Hakko FR-803 User Manual

SMD Rework Station with Vacuum Pickup

®

Instruction Manual

●

Thank you for purchasing the HAKKO FR-803 SMD Rework Station.
This unit features:

Digital control and display of time and temperature

●

Display of air-flow rate

●

Manual and automatic modes

●

Built-in vacuum pickup

●

Please read this manual before operating the HAKKO FR-803.
Keep this manual readily accessible for reference.

●

TABLE OF CONTENTS

1. PACKING LIST ………………………………………… 1

2. SPECIFICATIONS ………………………………………

3. WARNINGS, CAUTIONS, AND NOTES …………… 2

4. PART NAMES …………………………………………… 3

5.

PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION

6. OPERATION …………………………………………… 8

7. PARAMETERS ……………………………………… 17

8. OFFSET SETTING METHOD ……………………… 18

9. MAINTENANCE / INSPECTION …………………… 19

10. ERRO MESSAGE ………………………………… 20

11. TROUBLESHOOTING …………………………… 20

12. OPTINAL PARTS …………………………………… 21

13. PARTS LIST / STATION …………………………… 23

13. PARTS LIST / HANDPIECE ……………………… 25

14. WIRING DIAGRAM ………………………………… 26

1

…… 5

1. PACKING LIST

Check the contents of the Hakko 852 package and
confirm that all the items listed below are included.

HAKKO FR-803 station ........................................... 1

Power cord .............................................................. 1

Handpiece holder .................................................... 1

Pads (ø3 mm (0.12 in.), ø5 mm (0.20 in.), ø7.6 mm (0.3 in.)) .....2 each

Vacuum pipe control knob (L) .................................. 1

Control card ............................................................. 1

Control card

HAKKO FR-803 station

Instruction manual ................................................... 1

* This product does not include a nozzle. A large

selection of nozzles are available for the HAKKO
FR-803. Select the nozzle or nozzles suitable for
the work to be performed.

Vacuum pipe control
knob (L)

Handpiece holder

2. SPECIFICATIONS

Name HAKKO FR-803

Power consumption

Station

●

Power consumption 100V 30 W

Capacity 5 l/min to more than 20 l/min

Control temperature

Modes Manual/Auto

Timer 3 file/step

External dimensions

Weight 5 kg (11.02 lb.)

100V-310W 110V-370W 120V-440W
220V-590W 230V-650W 240V-700W

110-120V 40W
220-240V 50W
(Standby, 100-120V 4W, 220-240V 4W)

100 ~ 450°C/200 ~ 840°F (sensor)

160 (W) × 145 (H) × 230 (D) mm/

6.3 × 5.7 × 9.1 in.

Power cord

2 for each pad

Handpiece

●

Power
consumption

Total length
(w/o cord)

Weight (w/o
cord)

* This product is protected against electrostatic discharge.
* Specifications and design are subject to change without

notice.

100V-280W 110V-330W 120V-400W
220V-540W 230V-600W 240V-650W

200mm/7.9 in.

200 g/0.44 lb.

1

3. WARNINGS, CAUTIONS, AND NOTES

WARNING

Warnings and cautions are placed at critical points in this manual to direct the operator's attention to
significant items. They are defined as follows:

WARNING :

CAUTION :

NOTE :

EXAMPLE :

Failure to comply with a WARNING may result in serious injury or death.

Failure to comply with a CAUTION may result in injury to the operator, or damage to

the items involved.

A NOTE indicates a procedure or point that is important to the process being

described.

An EXAMPLE is given to demonstrate a particular procedure point or process.

WARNING

To avoid damage to the unit, do not turn the power switch OFF until the pump stops automatically

by cooling down (until appears on the display) after use.

CAUTION

When the power is ON, the temperature of the hot air and the nozzle ranges from 100 to 450°C. (200
to 840°F.). To avoid injury to personnel or damage to items in the work area, observe the following:

Do not direct the hot air toward personnel or touch the metal parts near the nozzle.

●

Do not use the product near combustible gases or flammable materials.

●

Advise those in the work area that the unit can reach very high temperatures and should be considered

●

potentially dangerous.
Turn the power OFF when no longer using the HAKKO FR-803 or when leaving it unattended.

●

Before replacing parts or storing the unit, allow the unit to cool and then turn the power OFF.

●

Observe the following precautions to prevent accidents or damage to the unit.

Do not strike the handpiece against hard surface or otherwise subject it to physical shock.

●

Be sure the unit is grounded. Always connect power to a grounded receptacle.

●

Do not disassemble the pump or the vacuum pump.

●

Do not modify the unit.

●

Use only genuine HAKKO replacement parts.

●

Do not wet the unit or use the unit with wet hands.

●

Remove power cord by holding the plug – not the wires.

●

Do not leave the vacuum pump on for long periods of time.

●

Make sure the work area is well ventilated.

●

While using the HAKKO FR-803, donʼt do anything which may cause bodily harm or physical damage.

●

2

4. PART NAMES

Station

Handpiece holder
mounting screw

Slot for control
card

⑨Settingbuttons

Power receptacle

Fuse

File number display

①

Vacuum indicator

⑧

Power switch

⑩

Temperature/Timer display

②

Mode selecting button

⑥

AUTO, MANUAL indicator

⑦

Airflow meter

③

Handpiece holder
mounting screw

Display steps

④

Airflow control knob

⑤

Handpiece

Pad

①

Nozzle
(not included)

Sensor (internal)

③

Vacuum pipe

②

Hot air button

④

Handpiece holder

Vacuum pipe control knob

⑤

Vacuum button

⑥

3

Station

File number display

①

Temperature/timer display

②

Airflow meter

③

Display steps

④

Airflow control knob

⑤

Mode selection button

⑥

AUTO/MANUAL indicator

⑦

Vacuum indicator

⑧

Setting button

⑨

Power switch

⑩

Handpiece

Pad

①

Vacuum pipe

②

Sensor (internal)

③

Hot air button

④

Vacuum pipe control knob

⑤

Vacuum button

⑥

This section displays files 1 to 3 in Auto mode.

