Hakko FM-206 User Manual

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Page 1

Multi Rework Station

Instruction Manual

Thank you for purchasing HAKKO FM-206 Rework System.

Please read this manual before operating the HAKKO FM-206.

Keep this manual readily accessible for reference.

1. PACKING LIST

HAKKO FM-206 Power cord

HAKKO FM-206

2. SPECIFICATIONS

Power Consumption

Temperature Range

Temperature Stability

● Station

Output

Dimensions (W x H x D)

Weight

Capacity (Max)

Vacuum Generator

Vacuum Pressure (Max.)

Suction Flow

MAX 410W

HAKKO FM-2026/2027 200 - 450℃ (400 - 840℉) MODEL FM-2022/2023 200 - 400℃ (400 - 750℉) MODEL FM-2024 350 - 450℃ (660 - 840℉) HAKKO FM-2029 100 - 550℃ (200 - 1030℉) HAKKO FM-2030 200 - 500℃ (400 - 930℉)

±5°C (±9°F) at idle temperature

24V

162 × 136 × 245 mm (6.4 × 5.4 × 9.7 in)

6.2 kg (13.7 lb.)

6L/min.

Vacuum pump, cylinder type

80kpa (600 mm Hg) (24 in. Hg)

14L/min.

Please check to make sure that all items listed below are included in the package.

11Tip tray

Instruction manual

*Each Hakko handpiece with the exception of the HAKKO

FM-2027 has their own instruction manual. Please refer to this manual for specifications and replacement parts.

1 1

■Use this product with the following models. HAKKO FM-2027 (Soldering Iron)

Power cord

MODEL FM-2022 (Parallel Remover) MODEL FM-2023 (Mini Parallel Remover) MODEL FM-2024 (Desoldering Tool) HAKKO FM-2026 (Soldering Iron N2 Type) HAKKO FM-2029 (Hot Air Handpiece)

Tip tray

HAKKO FM-2030 (Heavy Duty Soldering Iron)

● HAKKO FM-2027

Power Consumption

Tip to Ground Resistance

Tip to Ground Potential

Cord

Total Length (w/o cord)

Weight (w/o cord)

* The temperature was measured using the HAKKO FG-101

thermometer. * This product is protected against electrostatic discharge. * Specifications and design are subject to change without

notice.

70 W (24 V)

< 2 Ω

< 2 mV

1.2 m (4 ft)

188 mm (7.4 in.) with 2.4D tip

30 g (0.067 lb./1.07 oz.)with 2.4D tip

連接部隔離器電路板插座電磁蓋真空泵組件螺釘坦克組件排出閥門

○

Page 2

3. WARNINGS, CAUTIONS, NOTES AND EXAMPLES

Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows:

WARNING: Failure to comply with a WARNING may result in serious injury or death. CAUTION : Failure to comply with a CAUTION may result in injury to the operator, or damage to the

NOTE: A NOTE indicates a procedure or point that is important to the process being described.

items involved.

CAUTION

When power is ON, the tip will be hot. To avoid injury or damage to personnel and items in the work area, observe the following:

● Do not touch the tip or the metal parts near the tip.

● Do not allow the tip to come close to, or touch, flammable materials.

● Inform others in the area that the unit is hot and should not be touched.

● Turn the power off when not in use, or left unattended.

●

Turn the power off when connecting the handpieces or storing the HAKKO FM-206.

●

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

●

Children should be supervised to ensure that they do not play with the appliance.

To prevent accidents or damage to the HAKKO FM-206, be sure to observe the following:

●

Do not use the HAKKO FM-206 for applications other than soldering.

●

Do not strike the iron against hard objects to remove excess solder. This will damage the iron.

●

Do not modify the HAKKO FM-206.

●

Use only genuine Hakko replacement parts.

●

Do not allow the HAKKO FM-206 to become wet, or use it with wet hands.

●

Remove power and iron cords by holding the plug − not the wires.

●

Be sure the work area is well ventilated. Soldering produces smoke.

●

While using HAKKO FM-206, don’t do anything which may cause bodily harm or physical damage.

4. INITIAL SETUP

■Part Names

Power Switch

Control Button(1, 2, 3)

Filter Case Cover

Jack (equipotential)

Compatible with

FM-2024 FM-2026 FM-2027

Receptacle* (1, 2, 3)

■Setup

●Hooking up the iron and connecting cable.

Compatible with

FM-2022 FM-2023 FM-2024 FM-2026 FM-2027 FM-2030

Control Knob

Flow Control Knob

Air Output

Compatible with

FM-2024 FM-2026 FM-2027 FM-2029 FM-2030

Jack (for foot switch)

I/OCoverPlate

Jack**(1, 2, 3)

* Each receptacle connector differs, please be careful not to connect an

incompatible device.

**F

or connecting iron holders. Make sure to connect the correct holder.

While both vacuum and hot air can be used, only one can be operated at once. One cannot use a combination of hot air and vacuum or two vacuums simultaneously.

Errors will result.

Power Receptacle

Fuse

Connection for FM-2024 Suction Hose

Plug the iron's connector cord into the receptacle.

Connection for FM-2029 Air Hose

Power Cable

Connecting

Cable

Plug in power and connecting cables.

