Hakko FR-803 User Manual
SMD Rework Station with Vacuum Pickup
®
Instruction Manual
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Thank you for purchasing the HAKKO FR-803 SMD Rework Station.
This unit features:
Digital control and display of time and temperature
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Display of air-flow rate
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Manual and automatic modes
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Built-in vacuum pickup
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Please read this manual before operating the HAKKO FR-803.
Keep this manual readily accessible for reference.
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TABLE OF CONTENTS
1. PACKING LIST ………………………………………… 1
2. SPECIFICATIONS ………………………………………
3. WARNINGS, CAUTIONS, AND NOTES …………… 2
4. PART NAMES …………………………………………… 3
5.
PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION
6. OPERATION …………………………………………… 8
7. PARAMETERS ……………………………………… 17
8. OFFSET SETTING METHOD ……………………… 18
9. MAINTENANCE / INSPECTION …………………… 19
10. ERRO MESSAGE ………………………………… 20
11. TROUBLESHOOTING …………………………… 20
12. OPTINAL PARTS …………………………………… 21
13. PARTS LIST / STATION …………………………… 23
13. PARTS LIST / HANDPIECE ……………………… 25
14. WIRING DIAGRAM ………………………………… 26
1
…… 5
1. PACKING LIST
Check the contents of the Hakko 852 package and
confirm that all the items listed below are included.
HAKKO FR-803 station ........................................... 1
Power cord .............................................................. 1
Handpiece holder .................................................... 1
Pads (ø3 mm (0.12 in.), ø5 mm (0.20 in.), ø7.6 mm (0.3 in.)) .....2 each
Vacuum pipe control knob (L) .................................. 1
Control card ............................................................. 1
Control card
HAKKO FR-803 station
Instruction manual ................................................... 1
* This product does not include a nozzle. A large
selection of nozzles are available for the HAKKO
FR-803. Select the nozzle or nozzles suitable for
the work to be performed.
Vacuum pipe control
knob (L)
Handpiece holder
2. SPECIFICATIONS
Name HAKKO FR-803
Power consumption
Station
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Power consumption 100V 30 W
Capacity 5 l/min to more than 20 l/min
Control temperature
Modes Manual/Auto
Timer 3 file/step
External dimensions
Weight 5 kg (11.02 lb.)
100V-310W 110V-370W 120V-440W
220V-590W 230V-650W 240V-700W
110-120V 40W
220-240V 50W
(Standby, 100-120V 4W, 220-240V 4W)
100 ~ 450°C/200 ~ 840°F (sensor)
160 (W) × 145 (H) × 230 (D) mm/
6.3 × 5.7 × 9.1 in.
Power cord
2 for each pad
Handpiece
●
Power
consumption
Total length
(w/o cord)
Weight (w/o
cord)
* This product is protected against electrostatic discharge.
* Specifications and design are subject to change without
notice.
100V-280W 110V-330W 120V-400W
220V-540W 230V-600W 240V-650W
200mm/7.9 in.
200 g/0.44 lb.
1
3. WARNINGS, CAUTIONS, AND NOTES
WARNING
Warnings and cautions are placed at critical points in this manual to direct the operator's attention to
significant items. They are defined as follows:
WARNING :
CAUTION :
NOTE :
EXAMPLE :
Failure to comply with a WARNING may result in serious injury or death.
Failure to comply with a CAUTION may result in injury to the operator, or damage to
the items involved.
A NOTE indicates a procedure or point that is important to the process being
described.
An EXAMPLE is given to demonstrate a particular procedure point or process.
WARNING
To avoid damage to the unit, do not turn the power switch OFF until the pump stops automatically
by cooling down (until appears on the display) after use.
CAUTION
When the power is ON, the temperature of the hot air and the nozzle ranges from 100 to 450°C. (200
to 840°F.). To avoid injury to personnel or damage to items in the work area, observe the following:
Do not direct the hot air toward personnel or touch the metal parts near the nozzle.
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Do not use the product near combustible gases or flammable materials.
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Advise those in the work area that the unit can reach very high temperatures and should be considered
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potentially dangerous.
