Harman Kardon HS-500, HS-300 Service Manual

HS 300/500 Home Cinema System

harman/kardon

service manual

Page 1 of 109

SERVICE MANUAL

CONTENTS

SERVICE INFO, MECHAS 2 UNIT EXPLODED VIEW AND PARTS 11 SERVICING PRECAUTIONS 3 PARTS LIST 12 ESD PRECAUTIONS 5 PINOUTS 69 BASIC SPECIFICATIONS 300 6 PCB DRAWINGS 85 BASIC SPECIFICATIONS 500 7 BLOCK DIAGRAM 93 TROUBLESHOOTING GUIDE 8 WIRING DIAGRAM 94 PACKING LIST AND VIEW 10 SCHEMATIC DIAGRAMS 95

harman/kardon

service manual

Page 2 of 109

Please note that there is no difference in playability or functionality between the Sanyo and Hitachi loaders.

harman/kardon Service Info

HS 300/500 23 Aug 2007

To: All harman/kardon Service Centers

Models: HS 300/500

Subject: Hardware changes (2 changes, mecha and main board).

Please note that a change in hardware from Sanyo optics and mecha to Hitachi optics and mecha has been carried out from the serial numbers stated below.

Model Start serial number End serial number Optic / mecha Part number

WA0020-01001 WA0020-03501 HD62 - DV342 (Sanyo) 01.15.JX.DV342

HOP1200W- DM3403-C

HS 300/230

HS 500/230

WA0020-03502 -

WA0023-01001 WA0023-03500 HD62 - DV342 (Sanyo) 01.15.JX.DV342

WA0023-03501 -

(Hitachi)

HOP1200W- DM3403-C (Hitachi)

01.15.JX.EDM3403

Due to the change of mecha, the main boards are also different. It is important to use the correct main board for the loader, as the servo circuit has changed on the main board.

Model Start serial number End serial number Main board version Part number

WA0020-01001 WA0020-03501 Up to version 1.6 HAV06M1802C02*

HS 300/230

HS 500/230

WA0020-03502 - From version 1.7 0211HAV06M3625C023 WA0023-01001 WA0023-03500 Up to version 1.6 HAV06M1802C02* WA0023-03501 - From version 1.7 0211HAV06M3625C025

* Please note that correct software according to model must be installed after change of main board

SERVICING PRECAUTIONS

NOTES REGARDING HANDLING OF THE PICK-UP

1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.

2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes

1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.

2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.

3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.

4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

Storage in conductive bag

NEVER look directly at the laser beam, and don’t let contact fingers or other exposed skin.

Magnet

How to hold the pick-up

Conductive Sheet

Cotton swab

Pressure

Drop impact

harman/kardon

service manual

Page 3 of 109

NOTES REGARDING COMPACT DISC PLAYER REPAIRS

1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.

2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong

magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit

2) All equipment, measuring instruments and tools must be grounded.

3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)

4) To prevent AC leakage, the metal part of the soldering iron should be grounded.

5) Workers should be grounded by an armband (1MΩ)

6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.

7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Resistor (1 Mohm)

Conductive Sheet

Resistor (1 Mohm)

Armband

harman/kardon

service manual

Page 4 of 109

harman/kardon

service manual

Page 5 of 109

ESD PRECAUTIONS

Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices.

6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).

7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL

OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

HS 300 Controller Specifications

harman/kardon

service manual

Page 6 of 109

DVD player

Pickup: Semiconductor laser, wavelength 650nm Signal system: NTSC / PAL Video signal horizontal resolution: More than 480 lines (DVD) Video signal-to-noise ratio: More than 60 dB (DVD) Audio frequency response: DVD (PCM):20Hz ~ 22kHz (+/- 1.0dB)

(Stereo) CD (PCM):20Hz ~ 20kHz (+/- 1.0dB) Audio signal-to-noise ratio: More than 80 dB (PCM) Total harmonic distortion:: Less than 0.01% (PCM) Dynamic range: DVD (PCM):More than 85 dB (EIAJ,2kHz)

FM T uner

System: PLL quartz-locked digital synthesizer system Tuning range: 87.50 ~ 108.00 MHz Antenna terminals: 75 Ohms,unbalanced Intermediate frequency: 10.7 MHz

Video Outputs HDMI:

Component Video Output: Y:1 Vp-p/75 Ohms, sync negative polarity

CVBS Video: 1 Vp-p 75 Ohms S-video: Y: 1 Vp-p 75 Ohms

ENGLISH

CD:More than 85 dB (EIAJ)

Cr:0.7 Vp-p/75 Ohms Cb:0.7 Vp-p/75 Ohms

C:PAL 0.3 Vp-p 75 Ohms / NTSC 0.286 Vp-p 75 Ohms

Audio line Outputs

Audio L/R: 2 Vrms,1 kilohms

General

Power requirements: AC 230 V,50 Hz Max power consumption: 400 W Idle power consumption: Less than 2 W Dimensions (WxHxD): 440mm x 68mm x 380mm Weight: 7.5 kg * Designs and specifications are subject to change without notice.

Depth measurement includes knobs,buttons and terminal connections.Height measurement includes feet and chassis. All features and specifications are subject to change without notice. Harman Kardon is a registered trademark of Harman International Industries,Incorporated. Dolby,Pro Logic and the double-D symbol are trademarks of Dolby Laboratories,registered in the United States and/or other countries.All rights reserved. DTS is a trademark of Digital Theater Systems,Inc. Windows Media DivX is a registered trademark of DivX,Inc. HDMI,the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC.

Audio (WMA) is a proprietary file format developed by Microsoft.

HS 300 CONTROLLER SPECIFICATIONS 31

HS 500 Controller Specifications

harman/kardon

service manual

Page 7 of 109

DVD player

(Stereo) CD (PCM):20Hz ~ 20kHz (+/- 1.0dB) Audio signal-to-noise ratio: More than 80 dB (PCM) Total harmonic distortion:: Less than 0.01% (PCM) Dynamic range: DVD (PCM):More than 85 dB (EIAJ, 2kHz)

FM T uner

System: PLL quartz-locked digital synthesizer system Tuning range: 87.50 ~ 108.00 MHz Antenna terminals: 75 Ohms,unbalanced Intermediate frequency: 10.7 MHz

Video Outputs HDMI:

Component Video Output: Y:1 Vp-p/75 Ohms, sync negative polarity

CVBS Video: 1 Vp-p 75 Ohms S-video: Y: 1 Vp-p 75 Ohms

ENGLISH

CD:More than 85 dB (EIAJ)

Cr:0.7 Vp-p/75 Ohms Cb:0.7 Vp-p/75 Ohms

C:PAL 0.3 Vp-p 75 Ohms / NTSC 0.286 Vp-p 75 Ohms

Audio line Outputs

Audio L/R: 2 Vrms,1 kilohms

General

Power requirements: AC 230 V,50 Hz Max power consumption: 500 W Idle power consumption: Less than 2 W Dimensions (WxHxD): 440mm x 68mm x 380mm Weight: 8,5 kg * Designs and specifications are subject to change without notice.

Audio (WMA) is a proprietary file format developed by Microsoft.

HS 500 CONTROLLER SPECIFICATIONS 31

Troubleshooting

harman/kardon

service manual

Page 8 of 109

If you experience any of the following difficulties while using the system,use this troubleshooting guide to help you remedy the problem. Should any problem persist,consult your authorized Harman Kardon dealer.

No power.

• Is the power cord firmly plugged into the

power outlet?

• One of the safety mechanisms may be operat-

ing.In this event, unplug the player from the power outlet briefly and then plug it in again.

No picture.

• Check that the system is connected correctly

and securely.