CAUTION

• Please make sure the power is off when you plug in cables.

• Please make sure to hook up the connector cable and the iron holder on the same

channel and not to place the iron in a holder connected to a differing channel.

• Please take care not to mix up the hose connections, the MODEL FM-2024 connects to the filter case cover and the HAKKO FM-2029 to the air output.

• Securely insert the connecting cable all the way in to the jack.

Page 3

4. INITIAL SETUP

●Replacing the tip (HAKKO FM-2027)

CAUTION

The tip may be hot. Avoid holding the hot tip for a long time even if using the heat-resistant pad. Otherwise burns may result.

Removing the tip:

● Hold down the lock release buttons in the sleeve assembly, pull out the tip together with the sleeve assembly from the connector.

CAUTION

• Be sure to keep the lock release buttons held down while pulling

out the sleeve assembly. Failure to do so will damage the locking mechanism.

• Be sure to pull out the tip only after separating the sleeve assembly

from the connector. Otherwise, the sleeve assembly may fall down and break.

● While holding the front end of the sleeve assembly, pull out the tip.

Insert the tip:

●

Reassemble in the reverse order of disassembly.

CAUTION

• Insert the tip into the sleeve assembly until it clicks into place. When

you hear it click, avoid forcing the tip into the sleeve assembly.

• When holding the head of the tip, there is a danger of burn. Be sure

to use the heat-resistant pad.

*Each Hakko handpiece with the exception of the HAKKO

FM-2027 has their own instruction manual. Please refer to this manual for specifications and replacement parts.

■Switch, Control

Power switch

Use the power switch to turn the power on and off.

Control Buttons

Use to change settings such as temperature.

When pressed briefly: Displays the preset screen. When pressed and held: Displays the change settings screen.

Change Settings Screen Details

1. Temperature Settings

2. Offset Settings

3. Preset Temperature Settings

4. Preset Names

5. Channel Power (On/Off) 6 Exit

Button

and

Knob

Usage

Control Knob Usage

Use to change settings

Turning the control knob: Changes setting values or moves the cursor Pushing the control knob: Makes selection

Flow Control Knob

When HAKKO FM-2029 is connected to HAKKO FM-206, air flow will be displayed. By turning the flow control knob, air flow can be changed.

CH1 CH2 CH3

℃

350

SOL

* If you press a control button while on the Preset or Change

Settings screen, the corresponding channel screen will be displayed.

Plugged in irons will be heated according to the settings when the power is turned on.

Off

Ready

100%M

Page 4

5. OPERATION

■ Various setting changes (Preset select)

● Range of preset temperatures

Grip

HAKKO FM-2027

MODEL FM-2022 / FM-2023

MODEL FM-2024

HAKKO FM-2030

HAKKO FM-2029

● Selecting the Preset Temperature

1. Press the control button for the channel you want to change.

2. By turning the control knob, the preset temperature to be selected will change.

CH1 PresetSelect

PRESET1

PRESET2 PRESET3

Initial preset temperatures for each grip

The display screen will switch to the preset selection screen shown below.

CH1 CH2 CH3

℃

350

SOL

OffOff

Set Temp 350℃

Initial Value

300/350/400℃ (570/660/750℉)

350/375/400℃ (660/700/750℉)

300/350/400℃ (570/660/750℉)

300℃

350℃ 400℃ Exit

CH1 PresetSelect

PRESET1

PRESET2 PRESET3

CH1 PresetSelect

PRESET1

PRESET2

PRESET3

* When the acceptable setting range is exceeded it will

return to the initial setting.

For the setting range, refer to "Initial preset temperatures

( for each grip."

**The setting temperature, offset temperature, preset

temperature, and preset name are remembered by each grip.

Set Temp 350℃

)

300℃

350℃ 400℃

Exit

300℃

350℃

400℃

Exit

3. Press the control knob when the desired preset temperature is highlighted. The iron tip will now be set to the selected preset temperature.

CH1 PresetSelect

PRESET1 PRESET2

PRESET3

Set Temp 350℃

* Should you press another control button while in the preset selection screen, it will shift to that channel's

preset selection screen if the channel is in operation, and it will return to the screen before the preset selection screen if the channel is not in operation.

■ Changing various settings (other than preset selections)

● Setting items, possible change range and initial value

Items that can be changed during normal operation and initial setting

Set Temp

Offset Temp

Preset Temp

Preset ID

CH Power

*For setting items pertaining to the HAKKO FM-2029 Hot Air Pencil, please refer to "Settings for the

HAKKO FM-2029 Hot Air Pencil" later in this manual.

Grip

HAKKO FM-2027

MODEL FM-2022 / FM-2023

HAKKO FM-2024

HAKKO FM-2030

HAKKO FM-2029

● Change procedures (initial and when finished)

1. Press and hold the control button for the channel you want to change for approximately 1 second. The display screen will switch to the setting selection screen shown below.

350

SOL

2. Select the item you want to change in the screen above by turning the control knob to highlight the item, and press the control knob to change the setting. When you are finished, turn the control knob to select EXIT and press the control knob.

Set Temp Offset Temp Preset Temp Preset ID Ch Power

Exit

Possible Change Range

Refer to "Temperature ranges for each grip."