Turn the power OFF when no longer using the HAKKO FR-803 or when leaving it unattended.
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Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF.
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Observe the following precautions to prevent accidents or damage to the unit.
Do not strike the handpiece against hard surface or otherwise subject it to physical shock.
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Be sure the unit is grounded. Always connect power to a grounded receptacle.
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Do not disassemble the pump or the vacuum pump.
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Do not modify the unit.
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Use only genuine HAKKO replacement parts.
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Do not wet the unit or use the unit with wet hands.
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Remove power cord by holding the plug – not the wires.
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Do not leave the vacuum pump on for long periods of time.
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Make sure the work area is well ventilated.
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While using the HAKKO FR-803, donʼt do anything which may cause bodily harm or physical damage.
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2
4. PART NAMES
Station
Handpiece holder
mounting screw
Slot for control
card
⑨Settingbuttons
Power receptacle
Fuse
File number display
①
Vacuum indicator
⑧
Power switch
⑩
Temperature/Timer display
②
Mode selecting button
⑥
AUTO, MANUAL indicator
⑦
Airflow meter
③
Handpiece holder
mounting screw
Display steps
④
Airflow control knob
⑤
Handpiece
Pad
①
Nozzle
(not included)
Sensor (internal)
③
Vacuum pipe
②
Hot air button
④
Handpiece holder
Vacuum pipe control knob
⑤
Vacuum button
⑥
3
Station
File number display
①
Temperature/timer display
②
Airflow meter
③
Display steps
④
Airflow control knob
⑤
Mode selection button
⑥
AUTO/MANUAL indicator
⑦
Vacuum indicator
⑧
Setting button
⑨
Power switch
⑩
Handpiece
Pad
①
Vacuum pipe
②
Sensor (internal)
③
Hot air button
④
Vacuum pipe control knob
⑤
Vacuum button
⑥
This section displays files 1 to 3 in Auto mode.
This section displays a temperature and timer setting time for each
step in AUTO mode.
CAUTION
The displayed and set temperature indicates the temperatures at the
sensor.
This meter indicates the airflow rate.
This section will be lit during every step in AUTO mode.
This knob controls the airflow. The airflow can be set in the range
of 5 to 20 l/min.
This button displays and selects the MANUAL and AUTO modes.
This indicator lights the selected mode.
This indicator lights when the vacuum pump is in operation.
Use this button for setting, determining and checking the file
number, temperature, timer, etc.
This switch turns the power ON and OFF.
The pad absorbs parts.
The pad is mounted on the tip of the vacuum pipe.
This sensor detects the temperature of the hot air.
MANUAL Mode
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When the Start button is pressed, the unit begins blowing hot
air. When the Start button is pressed again, the unit begins
cooling and stops blowing hot air after reaching 100°C (200°F).
AUTO Mode
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When the Start button is pressed again, the selected AUTO
program begins.
This knob controls the length of the vacuum pipe.
This button turns the vacuum pump ON and OFF.
4
5. PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION
A. Station Assembly
Attach the handpiece holder.
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Remove the handpiece holder mounting
screw from the side of the station. Attach the
handpiece holder to the station. (Figure 1)
(The handpiece holder can be installed on
either the left or right side.)
B. Handpiece Assembly
NOTE:
The handpiece can be used with the provided vacuum
pipe control knob (L). (See figure 2.)
Using vacuum function operative nozzle
●
(see page 21.)
1. Attach the nozzle.
a. Extend the vacuum pipe using the
vacuum pipe control knob. (Figure 3)
b. Remove the inside screw (M3 × 5) of the
nozzle. (Figure 4)
c. Loosen the nozzle mounting screw. Pass
the vacuum pipe through the nozzle hole
and attach the nozzle. (Figure 5)
d. Tighten the nozzle mounting screw.
2. Attach the pad.
a. Attach the pad. (Figure 7)
b. Adjust the pad to an appropriate position.
Adjust the vacuum pipe so that the pipe
and pad protrude as little as possible.
(Figure 1)
(Figure2)
Mounting screw
(Figure 3)
(Figure 4)
(Figure 5)
CAUTION
Vacuum pipe
●
Do not use excessive force.