• The video cable may be damaged. Replace it

with a new one.

• Make sure the system is connected to a video

input on the TV (see page 14).

• Make sure the TV is turned on.

• Make sure the correct video input on the TV is

selected for viewing with this system.

There is no sound or volume is very low.

• Check that the speakers and components are connected correctly and securely.

• Make sure that you have selected the correct source on the system.

• Press MUTE on the remote control,if the words MUTE ON are blinking on the front panel display.

• The protective circuitry has been activated because of a short circuit.Turn off the system, eliminate the short circuit problem and turn on the power again.

• The audio interconnect is damaged. Replace it with a new one.

• The system is in pause mode or in slow-motion play mode,or fast forward or fast reverse.

to return to normal play mode.

Press

• Check the speaker settings (see page 19).

The left and right channels are unbalanced or reversed.

• Check that the speakers and components are connected correctly and securely.

No sound is heard from the center speaker.

• Adjust center speaker volume (see pages 19).

No sound or only very low volume from the rear speakers.

• Adjust the rear speaker volume (see page 19).

The volume goes down automatically and can not be increased.

• The internal temperature is too high.Wait approximately one minute for the amplifier to reach normal working temperature.

Radio stations cannot be tuned in.

• Check that the antenna is connected correctly. Adjust the antenna and connect an external antenna if necessary.

• The signal strength of the stations is too weak for automatic tuning.Use manual tuning.

• No stations have been preset.

• The tuner mode is not selected, select the Radio mode.

Noise (interference) appears in the picture.

• Clean the disc.

• If video from this system has to go through your VCR to get to your TV, the copy-protection applied to some DVD programs could affect picture quality.If you still experience problems after checking your connections,please try connecting your DVD system directly to your TV’s S-Video input,if your TV is equipped with this input (see page 14).

The aspect ratio of the screen is wrong (picture vertically expanded) when you play a wide picture even though you set “TV DISPLAY” in the SETUP menu to "16:9".

• If you connect the system with the SCART cable,connect directly to the TV. Otherwise the autoswitch function of the aspect ratio for the TV may not work.

• If the TV is not connected with a SCART cable to the HS,or if the autoswitch function does not work you should turn the TV to "16:9" (if possible with your TV).

• Depending on the TV, you may not be able to change the aspect ratio.In that case (TV not adjustable to 16:9) do not select "16:9" in the TV Display.Then, no change of the aspect ratio is needed.

Severe hum or noise is heard.

• Check that the speakers and components are connected securely.

• Check that the connecting cords are away from a transformer or motor and at least 3 meters away from fluorescent light.

• Move your TV away from the audio components.

• The plugs and jacks are dirty.Wipe them with a cloth slightly moistened with alcohol.

• Clean the disc.

The surround effect is difficult to hear when you are playing a Dolby Digital sound track.

• Check to see if the Dolby Digital mode is turned on properly,otherwise unload and load the disc again.

• Check the speaker connections.

• Depending on the DVD disc,the output signal may at times be mono or stereo even if the soundtrack is recorded in Dolby Digital format.

The sound comes from the center speaker only.

• Depending on the disc,sound may sometimes come from the center speaker only.This also applies to mono recordings (from disc or any analog source),when Pro Logic mode is selected.This is normal.

The remote does not function.

• Remove any obstacles between the remote control and the system.

• Move the remote control closer to the system.

• Point the remote control at the remote sensor on the front panel.

• Replace all the batteries in the remote control with new ones if they are weak.

• Check that the batteries are loaded correctly.

The disc does not play.

• There is no disc inside.(“NO DISC” appears on the front panel display and the TV screen.) Insert a disc.

• Insert the disc correctly with the playback side facing down on the disc tray.

• Clean the disc.

• The system cannot play CD-ROM's,etc. (see page 3).

• DVD with wrong region code (see page 13).

The system starts playing the DVD automatically.

• The DVD features the auto playback function.

Playback stops automatically.

• Some discs include an auto pause signal.When playing such a disc,the system stops playback at the signal.

28 TROUBLESHOOTING

Troubleshooting

harman/kardon

service manual

Page 9 of 109

Track Skip or direct select with numeric buttons,Search, Slow-motion play,repeat play or Program play, etc., cannot be done.

• Depending on the DVD or VCD, some of the above operations may not be available (Playback control).

Messages do not appear on the TV screen in the language you want.

• Select the language for Display and Preferred Subtitle in the SETUP menu (see page 18). For all messages from the DVD (DVD menu, subtitles) in the proper language the disc must have the language you selected,if not, another language will be selected.

The audio language cannot be changed when you play a DVD.

• Multilingual sound is not recorded on the DVD.

• Changing the language for the sound by the Audio button on the remote or the Audio line in the Player Menu is prohibited on the DVD.In that case the audio language must be selected by the main menu on the DVD.

The subtitles cannot be turned off when you play a DVD.

• Depending on the DVD,you may not be able to turn the subtitles off.

The angles cannot be changed when you play a DVD.

• Multi-angles are not recorded on most DVDs.

• Change the angles when the angle mark appears on the TV screen.

• Changing the angles is prohibited on some DVDs.

The system does not operate properly.

• Static electricity,etc.,may affect the system’s operation. Disconnect the AC power cord,then connect it again.

Please also refer to the Troubleshooting guide contained in your loudspeaker Owners Manual.

ENGLISH

The subtitle language cannot be changed when you play a DVD.

• Multilingual subtitles are not recorded on the DVD.

• Changing the language for the subtitles by the Subtitle button on the remote or the Subtitle line in the Player Menu is prohibited on the DVD.In that case the subtitle language must be selected by the main menu on the DVD.

TROUBLESHOOTING 29

Qty.

harman/kardon

service manual

Page 10 of 109

HS300/500 PACKING LIST

5 4

No. Part No. Description 1 01.00.BZ.X.W.E237 Carton box HS300 EU version 1

01.00.BZ.X.W.E238 Carton box HS300 US version 1

01.00.BZ.X.W.E328 Carton box HS500 EU version 1

01.00.BZ.X.W.E329 Carton box HS500 US version 1 2 Barcord label 1 3 01.00.YS.SM1.E265 Owner manual HS300 US version 1

01.00.YS.SM1.E266 Owner manual HS300 EU version 1

01.00.YS.SM1.E356 Owner manual HS500 US version 1

01.00.YS.SM1.E357 Owner manual HS500 EU version 1

4 01.00.BZ.D.Z.E020 Plastic bag for manual 25*35cm 1

5 01.00.YS.FY3.468 Safety instruction manual HS300 EU 1

01.00.YS.FY3.469 Warning card HS300 US version 1

01.00.YS.FY3.470 Guarantee card HS300 US version 1

01.00.YS.FY3.529 Safety instruction manual HS500 EU 1

01.00.YS.FY3.530 Warning card HS500 US version 1

01.00.YS.FY3.531 Guarantee card HS500 US version 1 6 01.47.CNT.CTX.042 AM antenna AM-300-AWM 1 7 01.47.CNT.CTX.037 FM antenna FM-075 1

01.47.CNT.CTX.038 FM antennab FM-TV-75-A 1 8 01.47.CNT.LJX.5.012 SCART cabel 1 9 01.47.CNT.ACX.E052 AC power cord EU version 1

01.47.CNT.ACX.E053 AC power cord US version 1 10CBADV-19P-19P-2M HDMI 19P/M to HDMI 19P/M CABLE 1