This section displays a temperature and timer setting time for each
step in AUTO mode.

CAUTION

The displayed and set temperature indicates the temperatures at the
sensor.

This meter indicates the airflow rate.

This section will be lit during every step in AUTO mode.

This knob controls the airflow. The airflow can be set in the range
of 5 to 20 l/min.

This button displays and selects the MANUAL and AUTO modes.

This indicator lights the selected mode.

This indicator lights when the vacuum pump is in operation.

Use this button for setting, determining and checking the file
number, temperature, timer, etc.

This switch turns the power ON and OFF.

The pad absorbs parts.

The pad is mounted on the tip of the vacuum pipe.

This sensor detects the temperature of the hot air.

MANUAL Mode

●

When the Start button is pressed, the unit begins blowing hot
air. When the Start button is pressed again, the unit begins
cooling and stops blowing hot air after reaching 100°C (200°F).

AUTO Mode

●

When the Start button is pressed again, the selected AUTO
program begins.

This knob controls the length of the vacuum pipe.

This button turns the vacuum pump ON and OFF.

4

5. PREPARATION: ASSEMBLY AND ELECTRICAL CONNECTION

A. Station Assembly

Attach the handpiece holder.

●

Remove the handpiece holder mounting
screw from the side of the station. Attach the
handpiece holder to the station. (Figure 1)
(The handpiece holder can be installed on
either the left or right side.)

B. Handpiece Assembly

NOTE:

The handpiece can be used with the provided vacuum
pipe control knob (L). (See figure 2.)

Using vacuum function operative nozzle

●

(see page 21.)

1. Attach the nozzle.

a. Extend the vacuum pipe using the

vacuum pipe control knob. (Figure 3)

b. Remove the inside screw (M3 × 5) of the

nozzle. (Figure 4)

c. Loosen the nozzle mounting screw. Pass

the vacuum pipe through the nozzle hole
and attach the nozzle. (Figure 5)

d. Tighten the nozzle mounting screw.

2. Attach the pad.

a. Attach the pad. (Figure 7)
b. Adjust the pad to an appropriate position.

Adjust the vacuum pipe so that the pipe
and pad protrude as little as possible.

(Figure 1)

(Figure2)

Mounting screw

(Figure 3)

(Figure 4)

(Figure 5)

CAUTION

Vacuum pipe

●

Do not use excessive force.
When not using a nozzle, retract the vacuum pipe
to the shortest length. (Figure 6)

M3 × 5

CAUTION

The nozzle and pad will be heated at high
temperature. Cool them before replacement.

5

(Figure 6)

(Figure 7)

CAUTION

Pad

●

The pad does not last indefinitely. When it becomes
deteriorated, replace it. Since exposure to high
temperatures causes it to deteriorate faster, Hakko
recommends it be cooled after use.

Power receptacle

Power cord

Handpiece holder

Power switch

Using vacuum function inoperative nozzle

●

The pad cannot be used with this type of nozzle.

C. Electrical Connection and Power ON

1. Connect the power cord to the power

2. Place the handpiece on the holder. (Figure 9)

3. Plug the power cord into a grounded wall

4. Turn the power switch ON.

(see page 22.)

Attach the nozzle.

■

a. Retract the vacuum pipe to the shortest

length using the vacuum pipe control
knob. (See page 5, Figure 6)

b. Loosen the nozzle mounting screw.

Attach the nozzle. (See page 5, Figure 5)

c. Tighten the nozzle mounting screw.

CAUTION

receptacle on the back panel of the station.
(Figure 8)

socket.

(Figure 8)

CAUTION

This product is ESD-protected. Be sure to use a
grounded wall socket.

CAUTION

When not in use, place the
handpiece on the holder.

(Figure 9) Top View

6

6. OPERATION

A. Mode Selection

Insert the control card into the card slot and select
your desired mode using the mode selection button.
(Figure 10)
The HAKKO FR-803 provides the following two
modes. The AUTO mode consists of the INSTALL
and REMOVE modes.

Manual Mode

●

In this mode, air and vacuum pump operation
are controlled entirely by manual operation.

NOTE:

The timer cannot be set when using MANUAL mode.

AUTO mode

●

●

Install Mode (AUTO) (See page 14.)

This mode is used when installing parts.
The vacuum pump will be automatically
turned OFF.

(Figure 10)

In INSTALL mode, turn ON the vacuum function
manually and align the component on the PWB.
Vacuum function automatically will turn OFF 5
seconds after starting selected the profile.

●

Remove Mode (AUTO) (See page 13.)

This mode is used when removing parts.
The vacuum pump will be automatically
turned ON.

Step 1 Step 2 Step 3 Cool down

Closed timer time

Air temperature

Opend timer time

Temperatue

is increasing.

Start

Temperature
is stable.

Temperatue

is increasing.

5 seconds

Timing when the vacuum pump is
turned OFF in INSTALL mode

Temperature
is stable.

Time

In REMOVE mode, the vacuum function automati­cally turns ON during the last 10 seconds of the
selected profile.
Set the temperature profile shown in the following
figure in advance.

Temperature
is stable.

Temperatue

is increasing.

10 seconds

Timing when the vacuum pump is
turned ON in REMOVE mode

Temperature

is decreasing.