+/- 50℃(+/- 90℉)

Refer to "Temperature ranges for each grip."

Input up to 7 characters (English numerals + '_').

ON / OFF

Temperature range for each grip

CH1 CH2 CH3

℃

Off

CH1

300℃ 350℃

400℃

Exit

Setting Temperature Range 200〜450℃ （400〜840℉） 200〜400℃ （400〜750℉） 350〜450℃ （660〜840℉） 200〜500℃ （400〜930℉） 100〜550℃ （200〜1030℉）



Off

350℃

00℃

CH1 CH2 CH3

℃

400

SOL

Initial Value

350℃ (750℉)

0℃ (0℉)

(Varies by grip)

PRESET1 / PRESET2 / PRESET3

Set Temp

Offset Temp Preset Temp Preset ID Ch Power Exit

CH1 CH2 CH3

℃

350

SOL



Off

CH1



Off

350℃

00℃

Off

Page 5

5. OPERATION

● Change setting temperature and offset temperature

1. Turn the control knob and highlight SET TEMP for the setting temperature or OFFSET TEMP for the offset temperature, and press the control knob to change the setting.

Setting temperature

CH1

Set Temp

Offset Temp Preset Temp Preset ID Ch Power Exit

2. SET TEMP will begin adjusting from the highest possible setting digit; OFFSET TEMP will start with either a blank space, representing a positive (+) value, or a '-' for a negative value.

Setting temperature

Setting

Temperature

350℃

00℃

℃

350

3. Turn the control knob to change the value of the selected digit, and press the control knob to accept the value and move to the next digit. (The figure below is an example using the SETTING TEMPERATURE display.)

Setting

Temperature

Offset temperature

Set Temp

Offset Temp

Preset Temp Preset ID Ch Power Exit

Offset temperature

Temperature

CH1

Setting

℃

00

350℃

00℃

For the third digit of the offset temperature, select either + (blank) or -.

Setting

Temperature

①

②

℃

350

Setting

Temperature

℃

450

4. After the last digit has been accepted by pressing the control knob, the screen will return to the previous menu.

Setting

Temperature

℃

400

● Setting the preset temperature

1. Turn the control knob, select "Preset Temp," and press the control knob when you have made your choice.

Set Temp Offset Temp

Preset Temp

Preset ID Ch Power Exit

CH1

350℃

00℃

CH1 Preset Set

PRESET1

PRESET2 PRESET3

Set Temp

Offset Temp Preset Temp Preset ID Ch Power Exit

300℃

350℃ 400℃

Exit

℃

450

Setting

Temperature

℃

450

CH1

350℃

00℃

①

②

2. Turn the control knob, and make your choice by selecting the desired preset from the three options shown and pressing the control knob.

CH1 Preset Set

PRESET1

PRESET2 PRESET3

Changing the value for each selected preset follows the same steps as when changing the SET TEMP.

300℃

350℃ 400℃

Exit

PRESET1

Temperature

℃

300

①

②

Page 6

5. OPERATION

● Changing the preset ID

1. When you select the preset ID and press the operating knob, it will move to a screen where you can change the names of each preset.

CH1

Set Temp Offset Temp Preset Temp

Preset ID

Ch Power Exit

2. When you highlight the PRESET NAME you want to change, press the control knob.

350℃

00℃

Rename PresetID

CH1

PRESET1

PRESET2 PRESET3

Exit

①

②

Rename PresetID

3. Turn the control knob to change the highlighted character in the PRESET NAME, and press the control knob to accept the value and move to the next character.

CH1

PRESET1

PRESET2 PRESET3 Exit

Preset1 ID

PRESET1

Preset1 ID

PRESET1

4. Once you accept the value for the last character, the menu returns to the PRESENT ID list.

Preset1 ID

PRESET4

Preset1 ID

PRESET1

Preset1 ID

QRESET1

Preset1 ID

PRESET1

Rename PresetID

CH1

PRESET4

PRESET2 PRESET3

Exit

①

②

● Switching the ON/OFF output for each channel

1. Turn the control knob so that the cursor is on "Ch Power" and press the control knob.

CH1

Set Temp Offset Temp Preset Temp Preset ID

Ch Power

Exit

2. When you select either ON or OFF for the CHANNEL POWER and press the control knob, it will return to the setting screen. At this time, if you set the power to OFF, the setting screen will be as shown below. This is because settings other than the channel power are no longer necessary.

Channel Power

350℃

00℃

Channel Power

ON OFF

CH1

Ch Power

Exit

①

②

OFF

ON OFF

Page 7

5. OPERATION

● Settings for the HAKKO FM-2029 Hot Air Pencil The Hot Air Pencil can only be used on CH3. When you connect it, the screen will be as shown below.

When on standby

CH1 CH2 CH3

℃

350

SOL

The Hot Air Pencil has a manual mode and an auto mode, and the settings that can be changed are different.

Manual mode

HotAir Mode

Set Temp Offset Temp Preset Temp Preset ID Ch Power Exit

In either case, the screen is set to scroll since all of the items cannot fit on the screen. In manual mode, other than selecting Hot Air Mode, both the changing method and initial settings are the same as the other grips.