1101.00.RC.100 Remote control HS100-RC 1

1201.00.BZ.D.H.E034 Plastic bag for RC 9*27.5cm 1

1301.14.DX.B.0007 battery 7# battery 3

1401.00.BZ.D.Z.E008 Plastic bag for battery 6*9cm 1

1501.00.BZ.X.B.E178 accessories box 1 16 accessories Polyfoam 2

1701.00.BZ.F.P.E100 Polyfoam HS100- left 1

01.00.BZ.F.P.E101 Polyfoam HS100- right 1 18 Main unit 1

1901.00.BZ.D.C.E065 Plastic bag for unit 54.5*60cm 1

HS300/500 Packing instuction

harman/kardon

service manual

Page 11 of 109

HS300/500 EXPLODED VIEW

No. P/N Description Qty. 17 01.15.JX.EDM3403 HITACHI LOADER 1 24 0211HAV06M3625C023 MAIN BOARD HS300 v1.7 1 24 0211HAV06M3625C025 MAIN BOARD HS500 v1.7 1

NEW PARTS FOR VERSION 2 (HITACHI LOADER)

HS300(B ) Component List

harman/kardon

service manual

Page 12 of 109

P/N Description Specification Qty Location.No. Note

01.00.WJ.TJ.E583 HS300 metals part HS300-chassis 1 HS300-PT01

01.00.WJ.TJ.E416 HS100 metals part HS100-top cover 1 HS100-PT02

01.00.WJ.TJ.E584 HS300 metals part HS300-rear panel(EU) 1 HS300-PT03 EU version

01.00.WJ.TJ.E585 HS300 metals part HS300-rear panel(US) 1 HS300-PT03 US version

01.00.WJ.TJ.E544 HS100 metals part HS100-top cover support 1 HS100-PT04

01.00.WJ.TJ.E798 HS300 metals part

01.00.WJ.TJ.E586 Heatsink 95*62*44.5MM 3

01.00.WJ.TJ.E542 Heatsink 16*12*26MM 1

01.00.WJ.TJ.E325 Heatsink 12*16*35MM 1

01.00.WJ.TJ.E730 Heatsink 16*12*46MM 1

01.00.WJ.TJ.E673 Heatsink 41.5*13*46MM(152-DEV) 1

01.00.WJ.TJ.E674 Heatsink 50*19*46MM 1

01.00.WJ.TJ.E675 Heatsink 141*18*46MM 1

01.00.WJ.TJ.E676 Heatsink 18*7*46MM(MF0948) 1

01.00.WJ.TJ.E268 Heatsink 28*28*10mm 1 Mor U4 on mainboard

01.13.L.H.E018 Magnetism annulus F5BRH 25.9*29*12.7mm 1 Important to EMI test

01.13.L.H.E020 Magnetism annulus M248 1 Important to EMI test

01.00.WJ.JG.E547 hexagonal screw M3*20.5 1

0100SJHS300E001 HS300 plastic part HS300front panel 1 HS300-RE01

0100SJHS100E003 HS100 plastic part HS1002 in 1 button 1 HS100-RE03

0100SJHS100E005 HS100 plastic part

0100SJHS100E006 HS100 plastic part HS100volume chamfer 1 HS100-RE06

HS300-mainboard-top cover support

HS100Open/Close button collar

1 HS300-PT05

For U403 U404 U405 on amplifer Match SQR6(BA033BCO DIP) on SMPS Match SQR5(FSDM07652R DIP) on SMPS Match SQR4(FYPF2010DN DIP) on SMPS Match SQR3(D10XB60 DIP) on SMPS Match SQR1(FFPF30U20STU DIP) on SMPS Match SQR2(IRFP460C DIP ISL9R1560PF2 DIP) on SMPS Match SQR7(FYPF2010DN DIP KA278R05 DIP) on SMPS

For outputboard holding on mainboard

1 HS100-RE05

Hole above PCB 18mm

Hole above PCB 16mm

Hole above PCB 18mm

HS300(B ) Component List

harman/kardon

service manual

Page 13 of 109

P/N Description Specification Qty Location.No. Note

0100SJHS100E007 HS100 plastic part

0100SJHS100E008 HS100 plastic part

0100SJHS100E009 HS100 plastic part HS100disc tray door 1 HS100-RE09 Light black

0100SJHS100E010 HS100 plastic part HS100volume button 1 HS100-RE10

0100SJHS100E011 HS100 plastic part HS100pedestal underlay 2 HS100-RE11 Transparen PC

0100SJHS100E012 HS100 plastic part

0100SJHS300E002 HS300 plastic part

0100SJ1000AE016 HS300 plastic part

01.00.SJ.QT.E005 PCB plastic frame Φ7*8mm 6

01.00.FZ.QT.153 Astigmatism PVC Φ45.5*Φ9.5mm 1

01.00.SJ.QT.E019 VFD filter 124.5*33.5*0.5mm 1

01.40.CON.DCZ.E178 AC power socket WS-044-0 1

01.00.SB.E035 Metal logo

01.00.SB.E036 Metal logo

01.00.SB.E054 Metal logo HS300 supper slim logo 1

01.00.YS.SM1.E265 Owner manual HS300 US version 1

01.00.YS.SM1.E266 Owner manual HS300 EU version 1

01.00.YS.TZ.T.E068 Laser label Laser precausion mark 1 Stick on the top of tray

01.00.YS.TZ.T.E057 Laser label Laser precausion guide 1 Stick on the top of tray

01.00.YS.FY3.E468 Safety instruction manual HS300-EU version 1

01.00.YS.FY3.E469 Warning card HS300-US version 1

01.00.YS.FY3.E470 Guarantee card HS300-US version 1

01.00.BZ.B.E021 MADE IN P.R.C. label

01.00.RC.EHS300 Remote control HS300-RC 1

01.14.DX.B.E0007G Alkalescent battery GP7# 3

HS100power indicator lampshade HS100volume button lampshade

HS100len for tray door2mm width HS300-len for VFD3mm width 1000A-IR receiver support

5.5mm

47mm"Harmarn" supper slim logo 100mm"Harmarn" supper slim logo

23*7MM transparent PET(sigle side glue)

1 HS100-RE07

1 HS100-RE08

1 HS100-RE12

1 HS300-RE02

Between volume button and PCB

1 Stick on the len for tray door

1 Stick on the top cover

Stick on the rear panel with

EU version

Transparent ABS + astigmatism liquide Transparent ABS + astigmatism liquide

EU version

HS300(B ) Component List

harman/kardon

service manual

Page 14 of 109

P/N Description Specification Qty Location.No. Note

01.47.CNT.ACX.E052 AC power cord

01.47.CNT.ACX.E053 AC power cord

0147CNTLJX5E012 SCART cable SCART 1 1.5M(EU version)

0147CNTLJX5E119 Grounding cable

0147CNTLJX5E032 Grounding cable

0147CNTLJX5E141 Grounding cable

01.47.CNT.CTX.E016 FM antenna FM-TV-22 1 EU version

01.47.CNT.CTX.E037 FM antenna FM-075 1 US version

01.47.CNT.CTX.E042 AM antenna AM-300-AWM 1 US version

01.15.JX.EDM3403 Loader

01.49.E11 Tuner module TFCF1E806A 1 EU version

01.49.E07 Tuner module TFCF1E804A 1 US version

WS-002E+WS-019 HO5VVF 0.75×2C BK 2M WS-002E+WS-004A SJT18AWG×2C BK 2M

70MM(with 42 bundles inside)

200mm(with 42 bundles inside)

195mm(with 42 bundles inside

DM3403-C(HOP-1200W) loader (HITACHI laser)

1 EU version

1 US version

Connect 1820C to the

ground under loader support Connect headphone on

1819C to ground fastened on SMPS Connect USB on 1819c to

ground fastened on SMPS

Solder one and grounding M4 another end

01.00.WJ.JG.E619 Screw

01.00.WJ.JG.E620 Screw

01.00.WJ.JG.E621 Screw

01.00.WJ.JG.E622 Screw

01.00.WJ.JG.E623 Screw

3*8PWBTTC (without plumbum)