When the tempera­ture falls to 100°C
(200°F), the air stops
blowing automati­cally.

* In REMOVE mode, turn OFF the vacuum pump manually.

7

6. OPERATION

B. Selecting Manual Mode

The temperature/timer is displayed by .
The HAKKO FR-803 is preset at 300°C at the

factory, see page 9.

Air Blow

●

1. Start

Press the HOT AIR button on the hand
piece to start the flow of air. The hot air
blows from the tip of the nozzle, and the
temperature is controlled according to the
temperature setting.

2. Stop

Press the HOT AIR button again.
Power to the heater is shut off and cooling
begins. When the temperature falls to 100
°C. (200°F.), the air stops blowing and the

temperature display reads .

Vacuum Function

●

This function is used to hold the component
securely to the pads.

1. Start

Press the Vacuum button on the hand­piece. The vacuum pump turns ON and
the part is held by suction.

2. Stop

Press and hold the Vacuum button. The
vacuum pump turns OFF.

To check the set temperature,
press the button .

CAUTION

-

To avoid damage to the equipment, do not turn the
power switch OFF until appears on the

display.

HOT AIR button

VACUUM button

CAUTION

Parts held by the pads are very hot. Be careful when
removing them from the pads.

8

6. OPERATION

C.Temperature change method in

MANUAL mode

CAUTION

Be sure to insert the control card into the card slot and
set the mode to MANUAL before changing.

Setting change in temperature

CAUTION

The temperature setting range is 100 to 450°C (200 to
840°F).

Example: Change the temperature setting from
300 to 450°C.

1. Press the
setting section for 1 sec. or more.

The HUNDREDS digit flashes on the

●

display, indicating that the HUNDREDS digit
can be entered.

2. Enter the HUNDREDS digit.

Use the or buttons to select your

●

desired value for the HUNDREDS digit.
When your desired value is displayed, press

the button. The TENS digit begins to
flash.

3. Enter TENS digit.

Use the or buttons to select your

●

desired value for the TENS digit. When
your desired value is displayed, press the

button. The UNITS digit begins to flash.

4. Enter the UNITS digit.

Select your desired value for the UNITS

●

digit in the same manner as for the TENS
digit. When your desired value is displayed,

press the button. displays
and indicates that the temperature setting

procedure is completed.

button on the temperature

Attempting to enter a value outside the setting

●

range will cause the display to begin flashing the
HUNDREDS digit again. Reenter a correct value.

Both the display temperature and the tempera

●

ture setting are the temperature at the sensor.
(Even with the same temperature setting, the
temperature of the hot air differs depending on
the nozzle size.)

Press and hold the but­ton for more than 1 second.

Press the or button.

Press the button once.

Press the or button.

Press the button once

-

CAUTION

If the power is turned OFF before the temperature set-

ting procedure is completed ( is not displayed),
the new setting value will not be stored in memory.

9

Press the button once

Step 1

Temperature display

Temperature display

Temperature display

Timer

Timer

Timer

Step 2

Step 3

Cool down

Temperature
is increasing.

Temperature
is increasing.

Temperature
is increasing.

Temperature
is decreasing.

Timer is in
operation.

Timer is in
operation.

Timer is in
operation.

D. Setting method in AUTO mode

CAUTION

Be sure to press the button and set the mode
to AUTO.

The temperature profiles from 1 to 3 have been
initially set. If it is necessary to change, see
page 13.

1. Opening up a file

CAUTION

Be sure to insert the control card before
opening.

Display a file number using the or

button.

NOTE:

If the file number is not changed, it is unneces­sary to insert the control card.

2. Pressing the HOT AIR button on the
handpiece causes the unit to begin to
blow, and setting the temperature profile
causes it to start the file program.

Press the or button.

3. When all the steps are completed, the unit
will be automatically stopped.

10

6. OPERATION

D-1 Setting method in AUTO/INSTALL

mode

Operations in INSTALL mode

●

This mode has the following sequence:

Vacuum ON (Manual)

①

Start/hot air blow (Manual)(Step/start)

②

Vacuum OFF after 5 seconds

③

Step 1 operation

④

Step 2 operation

⑤

Step 3 operation

⑥

Cool down operation

⑦

NOTE:

The operation can be set from 1 to 3.

Installation

●

Advance preparation of P.W.B.

•

Apply an appropriate amount of solder paste
to the P.W.B.)

Part suction and positioning

①

Press the VACUUM button on the
handpiece. Have the part sucked by the
pads and position the part on the P.W.B.
(Figure 1)

Start (heating)

②

Press the HOT button on the handpiece.
Hot air blows from the nozzle to melt the
solder. The station operates based on
the preprogrammed temperature profile.
(Figure 2)

CAUTION

To stop the program, press the HOT AIR
button. Cooling begins.

Vacuum stop

③

After 5 seconds, the vacuum turns OFF
and the part is released from suction.
(Figure 3)

Stop

④

When the step operation is completed,
cooling begins. Make sure the solder has
hardened before lifting the handpiece.
(Figure 4)

In INSTALL mode, press the HOT AIR button after
turning the vacuum function ON manually and
aligning the component on the PWB. Vacuum function
automatically will turn OFF 5 seconds after starting
selected the profile.

To check the temperature setting, press the
button. To change the temperature setting, see “Setting
method in AUTO mode” on page 13.

②①

Figure 1 Figure 2

④③

Figure 3 Figure 4

Vacuum OFF

11

D-2 Setting method in AUTO/REMOVE

mode

Operations in REMOVE mode

●

This mode has the following sequence:

Start/hot air blow (manual)

①

Step 1 operation

②

Step 2 operation

③

Step 3 operation

④

Ten seconds before the last step is

⑤

completed, the vacuum automatically
turns ON and then a single sound lasting
1 second is generated. Two seconds
before completion, a continuous sound is
generated.

Vacuum OFF (manual)

⑥

Cool down

⑦

NOTE:

The operation can be set from 1 to 3.

Removal

●

Parts mounting

•

Mount the nozzle and pads on the part to be
removed. (Figure 1)

Start (heating)

①

Press the HOT AIR button on the
handpiece. Hot air blows from the
nozzle and melts the solder. The station
operates based on the preprogrammed
temperature profile. (Figure 2)

CAUTION

To stop the program, press the HOT AIR
button. Cooling begins.

Part suction

②

When the timer runs down to 10 sec., the
vacuum automatically turns ON and the
part is sucked. Lift the handpiece and
remove the part from the P.W.B. (Figure

3)

Releasing the sucked part

③

To release the sucked part, press the
VACUUM button. (Figure 3)

Stop

④

After that, when the step operation is
completed, cooling begins and the airblow
stops as soon as the temperature reaches
100°C (200°F). (Figure 4)

In REMOVE mode, the vacuum function automatically
turns ON during the last 10 seconds of the selected
profile.

To check the set temperature, press the button.
To change the set temperature, see “Setting mode in
AUTO mode” on page 13.

②①

Figure 1 Figure 2

④③

Figure 3 Figure 4

CAUTION

If the vacuum button is pressed before the timer runs
down to 10 seconds, the vacuum pump turns ON.
Press the vacuum button again to stop the air blowing.

12

6. OPERATION

E. File changing method in AUTO mode

CAUTION

Be sure to insert the control card into the card slot
before changing.

File initial setting

Mode INSTALL INSTALL INSTALL
Step 1 Setting temperature 200 200 200

timer time 30 30 30

Step 2 Setting temperature 250 250 250

timer time 30 30 30

Step 3 Setting temperature 300 300 300

timer time 30 30 30

File 1 File 2 File 3

Example: When file 2 is changed as follows:

Mode REMOVE
Step 1 Setting temperature 250

timer time 25

Step 2 Setting temperature 250

timer time 30

Step 3 Setting temperature 320

timer time 25

File 2

1. If the button is pressed for 1 second

or more, the file number display section

flashes. Select the file number using the

or button. If your desired file number is

displayed, press the button. The mode

will be shifted to

selection mode

the INSTALL or REMOVE

.

NOTE:

The temperature setting range:
100°C - 450°C (200°F - 840°F).
The time setting range:
0 sec. - 300 sec. (0 min. - 5 min.)

Attempt to enter a value outside the setting

●

range will cause the display to begin flashing the
HUNDREDS digit again. Reenter a correct value.

Both the display temperature and the

●

temperature setting are the temperature at the
sensor. (Even with the same temperature setting,
the temperature of the hot air differs depending
on the nozzle size.)

If the time setting is set to 0 sec., the step can be

●

cancelled.

Press and hold the button
for more than 1 second.

Press the or button.

Press the button.

Press the or button.

13

2. Use the

or button to display .

Then, press the button to select and shift

to

the step selection mode

.

3. Select your desired step using the
button. Display your desired step and press

the button to select. After that, the mode

will be shifted to

in step 1

.

temperature setting mode

Press the button.

or

Press the button.

4. a. The HUNDREDS digit on the temperature/

timer display section flashes. Press the

button to select. The TENS digit

begins to flash.

Press the button.

b. Enter the TENS digit.

Use the

desired value for the TENS digit. If your

desired value is displayed, press the

button. The UNITS digit begins to flash.

c. Enter UNITS digit.

Use the or button to select your
desired value for the UNITS digit. If your

desired value is displayed, press the

button. The mode will be shifted to

timer time setting mode in step 1

5. a. The HUNDREDS digit on the temperature/

timer display section flashes. Press the

button to set the HUNDREDS digit to

0. The TENS digit begins to flash.

b. Enter the HUNDREDS digit.

Use the

desired value for the TENS digit. When
your desired value is displayed, press

the button. The UNITS digit begins to

flash.

c. Enter the UNITS digit.

Use the

desired value for the TENS digit. When
your desired value is displayed, press the

button. The mode will be shifted into

the step selection mode

or button to select your

the

.

or buttons to select your

or buttons to select your

.

Press the or button.

Press the button.

Press the button.

Press the button.

Press the or button.

Press the button.

Press the or button.

Press the button.

Press the or button.

6. Use the or buttons to select your
desired step. Since it is not changed in step
2, select step 3. When your desired value

is displayed, press the button to select.

The mode will be shifted to

setting mode

.

the temperature

Press the or button.

Press the button.

14

6. OPERATION

7. a. The HUNDREDS digit on the temperature/

timer display section flashes. Press the

button to select. The TENS digit

begins to flash.

b. Enter the TENS digit.

Use the or button to select your
desired value for the TENS digit. If your

desired value is displayed, press the

button. The UNITS digit begins to flash.

c. Enter UNITS digit.

Use the or button to select your
desired value for the UNITS digit. When
your desired value is displayed, press the

button. The mode will be shifted to

the timer time setting mode in step 3

8. a. The HUNDREDS digit on the temperature/

timer display section flashes. Press the

button to select. The TENS digit

begins to flash.

b. Enter the TENS digit.

Use the or button to select your
desired value for the TENS digit. If your

desired value is displayed, press the

button. The UNITS digit begins to flash.

c. Enter UNITS digit.

Use the or button to select your
desired value for the UNITS digit. If your

desired value is displayed, press the

button. The temperature and timer setting
in step 3 will be completed and shifted to

the step selection mode

.

Press the button.

Press the button.

Press the button.

Press the button.

.

Press the button.

Press the or button.

Press the button.

Press the button.

Press the button.

Press the or button.

15

Press the button.

Mode display

Step 1: Temperature check

Step 1: Time check

Step 2: Temperature check

Step 2: Time check

Use the button to go next.

Use the button
to go next.

Use the button to return
to temperature display.

Use the button to return
to temperature display.

Use the button to return
to temperature display.

Use the button
to go next.

Use the button
to go next.

* If no button is input for 2 seconds or more in any condition, the unit will be returned to normal conditions.

Step 3: Temperature check

Step 3: Time check

Use the and buttons

to change the STEP.

Use the and buttons

to change the STEP.

Use the and

buttons to change

the STEP.

.(INSTALL and REMOVE checking)

Press the button.

9. File writing

Press the button for 1 second or more to

shift into the file writing mode. Use the

buttons to display and press the

button. The file writing will be completed.

or

Press and hold the button for more
than 1 second.

NOTE:

If is selected, the data will be returned
to the data before change and the mode will

be shifted to the file number selection mode.

In AUTO mode, files are not selected. Select

*

the file to be used and start it.

F. Airflow adjustment

Adjust the flow rate of the hot air while watching
the airflow meter. The adjustment range is 5
to 20 l/min.

CAUTION

Do not apply excessive force when turning the
airflow control knob.

G. Set data checking method

Setting in Auto mode

Select your desired file No. in advance.

l

/min

Press the or button.

Press the button.

Read from the
center of the ball.

Turn clockwise to increase the airflow.
Turn counterclockwise to decrease the airflow.

16

7. PARAMETERS

Parameter Parameter display Initial setting

°C/°F change °C or °F C (°C)

Power saving time (30 min/60 min/∞) 30, 60 or ∞ 30 (30 min)

Timer display unit (min/sec) n or S n (min)

Change of count-down method
(Opened timer/closed timer)

Change of control card lock function
(Normal/single lock)

* In case of simple lock, the change of file number in AUTO mode can be changed without inserting the control card.

Parameter change method

●

Parameter change method and buttons.

1. °C/°F change

Press the or button, select "C"
(Celsius) or "F" (Fahrenheit) and press the

button to enter.

2. Change of power save time

Press the or select 30 min, 60 min or

∞ and press the button to enter.

3. Change of timer display unit

Press the or button, select “n” (min)

or “S” (sec) and press the button to enter.

4. Change of countdown method

Press the or select “o” (Opened

timer) or “c” (Closed timer) and press the

button to enter. (See the table on page 7.)

5. Change of card-lock function

Press the or button, select 1 or 2 and

press the button to enter.

The parameter input mode is completed,

is displayed and then returned to the

normal mode.

CAUTION

If the power is turned OFF before the parameter
setting procedure is completed ( is not

displayed), the new setting value will not be stored
in memory

Initial resetting method

●

.

o or c o

(opened timer)

1 or 2 1

(normal)

CAUTION

Be sure to insert the control card into the card slot
before changing.

Press the or button.

Press the button.

Press the or button.

Press the button.

Press the button.

Press the button.

Press the button.

CAUTION

Be sure to insert the control card into the card slot
before initial resetting.

Turn the power switch ON while simultaneously

pressing the , and buttons to reset
to the initial set values upon shipment from the

factory. The mode is displayed in MANUAL.

17

Factory setting

●

CAUTION

Be sure to insert the control card into the card slot
before initial resetting.

Turn the power switch ON while simultaneously

pressing the , and buttons to reset the
initial set values upon shipment from the factory. The

mode is displayed in MANUAL.
Upon shipment from the factory, the data are set to
the values as shown in the right tables.

<In MANUAL mode>

Temperature 300°C
Offset value

0

<In AUTO mode>

Mode INSTALL INSTALL INSTALL
Step 1 Setting temp.

Timer time

Step 2 Setting temp.

Timer time

Step 3 Setting temp.

Timer time

8. OFFSET SETTING METHOD

NOTE:

The temperature at the blowout port varies depends on
the nozzle size. The offset temperature can be selected.

CAUTION

Change the mode to MANUAL before setting.
The operations cannot be performed in AUTO mode.

Be sure to insert the control card.

1. Press the

button for 1 second or more.

The mode will be shifted to the offset inputting
mode.

2. Input the offset value.

The input range is -50 to + 50°C (In °F mode,
from -90 to + 90°F)

Enter the HUNDREDS digit.

a. Use the

or buttons to select your
desired value for the HUNDREDS digit. Only
0 (in case of positive) and – (in case of nega­tive) can be input (the same as in °F mode).

Select 0 or – and press the button. The

TENS digit begins to flash.

Enter the TENS digit.

b. Use the

or buttons to select your
desired value for the TENS digit. When your

desired value is displayed, press the

button. The UNITS digit begins to flash.

Enter the UNITS digit.

c. Select your desired value for the UNITS digit

in the same manner as for the TENS digit.
When your desired value is displayed, press

the button. displays and indicates

that the temperature setting procedure is
completed.

Press and hold the button
for more than 1 second.

Press the or button

Press the button.

Press the or button

Press the button.

Press the or button

Press the button.

File 1 File 2 File 3

200°C

30

250°C

30

300°C

30

200°C

30

250°C

30

300°C

30

200°C

30

250°C

30

300°C

30

18

9. MAINTENANCE / INSPECTION

a

b

Broken Heater or Sensor

●

Open the handpiece.

①

1. Retract the vacuum pipe to its shortest

length.

2. Move the tube downward.

3. Remove the three screws holding the

handpiece together.

4. Remove the pipe from the protruding

portion of the handle.

CAUTION

Quartz glass and heat insulation are inside
the pipe. Be careful not to drop or lose
these items.

5. Disconnect the heater sensor connector

and remove the heater.

CAUTION

Do not apply excessive force to the
vacuum pipe.

Measure the resistance value.

②

1. Measure the resistance value (a) of the

sensor. The normal value is 0Ω.

2. Measure the resistance value (b) of the

heater. The normal values are approx­imately 33Ω (±10%) (100-120V), 85Ω (±
10%) (220-240V) at room temperature.

If the resistance value is abnormal,

replace the part.

(Refer to the instructions included with the

replacement part.)

Replacing the Fuse

●

CAUTION

Since there are various hazards with replacing the
heating element, be sure to turn off the power and
replace them according to the avove procedure.

1. Unplug the power cord from the power recep­tacle.

2. Remove the fuse holder.

3. Replace the fuse with new one.

4. Put the fuse holder back in place.

19

10. ERROR MESSAGE

When the error detection software in the HAKKO FR-803 detects an error, a message is displayed to alert the
operator. See “Troubleshooting” for procedures to correct the error.

Sensor Error

Heater Error

This error occurs when there is the possibility of
a sensor failure (or a failure in the sensor circuit).

flashes and the power is shut down.

This error occurs when the temperature of the hot

air is falling even though the heater is on. The
flashes to indicate the possibility of a heater failure.

11. TROUBLESHOOTING

WARNING

Before checking the inside of the HAKKO FR-803 or replacing parts, be sure to disconnect the

●

power plug. Failure to do so may result in electric shock.

The unit does not operate

●

when the power switch is
turned ON.

CHECK

ACTION

CHECK

ACTION

: Is the power cord or connection plug discon-

nected?

: Connect it.
: Is the fuse blown?
: Investigate why the fuse blew and then replace the

fuse.

flashes, indicating a

●

sensor error.

flashes, indicating a

●

heater error.

The profile cannot be set.

●

The vacuum pump does

●

not stop when the vacuum
button is pressed.

CHECK

ACTION

CHECK

ACTION

CHECK

ACTION

CHECK

ACTION

CHECK

ACTION

: Is the sensor broken?
: Measure the resistance value of the sensor.

The normal value is 0 Ω. If the resistance value is

abnormal, replace the parts with new parts.

: Is the heater broken?
: Measure the resistance value of the sensor.

The normal value is 33 Ω (

85Ω (±10%) (220-240V)

If the resistance value is abnormal, replace the

parts with new parts.

: Is the station in Auto mode?
: Put the station into Auto mode.
: Is the value outside the setting range?
:

Enter a value that is within the setting range.

: Is the VACUUM button being pressed?
: Press the VACUUM button.

±10%)

(100-120V),

at room temperature.

20

SOJPLCC BGA(CSP)SOPQFP

0.8

1.8

A

B

A1125B

QFP 10 × 10
(0.39 × 0.39)

10
(0.39)

10

(0.39)

A1126B

QFP 14 × 14
(0.55 × 0.55)

15
(0.59)

15

(0.59)

A1127B

QFP 17.5 × 17.5
(0.68 × 0.68)

A1128B

QFP 14 × 20
(0.55 × 0.78)

A1129B

QFP 28

× 28 (1.1 × 1.1)

19
(0.75)

19

(0.75)

21
(0.83)

15

(0.59)

29

(1.14)

29
(1.14)

A1135B

PLCC 17.5

× 17.5

(0.68

× 0.68)

(44 Pins)

15
(0.59)

15

(0.59)

A1136B

PLCC 20 × 20
(0.78 × 0.78) (52 Pins)

A1139B

PLCC 12.5 × 7.3
(0.49 × 0.29) (18 Pins)

A1137B

PLCC 25 × 25
(0.98 × 0.98) (68 Pins)

A1138B

PLCC 30 × 30

(1.18 × 1.18) (84 Pins)

19
(0.75)

19

(0.75)

24
(0.94)

24

(0.94)

29
(1.14)

29

(1.14)

6.9
(0.27)

6.9

(0.27)

A1140B

PLCC 11.5

× 11.5

(0.45

× 0.45) (28 Pins)

A1141B

PLCC 11.5

× 14

(0.45

× 0.55) (32 Pins)

10
(0.39)

10

(0.39)

10
(0.39)

15

(0.59)

21
(0.83)

21

(0.83)

A1182B

BQFP 24 × 24
(0.94 × 0.94)

18.

5

(0.73)

10

(0.39)

A1187B

TSOL 18.5

× 8

(0.73

× 0.31)

A1259B

SOP 13

× 28

(0.51

× 1.1)

13.

5

(0.53)

29 (1.14)

A:10.2 (0.4)
B:10.2 (0.4)

A:15.2 (0.6)
B:15.2 (0.6)

A:19.2 (0.76)
B:19.2 (0.76)

A:15.2 (0.6)
B:21.2 (0.83)

A:18.5 (0.73)
B:18.5 (0.73)

A:21 (0.83)
B:21 (0.83)

A:26 (1.02)
B:26 (1.02)

A:31 (1.22)
B:31 (1.22)

A:29.7 (1.17)
B:29.7 (1.17)

A: 9 (0.35)
B:14 (0.55)

A:13 (0.51)
B:13 (0.51)

A:15 (0.59)
B:13 (0.51)

A:24.2 (0.95)
B:24.2 (0.95)

No.

