a reasonable distance from combustible walls and materials. If safe distances are not maintained, discoloration or combustion could
occur.
Figure 4. Breath Protector Installation
For proper operation and maximum performance, locate the Carving Station in an area where the ambient air temperature is constant and is a minimum of 70°F (21°C). Areas which are susceptible to active air movements or currents should be avoided, i.e., near exhaust fans or hoods and air conditioning ducts.
The unit should also be located in an area convenient for proper counter height and in accordance with traffic patterns. The Carving Station can sit on top of the Hatco Chef System Cook and Hold 5-pan Oven and the Flav-R-Savor Holding Cabinet. For safe and proper operation, place the foodwarmer a reasonable distance from combustible surfaces.
Adj.
Width Depth Height Height*
Model (A) (B) (C) (D)
GRCSCL-24 & 23" 28" 22½-28½" 17½-23½" GRCSCLH-24 (58 cm) (71 cm) (57-72 cm) (45-60 cm)
*The adjustable clearance between the top of the base to the bottom of the foodwarmer housing is 17½" - 23½" (45-60 cm). See Figure 3.
DIMENSIONS
Height adjustment knobs are located at the back of the legs. Loosen both adjustment knobs ¼ turn counterclockwise. Raise or lower the Glo-Ray housing to the desired height and tighten the adjustment knobs.
CAUTION Do not loosen the adjustment knobs more than ½ turn. Doing so could loosen the internal nut causing it to fall off, thereby making the legs non-adjustable.
Figure 3. Dimensions
A
B
D
C
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OPERATION
5
Form No. GRCSM-0401
The Carving Station power for the top ceramic heat and the incandescent lights are controlled by the on/off toggle switch. The switch must be in the “ON” position for the unit to function. To control the top heat, set the infinite switch to the desired heating level.
For models with heat in the base, power is independently controlled by the on/off rocker switch. Set base control thermostat to the desired heating level as indicated on the control plate.
WARNING Some exterior surfaces on the Carving Station will get hot. Use caution when touching these areas to avoid injury.
Figure 5. Controls
On/Off Toggle Switch
On/Off Rocker Switch
Base Control
Thermostat
Heat Control Infinite Switch
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MAINTENANCE
6
Form No. GRCSM-0401
WARNING Genuine Hatco Replacement Parts are specified to operate safely in the environments in which they are used. Some aftermarket or generic replacement parts do not have the characteristics that will allow them to operate safely in Hatco equipment. It is essential to use Hatco Replacement Parts when repairing Hatco equipment. Failure to use Hatco Replacement Parts may subject operators of the equipment to hazardous electrical voltage, resulting in electrical shock or burn.
WARNING If service is required on this unit, contact your Authorized Hatco Service Agent, or contact the Hatco Service Department at 800-558-0607 or 414-671-6350; fax 800-690-2966 or International fax 414-671-3976.
WARNING This product has no “user” serviceable parts. To avoid damage to the unit or injury to personnel, use only Authorized Hatco Service Agents and Genuine Hatco Parts when service is required.
CLEANING
The Hatco Glo-Ray Carving Stations are designed for maximum durability and performance, with minimum maintenance.
WARNING To prevent electric shock, always unplug the Glo-Ray Carving Station before performing any cleaning or maintenance.
To preserve the bright finish of the Carving Station, it is recommended that the surfaces be wiped daily with a damp cloth. Stubborn stains may be removed with a stainless steel cleaner or a non-abrasive cleanser.
CAUTION Use only non-abrasive cleaners. Abrasive cleaners could scratch the finish of your Glo-Ray Carving Station marring its appearance and making it susceptible to soil accumulation.
CAUTION Unit is not waterproof. DO NOT submerge in water. Do not operate if it has been submerged in water.
Drip pans should be removed from the foodwarmer for washing and sanitizing after each use.
To maintain your cutting board, clean with mild detergent and rinse. Apply a coating of mineral oil to all surfaces, allowing oil to penetrate for a short period. Wipe off any excess oil from surface.
CAUTION To avoid damage to cutting board do not allow board to be immersed in water or run through a dishwasher. Damage to cutting board is not covered under warranty.
Breath protector(s) may be removed for thorough cleaning and polishing. They should be wiped daily with a soft, damp cloth. If fine scratches are present, a good polycarbonate cleaner may be used to polish the breath protector(s) and remove any scratches.
CAUTION Only soft cleaning cloths should be used to clean breath protector(s). Breath protector(s) are made of shatterproof polycarbonate and will scratch if proper care is not taken.
DISPLAY LIGHT BULB REPLACEMENT
The display light is an incandescent bulb which illuminates the warming area. This bulb has a special coating to guard against injury and food contamination in the event of breakage.
To replace a bulb, disconnect the power supply and wait until the unit has cooled. Display lamps have a threaded base. Unscrew the bulb from the unit and replace it with a new specially coated incandescent bulb. Hatco shatter-resistant bulbs meet N.S.F. standards for food holding and display areas.