3*6KBTTNI (without plumbum)

3*13PWMTTC (without plumbum)

3*6PAHC (without plumbum)

3*8KBTTNI (without plumbum)

For SQR2 (3) SQR1(2) on

SMPS,heatsink and amplifier (6),loader and chassis(4)

For front panel and

chassis(2),chassis and pedestal underlay(9)

6 For SMPS and chassis

For 2 in 1 button and open/close button

collar(3),1819C and front panel(4),1820C and front panel(4) For front panel and

chassis,pedestal underlay

HS300(B ) Component List

harman/kardon

service manual

Page 15 of 109

P/N Description Specification Qty Location.No. Note

01.00.WJ.JG.E101 Screw

01.00.WJ.JG.E625 Screw

01.00.WJ.JG.E626 Screw

01.00.WJ.JG.E627 Screw

01.00.WJ.JG.E628 Screw

01.00.WJ.JG.E629 Screw

01.00.WJ.JG.E630 Screw

01.00.WJ.JG.E631 Screw

01.00.WJ.JG.E144 Screw 3*8PMHC 2

01.00.WJ.JG.E713 Screw 3*6PMHNI 1

01.00.WJ.JG.E632 Screw

01.00.WJ.JG.E633 Nut M3 (without plumbum) 2 For SCART output port EU version

01.00.WJ.JG.E633 Nut M3 (without plumbum) 3

01.00.WJ.JG.E634 Spring pad M3 (without plumbum) 6 For heatsink and amplifier(6)

3*8PWAHC W=7.4(without plumbum) 3*8PBTTC (without plumbum) 3*8PAHO (without plumbum) 3*8PAHO (without plumbum) 3*10PAHO (without plumbum)

3*4RBTTNI (without plumbum)

3*6PWBTTNI W=7 (without plumbum)

3*10PBTTC (without plumbum)

3*6PWMHC W=7 (without plumbum)

3*10PMHO (without plumbum)

For open/close buton collar

and front panel(2) For IC and heatsink on

SMPS(12) For output port(7),tuner

module(2)

2 For output port(2) US version

For output port on

amplifier(2) For rear panel and

chassis(4),top cover and chassis(4) For top cover and chassis

with rear panel(5),top cover support and chassis(2) For MOS and heatsink on

SMPS For mainboard and chassis(2),SMPS and

chassis(1),amplifier and chssis(5),ESD grounding(1) For mainboard with mainboard-top cover support and chassis(2) For mainboard and outputboard(1) For IC and SQR7 on

SMPS(1),and AC power socket(2)

2 For SCART output port EU version

For IC and SQR7 on SMPS(1),and AC power socket(2)

HS300(B ) Component List

harman/kardon

service manual

Page 16 of 109

P/N Description Specification Qty Location.No. Note

01.00.WJ.JG.E635 Flat pad

01.00.BZ.X.W.E237 Carton box HS300(US version) 1 For unit and accessories US version

01.00.BZ.X.W.E238 Carton box HS300(EU version) 1 For unit and accessories EU version

01.00.BZ.X.W.E239 Big color carton box HS300(EU version) 1

01.00.BZ.X.W.E240 Big color carton box HS300(US version) 1

01.00.BZ.X.B.E286 Accessories box

01.00.BZ.X.B.E763 Accessories color box HS300(US version) 1 For accessories US version

01.00.BZ.F.P.E116 Polyfoam HS300-left 1

01.00.BZ.F.P.E117 Polyfoam HS300-right 1

01.00.BZ.F.P.E452 Polyfoam HS100-front panel 2

01.00.BZ.D.H.E053 Plastic bag for unit 54.5*60cm 1 For unit

01.00.BZ.D.Z.E020

01.00.BZ.D.Z.E034

01.00.BZ.D.Z.E008 Plastic bag for battery 6*9cm 1 For battery

01.00.BZ.D.H.E002 Plastic bag 11*28cm 1 For AC power cord

01.00.FZ.QT.E187 Mask PVC

0147CNTLJX7E026 Connect cable

0147CNTLJX7E125 Connect cable

0147CNTLJX7E357 Connect cable 2.0-7Y-7Y-220MM -A 1

0147CNTLJX7E539 Connect cable 2.54-2.0-6Y-330mm-B 1

Plastic bag for user's manual Plastic bag for remote control

M3*0.5 W=8 (without plumbum)

HS100 380*245*45mm(V1.0)

25*35cm 1 For owner manual

9*27.5CM 1 For remote control

Φ38.5 (bottom with glue)black PVC

2.0-5Y-5Y-260mmB(UL20080 28AWG)

2.0-6Y-6Y-350mmB(UL20080 28AWG)

For heatsink and

amplifier6

According to client,for external box and loudspeaker According to client, for external box and loudspeaker

1 For accessories EU version

Stick inside the volume

button Connect loader and CN1 on

mainboard Connect loader and CN2 on

mainboard Connect CN606 on 1819C and CN607 on 1822C Connect CN503 on SMPS and CN602 on 1819C B

EU version

US version

HS300(B ) Component List

harman/kardon

service manual

Page 17 of 109

P/N Description Specification Qty Location.No. Note

Connect CN508 on SMPS

0147CNTLJX7E358 Connect cable 2.54-2.0-4Y-210mm-A 1

0147CNTLJX7E054 Connect cable 2.0-10Y-10Y-70mm-A 1

0147CNTLJX7E312 Connect cable 2.54-2.0-13Y-120mm-B 1

0147CNTLJX7E180 Connect cable 2.54-2.0-5Y-80mm-B 1

0147CNTLJX7E420 Connect cable

0147CNTLJX7E401 Connect cable

0147CNTLJX7E361 Connect cable

0147CNTLJX7E402 Connect cable

0147CNTLJX7E052 Connect cable 2.0-9Y-9Y-70mm-A 1

0147CNTLJX7E163 HDMI cable

01.48.BPX.1.E109 Flat cable 1.0*20P*60mmA 1

01.48.BPX.1.E108 Flat cable 1.0*14P*60mmA 1

VH-3Y-2Y-2Y-610mmA(with magnetism annulus)

VH-3Y-2Y-330mm-B(with magnetism annulus)

2.0-4Y-4Y-580MM-Awith shield

2.0-5Y-5Y-480MMAred,black,white,black shield,green

CBADV-19P-19P2M(black,φ5.5 ,30AWG)

and CN14 on mainboardM Connect CN9 on mainboard L and CN303 on output boardL Connect CN509 on SMPS and CN5 on mainboard (K) Connect CN505 on SMPS and CN402 on amplifier (I)

Connect CN506 on SMPS

and CN403 on amplifierJ

Connect power socket and

SMPS

Connect CN605 on

1819C(F) and CN304 on outputboardF Connect CN603 on 1819C (Hand CN6 on mainboardH(with shield

order on mainboard from fist pin:red,black,white,black shield,green) Connect CN609 on 1820C (E) and CN611 on 1819C (E)

Connect CN11 on mainboard (O) and CN302 on mainboardO Connect CN13 on mainboard (N) and CN301on outputboard (N)

cable wrap magnetism annulus in one circuit,and the length from magnetism annulus to another end is 120mmone cable length 610mmanother 300mm 140mm from magnetism annulus to another solder end