C0.8
D1.8

A1125B~A1

129B

A1131~A1

141B

A1180B~A1

189B

A1203B~A1266B

C1.0
D2.0

A1

191

C0.8
D2.0

A1

192

A1257B

SOP 11

× 21

(0.43

× 0.83)

11.

7

(0.46)

21

(0.83)

A1258B

SOP 7.6

× 12.7

(0.3

× 0.5)

8.

2

(0.32)

11.7

(0.46)

A1470

BGA 8 × 8

A1471

BGA 12 × 12

A1472

BGA 13 × 13

A1473

BGA 15 × 15

A1474

BGA 18

× 18

A1475

BGA 27

× 27

A1476

BGA 35 × 35

A1477

BGA 38 × 38

A1478

BGA 40 × 40

13
(0.51)

13

(0.51)

41
(1.61)

41

(1.61)

39
(1.54)

39

(1.54)

36
(1.42)

36

(1.42)

28
(1.10)

28

(1.10)

16
(0.63)

16

(0.63)

19
(0.75)

19

(0.75)

14
(0.55)

14

(0.55)

9
(0.35)

9

(0.35)

A1180B

BQFP 17

× 17

(0.67

× 0.67)

13.

6

(0.54)

13.6

(0.54)

A:18.2
(0.72)
B:18.2
(0.72)

A1181B

BQFP 19 × 19
(0.75

× 0.75)

16
(0.63)

16

(0.63)

A:19.2 (0.76)
B:19.2 (0.76)

A1184B

SOJ 18 × 8
(0.71

× 0.31)

10
(0.39)

19

(0.75)

A1185B

TSOL 13 × 10
(0.51

× 0.39)

A1186B

TSOL 18

× 10

(0.71

× 0.39)

18.

2

(0.72)

11.7

(0.46)

11.9
(0.47)

10

(0.39)

A1188B PLCC 9 × 9
(0.35

× 0.35)

(20 Pins)

10
(0.39)

10

(0.39)

A:11 (0.43)
B:11 (0.43)

A1203B QFP 35 × 35
(1.38 × 1.38)

30.6
(1.20)

30.6

(1.20)

A:35.2 (1.39)
B:35.2 (1.39)

A1214B

SOJ 10 × 26
(0.39

× 1.02)

12
(0.47)

25.9

(1.02)

A1215B QFP 42.5 × 42.5
(1.67

× 1.67)

40
(1.57)

40

(1.57)

A:42.5 (1.67)
B:42.5 (1.67)

A1189B PLCC 34 × 34
(1.34 × 1.34) (100 Pins)

33.5 (1.32)

33.5

(1.32)

A:36.5 (1.44)
B:36.5 (1.44)

� Vacuum function operative nozzles.

*HAKKO FR-801 and FR-802 are not equipped with
the vacuum function.

Air nozzle (common to all nozzles)

Unit: mm (inch)

A1261B

QFP 20 × 20

21

21

A1262B

QFP 12 × 12

12

12

A:12.2
B:12.2

A:20.2
B:20.2

A1260B

SOP 8.6 × 18

8.7

19

A1263B

QFP 28 × 40

39

29

A1264B

QFP 40

× 40

39

39

A1265B

QFP 32

× 32

31

31

A:32.2
B:32.

2

A:40.

2

B:40.

2

A:27.7
B:39.

7

12. OPTINAL PARTS

CAUTION

The size in
Name/Specification
indicates the size of
IC package.

21

23

24

AIR

CONTROL

20

15

5

10

1

/m

in

UP

DOWN

4

7

3

5

6

2

9

1

13. PARTS LIST / STATION

Item No. Part No. Part Name Specifications

①

B3006 Handpiece holder

②

B3016

P.W.B./for temperature
control

100~120V,
with triac

B3017

P.W.B./for temperature
control

220~240V,
with triac

③

B1028 Knob With screw

④

B1084 Power switch

⑤

B2468 Fuse/125V-5A 100~120V

B1258 Fuse/250V-3.15A (S) 220~240V

⑥

B2419 Power cord, 3 wired

cord & American plug

100~120V

B2421 Power cord, 3 wired

cord but no plug

220~240V

B2422 Power cord, 3 wired

cord & BS plug

India

B2424 Power cord, 3 wired

cord& European plug

220V KTL,
230V CE

B2425 Power cord, 3 wired

cord & BS plug

230V CE, U.K.

B2426 Power cord, 3 wired

cord & Australian plug

B2436 Power cord, 3 wired

cord & Chinese plug

China

⑦

B2972 Control card

Pan head screw with
spring washer
M4 × 6 (2)

Truss screw
M4 × 5 (12)

External tooth lock washer
Nominal size 4 (2)

Pan head screw with
spring, plain washer
M3 × 8 (1)

Pan head screw
with spring washer
M3 × 6 (4)

Pan head screw with
spring, plain washer
M3 × 6 (2)

NOTE:

Spare or repair parts do not include
mounting screws, if they are not
listed on the specifications. Screws
must be ordered separately.

Pan head screw with
spring, plain washer
M3 × 6 (2)

External tooth lock washer
Nominal size 4 (1)

A1124B Single Ø2.5
(0.09)

Ø2.5 (I.D)
(0.09)

A1130 Single Ø4.4
(0.17)

A1133

SOP 7.5

× 15

(0.3

× 0.59)

A1131

SOP 4.4 × 10
(0.17 × 0.39)

A1132

SOP 5.6 × 13
(0.22

× 0.51)

Ø4.4 (I.D)
(0.17)

4.8 (0.19)

10

(0.39)

5.7 (0.22)

15

(0.59)

7.2 (0.28)

16

(0.63)

A1134

SOP 7.5

× 18 (0.3 × 0.7)

7.2 (0.28)

19

(0.75)

A1142B Bent Single

1.5 × 3 (0.06 × 0.12)

45°

1.5 (0.06) (I.D)

3 (0.12)

10

5

A1325 Dual Single Ø1.5 × 5-10
(0.06

× 0.2-0.39) Adjustable Pitch

ø1.5 (I.D

)

(0.06)

5 (0.2

)

10 (0.39)

A1183 SOJ 15 × 8
(0.59 × 0.31)

8
(0.31)

16

(0.63)

A1190 Dual Single

2.5 × 9.5 Pitch
(0.09 × 0.37)

A1191

SIP 25L
(0.98)

Ø2.5 (I.D)
(0.09)

26
(1.02)

2 (0.08)

A1192

SIP 50L (1.97)

52.5
(2.07)

2 (0.08)

� Vacuum function inoperative nozzles.

Unit: mm (inch)

The pitch
between the
two nozzles
is adjustable.

CAUTION

Do not use

No. A1124B

HAKKO FR-803. These nozzles do not have space to blow hot air, using them with the HAKKO FR-803 may result
in danger.

Single ø2.5 (0.09) and

No. A1142B

Bent Single 1.5 × 3 (0.06 × 0.12) nozzle with the

22

23

24

AIR

CONTROL

20

15

5

10

1

/m

in

UP

DOWN

4

7

3

5

6

2

9

1

13. PARTS LIST / STATION

Item No. Part No. Part Name Specifications

①

B3006 Handpiece holder

②

B3016

P.W.B./for temperature
control

100~120V,
with triac

B3017

P.W.B./for temperature
control

220~240V,
with triac

③

B1028 Knob With screw

④

B1084 Power switch

⑤

B2468 Fuse/125V-5A 100~120V

B1258 Fuse/250V-3.15A (S) 220~240V

⑥

B2419 Power cord, 3 wired

cord & American plug

100~120V

B2421 Power cord, 3 wired

cord but no plug

220~240V

B2422 Power cord, 3 wired

cord & BS plug

India

B2424 Power cord, 3 wired

cord& European plug

220V KTL,
230V CE

B2425 Power cord, 3 wired

cord & BS plug

230V CE, U.K.

B2426 Power cord, 3 wired

cord & Australian plug

B2436 Power cord, 3 wired

cord & Chinese plug

China

⑦

B2972 Control card

Pan head screw with
spring washer
M4 × 6 (2)

Truss screw
M4 × 5 (12)

External tooth lock washer
Nominal size 4 (2)

Pan head screw with
spring, plain washer
M3 × 8 (1)

Pan head screw
with spring washer
M3 × 6 (4)

Pan head screw with
spring, plain washer
M3 × 6 (2)

NOTE:

Spare or repair parts do not include
mounting screws, if they are not
listed on the specifications. Screws
must be ordered separately.

Pan head screw with
spring, plain washer
M3 × 6 (2)

External tooth lock washer
Nominal size 4 (1)

H
O

T

C

A
U

T
I
O

N

4

7

9

11

10

3

5

6

8

2

1

13. PARTS LIST / HANDPIECE

NOTE:

Spare or repair parts do not
include mounting screws,
if they are not listed on the
specifications. Screws must
be ordered separately.

Tapping screw
Nominal size 2.6 × 6 (2)

Tapping screw
Nominal size 2 × 6 (1)

Item No. Part No. Part Name Specifications

B3015 Handle With screws

①

A1523 Heating element 100~120V

②

A1524 Heating element 220~240V

B3009 Mica B

③

B2995 Quartz glass pipe For support

④

B3008 Mica A

⑤

B3095 Pipe assembly

⑥

B3018 Cord assembly With silicone

⑦

B1188

⑧

Silicone hose

Tapping screw
Nominal size 3 × 12 (3)

heating
element

tube

Item No. Part No. Part Name Specifications

B3023 Vacuum pipe adjust-

⑨

With screw

ment knob (L)

B1354 Cord stopper/for

⑩

⑪

A1520 Pad

A1439 Pad

A1438 Pad

handle

ø3 mm (0.12 in.)

ø5 mm (0.20 in.)

ø7.6 mm (0.30 in.)

Set of 5

Set of 5

Set of 5

25

CN4

CN8CN9

CN5

CN7

CN2

CN6

+

-

GND

1

1

1

1 4

1

3

1 3

1

3

1 2

1 2

1

3

1

3

CN3

1

SW1

START

SW2

VACUUM

1

2

1

3

14. WIRING DIAGRAM

Power switch

Power receptacle

Vacuum pump

Pump/Ground

Heater

Heating element

AC sensor

Terminal board

Handpiece

P.W.B.

Pump

P.W.B./Triac

Transformer

26

OVERSEAS AFFILIATES

U.S.A.: AMERICAN HAKKO PRODUCTS, INC.

TEL: [phone] FAX: [phone]
To

ll Free (800)88-HAKKO

4 2 5 5 6

http://www.hakkousa.com

HONG KONG: HAKKO DEVELOPMENT CO., LTD.

TEL: [phone] FAX: [phone]
http://www.hakko.com.hk
E-mail:[e-mail]

HEAD OFFICE

TEL:[phone] FAX:[phone]
http://www.hakko.com E-mail:[e-mail]

SINGAPORE: HAKKO PRODUCTS PTE., LTD.

TEL: [phone] FAX: [phone]
http://www.hakko.com.sg
E-mail:[e-mail]

Please access to the following address for the other Sales affiliates.

http://www.hakko.com/address

Copyright © 2005 HAKKO Corporation. All Rights Reserved.

27

2005. 9

MA01380JZ050914