● Initial settings when in auto mode

Offset Temp

Timer Mode

Time Unit Profile(Temp)

（Time）

Ch Power

The steps for changing settings with the same name are the same as the setting method for the other grips. The steps for changing settings not previously covered are illustrated below.

 Ready

Off

Initial Value

0℃(0℉)

Opened

min-sec

300/350/400℃(570/660/750℉)

30/30/30sec

100%M

CH3

Man

350℃

00℃

When in use

CH1 CH2 CH3

℃

350

SOL

HotAir Mode

Offset Temp Timer Mode Time Unit Profile Ch Power Exit

 

Off

Auto mode

CH3

℃

120

100%M

Auto

00℃

Opn

m-s

● Changing Timer Mode

1. Turn the control knob, select "Timer Mode," and press the control knob when you have made your choice.

CH3

HotAir Mode Offset Temp

Timer Mode

Time Unit Profile Ch Power Exit

2.When you have selected the desired setting, press the control knob.

Timer Mode

for Auto-Mode

Opened

■On the difference between Opened and Closed in "Timer Mode"

In Auto mode, the temperature profile shown below is followed by the system. In OPENED timer mode, the time for each step starts the countdown once the output air temperature reaches the set value. In CLOSED timer mode, the timer starts immediately regardless if the output air temperature has reached the set value or not.

Air temperature

Auto

00℃

Opn

m-s

Closed

Step 1 Step 2 Step 3

Closed

Opened

Timer Mode

for Auto-Mode

Opened

HotAir Mode Offset Temp

Timer Mode

Time Unit Profile Ch Power Exit

Temperature

stable

CH3

Temperature

Closed

Auto

00℃

Opn

m-s

Temperature

rising

stable

Temperature falling*

Temperature

stable

rising

Temperature

*In Auto mode, a 15 second cool-down will be performed after all steps are completed and the air will stop.

rising

Temperature

Time

Page 8

5. OPERATION

● Changing Time Unit

1. Turn the control knob and select "Time Unit." Press the control knob.

CH3

HotAir Mode Offset Temp Timer Mode

Time Unit

Profile Ch Power Exit

2. When you press the control knob after making your selection, it will return to the setting selection screen.

Time Unit for

Timer Value Set

Auto

00℃

Opn

m-s

sec min-sec

For the Time Unit, when you set the temperature profile, the set time for each step will be displayed as "sec" for seconds and "min-sec" for minutes and seconds.

● Changing the Profile

1. Turn the control knob and select "Profile." When you press the control knob, it will switch to the profile setting screen.

CH3

HotAir Mode Offset Temp Timer Mode Time Unit

Profile

Ch Power Exit

2. When you press the control knob once in the profile setting screen, you can change the value of the profile parameter highlighted.

350℃

0m30s

300℃

0m30s

00℃

400℃

0m30s

Auto

Opn

m-s

Time Unit for

Timer Value Set

sec min-sec

CH3

HotAir Mode Offset Temp Timer Mode

Time Unit

Profile Ch Power Exit

350℃

0m30s

300℃

0m30s

350℃

0m30s

300℃

0m30s

Auto

00℃

400℃

0m30s

400℃

0m30s

①

②

Opn

sec

①

②

Exit

400℃

0m30s

400℃

0m30s

400℃

0m30s

400℃

0m30s

Exit

3. To change the parameter value, turn the control knob to highlight the value you want to change, and press the control knob start the change.

400℃

350℃

0m30s

300℃

0m30s

350℃

0m30s

400℃

0m30s

4. When you press the control knob after changing the last digit highlighted in the parameter, the screen will return to the original profile setting screen.

350℃

0m30s

400℃

0m30s

* To move to another profile parameter make another change, turn the control knob to highlight the

parameter.

350℃

0m30s

400℃

0m30s

400℃

0m30s

400℃

0m30s

400℃

0m30s

Exit

400℃

0m30s

400℃

0m30s

400℃

0m30s

400℃

0m30s

350℃

0m30s

350℃

0m30s

350℃

0m30s

350℃

0m30s

Page 9

6. PARAMETER SETTINGS

■ Parameter settings For parameters, there are two types: system parameters and channel parameters. System parameters are used for the settings for the entire system, and channel parameters are used for the settings for each channel. change parameters screen can be displayed by turning on the power while the control knob is pressed.

Parameter

System

Channel

Exit

The

System parameters

Parameter name

Temp Mode

Auto-Shut Off

Vaccum Mode

Vacuum Time*

Password Lock

Password**

Initial Reset

* "Vacuum Time" is displayed when "Timer" is selected in Vacuum Mode.

** "Password" is displayed when "ON" or "Partial" is selected for the Password Lock.

Parameter name

AutoSleep

Sleep Temp

Low Temp

Error Alarm

Ready Alarm

Pump Select*

Exit

Value

℃ / ℉

Off / 30min / 60min

Normal / Timer 1〜5sec

ON / Partial / OFF

3 upper case alphabetic characters

OK / Cancel

Channel parameters

Value

OFF / 0 ~ 29min

200 ~ 300℃ increments of 20℃

(390 ~ 570℉ increments of 36℉) 30 ~ 150℃ (54 ~ 270°Ｆ)

On / Off

Internal / External

Initial value

℃

Off

Normal

1sec

OFF

none

Initial value

6min

200℃ (390℉)

150℃ (270℉)

Internal

System setting screen

System

Temp Mode

ShutOff Set

Vacuum Mode Vacuum Time*

PasswordLock

Password**

℃

Off

Time

InitialReset Exit

Pump Select" is displayed when a hot air

handpiece is connected to channel 3.

Explanation of each parameter and how to change the settings

● Temperature Mode

The displayed temperature can be switched between Centigrade and Fahrenheit. Turn the control knob to switch it and press the control knob when you have made your choice.

Temperature Mode

℃ °F

Select

Execute

● Auto-Shut Off Setting Select whether you will activate the auto shut off function. You can select from three options: OFF, 30 minutes or 60 minutes. Turn the control knob when making your selection and press the control knob when you have made your choice.

Auto-ShutOff

Setting

Off

Select

Execute

30min 60min

● Vacuum Mode Setting Suction with the desoldering iron is performed either manually or in timer form. For mode selection, turn the control knob and press the control knob when you have made your choice.

Vacuum Mode

Setting

Normal Timer

Select

Execute

● Vacuum Time

This item is displayed when selecting "Timer" in Vacuum Mode. After suction, you can set the amount of time it will operate after you remove your hand from the trigger. When changing the numerical value, turn the control knob; Press the control knob to accept your selected value.

Vacuum Time

Setting

Normal

: suction only when the trigger is pulled

Timer

: suction performed for a designated time*

even after you remove your hand from the trigger

* Time setting is set as "Vacuum Time".

Change numerical

value

1sec

Page 10

6. PARAMETER SETTINGS

● Password Lock Setting When this function is activated, settings cannot be changed if the correct password is not entered. Selection choices are as follows.

：Password entry required when changing all settings

：Password entry not required only when setting the offset, but required for everything else

Partial

：Password entry not required when changing all settings

OFF

Turn the control knob and highlight the desired item, then press the control knob when you have made your choice. When the password lock is set to "ON" or "Partial," the item "Password" will be added to the parameter settings. Here, password changes can be performed.

Password Lock

Setting

ON PartialOFF

A password is not included when it is shipped from the factory. Immediately after the password lock is activated, it will move to the password input screen.

Set New Password

Select

Please refer to the "Password" section for how to enter your password.

A **

After activating the password lock, you will be asked for your password before changing your settings in the manner shown below, so please change your settings after entering your password.

Example: When setting the Vacuum Mode

Input Password

A **

Vacuum Mode

Setting

Normal Timer

● Password This is displayed when the password lock is activated, and you can enter and change your password. However, as stated above, entering your password is necessary before almost all setting changes. This is also true when you change your password, and when the first password input screen will be displayed.

Input Password

A **

When you enter the correct password, the monitor title will change from "Input Password" to "Set New Password". If it is still on "Input Password," the correct password was not entered. Check your password once more and then enter it.

Enter the last character

Input Password

AA*

In the event you completely forgot your password and cannot change your settings, please contact your HAKKO representative

Alphabetic character change

（move the cursor）

Input failure

Successfully entered

When changing the alphabetic characters, turn the control knob, and when moving the cursor to the next character, press the control knob.

Return to the screen where you enter the current password

Input Password

A **

New password setting screen

Set New Password

Here is how you know you are on

A **

the right page.

Page 11

6. PARAMETER SETTINGS

● Initial Reset With initial reset, you can return the settings (except for the password) to what they were when it was shipped from the factory. The selection and execution methods are the same as the methods for the other settings.

Initial Reset

■ Explanations of each channel parameter and setting method

Select

Execute

For the channel parameters, the displayed screen will differ depending on which handpiece is attached the applicable channel.

All handpieces EXCEPT FM-2029

CH1

Auto Sleep

Sleep Temp Low Temp Error Alarm Ready Alarm Exit

The reason the display screen is different is because the necessary setting items differ according to the connected handpiece. Below, the setting method for each item is illustrated.

● Auto Sleep Select whether you want to activate the soldering iron's sleep function. When activated, the sleep function will turn on when then handpiece has been placed in the sleep holder for a set period of time and the temperature of the iron tip will drop* to a set temperature.

Auto Sleep

Setting

Cancel

Parameter

CH1

CH2 CH3 Exit

06m

200℃ 150℃

ON ON

Select

FM-2029 Handpiece ONLY

Error Alarm

Ready Alarm Pump Select Exit

Select "Off"

ON Off

06min

NOTE： The password lock function and the password will be maintained even after an initial reset.

When the channel parameter is selected, the screen shown to the right will be displayed. When you select the channel you want to set here, it will switch to that channel's setting screen.

Turn the control knob when you want to change the selection, and press the control knob when you have made your choice.

No Handpiece Connected

CH3

Auto Sleep

Sleep Temp Low Temp Error Alarm Ready Alarm Exit

Error Alarm

Ready Alarm

Int

Exit

CH1

200℃ 150℃

CH1

Off

ON ON

Select "On"

Auto Sleep

Setting

ON Off

06min

* The temperature when it is lowered is set as "Sleep Temp".