HS300(B ) Component List

harman/kardon

service manual

Page 18 of 109

P/N Description Specification Qty Location.No. Note

Connect CN601 on 1819C

01.48.BPX.1.E107 Flat cable 1.25*18P*380mmA 1

01.48.BPX.1.E103 Flat cable 1.0*16P*70mmA 1

01.48.BPX.1.E085 Flat cable 1.25*11P*70mmA 1

01.48.BPX.2.E159 Flat cable 0.5*24P*290mmA 1

01.00.DP.XJ.E192 Silica gel underlay

01.00.DP.XJ.E199 Silica gel underlay 21*16*1.0mm (φ3.0)black 1

01.00.DP.HM.E199 Sponge

01.00.DP.JY.E158 Insulated PVC 150*152*0.5mm 1

01.00.DP.JY.E149 Insulated PVC

01.00.DP.JY.E173 Insulated PVC

01.00.DP.JY.E174 Insulated PVC

01.00.DP.JY.E124 Insulated particle TO-220 1

01.00.DP.HM.E290 Sponge

01.00.DP.HM.E316 Sponge

01.00.DP.HM.E317 Soft sponge

01.00.DP.HM.E312 Sponge

50.6*4.2*1.5mm(sigle side with 500# white glue)

20*20*7MM(with double side glue)

80*55*0.5MM transparence PVC with sigle side glue 150*160*0.5mm( with sigle side glue) 38*55*0.5mm( with sigle side glue)

20*20*8mm(with sigle side glue) 20*20*6MM(with sigle side glue

50*12*4MM(with sigle side glue

125*20*2MM(with sigle side glue

(A) and CN4 on mainboard (A) Connect CN7 on mainboard (C) and CN401 on amplifier (C) Connect tuner module and CN12 on mainboard Connect loader and CN3 on mainboard

4 HS100-H01 For underlay

Match D504(ISL9R1560PF2 DIP) on SMPS For VFD (2),flat cable

attached to volumeboard(1) Place between SMPS and chassis

Stick on the top cover

support

Stick under the top cover

above SMPS Stick under output board

above mainboard For D504(ISL9R1560PF2 DIP) on SMPS Place under big transfer and

heatsink on SMPS Place under transfer on

SMPS Stick on top cover support(2),mainboard-top

cover support on mainboard(2) Stick on chassis for flat

cable of loader

HS300(B ) Component List

harman/kardon

service manual

Page 19 of 109

P/N Description Specification Qty Location.No. Note

01.00.DP.HM.E313 Sponge

01.00.DP.HM.E314 Sponge

01.00.DP.HM.E289 Sponge

01.00.DP.HM.E263 Sponge

65*20*2MM(with sigle side glue 30*15*4MM(with sigle side glue 10*10*6MM(with double side glue) 20*10*8MM(with double side glue)

Stick on chassis for flat

cable of loader For magnetism annulus of

AC power cord

1 For IR receiver

Place flank between tuner

module and chassis

01.00.DP.HM.E160 Sponge

01.00.DP.HM.E117 Sponge

01.00.FZ.QT.E122 Plastic fastener 12CM 4

01.00.FZ.QT.E216 Plastic fastener 20CM 2

01.00.DP.QT.E001 Sil-pad sil-pad 400-2820 3

01.00.DP.JY.E112

01.00.DD.PM.E092

01.00.DD.PM.E166

01.00.DD.QT.E152 Electric cloth 20*10MMsigle side 1

0211HAV06M3625C01

0211HAV06M3625C02

0214HAV06I1804C01

0214HAV06I1804C02

0217HAV06A1805C02

0219HAV06P1806C02

Diathermanous Selenium Rubber Sponge with electric material Sponge with electric material

20*10*4.5mm(with sigle side glue) 20*10*5MM(with double side glue)

16*11*1mm 3

10*9*10mm 3 Place under amplifier

110*10*8mm 1 Place on top cover support

HAV06M-3625C01(US Version +HITACHI laser) HAV06M-3625C02(EU Version +HITACHI laser) HAV06I-1804C01(US version) HAV06I-1804C02(EU version)

HAV06A-1805C02 1 Two layers board

HAV06P-1806C02 1 Two layers board

Place between amplifer and

heatsink Place between 1820C and

Flat cable

For Q501 Q503 Q504 on SMPS Place on U403 U404 U405 on amplifier

Stick between s-video out side and rear panel

1 Four layers board

1 Two layers board

3M9448

HS300(B ) Component List

harman/kardon

service manual

Page 20 of 109

P/N Description Specification Qty Location.No. Note

0215HAV06K1819C01

0215HAV06K1820C01

0215HAV06K1822C01

Front panel board(semimanufactured goods) Front panel board(semimanufactured goods) Front panel board(semimanufactured goods)

HAV06K-1819C01 1 Two layers board

HAV06K-1820C01 1 Two layers board

HAV06K-1822C01 1 Two layers board

HS500(B) Component List

P/N Description Specification Qty Location.No. Note

01.00.WJ.TJ.E583 HS300 metals part HS300-chassis 1 HS300-PT01

01.00.WJ.TJ.E416 HS100 metals part HS100-top cover 1 HS100-PT02

01.00.WJ.TJ.E683 HS500 metals part HS500-rear panel(EU)) 1 HS500-PT03 EU version

01.00.WJ.TJ.E684 HS500 metals part HS500-rear panel(US) 1 HS500-PT03 US version

01.00.WJ.TJ.E544 HS100 metals part HS100-top cover support 1 HS100-PT04

01.00.WJ.TJ.E798 HS300 metals part

01.00.WJ.TJ.E586 Heatsink 95*62*44.5MM 3

01.00.WJ.TJ.E542 Heatsink 16*12*26MM 1

01.00.WJ.TJ.E325 Heatsink 12*16*35MM 1

01.00.WJ.TJ.E730 Heatsink 16*12*46MM 1

01.00.WJ.TJ.E673 Heatsink 41.5*13*46MM(152-DEV) 1

01.00.WJ.TJ.E674 Heatsink 50*19*46MM 1

01.00.WJ.TJ.E675 Heatsink 141*18*46MM 1

01.00.WJ.TJ.E676 Heatsink 18*7*46MM(MF0948) 1

01.00.WJ.TJ.E268 Heatsink 28*28*10mm 1 for U4 on mainboard

HS300-mainboard-top cover support

1 HS300-PT05

for U403 U404 U405 on amplifer match SQR6(BA033BCO DIP) on SMPS match SQR5(FSDM07652R DIP) on SMPS match SQR4(FYPF2010DN DIP) on SMPS match SQR3(D10XB60 DIP) on SMPS match SQR1(FFPF30U20STU DIP) on SMPS match SQR2(IRFP460C DIP ISL9R1560PF2 DIP) on SMPS match SQR7(FYPF2010DN DIP KA278R05 DIP) on SMPS

Hole above PCB 18mm

Hole above PCB 16mm

Hole above PCB 18mm

HS500(B) Component List

harman/kardon

service manual

Page 21 of 109

P/N Description Specification Qty Location.No. Note

01.00.WJ.TJ.E822 Heatsink 39*54.5*41mm 3 for amplifier

01.13.L.H.E018 Magnetism annulus F5BRH 25.9*29*12.7mm 1 Important to EMI test

01.13.L.H.E020 Magnetism annulus M248 1 Important to EMI test

01.00.WJ.JG.E547 hexagonal screw M3*20.5 1

0100SJHS500E001 HS500 plastic part HS500front panel 1

0100SJHS100E003 HS100 plastic part HS1002 in 1 button 1 HS100-RE03

0100SJHS100E005 HS101 plastic part

0100SJHS100E006 HS102 plastic part HS100volume chamfer 1 HS100-RE06

0100SJHS100E007 HS103 plastic part

0100SJHS100E008 HS104 plastic part

0100SJHS100E009 HS105 plastic part HS100disc tray door 1 HS100-RE09 Light black

0100SJHS100E010 HS106 plastic part HS100volume button 1 HS100-RE10

0100SJHS100E011 HS107 plastic part HS100pedestal underlay 2 HS100-RE11 Transparen PC

