Hakko FR-802 User Manual
®
1. PARTS LIST / HANDPIECE
4. OPTIONAL NOZZLES
SMD Rework Station
Maintenance & Checking
1. PARTS LIST / STATION
NOTE:
Spare or repair parts do not
include mounting screws, if
they are not listed on the
specifications. Screws must
be ordered separately.
2
Pan head screw
with spring washer
M3 × 6 (4)
External tooth
lock washer
Nominal size 3 (1)
7
Item No.
Part No.
①
B3006
Handpiece holder
②
B3012
P.W.B./for temperature control
B3013
P.W.B./for temperature control
③
B1028
Knob
④
B1084
Power switch
⑤
B2468
Fuse/125V-5A
B1258
Fuse/250V-3.15A (S)
⑥
B2419
Power cord, 3 wired cord & American plug
B2421
Power cord, 3 wired cord but no plug
B2422
Power cord, 3 wired cord & BS plug
B2424
Power cord, 3 wired cord& European plug
B2425
Power cord, 3 wired cord & BS plug
B2426
Power cord, 3 wired cord & Australian plug
B2436
Power cord, 3 wired cord & Chinese plug
⑦
B2972
Control card
Part Name
l Optional Parts
Item No.
Part No.
①
B1438
FP pick-up
②
B1439
FP pick-up wire (S)
③
B1440
FP pick-up wire (L)
HEAD OFFICE
TEL:+81-6-6561-3225 FAX:+81-6-6561-8466
http://www.hakko.com E-mail:sales@hakko.com
Part Name
Please access to the following address for the other Sales affiliates.
http://www.hakko.com
Copyright © 2005 HAKKO Corporation. All Rights Reserved.
1
Pan head screw
with spring,
plain washer
M3 × 6 (2)
Specifications
100~120V, with triac
220~240V, with triac
With screw
100~120V
220~240V
India
220V KTL,
230V CE
230V CE U.K.
China
Specifications
With 1pc. of pick-up wire (S) &(L)
NOTE:
Spare or repair parts do not
include mounting screws, if
they are not listed on the
1
CAUTION
The size in Name/Specification
indicates the size of IC package.
SOJPLCC BGA(CSP)SOPQFP
A
B
specifications. Screws must
be ordered separately.
8
3
2
Tapping screw
Nominal size
3 × 12 (3)
4
5
6
Truss screw
M4 × 5 (12)
Pan head screw with
spring washer M4 × 6 (2)
External tooth
lock washer
Nominal size 4 (3)
Item No.
Part No.
①
B3010
②
A1523
A1524
③
B3009
④
B2995
⑤
B3008
⑥
B3095
⑦
B3014
⑧
B1188
Part Name
Handle
Heating element
Heating element
Mica pipe B
Quartz glass pipe
Mica pipe A
Pipe
Cord assembly
Silicone hose
Specifications
With screws
100 - 120V
220 - 240V
For support heating element
With silicone tube
2. MAINTENANCE / INSPECTION
Broken Heater or Sensor
7
4
CAUTION
Replacing the heating element is very dangerous.
Be sure to turn the power switch OFF and be
5
careful of the following procedure when replacing
the heating element.
A Open the handpiece.
1. Move the tube downward. (Figure 1)
(Figure 1)
2. Remove the three screws holding the handpiece
together.
3. Remove the pipe from the protruding portion of
Sensor connector
the handle.
CAUTION
3
Pan head screw
with spring, plain washer
M3 × 8 (1)
Quartz glass and heat insulation are inside the
pipe. Be careful not to drop or lose these items.
4. Disconnect the heater sensor connector and remove the heater.
Heater connector
B Measure the resistance value.
1. Measure the resistance value (a) of the sen-
sor. The correct value is 0Ω.
2. Measure the resistance value (b) of the heat-
er. The correct values are approximately 33Ω
(a)
(b)
(±10%) (100-120V), 85Ω (±10%) (220-240V)
6
at room temperature.
If the resistance value is incorrect, replace the
part. (Refer to the instructions included with
the replacement part.)
CAUTION
Handle the heating element with care. Never rub
the heating element wire!
Insert the handle's projection into the hole in the pipe.
1
3. TROUBLE SHOOTING GUIDE
WARNING
• Before checking the inside of the HAKKO FR-802 or replacing parts, be sure to disconnect the
power plug. Failure to do so may result in electric shock.
2
3
MA01370XZ050913
2005.9
l The unit does not operate when the
power switch is turned on.
l flashes, indicating a sensor error.
l flashes, indicating a heater error.
CHECK : Is the fuse blown?
ACTION : Investigate why the fuse blew and then replace the fuse. If the
CHECK : Is the sensor broken?
ACTION : Measure the resistance value of the sensor. The correct value is
CHECK : Is the heater broken?
ACTION : Measure the resistance value of the heater. The correct value
fuse blows again, send the unit in for repair.
0Ω. If the resistance value is incorrect, replace the part.
are approximately 33Ω (±10%) (100~120V), 85Ω (±10%)
(220~240V) at room temperature. If the resistance value is incorrect, replace the part.
Unit: mm
A1124B Single ø2.5
(0.09)
ø2.5 (I.D)
(0.09)
A1127B QFP 17.5 × 17.5
(0.68 × 0.68)
19
(0.75)
A1132 SOP 5.6 × 13
(0.22 × 0.51)
5.7 (0.22)
A1137B PLCC 25 × 25
(0.98 × 0.98)
(68 Pins)
24 (0.94)
A1142B Bent Single
1.5 × 3
(0.06 × 0.12)
45°
A1184B SOJ 18 × 8
(0.71 × 0.31)
10 (0.39)
A1189B PLCC 34 × 34
(1.34 × 1.34)
(100 Pins)
33.5 (1.32)
A1203B QFP 35 × 35
35.2 (1.39)
A1259B SOP 13 × 28
(0.51 × 1.1)
13.5 (0.53)
A1264B QFP 40 × 40
(1.57 × 1.57)
39 (1.54)
A1470
BGA 8 × 8
9 (0.35)
A1475
BGA 27 × 27
28 (1.10)
A1125B QFP 10 × 10
(0.39 × 0.39)
A1128B QFP 14 × 20
(0.55 × 0.78)
19
(0.75)
A:19.2 (0.76)
B:19.2 (0.76)
A1133 SOP 7.5 × 15
(0.3 × 0.59)
15
(0.59)
A1138B PLCC 30 × 30
(1.18 × 1.18)
(84 Pins)
24
(0.94)
A:26 (1.02)
B:26 (1.02)
A1180B BQFP 17 × 17
(0.67 × 0.67)
D)
.
(I
5
6)
.
0
1
.
0
(
D)
.
I
(
)
2
1
3
.
0
(
A1185B TSOL 13 × 10
(0.51 × 0.39)
19
(0.75)
33.5
A:36.5 (1.44)
B:36.5 (1.44)
(1.38 × 1.38)
31 (1.22)
A:35.2 (1.39)
B:35.2 (1.39)
A1260B SOP 8.6 × 18
(0.34 × 0.71)
29 (1.14)
39 (1.54)
A:40.2 (1.58)
B:40.2 (1.58)
A1471
BGA 12 × 12
9 (0.35)
A1476
BGA 35 × 35
28 (1.10)
(1.32)
10
(0.39)
A:10.2 (0.4)
B:10.2 (0.4)
10
(0.39)
15
A:15.2 (0.6)
B:21.2 (0.83)
21
(0.83)
16
7.2 (0.28)
A:31 (1.22)
B:31 (1.22)
29 (1.14)
13.6
(0.54)
A:18.2 (0.72)
B:18.2 (0.72)
13.6
(0.54)
10
11.9 (0.47)
A1190 Dual Single
2.5 × 9.5
Pitch (0.09 × 0.37)
A1214B SOJ 10 × 26
(0.39 × 1.02)
12 (0.47)
8.7 (0.34)
A1265B QFP 32 × 32
(1.26 × 1.26)
13 (0.51)
36 (1.42)
19 (0.75)
31 (1.22)
A1126B QFP 14 × 14
(0.55 × 0.55)
15
(0.59)
A1129B QFP 28 × 28
(1.1 × 1.1)
(0.59)