NOTE: Hatco shatter-resistant light bulbs meet N.S.F. standards for food holding and display areas. For 100 & 120 Volt applications, use Hatco part #02.30.043.00. For 220 & 240 Volt applications, use Hatco part #02.30.058.00.
WARNING Only bulbs which meet or exceed N.S.F. standards, specifically designed for food holding areas must be used. Breakage of bulbs not specially coated could result in personal injury and/or food contamination.
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7 Form No. GRCSM-0401
ACCESSORIES
LEFT-HAND BREATH PROTECTOR & RETROFIT KIT
A left-hand breath protector is available for the chef’s side of the Carving Station. Follow the installation instructions for breath protector(s) found in the INSTALLATION section. This shield is available for retrofit. The retrofit kit includes the left-hand breath protector and installation hardware.
CUSTOM DRIP PAN
A 1" (3 cm) deep custom drip pan is available to tightly fit on top of the carving station base. This stainless steel pan is 20" x 26¾" (51 x 68 cm).
CUTTING BOARD
An N.S.F. approved wood cutting board 18" x 24" x 1¾" (46 x 61 x 4 cm) is available for use inside the drip pan.
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8
Form No. GRCSM-0401
1. PRODUCT WARRANTY
Hatco warrants the products that it manufactures (the “Products”) to be free from defects in materials and workmanship, under normal use and service, for a period of one (1) year from the date of purchase when installed and maintained in accordance with Hatco’s written instructions. Buyer must establish the product’s purchase date by returning Hatco’s Warranty Registration Card or by other means satisfactory to Hatco in its sole discretion.
Hatco warrants the following Product components to be free from defects in materials and workmanship from the date of purchase (subject to the foregoing conditions) for the period(s) of time and on the conditions listed below:
a) One (1) Year Parts and Labor PLUS One (1)
Additional Year Parts-Only Warranty:
Toaster Elements (metal sheathed) Drawer Warmer Elements (metal sheathed) Drawer Warmer Drawer Rollers and Slides Food Warmer Elements (metal sheathed) Infra-Black
®
Elements (metal sheathed) Display Warmer Elements (metal sheathed air heating) Holding Cabinet Elements (metal sheathed air heating) Cook and Hold Oven Elements (metal sheathed)
b) One (1) Year Parts and Labor PLUS Four (4)
Additional Years Parts-Only Warranty on pro-rated terms that Hatco will explain at Buyer’s Request:
Powermite Gas Booster Heater Tanks Mini Compact Tanks (stainless steel) 3CS and FR Tanks
c) One (1) Year Parts and Labor PLUS Four (4)
Additional Years Parts-Only Warranty PLUS Five (5) Year Parts-Only Warranty on pro­rated terms that Hatco will explain at Buyer’s Request:
Booster Heater Tanks (Castone
®
)
d) One (1) Year Parts-Only Warranty for
components not installed by Hatco:
Accessory Components (including but not limited to valves, gauges and remote switches)
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR PATENT OR OTHER INTELLECTUAL PROPERTY RIGHT INFRINGEMENT. Without limiting the generality of the foregoing, SUCH WARRANTIES DO NOT COVER: Coated incandescent light bulbs, fluorescent lamps, lamp warmer heat bulbs, glass components or Product failure in booster tank and fin tube heat exchanger caused by liming, sediment buildup, chemical attack or freezing in tanks, Product misuse, tampering or misapplication, improper installation, application of improper voltage, or recalibration of thermostats or high limit switches.
2. LIMITATION OF REMEDIES AND DAMAGES
Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely, at Hatco’s option, to repair or replacement by a Hatco-authorized service agency (other than where Buyer is located outside of the United States or Canada, in which case Hatco’s liability and Buyer’s exclusive remedy hereunder will be limited solely to replacement of part under warranty) with respect to any claim made within the applicable warranty period referred to above. Without limiting the generality of the foregoing, all portable Products (as defined in N.S.F. 4-4.28.4) shall be delivered by Buyer, at its sole expense, to the nearest Hatco-authorized service agency for replacement or repair. Hatco reserves the right to accept or reject any such claim in whole or in part. Hatco will not accept the return of any Product without prior written approval from Hatco, and all such approved returns shall be made at Buyer’s sole expense. HATCO WILL NOT BE LIABLE, UNDER ANY CIRCUMSTANCES, FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR COSTS OR LOST PROFITS RESULTING FROM THE USE OF OR INABILITY TO USE THE PRODUCTS OR FROM THE PRODUCTS BEING INCORPORATED IN OR BECOMING A COMPONENT OF ANY OTHER PRODUCT OR GOODS.
HATCO LIMITED WARRANTY
Page 11
HATCO CORPORATION
P.O. Box 340500, Milwaukee, WI 53234-0500 U.S.A.
