163g (0.36 lb. / 5.75 oz.) {165g (0.36 lb. / 5.82 oz.)}
(with iron unit fixing assembly)
2
{160mm (6.3 in.)}
*
■Electrostatic Protection
This product includes such features as electrically conductive plastic parts and grounding of the unit as measures to protect
the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:
When making repairs or replacing parts, take sufficient care not to expose live electrical parts or damage insulation materials.
1.
2. Be sure to ground the unit during use.
1
3
*
3
*
3
*
Page 3
3. WARNINGS, CAUTIONS AND NOTES
Warnings and cautions are placed at critical points in this manual to direct the operator’s
attention to significant items. They are defined as follows:
WARNING:Failure to comply with a WARNING may result in serious injury or death.
CAUTION:Failure to comply with a CAUTION may result in injury to the operator, or
damage to the items involved. Two examples are given below.
WARNING
When power is ON, tip temperatures will be between 50 and 500℃. (120 to 932℉)
To avoid injury or damage to personnel and items in the work area, observe the following:
●Do not touch the tip or the metal parts near the tip.
●Do not allow the tip to come close to, or touch, flammable materials.
●Inform others in the area that the unit is hot and should not be touched.
●Turn the power off when not in use, or left unattended.
●Turn the power off when changing parts or storing the HAKKO FU-600.
●This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance
by a person responsible for their safety.
●Children should be supervised to ensure that they do not play with the appliance.
●The unit is for a counter or workbench use only.
To prevent accidents or damage to the HAKKO FU-600, be sure to observe the following.
●
CAUTION
●
Do not use the HAKKO FU-600 for applications other than soldering.
●Do not give an excessive shock to the iron.
●
Remove power and iron cords by holding the plug. not the wires.
●
Do not modify the HAKKO FU-600.
●
Use only genuine Hakko replacement parts.
●
Do not allow the HAKKO FU-600 to become wet, or use it with wet hands.
●
Be sure the work area is well ventilated. Soldering produces smoke.
●
While using the HAKKO FU-600, don’t do anything which may cause bodily harm or
physical damage.
2
Page 4
4. PART NAMES
●HAKKO FU-600
Preset number display
Setting display
UP
DOWN
Control button
Power switch
Connecting cable connector
Power receptacle
Fuse
Receptacle
3
Page 5
●HAKKO FU-6001
Flux protector
Tip lock screw
Positioning screw ①
Fixing screw
Positioning screw ②
CAUTION
Do not touch any screws than the hexagon socket head cap screws described in this manual.
4
Page 6
5. INITIAL SETUP
Connecting components
HAKKO FU-6001
Connecting cable
to HAKKO FU-500
Use a hex wrench of 2.5 mm.
HAKKO FU-600
Iron cable
Connecting cable (6-pole 6-core modular cable)
Pin No.
1
2
3
4
5
6
Signal name
TxD
RxD
Iron_Ready
Iron_GND
Iron_GND
Iron_Vcc
I/O
Out
Outgoing data
In
Incoming data
Out
HAKKO FU-600 Ready signal
HAKKO FU-600 GND
Out
HAKKO FU-600 Vcc (5V)
Function
Recommended Iron_Ready signal
●How to attach the tip
CAUTION
Replace the iron tip when it is cold.
If you need to replace the hot iron tip, always use a heat-resistant pad.
1. Slide off the flux protector and loosen the tip lock screw.
※Do not touch this screw during iron tip replacement.
①Slide
Iron_Ready signal
output equivalent circuit
30V, less than 100 mA
Iron GND
connection diagram
Iron_Vcc
Iron_Ready
Iron GND
910
External equipment
②Loosen
2. Insert a tip. Tighten the tip lock screw and reinstall the flux protector.
③Insert the tip
⑤Reinstall
④Tighten
CAUTION
Make sure that there is no clearance between the tip and the hole of the flux protector.
5
Page 7
●How to position the tip
1. To turn the shaft of the tip, loosen the positioning screw ①.
To move the soldering iron in the longitudinal direction, loosen the positioning screw ②.
Tighten the screws after determining the tip position balancing with your work object.
① For shaft turning
② For longitudinal adjustment
2. Loosen the following screws ① and ② and place the HAKKO FU-6001
on the tip adjustment jig unit with the positioning pins aligned.
Screw② Loosen
Screw① Loosen
Tip adjustment jig
3.
Align the D-cut face of the tip with the pocket in the fixed side.
Move the tip adjustment jig until the tip is fully
Jig base
positioning pin
inserted as shown in the following figure.
This position will be the reference point. Retighten the two screws ①.
To prevent the upward movement and misalignment of the tip, tighten the screw ② while pressing
the tip from the top.
Do not move the jig except for the one on the movable side and except for the time
when the type of workpiece is changed. After the reference point has been set,
remove the HAKKO FU-6001 from the tip adjustment jig unit.
Screw②
D-cut face
Movable side
Screw①
Fixed side
6
Page 8
4. Place the HAKKO FU-6001 on the iron unit fixing assembly and tighten the two screws.
Tighten
●Installing the iron to the feeder unit
Tighten the feeder unit set screws as shown in the figure below.
Now you can install the HAKKO FU-6001 to the feeder unit.
size:M3×30
●How to position the tip after replacement
After replacement, you need to position the tip.
Loosen the positioning screw and align the tip with the reference point set in the previous page.
To prevent the upward movement and misalignment of the tip, tighten the screws while pressing
the tip from the top.
Positioning screw ①
7
Positioning screw ②
Page 9
6. OPERATION
The HAKKO FU-600 has the following four control buttons.
When press for less than one second, enters preset number selection screen.
When press and hold for at least one second, enters preset temperature
changing screen.
Increase the value in the appropriate display window.
UP
DOWN
Decrease the value on the display.
End of sequence signal (terminates a phase in a data entry mode) ;
when press for less than one second, displays current set temperature.
When press and hold for at least one second, enters offset mode.
When press for less than one second, displays current offset value.
CAUTION
An audible buzzer is provided to alert the operator.
●When the station has reached the set temperature, a buzzer will sound once.
●When the low temperature threshold has been crossed, a buzzer will sound continuously.This buzzer will shutoff when the sensed temperature returns to the acceptable range.
●When there is the possibility that a failure has occured in the sensor or heater, a buzzer will
sound continuously.
Operation
1.Turn on the power switch.
2.Once the temperature is reached, a buzzer sounds.
By default, the temperature is set to 350℃. (662℉)
Check the temperature setting by pressing the button.
The set temperature will be displayed fro two seconds.
8
Page 10
Changing temperature setting
CAUTION
The temperature range is from 50 to 500℃. ( 120 to 930℉)
●If you enter a value outside the temperature setting range, the display returns to the hundredsdigit, and you have to enter a correct value.
Example:350 to 400℃
1.Press and hold the button for at least one second.
The hundreds digit will begin to flash.
2. Entering from hundreds to units digit
Press the or to set the desired figure.
Only values from 0 to 5 can be selected when entering the hundreds digit.
(In ℉ mode, values from 1 to 9 can be selected.)
Values from 0 to 9 can be selected when entering the tens or units digits.
(The same values can be selected in ℉ mode.)
When desired figure is displayed, press the button to enter. The next digit will begin to flash. After entering the units digit, press the button to save
the figure to the system memory and begin heater control with new setting temperature.
Press and hold the button
for at least one second.
Press the button once.
Press the or button.
Press the button once.
Press the or button.
Press the button once.
CAUTION
If power is switched off or lost during the execution of this procedure, no data will be entered.
The entire procedure must be repeated from step 1.
9
Page 11
Selecting the preset number
You can call up the preset temperature by pressing the buttons.
Initial preset temperature is 0:300℃, 1:350℃, 2:375℃, 3:400℃, 4:450℃ and 5:500℃.
Example:preset number1 (350℃) to No.3 (400℃)
1. Press the button once.
Preset number display will begin to flash.
2. Press the button twice to cahnge the preset number display to .
3. Press the to set the value.
Press the button
once.
Press the button
twice.
Press the button
once.
Changing the preset temperature
You can change the preset temperature. (0 to 5)
Example:400 to 410℃ at preset No.3
1. Press and hold the button for at least one second.
Both preset number display and setting display will begin to flash.
2. Press the button three times to change the preset number display to .
3. Press the button to set the value.
4. Use the method for setting the temperature to enter and set the preset temperature.
Press and hold the button
for at least one second.
Press the button once.
Press the button
three times.
Press the button once.
Press the button once.
Press the button once.
Press the button once.
1013
Page 12
Entering the tip offset value
Example:If the measured temperature is 410℃ and set temperature is 400℃, the difference
is -10℃. (need to decrease by 10℃) So, enter the figure which 10 is deducted from
present offset value.
1. Press and hold the button for at least one second.
The hundreds digit will begin to flash, the unit will move to the offset mode.
2. Enter the offset value (-10) which is the difference between tip temperature and set temperature.
The allowable ranges for offset values are from -50 to +50℃ (In ℉ mode, from -90 to +90℉)If you enter a value outside the offset value range, the display returns to the hundreds digit,and you have to enter a correct value.
3. Entering from hundreds to units digit
Press the button or to set the desired figure.
The hundreds digit can display 0 (for positive value) or minus sign (for negative value)
(Same values vcan be selected in ℉ mode.)
Values from 0 to 5 can be selected when entering the ten digit. (In ℉ mode, values from 0 to 9 can be selected.)
Values from 0 to 9 can be selected when entering the units digit.
(Same values can be selected in ℉ mode.)
After entering the units digit, press the button to save the figure to the sytem memory
and begin heater control with the new offset value.
Press and hold the button
for at least one second.
Press the button once.
Prees the button once.
Prees the button once.
Prees the button once.
● Changing the iron cable length
Selection of cable length : 3m, 5m, 8m
Adjust the temperature in offset mode when you replace the Iron cable.
Failure to do this may result in a tip temperature that is much higher or lower than the
previous one.
11
Page 13
7. PARAMETER SETTING
Parameter name
Temperature display
Low temperature error setting
Buzzer setting
(S-E sound , C-E sound)
Buzzer setting
(set temperature achieving alert)
Password lock setting
Changing the set temperature
Changing the preset number
Changing the offset value
Password
Ready signal delay time
Parameter number
Value
℉ ( ) / ℃ ( )
30 - 150℃ (54 - 270℉)
Off ( ) / On ( )
Off ( ) / On ( )
Open ( ) / Partial ( ) / Restricted ( )
: ○ / : ×
: ○ / : ×
: ○ / : ×
Select three letters
0 〜 60 sec.
Initial value
℃
150℃
On ( )
On ( )
Open ( )
ー
3 sec.
Turn on the power switch while pressing the and button, the station will enter the parameter
setting mode. (When the display shows flashing, the station is in the parameter setting mode.)
Use the or button to select parameter number and press the button to move to next step.
Use the or button to select and press the button to set the desired figure.
After the necessary parameters are set, press and hold the button for at least one second.
The display changes to (Yes) and press the button to exit the parameter entry mode.
If you press the or button to select (No), you will return to previous screen.
CAUTION
If the power switched off or lost during the exucution of this procedure, no data will be entered.
●01:Temperature display
When the display changes to or , the station enters the mode for changing the temperature
display.
:℃ (Celsius)
:℉ (Fahrenheit)
●03:Low temperature error
・
When the temperature drops below a set limit, an error is displayed and a buzzer sounds.
When the temperature returns within the allowable range, a buzzer stops.
Low temperature setting range:For Celsius 30 - 150℃ / For Fahrenheit 54 - 270℉
Example:When the set temperature is 350℃ and low temperature error setting is 100℃,
a buzzer sounds when the temperature drops to 250℃.
The hundreds digit begins to flash when entering the low temperature setting mode. Use the method
for setting the temperature to enter and set the low temperature setting. If you enter a value outside
the low temperature setting range, the display returns to the hundreds digit, and you have to enter
a correct value.
12
Page 14
●05:S-E, C-E buzzer sound setting
In the buzzer setting mode, which sets whether to sound the buzzer when a sensor error or
soldering iron error occurs, either or is displayed.
:The buzzer does not sound when error occurs.
:The buzzer sounds when error occurs.
●06:Set temperature achieving alert setting
In the set temperature alert setting mode, either or is displayed.
:The buzzer does not sound when the soldering iron reaches the set temperature.
:The buzzer sounds when the soldering iron reaches the set temperature.
●14:Password lock setting
It is possible to restrict certain setting change to the unit.
・Moving to the parameter setting mode
・Changing the set temperature
・Changing the preset number
・Changing the offset value
There are three choices for the password lock setting.
※The move to parameter setting requires you to enter the password in either Partial or Restricted.
: Open
You can make changes without entering a password.
: Partial
You can choose whether or not password is needed to make changes.
Password not required Password required
Set temperature
Preset No.
Offset value
: Restricted
A password is required to make any changes.
Page 15
■Password setting
If selecting the Restricted, perform the setting for password.
If selecting the Partial, choose whether or not the password function is needed when changing
the set temperature, the preset number and the offset value and set the password.
Select and input three letters for password from six letters as follows.
The letters for password
Example:The procedure for changing the set temperature when the unit is restricted by a password.
(password is AbC)
Press the button once.
Press the button once.
Press the button once.
Press the button twice.
Press the button three times.
Press the button once.
Press the button once.
CAUTION
・If the password you entered is incorrect, you cannot enter the setting change display.
・If you enter the password incorrectly twice in a row, the display will return to the previous display.
●20:Ready signal delay time
You can set the delay time after the HAKKO FU-600 gets ready (ie., the temperature of the tip reaches
the set value) until the Iron Ready signal becomes on.
Delay time setting range : 0 〜 60 sec.
The tens digit begins to flash when coming to the delay time entering mode.
Use the method for setting the temperature to enter and set the delay time.
If you enter a value outside the delay time setting range, the display returns to the tens digit,
and you have to enter a correct value.
14
Page 16
8. MAINTENANCE
Performing proper and periodic maintenance extends product life and contributes to the quality
of soldering work. Efficient soldering depends upon the temperature, the quality and quantity
of the solder and flux. Apply the following service procedure as dictated by the conditions of the usage.
WARNING
Since the soldering iron can reach a very high temperature, please work carefully.
Except where indicated, always turn the power switch OFF and disconnect the
power plug before performing any maintenance procedure.
●Tip maintenance
1. Tip temperature
High temperatures shorten tip life and may cause thermal shock to components. Always use the
lowest
HAKKO FU-600
2. Cleaning
Always clean the soldering tip before use, to remove any residual solder or flux adhering to it by
using a tip cleaner. Contaminants on the tip have many deleterious effects, including reduced heat
conductivity, which contribute to poor soldering performance.
possible temperature when soldering. The excellent thermal recovery characteristics of the
ensures effective soldering at low temperatures.
3. After use
Always clean the tip and coat it with fresh solder after use.
This guards against oxidation.
4. When the unit is not being used
Never allow the unit to idle at a high temperature for extended periods. This will allow the tip to
become oxidized. Turn the power switch OFF. If it is to be out of service for several hours, it is
advisable to disconnect the power plug as well.
5. Inspecting and cleaning the tip
This procedure, if followed daily, will materially add to tip life.
a. Set the temperature to 250℃ (482℉).
b. When the temperature stabilizes, clean the tip and check the condition of the tip.
If the tip is badly worn or deformed, replace it.
c. If the solder plated part of the tip is covered with black oxide, apply fresh solder, containing flux,
and clean the tip again. Repeat until all the oxide is removed, then coat the tip with fresh solder.
d. Turn the power OFF and remove the tip, using the heat resist pad. Set the tip aside to cool.
Remaining oxides can be removed with isopropyl alcohol.
CAUTION
NEVER file or use abrasive materials on the tip to remove oxides!
15
Page 17
●The HAKKO FU-6001 maintenance
After the HAKKO FU-6001 is used for soldering, the unit (particularly the flux protector) is heavily
deposited with flux.
If you insert a tip into the unit with flux deposit in or around the hole of the flux protector,
the flux may be entrained into the hole and deposit on the terminal of the HAKKO FU-6001,
causing poor contact (sensor error).
Regulary wipe off the flux using alcohol.
If wiping the flux protector did not remove the flux or dirt or the flux protector was deformed,
replace it.
CAUTION
NEVER use thinner or other solvent to wipe the unit and the flux protector.
Doing so may melt the resin part.
Flux protector
Part No.:BX1027
16
Page 18
9. CHECKING PROCEDURE
WARNING
Unless otherwise directed, carry out these procedures with power switch OFF and the power UNPLUGGED.
■Check for a broken heater or sensor
Verify the electrical integrity of the heater and sensor.
Measure the resistance of the heater and sensor while at room temperature (15℃ to 25℃; 59 to 77℉)
It should be 4Ω±10%. If the resistance exceeds these limits, replace it.
Measure the resistance across this position
■Check the grounding line
1. Unplug the iron cable from the station.
2. Measure the resistance between the pin 2 and tip with the iron cable connected to
the HAKKO FU-6001.
3. If the value exceeds 2Ω (at room temperature), perform the tip maintenance in page 15.
If the value still does not decrease, check the connection cord for breakage.
2
■Check the iron cable for breakage
Measure the resistance of the pin.
Pin 1 to Pin 3 - 3.6 to 4.4Ω
If the resistance exceeds these limits, replace the iron cable.
Contact your HAKKO representative.
5
3
7
4
1
8
6
■Replace the fuse
1. Unplug the power cord from the power receptacle.
2. Remove the fuse holder.
3. Replace the fuse.
4. Put the fuse holder back in place.
17
Page 19
10. ERROR MESSAGES
CAUTION
If any of the errors occur, the Ready signal output to the HAKKO FU-500 will be “Not Ready”.
●Sensor error
●Soldering iron error
●Low-temperature alarm
tolerance error
When there is possibility that a failure has occured
in the sensor or heater (including the sensor circuit),
is displayed and a buzzer sounds.
is displayed and a buzzer sounds if the iron cable
is not attached to the station or wrong soldering iron
is connected.
If the tip temperature falls below the low-temperature
alarm limit, is displayed and a buzzer sounds.
When the tip temperature rises above the lowtemperature alarm limit, a buzzer will stop.
Example:
350°C (400°C – 50°C)
Set temperature
Low-temperature alarm tolerance
●Heater terminal short
circuit error
●Abnormally high
temperature error
●System error
is displayed and a buzzer sounds when the tip
inserted incorrectly, an incompatible tip is inserted,
or a foreign object has found its way into the connector.
When the tip temperature exceeds the temperature
setting plus 50℃ and this high temperature state lasts for
10 seconds or longer, the soldering iron is immediately
de-energized and is displayed and a buzzer sounds.
Note that the system will not recover from the error
status even if the high temperature state is corrected.
(The error status can be canceled only by turning
the power off.)
When a system error occurs such as data flash,
the soldering iron is immediately de-energized and
is displayed.
18
Page 20
11. TROUBLE SHOOTING GUIDE
●The unit does not operate when the power switch is turned ON.
CHECK : Is the power cord and/or the connection plug disconnected?
ACTION:Connect it.
CHECK:Is the fuse down?
ACTION:Investigate why the fuse blew and then replace the fuse.
If the fuse blows again, send the unit in for repair.
●The tip does not heat up.
・The sensor error is displayed.
CHECK:Is the tip inserted properly?
ACTION:Insert the tip completely.
CHECK:Is the iron cable and/or the heater/sensor for breakage.
ACTION:See “■Checking the iron cable for breakage” and “■Check for a broken
●Solder does not wet the tip.
CHECK:Is the tip temperature too high?
ACTION:Set the appropriate temperature.
CHECK:Is the tip contaminated with oxide?
ACTION:
(See “●Tip maintenance” in page 15.)
heater or sensor” in page 17. Replace any faulty part.
Remove the oxide.
●The tip temperature is too high
CHECK:Is the iron cable broken?
ACTION:See “■Checking the iron cable for breakage” in page 17.
CHECK:Is the entered offset value correct?
ACTION:Enter the correct value.
●The tip temperature is too low.
CHECK:Is the tip contaminated with oxide?
ACTION:Remove the oxide.
(See “●Tip maintenance” in page 15.)
CHECK: Is the entered offset value correct?
ACTION: Enter the correct value.
●The soldering iron error is displayed.
CHECK:Is the other soldering iron connected? Or the iron cable is connected?
ACTION:Connect the iron cable with the HAKKO FU-6001.
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Page 21
●The low-temperature alarm tolerance error is displayed.
CHECK : Is the tip too small for the items to be soldered?
ACTION:Use a tip with a larger thermal capacity.
CHECK:Is the setting value for the low-temperature alarm tolerance too low?
ACTION:Increase the setting value.
●Heater terminal short circuit error is displayed.
CHECK: Is the tip for the HAKKO FU-6001?
ACTION:Turn the power switch OFF and insert the genuine HAKKO FU-6001
tip. Turn the power switch ON.
●Abnormally high temperature error is displayed.
ACTION: Contact your HAKKO representative.
●System error is displayed.
ACTION: Contact your HAKKO representative.
https://doc.hakko.com
20
Page 22
12.DIMENSIONAL OUTLINE DRAWING
HAKKO FU-6001
connected to the feeder unit
71
89
18
70
※1 159
29
A
Back view of A
HAKKO FU-6001
disconnected
47
)
40
2
(※
25
2
※
Connected to the feeder unit for φ1.2-1.6mm
※1 96
56
70
2 mounting holes
Φ4.2 Through
Φ8 Counterbore
5 Deep
30
7
21
※1 The dimension can be adjusted in range of ±5mm.
Page 23
13. EXPLODED VIEW
●HAKKO FU-600
●HAKKO FU-6001
14. PARTS LIST
①
②
③
④
Part No.
BX1033*
BX1034*
Part No.
FU6001-01X
FU6002-01X
BX1027
BX1032
Iron cable
Iron cable
Part Name
HAKKO FU-6001 / 24V - 130W
HAKKO FU-6002 / 24V - 130W
Flux protector
Iron cable
Part Name
5 m
8 m
Item No.
● Optional parts
*See● Changing the iron cable lengthinpage11.)
For more information about replacement parts or latest information , please visit
our website (http://www.hakko.com) or HAKKO Document Portal. (see below)