Hakko FU-600 Instruction Manual

Soldering iron unit
Instruction Manual
Thank you for purchasing the HAKKO FU-600 soldering station.
Please read this manual before operating the HAKKO FU-600.
Keep this manual readily accesible for reference.
TABLE OF CONTENTS
1. PACKING LIST
2. SPECIFICATIONS
3. WARNINGS, CAUTIONS AND NOTES
4. PART NAMES
5. INITIAL SETUP
6. OPERATION
7. PARAMETER SETTING
8. MAINTENANCE
9. CHECKING PROCEDURE
10. ERROR MESSAGES
11. TROUBLE SHOOTING GUIDE 12 . DIMENSIONAL OUTLINE DRAWING 13 . EXPLODED VIEW 14 . PARTS LIST
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1. PACKING LIST
Please check to make sure that all items listed below are included in the package.
HAKKO FU-600
............................................................. 1
HAKKO FU-6001 (HAKKO FU-6002) Flux protector Iron unit fixing assembly Tip adjustment jig unit Feeder unit attachment screw
.................................................................. 1
.................................................. 1
..................................................... 1
......................................... 2
HAKKO FU-600
Power cord
............................. 1
HAKKO FU-6001 
Flux protector
Heat-resistant pad
Iron cable
............................................................. 1
Connecting cable Power cord
........................................................... 1
Heat-resistant pad Instruction manual
or
Feeder unit
attachment screw
................................................. 1
................................................ 1
................................................ 1
HAKKO FU-6002
Iron unit fixing assembly
Iron cable
Connecting cable
Tip adjustment jig unit
※Tip is optionally available.
2. SPECIFICATIONS
HAKKO FU-600
Power consumption
Temperature range
Temperature stability
Output Voltage
Dimentions (W × H × D)
Weight
※The temperature was measured using the FG-101. ※This product is protected against electrostatic discharge.
Specifications and design are subject to change without notice.
140W
50
500℃ (120 - 930℉)
-
±5℃ (±9℉) at idle temperature
AC 24V
145(W)×102(H)×210(D)mm (5.7 × 4.0 × 8.3 in.)
2.8kg (6.2 lb.)
HAKKO FU-6001/6002
Power consumption
Tip to ground resistance
Tip to ground potential
Cord length
Total length
Weight
*1 With 2.4XD tip *2 The dimension can be adjusted in range of ±5mm.
*3 HAKKO FU-6002
*1
*1
 (See 14. Parts List in page 23.)
130W (24V)
Ω
<2
mV
<2
m (9.8 ft.)
3
186mm (7.3 in.) 124g (0.27 lb. / 4.37 oz.) {126g (0.28 lb. / 4.44 oz.)}
163g (0.36 lb. / 5.75 oz.) {165g (0.36 lb. / 5.82 oz.)} (with iron unit fixing assembly)
2
{160mm (6.3 in.)}
*
■Electrostatic Protection
This product includes such features as electrically conductive plastic parts and grounding of the unit as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:
When making repairs or replacing parts, take sufficient care not to expose live electrical parts or damage insulation materials.
1.
2. Be sure to ground the unit during use.
1
3
*
3
*
3
*
3. WARNINGS, CAUTIONS AND NOTES
Warnings and cautions are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows:
WARNINGFailure to comply with a WARNING may result in serious injury or death.
CAUTIONFailure to comply with a CAUTION may result in injury to the operator, or
damage to the items involved. Two examples are given below.
WARNING
When power is ON, tip temperatures will be between 50 and 500. (120 to 932) To avoid injury or damage to personnel and items in the work area, observe the following:
Do not touch the tip or the metal parts near the tip.
Do not allow the tip to come close to, or touch, flammable materials.
Inform others in the area that the unit is hot and should not be touched.
Turn the power off when not in use, or left unattended.
Turn the power off when changing parts or storing the HAKKO FU-600.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
The unit is for a counter or workbench use only.