● Sleep Temperature This sets the temperature when it is sleeping. The setting for the sleep temperature is not entered one digit at a time, the displayed temperature changes in 20 ℃ (36℉) increments by turning the operating knob. When the desired temperature is displayed, you can set it by pressing the operating knob.

Sleep

Temperature

200℃

● Low Temp Alert Setting Set the lower-limit error temperature. When this function is activated, if the sensor temperature goes below the lower-limit temperature, an error will be displayed and the warning buzzer will sound. Change the value by turning the control knob, and pressing the control knob to accept the value.

Low Temp Alert

Setting

When changing your selection or changing the numerical value, turn the control knob and press the control knob when you have made your choice.

After the last digit has been accepted for the time setting, the screen will return to the previous screen as if the setting were OFF.

Change value

Change numerical value

Select

150℃

Execute

Page 12

6. PARAMETER SETTINGS

● Error Alarm Setting You can set whether the buzzer will sound or not when an error occurs. Turn the control knob and select ON or OFF, and press the control knob to accept.

Error Alarm

Setting

ON Off

● Ready Alarm Setting You can set whether the buzzer will sound or not when the iron tip, etc. has reached the set temperature and is ready for use. Turn the control knob and select ON or OFF, and press the control knob to accept.

Ready Alarm

Setting

ON Off

● Pump Select for Hot-Air (HAKKO FM-2029 only) For the air for the HAKKO FM-2029, select whether you will use the station's internal pump or external air.

Pump Select for

Hot-Air

Internal

Select

External

Page 13

7. MAINTENANCE

Performing proper and periodical maintenance extends the product life. Efficient soldering depends upon the temperature, the quality and quantity of the solder and flux. Apply the following service procedure as dictated by the conditions of the usage.

WARNING

Since the handpiece tip/nozzle can reach a very high temperature, please work carefully. Except the case especially indicated,

always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure.

1 Temperature

2. Cleaning

3. After use

When the unit is not

4. being used and the auto power shutoff is not active.

High temperatures shorten tip life and may cause thermal shock to components. Always use the lowest possible temperature. The excellent thermal recovery characteristics of the HAKKO FM-206 ensure effective soldering at low temperatures.

Always clean the tip/nozzle before use to remove any residual solder or flux adhering to it. Use the tip cleaner or cleaning sponge. Contaminants on the tip have many deleterious effects, including reduced heat conductivity, which contribute to poor performance.

Always clean the tip/nozzle and coat it with fresh solder after use. This guards against oxidation.

This procedure, if followed daily, will materially add to tip life. a. Set the temperature to 250℃ (482℉). b. When the temperature stabilizes, clean the tip and check the condition of the

tip. If the tip is badly worn or deformed, replace it.

c. If the solder plated part of the tip is covered with black oxide, apply fresh

solder, containing flux, and clean the tip again. Repeat until all the oxide is removed, then coat the tip with fresh solder.

d. Turn the power OFF and remove the tip, using the heat resistant pad. Set the

tip aside to cool.

e. Remaining oxides, such as the yellow discoloration on the tip shaft, are not

harmful but can be removed with isopropyl alcohol.

Never allow the unit to idle at a high temperature for extended periods. This will allow the tip to become oxidized. Turn the power switch OFF. If it is to be out of service for several hours, it is advisable to pull the power plug as well.

■Maintenance of the electromagnetic valve and pump head

● Remove the cover

When performing maintenance on either the electromagnetic valve or the pump head, remove the screws holding the cover and take the cover off.

● Electromagnetic valve maintenance

1. Remove the screws holding the electromagnetic valve in place.

Page 14

7. MAINTENANCE

2. Remove the bottom of the electromagnetic valve.

3. Clean the parts that have flux attached to them, such as the inside of the electromagnetic valve, with alcohol.

Caution

Do not use thinner when cleaning.

Clean with alcohol.

4. Assembly is done in the opposite order of disassembly.

*There is one more electromagnetic valve. Remove the screws on the back of the chassis, and from that

point on remove and clean following the same steps.

Remove the screws.

● Cleaning the pump head

1. Remove the valve and valve guard and remove any attached flux.

Caution

・When the valve guard is difficult to remove,

please warm it with hot air. Please do not try to forcibly remove it with a screwdriver, etc. If the valve guard becomes deformed, it will no longer be airtight.

・Please clean with either alcohol or thinner.

Pump head disassembly *It is resting on its side.

Clean the pump head, valve and valve guard.

Pump head

Valve guard

Valve

*Please replace the valve if it is

deformed or hardened.

2. Install the valve and valve guard.

Caution

When assembling the pump, please make sure to keep it airtight so that there are no air leaks.

Page 15

8. CHECKING PROCEDURE

WARNING

Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED.

■Check for a broken heater or sensor

■Check the grounding line

■Checking the connection cord

for breakage (HAKKO FM-2027)

Black

White

Green

Red

■Replacing the fuse

1. Check for a broken heater or sensor

Measure the resistance across this position.

Verify the electrical integrity of the heater and sensor. Measure the resistance of the heater and sensor while at room temperature（15〜25℃；59〜77℉）. It should be 8 Ω ±10%. If the resistance exceeds these limits, replace the tip.

1. Unplug the connection cord from the station.

2. Measure the resistance value between Pin 2 and the tip.

3. If the value exceeds 2 Ω (at room temperature), perform the tip maintenance described on section 2, maintenance for the tip. If the value still does not decrease, check the connection cord for breakage.

1. Remove the soldering tip and the sleeve assembly.

2. Turn the front piece of the HAKKO FM-2027 counterclockwise and remove the cover.

3. Measure the resistance values between the connector and the lead wires at the socket as follows:

Pin 1 – Red Pin 2 – Green Pin 3 – Black Pin 5 – White

If any value exceeds 0 Ω or is ∞, replace the HAKKO FM-2027.

1. Unplug the power cord from the power receptacle.

2. Remove the fuse holder.

3. Replace the fuse.

4. Put the fuse holder back in place.

9. TROUBLE SHOOTING GUIDE

WARNING

BeforecheckingtheinsideoftheHAKKOFM-206orreplacingparts,besuretodisconnectthepower plug.Failuretodosomayresultinelectricshock.

● The unit does not operate when the power switch is turned on.

● The tip does not heat up. “Sens Error” is displayed.

● Solder does not wet the tip.

● The tip temperature is too

high.

● The tip temperature is too low.

● “Grip Error” is displayed.

● The low-temperature alarm

tolerance error “Low Temp” is displayed.

●

Heater terminal short circuit error “Heater Short Error” is displayed.

● “Heat up Error” is displayed. (for MODEL FM-2023)

● “Drive Error” is displayed. (for MODEL FM-2023)

● “Zero-Cross Error” or “System Error” is displayed.

CHECK : Is the power cord and/or the connection plug disconnected?

ACTION : Connect it.

CHECK : Is the fuse blown?

ACTION : Replace the fuse. If the fuse blows again, send the unit in for repair.

CHECK : Is the tip inserted properly?

ACTION : Insert the tip completely.

CHECK : Is the connection cord and/or the heater/sensor broken?

ACTION : If the cord assembly is broken, replace the soldering iron, desoldering tool or

handpiece.

CHECK : Is the tip temperature too high?

ACTION : Set the appropriate temperature.

CHECK : Is the tip contaminated with oxide?

ACTION : Remove the oxide

CHECK : Is the connection cord broken?

ACTION : If the cord assembly is broken, replace the soldering iron, desoldering tool or

handpiece.

CHECK : Is the tip contaminated with oxide?

ACTION : Remove the oxide

CHECK : Is the handpiece connected?

ACTION : Remove and reinsert the handpiece.

CHECK : Is the tip too small for the items to be soldered?

ACTION : Use a tip with a larger thermal capacity.

CHECK : Is the setting value for the low-temperature alarm tolerance too low?

ACTION : Increase the setting value.

CHECK : Is the appropriate HAKKO tip/nozzle being used?

ACTION : Turn the power switch OFF and insert the genuine HAKKO tip/nozzle. Turn the

power switch ON.

ACTION : Turn the power switch OFF and insert the genuine HAKKO tip. Turn the power

switch ON.

CHECK : Is the tip left on the wet cleaning sponge?

ACTION : Turn the power switch off. Turn the power switch on again after removing the

tip from the wet cleaning sponge.

ACTION : Turn off the power switch. Turn on the power switch again.

If the “Zero-Cross Error” / “System Error” continues to be displayed after turning on the power switch, contact your HAKKO representative.

Page 16

10. ERROR MESSAGE

● Sens Error

● Grip Error

● Low Temp

EXAMPLE:

350℃ (400℃ - 50℃)

Set temperature

● Heater Short Error

● Heat up Error

● Drive Error

● TRig Error

● Zero-Cross Error

● System Error

● Det Error

Low-temperature alarm tolerance

650℉ (750℉ -100℉)

Low-temperature alarm tolerance

(For MODEL FM-2023)

When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), "Sens Error" is displayed and the power is shut down.

"Grip Error" will be displayed if the connector cord is not attached to the station OR the wrong soldering iron is connected.

If the sensor temperature falls below the difference between the current temperature setting and the low-temperature alarm tolerance, "Low Temp" is displayed and the warning buzzer sounds. When the tip temperature rises to a value within the set tolerance, the buzzer will stop sounding.

EXAMPLE:

Assume that the temperature setting is 400℃/750℉ and the tolerance 50℃/100℉. If the temperature continues to decrease and finally falls below the value indicated below while the heating element is on, the displayed value starts blinking to indicate that the tip temperature has dropped.

"Heater Short Error" will flash, and the buzzer will sound continuously, when the tip is inserted incorrectly, an incompatible tip is inserted, or a foreign object has found its way into the connector.

This is displayed in cases such as when the iron tip abnormally heats up relative to the set temperature when the micro-tweezers (MODEL FM-2023) are connected.

This is displayed in cases such as when judged that an excessive pulse has been generated when the micro-tweezers (MODEL FM-2023) are connected.

A "trig error" will occur if the trigger is pulled before the nozzle temperature has reached the set temperature. Please wait until the temperature reaches the set temperature and stabilizes.

This is displayed when a zero-cross cannot be measured in the designated cycle. Should this error be displayed, please contact your HAKKO representative.

This is displayed when the system is unable to operate normally. Should this error be displayed, please contact your HAKKO representative.

"Det Error" appears on the display when turning the power on after connecting the MODEL FM-2022/2023 with a hot tip. This is not an error. Wait for approximately 10 seconds until the model functions properly.

11. OPTION

●External seitch (MODEL FM-2024)

An optional Foot Switch is available which can be connected to the unit to START/STOP the pump.

Foot switch (B1649)

●Security lock

The HAKKO FM-206 comes with an anti-theft security slot.

Compatible Slot Sizes 3 x 7 mm (0.12 x 0.28 in.)

Page 17

11. OPTION

Connection with HAKKO FR-830

■

HAKKO FM-206 can be connected to HAKKO FR-830 with connecting cable,

which permits HAKKO FM-206 to be used along with HAKKO FR-830.

CAUTION

Connect the HAKKO FM-206 and FR-830 by the connecting cable before turning on the power switch.

START

●

When pressing the HOT AIR button of HAKKO FM-2029 handpiece with HAKKO FM-2029 connected to HAKKO FM-206,

HAKKO FR-830 will work in conjunction with HAKKO FM-206. HAKKO FR-830 and FM-206 will be operated by the setting and mode of each unit.

NOTE :

When pressing the START/STOP button of the HAKKO FR-830, only HAKKO FR-830 will be activated.

STOP

●

Press the Hot Air button of the HAKKO FM-2029 handpiece while HAKKO FM-2029 is connected to HAKKO FM-206.

CAUTION

When the Hakko FM-206 and Hakko FR-830 are connected, be sure they are both in the

same operating state (idle or active) otherwise they units will activate/deactivate opposite of

each other. For example, if the FM-206 is idle, but the FR-830 is actively running, pressing

the Hot Air button on the Hakko FM-2029 will activate the FM-206 and will turn off the FR-830.

Connection with HAKKO FR-870

■

HAKKO FM-206 can be connected to HAKKO FR-870 with connecting cable,

which permits HAKKO FM-206 to be used along with HAKKO FR-870.

START

●

When pressing the HOT AIR button of HAKKO FM-2029 handpiece with HAKKO FM-2029 connected to HAKKO FM-206,

or pressing the START/ STOP button of the FR-870, HAKKO FR-870 will work in conjunction with HAKKO FM-206.

HAKKO FR-870 and FM-206 will be operated by the profile of each unit.

STOP

●

Press the Hot Air button of the HAKKO FM-2029 handpiece while HAKKO FM-2029 is connected to HAKKO FM-206,

or press the START/ STOP button of the FR-870.

Also, whsn the HAKKO FM-206 deactivates in Auto mode, HAKKO FR-870 will deactivate.

CAUTION

When setting the time and temperature in Auto mode with HAKKO FM-206 and HAKKO FR-870 connected,

set the same time and temperature of the HAKKO FM-206 and FR-870.

Page 18

12. PARTS LIST

Pump assembly

● HAKKO FM-206

Part No.

Item No.

A1514

B1075

B2756

B2384

②

Item No.

B2852

B2880

B2954

B3439

B3428

B2419

Part No.

A1583

A1584

B3667

B3668

B3669

B3670

B3671

B3672

B3673

B3674

B3676

B3678

B3679

B3681

B3682

B3683

B3684

Part Name

Ceramic paper filter

Specifications

10 pcs.

Elbow Union

Tip tray

Inlet

Switch

With O-ring

Vacuum outlet cap

O-ring

Vacuum outlet retainer

Motor

Power cord, 3 wired cord & american plug

Part Name

Specifications

Valve plate

Diaphragm

Solenoid valve

Pump frame

Pump head

Diaphragm setting plate

Fixing plate

Crank shaft

Crank

Fuse/250V-7A

Transformer/100-120V

P.W.B./Transformer

P.W.B./Temp. Control & display

Inner hose

6MM×100L 6MM×115L 6MM×220L 3MM×170L

Page 19

12. PARTS LIST

● HAKKO FM-2027

Item No.

Part No.

FM2027-02

B3215

B3216

B3217

B3218

B3219

B2300

B3253

Part Name

Connector Assembly

Connector Cover

Sleeve Assembly

Tip

Heat Resistant Pad

Connecting Cable

Specifications

24V-70W

Yellow

Orange

Blue

Green

● Iron Holder

Item No.

Part No.

1 9

FH200-01

Part Name

Iron holder

Specifications

● Iron Holder Parts

Item No.

Part No.

B3001

B2791

B3248

B3251

B3249

B3250

B3252

599B-02

599-029

Part Name

Iron receptacle

Tip fixing spring

Holder for iron receptacle

Iron holder base

Cleaner base

Stay

Switch case assembly

Tip cleaner

Cleaning wire

Specifications

With screws

With rubber feet

Instruction manual in the language of Japanese, English, Chinse, French, German and Korean can be downloaded from the HAKKO Document Portal. (Please note that some languages may not be available depending on the product.)

MA02391XZ110708

2011.6

Hakko FM-206 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual