Hakko FR-1012B User Manual

FR-1012B Operation and Maintenance Manual

American Hakko Products, Inc.

28920 Avenue Williams

Valencia, California 91355

Tel: [phone]

Fax: [phone]

Toll Free: 1-800-88-HAKKO (42556)

Safety Labels

Safety labels are located throughout the machine, indicating certifications of conformity and personal
safety warnings such as pinch points, burn hazards, or electrical hazards.

Table 1: Safety Labels

Safety Label Hazard Description

The Burn Hazard tag shows the location
of very hot equipment. Contact may
cause burns as a result of contact with
the designated source.

The Electrical Danger tag shows the
location of hazardous electrical
equipment. Contacting dangerous
electrical equipment may cause
electrical shock or burn.

A Pinch Point Hazard represents
locations where machine movements
are dangerous to fingers and hands.
Keep hands and fingers clear of all
designated points.

This tag represents a hot surface or heat
source that may cause personal injury
due to burns. Caution should be
exercised to avoid hot surfaces.
Protective personal equipment should
be readily available to individuals using
this equipment.

Electrical tag represents the location of
an Electrical Hazard. Caution should be
exercised around electrical equipment to
avoid injury due to burns or shock.

Information in this manual is subject to change without notice. The information in this manual is offered in
good faith as representing typical values and not as a product specification. No warranty, either expressed
or implied, is made.

The suggested handling procedures detailed in this document are believed to be generally acceptable.
However, each user should review these recommendations in the specific context of the intended use, and
for agreement with company safety policies and governmental regulations in effect at the plant or facility
where they are being used.

9007-6845-03 2 March, 2009

Contents

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

FR-1012B Board Heater Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.0 Safety and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Layout of the Heater Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Rear View - Layout of the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Layout of the Unit - Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operating the Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Power Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

T/C Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Programming Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Setup Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Save Timeout setting & exit Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.0 Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Changing a Heater Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Layout of Bottom Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

9007-6845-03 3 March, 2009

1.0 Introduction

The FR-1012 is a bench-top board heater designed to elevate the temperature of printed circuit
board assemblies so the components on them can be soldered or de-soldered easily. This is
particularly useful on medium to high-mass board assemblies, which can “heat-sink” a significant
amount of energy supplied by a soldering iron tip, or handheld hot-air tool.

CAUTION: As with all heating devices, exercise extreme care when using and
handling this unit. The circuit board, fixture, and other surfaces may get
very hot, especially during prolonged use at higher power or temperature
settings

Table 2: FR-1012 Board Heater Specifications

Board Capacity

Heated Area

Heater Watts

Heater Type

Thermocouple Inputs

Controller

Operating Modes

Power Requirements

Size

Weight

12 x 15 Inches 305 x 380 mm

10 x 12 Inches 250 x 305 mm

1,200 W

Low Mass Quartz I/R

(1) Type K

Industrial Microprocessor

Power Mode, or T/C Mode

100 - 120V / 12A Standard
200 – 240V / 6A Optional

14” W x 18” D x 5” T 360 x 460 x 130 mm

16 Lbs. 7 Kg

9007-6845-03 4 March, 2009

2.0 Safety and Operation

CAUTION: As with all heating devices, exercise extreme care when using and
handling this unit. The circuit board, fixture, and other surfaces may get
very hot, especially during prolonged use at higher power or temperature
settings.

CAUTION: Unplug the unit before removing the top cover, or otherwise
attempting to service the unit. There are live, high voltage electrical
components underneath the cover even when the power switch is in the OFF
position.

Figure 1: Layout of the Heater Unit

4 Zone IR Heater

Type K Thermocouple Input

Adjustable Board Fixture

Operator Interface

9007-6845-03 5 March, 2009