To prevent accidents or damage to the HAKKO FU-600, be sure to observe the following.
CAUTION
Do not use the HAKKO FU-600 for applications other than soldering.
Do not give an excessive shock to the iron.
Remove power and iron cords by holding the plug. not the wires.
Do not modify the HAKKO FU-600.
Use only genuine Hakko replacement parts.
Do not allow the HAKKO FU-600 to become wet, or use it with wet hands.
Be sure the work area is well ventilated. Soldering produces smoke.
While using the HAKKO FU-600, don’t do anything which may cause bodily harm or
physical damage.
2
4. PART NAMES
HAKKO FU-600
Preset number display
Setting display
UP
DOWN
Control button
Power switch
Connecting cable connector
Power receptacle
Fuse
Receptacle
3
HAKKO FU-6001
Flux protector
Tip lock screw
Positioning screw
Fixing screw
Positioning screw
CAUTION
Do not touch any screws than the hexagon socket head cap screws described in this manual.
4
5. INITIAL SETUP
Connecting components
HAKKO FU-6001
Connecting cable
to HAKKO FU-500
Use a hex wrench of 2.5 mm.
HAKKO FU-600
Iron cable
Connecting cable (6-pole 6-core modular cable)
Pin No.
1
2
3
4
5
6
Signal name
TxD
RxD
Iron_Ready
Iron_GND
Iron_GND
Iron_Vcc
I/O
Out
Outgoing data
In
Incoming data
Out
HAKKO FU-600 Ready signal
HAKKO FU-600 GND
Out
HAKKO FU-600 Vcc (5V)
Function
Recommended Iron_Ready signal
How to attach the tip
CAUTION
Replace the iron tip when it is cold. If you need to replace the hot iron tip, always use a heat-resistant pad.
1. Slide off the flux protector and loosen the tip lock screw.
※Do not touch this screw during iron tip replacement.
Slide
Iron_Ready signal
output equivalent circuit
30V, less than 100 mA
Iron GND
connection diagram
Iron_Vcc
Iron_Ready
Iron GND
910
External equipment
Loosen
2. Insert a tip. Tighten the tip lock screw and reinstall the flux protector.
Insert the tip
Reinstall
Tighten
CAUTION
Make sure that there is no clearance between the tip and the hole of the flux protector.
5
How to position the tip
1. To turn the shaft of the tip, loosen the positioning screw . To move the soldering iron in the longitudinal direction, loosen the positioning screw . Tighten the screws after determining the tip position balancing with your work object.
For shaft turning
For longitudinal adjustment
2. Loosen the following screws and and place the HAKKO FU-6001 on the tip adjustment jig unit with the positioning pins aligned.
Screw Loosen
Screw Loosen
Tip adjustment jig
3.
Align the D-cut face of the tip with the pocket in the fixed side.
Move the tip adjustment jig until the tip is fully
Jig base
positioning pin
inserted as shown in the following figure.
This position will be the reference point. Retighten the two screws ①.
To prevent the upward movement and misalignment of the tip, tighten the screw while pressing the tip from the top. Do not move the jig except for the one on the movable side and except for the time when the type of workpiece is changed. After the reference point has been set, remove the HAKKO FU-6001 from the tip adjustment jig unit.
Screw
D-cut face
Movable side
Screw
Fixed side
6
4. Place the HAKKO FU-6001 on the iron unit fixing assembly and tighten the two screws.
Tighten
Installing the iron to the feeder unit
Tighten the feeder unit set screws as shown in the figure below. Now you can install the HAKKO FU-6001 to the feeder unit.
sizeM3×30
How to position the tip after replacement
After replacement, you need to position the tip. Loosen the positioning screw and align the tip with the reference point set in the previous page.
To prevent the upward movement and misalignment of the tip, tighten the screws while pressing the tip from the top.
Positioning screw
7
Positioning screw
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