0100SJHS100E012 HS108 plastic part

0100SJHS500E002 HS500 plastic part

0100SJ1000AE016 HS300 plastic part

01.00.SJ.QT.E005 PCB plastic frame Φ7*8mm 6

01.00.FZ.QT.153 Astigmatism PVC Φ45.5*Φ9.5mm 1

01.00.SJ.QT.E019 VFD filter 124.5*33.5*0.5mm 1

01.40.CON.DCZ.E178 AC power socket WS-044-0 1

01.00.SB.E035 Metal logo

01.00.SB.E036 Metal logo

01.00.SB.E062 Metal logo HS500 supper slim logo 1 Stick on the len of VFD

01.00.YS.SM1.E356 Owner manual HS500 US version 1 US version

HS100Open/Close button collar

HS100power indicator lampshade HS100volume button lampshade

HS100len for tray door2mm width HS500-len for VFD3mm width 1000A-IR receiver support

5.5mm

47mm"Harmarn" supper slim logo 100mm"Harmarn" supper slim logo

for outputboard holding on mainboard HS300-RE01,LOGO different from HS300

1 HS100-RE05

1 HS100-RE07

1 HS100-RE08

1 HS100-RE12

1 HS500-RE02

Between volume button and PCB

1 Stick on the len for tray door

1 Stick on the top cover

Transparent ABS + astigmatism liquide Transparent ABS + astigmatism liquide

HS500(B) Component List

harman/kardon

service manual

Page 22 of 109

P/N Description Specification Qty Location.No. Note

01.00.YS.SM1.E357 Owner manual HS500 EU version 1 EU version

01.00.YS.TZ.T.E068 Laser label Laser precausion mark 1 Stick on the top of tray

01.00.YS.TZ.T.E057 Laser label Laser precausion guide 1 Stick on the top of tray

01.00.YS.FY3.E529 Safety instruction manual HS500-EU version 1 EU version

01.00.YS.FY3.E530 Warning card HS500-US version 1 US version

01.00.YS.FY3.E531 Guarantee card HS500-US version 1 US version

01.00.BZ.B.E021 MADE IN P.R.C. label

01.00.RC.EHS500 Remote control HS500-RC 1

01.14.DX.B.E0007G Alkalescent battery GP7# 3

01.47.CNT.ACX.E052 AC power cord

01.47.CNT.ACX.E053 AC power cord

0147CNTLJX5E012 SCART cable SCART 1 1.5mm(EU version)

01.47.CNT.CTX.E016 FM antenna FM-TV-22 1 EU version

01.47.CNT.CTX.E037 FM antenna FM-075 1 US version

01.47.CNT.CTX.E042 FM antenna AM-300-AWM 1 US version

23*7MM transparent PET(sigle side glue)

WS-002E+WS-019 HO5VVF 0.75×2C BK 2M WS-002E+WS-004A SJT18AWG×2C BK 2M

Stick on the rear panel with

EU version

1 EU version

1 US version

EU version

01.15.JX.EDM3403 Loader

01.49.E11 Tuner module TFCF1E806A 1 EU version

01.49.E07 Tuner module TFCF1E804A 1 US version

01.00.WJ.JG.E619 Screw

01.00.WJ.JG.E620 Screw

01.00.WJ.JG.E621 Screw

DM3403-C(HOP-1200W) loader (HITACHI laser)

3*8PWBTTC (without plumbum)

3*6KBTTNI (without plumbum)

3*13PWMTTC (without plumbum)

For SQR2 (3) SQR1(2) on SMPS, heatsink and

amplifier (6),loader and chassis(4) For front panel and

chassis(2),chassis and pedestal underlay(9)

6 For SMPS and chassis

HS500(B) Component List

harman/kardon

service manual

Page 23 of 109

P/N Description Specification Qty Location.No. Note

For 2 in 1 button and

01.00.WJ.JG.E622 Screw

01.00.WJ.JG.E623 Screw

01.00.WJ.JG.E101 Screw

01.00.WJ.JG.E625 Screw

01.00.WJ.JG.E626 Screw

01.00.WJ.JG.E627 Screw

01.00.WJ.JG.E628 Screw

01.00.WJ.JG.E629 Screw

01.00.WJ.JG.E630 Screw

01.00.WJ.JG.E631 Screw

01.00.WJ.JG.E144 Screw 3*8PMHC 2

01.00.WJ.JG.E713 Screw 3*6PMHNI 1

01.00.WJ.JG.E632 Screw

3*6PAHC (without plumbum)

3*8KBTTNI (without plumbum) 3*8PWAHC W=7.4(without plumbum)

3*8PBTTC (without plumbum)

3*8PAHO (without plumbum) 3*8PAHO (without plumbum) 3*10PAHO (without plumbum)

3*4RBTTNI (without plumbum)

3*6PWBTTNI W=7 (without plumbum)

3*10PBTTC (without plumbum)

3*6PWMHC W=7 (without plumbum)

3*10PMHO (without plumbum)

open/close button

collar(3),1819C and front panel(4),1820C and front panel(4) For front panel and

chassis,pedestal underlay For open/close buton collar

and front panel(2) For IC and heatsink on

SMPS(12,two kinds of heatsinks6 For output port(8)tuner

module(2)

2 For output port(2) US version

For output port on

amplifier(2) For rear panel and

chassis(4),top cover and chassis(4) For top cover and chassis

with rear panel(5),top cover support and chassis(2) For MOS and heatsink on

SMPS For mainboard and chassis(2),SMPS and

chassis(1),amplifier and chssis(5),ESD grounding(1) For mainboard with mainboard-top cover support and chassis(2) For mainboard and outputboard(1) For IC and SQR7 on

SMPS(1),and AC power socket(2)

HS500(B) Component List

harman/kardon

service manual

Page 24 of 109

P/N Description Specification Qty Location.No. Note

01.00.WJ.JG.E632 Screw

01.00.WJ.JG.E633 Nut M3 (without plumbum) 2 For SCART output port EU version

01.00.WJ.JG.E633 Nut M3 (without plumbum) 3

01.00.WJ.JG.E634 Spring pad M3 (without plumbum) 12

01.00.WJ.JG.E635 Flat pad M3*0.5 W=8  12

01.00.BZ.X.W.E328 Carton box HS500(US version) 1 For unit and accessories US version

01.00.BZ.X.W.E329 Carton box HS500(EU version) 1 For unit and accessories EU version

01.00.BZ.X.W.E381 Big color carton box HS500(EU version) 1

01.00.BZ.X.W.E382 Big color carton box HS500(US version) 1

01.00.BZ.X.B.E286 Accessories box

01.00.BZ.X.B.E764 Accessories color box HS300(US version) 1 For accessories US version

01.00.BZ.F.P.E116 Polyfoam HS300-left 1

01.00.BZ.F.P.E117 Polyfoam HS300-right 1

01.00.BZ.F.P.E452 Polyfoam HS100-front panel 2

01.00.BZ.D.H.E053 Plastic bag for unit 54.5*60cm 1 For unit

01.00.BZ.D.Z.E020

01.00.BZ.D.Z.E034

01.00.BZ.D.Z.E008 Plastic bag for battery 6*9cm 1 For battery

01.00.BZ.D.H.E002 Plastic bag 11*28cm 1 For AC power cord

01.00.FZ.QT.E187 Mask PVC

Plastic bag for user's manual Plastic bag for remote control

3*10PMHO (without plumbum)