29 (1.14)
A1134 SOP 7.5 × 18
(0.3 × 0.7)
(0.63)
7.2 (0.28)
A1139B PLCC 12.5 × 7.3
(0.49 × 0.29)
(18 Pins)
29
(1.14)
6.9
(0.27)
A1181B BQFP 19 × 19
(0.75 × 0.75)
16
(0.63)
A1186B TSOL 18 × 10
(0.71 × 0.39)
(0.39)
18.2 (0.72)
ø2.5 (I.D)
(0.09)
A1215B QFP 42.5 × 42.5
25.9 (1.02)
40 (1.57)
A1261B QFP 20 × 20
(0.78 × 0.78)
21 (0.83)
A1325 Dual Single ø1.5 × 5-10
(0.06 × 0.2-0.39) Adjustable Pitch
31 (1.22)
A:32.2 (1.27)
B:32.2 (1.27)
A1472
BGA 13 × 13
13 (0.51)
14 (0.55)
A1477
BGA 38 × 38
36 (1.42)
39 (1.54)
15
(0.59)
A:15.2 (0.6)
B:15.2 (0.6)
A1130 Single ø4.4
(0.17)
29
(1.14)
A:29.7 (1.17)
B:29.7 (1.17)
A1135B PLCC 17.5 × 17.5
(0.68 × 0.68)
(44 Pins)
19
(0.75)
A1140B PLCC 11.5 × 11.5
(0.45 × 0.45)
(28 Pins)
6.9
(0.27)
A: 9 (0.35)
B:14 (0.55)
A1182B BQFP 24 × 24
(0.94 × 0.94)
16
(0.63)
A:19.2 (0.76)
B:19.2 (0.76)
A1187B TSOL 18.5 × 8
(0.73 × 0.31)
11.7
(0.46)
A1191
SIP 25L (0.98)
(1.67 × 1.67)
40 (1.57)
A:42.5 (1.67)
B:42.5 (1.67)
A1262B QFP 12 × 12
(0.47 × 0.47)
21 (0.83)
A:20.2 (0.8)
B:20.2 (0.8)
5 (0.2)
A1473
BGA 15 × 15
14 (0.55)
A1478
BGA 40 × 40
39 (1.54)
C0.8
D1.8
A1125B~A1129B
A1131~A1141B
No.
A1180B~A1189
A1203B~A1265BB
ø4.4 (I.D)
(0.17)
15
A:18.5 (0.73)
B:18.5 (0.73)
15 (0.59)
A:13 (0.51)
B:13 (0.51)
10 (0.39)
21
A:24.2 (0.95)
B:24.2 (0.95)
21 (0.83)
10
18.5 (0.73)
26 (1.02)
A1257B SOP 11 × 21
(0.43 × 0.83)
11.7 (0.46)
12 (0.47)
A:12.2 (0.48)
12
B:12.2 (0.48)
(0.47)
The pitch
between the
two nozzles
is adjustable.
10 (0.39)
16 (0.63)
16 (0.63)
41 (1.61)
A1131 SOP 4.4 × 10
(0.17 × 0.39)
A1136B PLCC 20 × 20
(0.78 × 0.78)
(52 Pins)
(0.59)
A1141B PLCC 11.5 × 14
(0.45 × 0.55)
(32 Pins)
10
(0.39)
A1183 SOJ 15 × 8
(0.59 × 0.31)
(0.83)
A1188B PLCC 9 × 9
(0.35 × 0.35)
(20 Pins)
(0.39)
A1192
SIP 50L (1.97)
2 (0.08)
21 (0.83)
A1263B QFP 28 × 40
(1.1 × 1.57)
5
ø1.5 (I.D)
(0.06)
A1474
BGA 18 × 18
41 (1.61)
C
Air flow
D
C1.0 (0.04)
D2.0 (0.08)
A1191
52.5 (2.07)
A1258B SOP 7.6 × 12.7
(0.3 × 0.5)
10
4.8 (0.19)
19 (0.75)
10 (0.39)
8
(0.31)
10 (0.39)
8.2 (0.32)
39 (1.54)
19 (0.75)
C0.8 (0.03)
D2.0 (0.08)
A1192
10
(0.39)
A:21 (0.83)
B:21 (0.83)
15
A:15 (0.59)
B:13 (0.51)
16
(0.63)
10
(0.39)
A:11 (0.43)
B:11 (0.43)
2 (0.08)
11.7 (0.46)
29 (1.14)
A:27.7 (1.09)
B:39.7 (1.56)
19 (0.75)
19
(0.75)
(0.59)
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