(800) 558-0607 (414) 671-6350
Parts & Service Fax (800) 690-2966 Int’l. Fax (414) 671-3976
www.hatcocorp.com
Part No. 07.04.246.00 Form No. GRCSM-0401
Printed in U.S.A. April 2001
HATCO AUTHORIZED PARTS DISTRIBUTORS
ALABAMA
Jones McLeod Appl. Svc. Birmingham 205-251-0159
ARIZONA
Auth. Comm. Food Equip. Phoenix 602-234-2443
Byassee Equipment Co. Phoenix 602-252-0402
CALIFORNIA
Industrial Electric Huntington Beach 714-379-7100
Chapman Appl. Service San Diego 619-298-7106
P & D Appliance S. San Francisco 650-635-1900
COLORADO
All City Service Denver 303-454-9500
Hawkins Commercial Appliance Englewood 303-781-5548
DELA
WARE
Food Equipment Service Wilmington 302-996-9363
FLORIDA
Whaley Foodservice Repair Jacksonville 904-725-7800 Nass Service Co., Inc. Orlando 407-425-2681 B.G.S.I. Pompano Beach 954-971-0456 Comm. Appliance Service Tampa 813-663-0313
GEORGIA
Southeastern Rest. Svc. Norcross 770-446-6177
HA
WAII
Burney’s Comm. Service, Inc. Honolulu 808-848-1466
Food Equip Parts & Service Honolulu 808-847-4871
ILLINOIS
Parts Town Broadview 708-865-7278
Eichenauer Elec. Service Decatur 217-429-4229 Midwest Elec. Appl. Service Elmhurst 630-279-8000 Cone’s Repair Service Moline 309-797-5323
INDIANA
Comm. Parts & Service, Inc. Indianapolis 317-545-9655
IOW
A
Electric Motor Service Co. Davenport 319-323-1823
KENTUCKY
Comm. Parts & Service, Inc. Louisville 502-367-1788
LOUISIANA
Chandlers Parts & Service Baton Rouge 225-272-6620
LOUISIANA (Continued)
Bana Comm. Parts, Inc. Shreveport 318-631-6550
MAR
YLAND
Electric Motor Service Baltimore 410-467-8080
GCS Service, Inc. Silver Spring 301-585-7550
MASSACHUSETTS
Ace Service Co., Inc. Needham 781-449-4220
MICHIGAN
Commercial Kitchen Service Bay City 517-893-4561
Bildons Appliance Service Detroit 248-478-3320
Midwest Food Equip. Service Grandville 616-261-2000
MINNESOT
A
GCS Service Minneapolis 612-546-4221
MISSOURI
GCS Service, Inc. Kansas City 816-920-5999
Commercial Kitchen Services St. Louis 314-890-0700
Kaemmerlen Parts & Service St. Louis 314-535-2222
NEBRASKA
Anderson Electric Omaha 402-341-1414
NEV
ADA
Burney’s Commercial Las Vegas 702-736-0006 Hi. Tech Commercial Service N. Las Vegas 702-649-4616
NEW JERSEY
Jay Hill Repair Fairfield 973-575-9145
Service Plus Flanders 973-691-6300
NEW YORK
Acme American Repairs, Inc. Brooklyn 718-456-6544 Alpro Service Co. Brooklyn 718-386-2515 Appliance Installation Buffalo 716-884-7425 Northern Parts Dist. Plattsburgh 518-563-3200 J. B. Brady, Inc. Syracuse 315-422-9271
NORTH CAROLINA
Authorized Appliance Charlotte 704-377-4501
OHIO
Akron/Canton Comm. Svc. Inc. Akron 330-753-6635
Certified Service Center Cincinnati 513-772-6600
GCS Service Columbus 614-476-3225
OHIO (Continued)
Electrical Appl. Repair Service Independence 216-459-8700 E. A. Wichman Co. Toledo 419-385-9121
OKLAHOMA
Hagar Rest. Service, Inc. Oklahoma City 405-235-2184
Krueger, Inc. Oklahoma City 405-528-8883
OREGON
Bressie Electric Co. Portland 503-231-7171
Ron’s Service, Inc. Portland 503-624-0890
PENNSYL
VANIA
Authorized Factory Service Coraopolis 412-262-2330
FAST Comm. Appl. Service Philadelphia 215-288-4800
GCS Service, Inc. Pittsburgh 412-787-1970
K & D Service Co. Harrisburg 717-236-9039
Elmer Schultz Services Philadelphia 215-627-5401
Electric Repair Co. Reading 610-376-5444
RHODE ISLAND
Marshall Electric Co. Providence 401-331-1163
SOUTH CAROLINA
Whaley Foodservice Repair W. Columbia 803-791-4420
TENNESSEE
Camp Electric Memphis 901-527-7543
TEXAS
City Kitchen Service Co. Austin 512-719-4445
Stove Parts Supply Fort Worth 817-831-0381
Armstrong Repair Service Houston 713-666-7100
Commercial Kitchen Repair Co. San Antonio 210-735-2811
San Antonio Rest. Equip. San Antonio 210-824-3271
UT
AH
Peterson’s Commercial Parts & Svc. Salt Lake City 801-487-3653
VIRGINIA
Daubers Norfolk 757-855-4097
Daubers Springfield 703-866-3600
W
ASHINGTON
Restaurant Appl. Service Seattle 206-524-8200
WISCONSIN
A.S.C., Inc. Madison 608-246-3160
A.S.C., Inc. Milwaukee 414-543-6460
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