When not using a nozzle, retract the vacuum pipe
to the shortest length. (Figure 6)
M3 × 5
CAUTION
The nozzle and pad will be heated at high
temperature. Cool them before replacement.
5
(Figure 6)
(Figure 7)
CAUTION
Pad
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The pad does not last indefinitely. When it becomes
deteriorated, replace it. Since exposure to high
temperatures causes it to deteriorate faster, Hakko
recommends it be cooled after use.
Power receptacle
Power cord
Handpiece holder
Power switch
Using vacuum function inoperative nozzle
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The pad cannot be used with this type of nozzle.
C. Electrical Connection and Power ON
1. Connect the power cord to the power
2. Place the handpiece on the holder. (Figure 9)
3. Plug the power cord into a grounded wall
4. Turn the power switch ON.
(see page 22.)
Attach the nozzle.
■
a. Retract the vacuum pipe to the shortest
length using the vacuum pipe control
knob. (See page 5, Figure 6)
b. Loosen the nozzle mounting screw.
Attach the nozzle. (See page 5, Figure 5)
c. Tighten the nozzle mounting screw.
CAUTION
receptacle on the back panel of the station.
(Figure 8)
socket.
(Figure 8)
CAUTION
This product is ESD-protected. Be sure to use a
grounded wall socket.
CAUTION
When not in use, place the
handpiece on the holder.
(Figure 9) Top View
6
6. OPERATION
A. Mode Selection
Insert the control card into the card slot and select
your desired mode using the mode selection button.
(Figure 10)
The HAKKO FR-803 provides the following two
modes. The AUTO mode consists of the INSTALL
and REMOVE modes.
Manual Mode
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In this mode, air and vacuum pump operation
are controlled entirely by manual operation.
NOTE:
The timer cannot be set when using MANUAL mode.
AUTO mode
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Install Mode (AUTO) (See page 14.)
This mode is used when installing parts.
The vacuum pump will be automatically
turned OFF.
(Figure 10)
In INSTALL mode, turn ON the vacuum function
manually and align the component on the PWB.
Vacuum function automatically will turn OFF 5
seconds after starting selected the profile.
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Remove Mode (AUTO) (See page 13.)
This mode is used when removing parts.
The vacuum pump will be automatically
turned ON.
Step 1 Step 2 Step 3 Cool down
Closed timer time
Air temperature
Opend timer time
Temperatue
is increasing.
Start
Temperature
is stable.
Temperatue
is increasing.
5 seconds
Timing when the vacuum pump is
turned OFF in INSTALL mode
Temperature
is stable.
Time
In REMOVE mode, the vacuum function automatically turns ON during the last 10 seconds of the
selected profile.
Set the temperature profile shown in the following
figure in advance.
Temperature
is stable.
Temperatue
is increasing.
10 seconds
Timing when the vacuum pump is
turned ON in REMOVE mode
Temperature
is decreasing.
When the temperature falls to 100°C
(200°F), the air stops
blowing automatically.
* In REMOVE mode, turn OFF the vacuum pump manually.
7
6. OPERATION
B. Selecting Manual Mode
The temperature/timer is displayed by .
The HAKKO FR-803 is preset at 300°C at the
factory, see page 9.
Air Blow
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1. Start
Press the HOT AIR button on the hand
piece to start the flow of air. The hot air
blows from the tip of the nozzle, and the
temperature is controlled according to the
temperature setting.
2. Stop
Press the HOT AIR button again.
Power to the heater is shut off and cooling
begins. When the temperature falls to 100
°C. (200°F.), the air stops blowing and the
temperature display reads .
Vacuum Function
●
This function is used to hold the component
securely to the pads.
1. Start
Press the Vacuum button on the handpiece. The vacuum pump turns ON and
the part is held by suction.
2. Stop
Press and hold the Vacuum button. The
vacuum pump turns OFF.
To check the set temperature,
press the button .
CAUTION
-
To avoid damage to the equipment, do not turn the
power switch OFF until appears on the
display.
HOT AIR button
VACUUM button
CAUTION
Parts held by the pads are very hot. Be careful when
removing them from the pads.
8
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