HS100 380*245*45mm(V1.0)

25*35cm 1 For owner manual

9*27.5CM 1 For remote control

Φ38.5 (bottom with glue)black PVC

2 For SCART output port EU version

For IC and SQR7 on SMPS(1),and AC power socket(2) For heatsink and amplifier(6) ,two kinds of heatsink6 For heatsink and amplifier6,two kinds of heatsink6

According to client, for external box and loudspeaker According to client, for external box and loudspeaker

1 For accessories EU version

Stick inside the volume

button

EU version

US version

HS500(B) Component List

harman/kardon

service manual

Page 25 of 109

P/N Description Specification Qty Location.No. Note

0147CNTLJX7E026 Connect cable

0147CNTLJX7E125 Connect cable

0147CNTLJX7E357 Connect cable 2.0-7Y-7Y-220MM -A 1

0147CNTLJX7E539 Connect cable 2.54-2.0-6Y-330mm-B 1

0147CNTLJX7E358 Connect cable 2.54-2.0-4Y-210mm-A 1

0147CNTLJX7E054 Connect cable 2.0-10Y-10Y-70mm-A 1

0147CNTLJX7E312 Connect cable 2.54-2.0-13Y-120mm-B 1

0147CNTLJX7E180 Connect cable 2.54-2.0-5Y-80mm-B 1

0147CNTLJX7E400 Connect cable

0147CNTLJX7E401 Connect cable

0147CNTLJX7E361 Connect cable

0147CNTLJX7E402 Connect cable

0147CNTLJX7E052 Connect cable 2.0-9Y-9Y-70mm-A 1

2.0-5Y-5Y-260mmB(UL20080 28AWG)

2.0-6Y-6Y-350mmB(UL20080 28AWG)

VH-4Y-4Y-4Y-610mmA(with magnetism annulus)

VH-3Y-2Y-330mm-B(with magnetism annulus)

2.0-4Y-4Y-580MM-Awith shield

2.0-5Y-5Y-480MMAred,black,white,black shield,green

Connect loader and CN1 on

mainboard Connect loader and CN2 on

mainboard Connect CN606 on 1819C and CN607 on 1822C Connect CN503 on SMPS and CN602 on 1819C B Connect CN508 on SMPS and CN14 on mainboardM Connect CN9 on mainboard L and CN303 on output boardL Connect CN509 on SMPS and CN5 on mainboard (K) Connect CN505 on SMPS and CN402 on amplifier (I)

Connect CN506 on SMPS

and CN403 on amplifierJ

Connect power socket and

SMPS

Connect CN605 on

1819C(F) and CN304 on outputboardF Connect CN603 on 1819C (Hand CN6 on mainboardH(with shield

order on mainboard from fist pin:red,black,white,black shield,green) Connect CN609 on 1820C (E) and CN611 on 1819C (E)

HS500(B) Component List

harman/kardon

service manual

Page 26 of 109

P/N Description Specification Qty Location.No. Note

0147CNTLJX7E163 HDMI cable

01.48.BPX.1.E109 Flat cable 1.0*20P*60mmA 1

01.48.BPX.1.E108 Flat cable 1.0*14P*60mmA 1

01.48.BPX.1.E107 Flat cable 1.25*18P*380mmA 1

01.48.BPX.1.E103 Flat cable 1.0*16P*70mmA 1

01.48.BPX.1.E085 Flat cable 1.25*11P*70mmA 1

01.48.BPX.2.E159 Flat cable 0.5*24P*290mmA 1

0147CNTLJX5E119 Grounding cable

0147CNTLJX5E032 Grounding cable

0147CNTLJX5E141 Grounding cable

01.00.DP.XJ.E192 Silica gel underlay

01.00.DP.XJ.E199 Silica gel underlay 21*16*1.0mm (φ3.0)black 1

01.00.DP.HM.E199 Sponge

01.00.DP.JY.E158 Insulated PVC 150*152*0.5mm 1

01.00.DP.JY.E149 Insulated PVC

01.00.DP.JY.E173 Insulated PVC

CBADV-19P-19P2M(black,φ5.5 ,30AWG)

70MM(with 42 bundles inside)

200mm(with 42 bundles inside)

195mm(with 42 bundles inside

50.6*4.2*1.5mm(sigle side with 500# white glue)

20*20*7MM(with double side glue)

80*55*0.5MM transparence PVC with sigle side glue 150*160*0.5mm( with sigle side glue)

Connect CN11 on mainboard (O) and CN302 on mainboardO Connect CN13 on mainboard (N) and CN301on outputboard (N) Connect CN601 on 1819C (A) and CN4 on mainboard (A) Connect CN7 on mainboard (C) and CN401 on amplifier (C) Connect tuner module and CN12 on mainboard Connect loader and CN3 on mainboard Connect 1820C to the

ground under loader support Connect headphone on

1819C to ground fastened on SMPS Connect USB on 1819c to

ground fastened on SMPS

4 HS100-H01 For underlay

Match D504(ISL9R1560PF2 DIP) on SMPS For VFD (2),flat cable

attached to volumeboard(1) Place between SMPS and chassis

Stick on the top cover

support

Stick under the top cover

above SMPS

solder one and grounding M4 another end

HS500(B) Component List

harman/kardon

service manual

Page 27 of 109

P/N Description Specification Qty Location.No. Note

01.00.DP.JY.E174 Insulated PVC

01.00.DP.JY.E124 Insulated particle TO-220 1

01.00.DP.HM.E290 Sponge

01.00.DP.HM.E316 Sponge

01.00.DP.HM.E317 Sponge

01.00.DP.HM.E312 Sponge

01.00.DP.HM.E313 Sponge

01.00.DP.HM.E314 Sponge

01.00.DP.HM.E289 Sponge

01.00.DP.HM.E263 Sponge

01.00.DP.HM.E160 Sponge

01.00.DP.HM.E117 Sponge

01.00.FZ.QT.E122 Plastic fastener 12CM 4

01.00.FZ.QT.E216 Plastic fastener 20CM 2

01.00.DP.QT.E001 Sil-pad Sil-pad 400-2820 3

01.00.DP.JY.E112

01.00.DD.PM.E092

01.00.DD.PM.E166

Diathermanous Selenium Rubber Sponge with electric material Sponge with electric material

38*55*0.5mm( with sigle side glue)

20*20*8mm( with sigle side glue) 20*20*6MM( with sigle side glue)

50*12*4MM( with sigle side glue)

125*20*2MM( with sigle side glue) 65*20*2MM( with sigle side glue) 30*15*4MM( with sigle side glue) 10*10*6MM(with double side glue) 20*10*8MM(with double side glue) 20*10*4.5mm( with sigle side glue) 20*10*5MM(with double side glue)

16*11*1mm 3

10*9*10mm 3 Place under amplifier

110*10*8mm 1 Place on top cover support

Stick under outpur board

above mainboard For D504(ISL9R1560PF2 DIP) on SMPS Place under big transfer and

heatsink on SMPS Place under transfer on

SMPS Stick on top cover support(2),mainboard-top

cover support on mainboard(2) Stick on chassis for flat

cable of loader Stick on chassis for flat

cable of loader For magnetism annulus of

AC power cord

1 For IR receiver

Place flank between tuner

module and chassis Place between amplifer and

heatsink Place between 1820C and

Flat cable

For Q501 Q503 Q504 on SMPS Place on U403 U404 U405 on amplifier

3M9448

HS500(B) Component List

harman/kardon

service manual

Page 28 of 109

P/N Description Specification Qty Location.No. Note

01.00.DD.QT.E152 Electric cloth 20*10MMsigle side 1

0211HAV06M3625C01

0211HAV06M3625C02

0214HAV06I1804C01

0214HAV06I1804C02

0217HAV06A1805C01

0219HAV06P1806C01

0215HAV06K1819C01

0215HAV06K1820C01

0215HAV06K1822C01

Mainboard(semimanufactured goods) Mainboard(semimanufactured goods) Outputboard(semimanufactured goods) Outputboard(semimanufactured goods) Amplifier(semimanufactured goods) SMPS(semi-manufactured goods) Front panel board(semimanufactured goods) Front panel board(semimanufactured goods) Front panel board(semimanufactured goods)

HAV06M-3625C01(US Version +HITACHI laser) HAV06M-3625C02(EU Version +HITACHI laser) HAV06I-1804C01(US version) HAV06I-1804C02(EU version)

HAV06A-1805C01 1 Two layers board

HAV06P-1806C01 1 Two layers board

HAV06K-1819C01 1 Two layers board

HAV06K-1820C01 1 Two layers board

HAV06K-1822C01 1 Two layers board

Stick between s-video out side and rear panel

1 Four layers board

1 Two layers board

HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser)

P/N Description Specification Qty Location.No. Note

R9 R10 R45 R49 R81

01.57.R.2.E000J Resistor, chip 0603-0Ω ±5% 12

01.57.R.2.E100J Resistor, chip 0603-10Ω±5% 3 R132 R156 R158

01.57.R.2.E200J Resistor, chip 0603-20Ω±5% 4 R42 R43 R61 R62

01.57.R.2.E220J Resistor, chip 0603-22Ω±5% 10

01.57.R.2.E330J Resistor, chip 0603-33Ω±5% 13

01.57.R.2.E680F Resistor, chip 0603-68Ω ±1% 1 R99

R181 R50 R154 R166 R175 R187 R58

R29 R30 (R31) R32 (R33) R34 (R35) R36 (R37) R38 R47 R124 R125 R126 R127 R145 R146 R151 R153 R155 R142 R147 R149

HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser)

harman/kardon

service manual

Page 29 of 109

P/N Description Specification Qty Location.No. Note

R97 R98 R100 R101 R102

01.57.R.2.E750F Resistor, chip 0603-75Ω±1% 17

01.57.R.2.E101J Resistor, chip 0603-100Ω±5% 8

01.57.R.2.E151J Resistor, chip 0603-150Ω±5% 2 R179 R150

01.57.R.2.E201J Resistor, chip 0603-200Ω±5% 1 R8

01.57.R.2.E221J Resistor, chip 0603-220Ω±5% 5 R19 R136 R137 R138 R140

01.57.R.2.E271J Resistor, chip 0603-270Ω±5% 1 R173

01.57.R.2.E301J Resistor, chip 0603-300Ω±5% 1 R7

01.57.R.2.E391J Resistor, chip 0603-390Ω±5% 1 R167

01.57.R.2.E4751F Resistor, chip 0603-475Ω 1% 1 R141

01.57.R.2.E821J Resistor, chip 0603-820Ω±5% 1 R183

01.57.R.2.E102J Resistor, chip 0603-1KΩ±5% 2 R26 R77

01.57.R.2.E122J Resistor, chip 0603-1.2KΩ±5% 2 R80 R83

01.57.R.2.E152J Resistor, chip 0603-1.5KΩ±5% 2 R79 R86

01.57.R.2.E182J Resistor, chip 0603-1.8KΩ±5% 2 R160 R161

01.57.R.2.E202J Resistor, chip 0603-2KΩ±5% 7

01.57.R.2.E302J Resistor, chip 0603-3KΩ±5% 3 (R188) (R189) R65

01.57.R.2.E392J Resistor, chip 0603-3.9KΩ±5% 3 R44 R46 R52

01.57.R.2.E472J Resistor, chip 0603-4.7KΩ±5% 18

01.57.R.2.E512J Resistor, chip 0603-5.1KΩ±5% 1 R89

01.57.R.2.E682J Resistor, chip 0603-6.8KΩ±5% 1 R91

01.57.R.2.E103J Resistor, chip 0603-10KΩ±5% 17

01.57.R.2.E123F Resistor, chip 0603-12KΩ±1% 2 R48 (R72)

01.57.R.2.E153J Resistor, chip 0603-15KΩ±5% 1 R17

R103 R104 R105 R106 R107 R108 R109 R110 R111 R114 R116 R117 R6 (R120) (R121) R130 (R133) R139 (R41) (R71)

R13 R14 R15 R16 R18 R87 R92

R5 R27 R96 R131 R135 R168 R170 R178 R190 R191 R192 R55 R57 R63 R162 R163 R185 R186

R24 R28 R39 R56 R75 R76 R78 R82 R122 R123 R128 R129 R171 R172 R182 R143 R144

HAV06M-3625C01 Component List for MainBoard 3625C(US Version + HITACHI Laser)

harman/kardon

service manual

Page 30 of 109

P/N Description Specification Qty Location.No. Note

01.57.R.2.E223J Resistor, chip 0603-22KΩ±5% 2 R84 R85

01.57.R.2.E273J Resistor, chip 0603-27KΩ±5% 1 R90

01.57.R.2.E333J Resistor, chip 0603-33KΩ±5% 1 R53

01.57.R.2.E393J Resistor, chip 0603-39KΩ±5% 1 R51

01.57.R.2.E473J Resistor, chip 0603-47KΩ±5% 5 R22 R54 R93 R95 R165

01.57.R.2.E105J Resistor, chip 0603-1MΩ±5% 1 R73

01.57.R.3.E2R0J Resistor, chip 0805-2Ω±5% 2 R59 R60

01.57.R.8.EP0004

01.57.R.8.EP1004

01.57.R.8.EP3304

01.57.R.8.EP4724

01.57.R.Y.E270 Zinc oxide varistor, for ESD AVR-M1608C270MTABB 2 ESD1 ESD2 SMD TDK

01.57.R.C.EG180 Fixed carbon film RT2W-18Ω 1 R176

01.57.R.R.E050 Resettable Fuse JK-MSMD050 SMD 1 PTC1 JinKe PTC

01.54.CS.2.E3P3N

Resistor, thick film chip network Resistor, thick film chip network Resistor, thick film chip network Resistor, thick film chip network

Capacitor,multilayer ceramic, chip

0Ω*4 ±5% 2 RN1 RN2

10Ω*4 ±5% 1 RN4

33Ω*4 ±5% 7

4.7KΩ*4 ±5% 1 RN3

0603-3.3P NPO±0.25%/50V 1 C192

RN6 RN7 RN8 RN9 RN10 RN11 RN12

01.54.CS.2.E6P8N

01.54.CS.2.E200N

01.54.CS.2.E330N

01.54.CS.2.E101N

01.54.CS.2.E181N

01.54.CS.2.E221N

01.54.CS.2.E271N

Capacitor,multilayer ceramic, chip Capacitor,multilayer ceramic, chip Capacitor,multilayer ceramic, chip Capacitor,multilayer ceramic, chip Capacitor,multilayer ceramic, chip Capacitor,multilayer ceramic, chip Capacitor,multilayer ceramic, chip

0603-6.8P NPO±0.25PF/50V

0603-20P NPO±5%/50V 4 C139 C140 C141 C142

0603-33P NPO±5%/50V 2 (C161) (C164)

0603-100P NPO±5%/50V 2 C112 C97

0603-180P NPO±5%/50V 2 C116 C103

0603-220P NPO±5%/50V 3 C84 C87 (C115)

0603-270P NPO±5%/50V 1 C162

4 (C146) (C147) (C64) (C65)

+ 79 hidden pages

Harman Kardon HS-500, HS-300 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual