How it Works
Hakko
Loading...
FM-203
Instruction Manual
28 pgs2.41 Mb0
Tip Guide
5 pgs2.46 Mb0
User Manual
14 pgs4.12 Mb0
User Manual
28 pgs1.96 Mb0

Hakko FM203 User Manual

Download
High-output, temperature controlled
Soldering station
Instruction Manual
●
Thank you for purchasing the HAKKO FM-203 soldering station.
Please read this manual before operating the HAKKO FM-203.
Keep this manual readily accessible for reference.
●
TABLE OF CONTENTS
1. PACKING LIST AND PART NAMES
Contr
Connector assembly
Please check to make sure that all items listed below are included in the package.
HAKKO FM-203 soldering station ................... 1
HAKKO FM-2027 ........................................... 1
Power cord ..................................................... 1
Control card ................................................... 1
Heat resistant pad .......................................... 1
Iron holder with tip cleaner .............................. 1
Connecting cable ........................................... 1
Tip tray ........................................................... 1
Instruction manual .......................................... 1
Card slot
ol card
Iron holder
Tip tray
Receptacle
Joint band
Tip cleaner
Heat resistant pad
HAKKO FM-203 Soldering station
Connecting cable
Tip (not included)
ON
OFF
Power switch
Power receptacle
Fuse
HAKKO FM-2027
Sleeve assembly
Power cord
1
2. SPECIFICATIONS
HAKKO FM-2027
HAKKO FM-203 soldering station
●
Power Consumption
Temperature Range
Temperature Stability
Station
●
Output AC 24 V
Dimensions
Weight 2.7 kg (5.9 lb.)
140 W
HAKKO FM-2026/2027/2032 200 to 450°C (400 to 840°F)
MODEL FM-2022/2023 200 to 400°C (400 to 750°F)
MODEL FM-2024 300 to 450°C (660 to 840°F)
HAKKO FM-2030/2031 200 to 500°C (400 to 930°F)
±5°C (±9°F) at idle temperature
120 (W) × 120 (H) × 190 (D) mm (4.7 × 4.7 × 7.5 in)
CAUTION
This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as
measures to protect the device to be soldered from the eects of static electricity. Be sure to observe the following instructions:
1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing, take sucient
care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
* Specications and design are subject to change without notice.
●
Power Consumption Tip to Ground Resistance Tip to Ground Potential Total Length (w/o cord) Weight (w/o cord) 30 g (0.067 lb./1.07 oz.)with 2.4D tip Cord 1.2 m (4 ft)
* The temperature was measured using the FG-101
thermometer.
* This product is protected against electrostatic discharge.
70 W (24 V) <2
Ω
<2 mV 188 mm (7.4 in.) with 2.4D tip
2
3.
WARNINGS, CAUTIONS, NOTES AND EXAMPLES
Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s
attention to signicant items. They are dened as follows:
WARNING:
CAUTION:
Failure to comply with a WARNING may result in serious injury or
death.
Failure to comply with a CAUTION may result in injury to the
operator, or damage to the items involved.
NOTE:
A NOTE indicates a procedure or point that is important to the
process being described.
WARNING
When power is ON, tip temperatures will be between 200 and 450°C. To avoid injury or damage to personnel and items in the work area, observe the following:
●
Do not touch the tip or the metal parts near the tip.
●
Do not allow the tip to come close to, or touch, ammable materials.
●
Inform others in the area that the unit is hot and should not be touched.
●
Turn the power o when not in use, or left unattended.
●
Turn the power o when connecting the HAKKO FM-2027 or storing the HAKKO FM-203.
●
This appliance can be used by children aged from 8 years and above and persons
with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in safe way and understand the hazards involved.
●
Children shall not play with the appliance.
●
Cleaning and user maintenance shall not be made by children without supervision.
CAUTION
To prevent accidents or damage to the HAKKO FM-203, be sure to observe the following:
●
Do not use the HAKKO FM-203 for applications other than soldering.
●
Do not strike the iron against hard objects to remove excess solder. This will damage
the iron.
●
Do not modify the HAKKO FM-203.
●
Use only genuine Hakko replacement parts.
●
Do not allow the HAKKO FM-203 to become wet, or use it with wet hands.
●
Do not bend or damage the control card. If the card does become damaged, do not
force the card into the station slot.
●
Remove power and iron cords by holding the plug − not the wires.
●
Be sure the work area is well ventilated. Soldering produces smoke.
●
While using HAKKO FM-203, don’t do anything which may cause bodily harm or
physical damage.
3
4. INITIAL SETUP
A. Iron holder
Loosen the adjusting screws to change the
●
angle of the iron receptacle as you like, then tighten the screws.
1. Assemble as shown:
Insert the holder assembly securely into the
●
Iron holder base.
2. Operation:
First, remove any excess solder from the tip by thrusting the tip into the cleaning wire. (Do not wipe the tip against the wire. This may cause molten solder to spatter.) When the wire becomes dirty or loaded with solder, turn the wire until a clean surface is presented. When changing the cleaning wire, lift the case top vertically to prevent solder debris from falling out.
3. Place the spare tips in the tip tray.
Use of the sleep function
●
When using the sleep function, insert one end
of the connecting cable into the jack at the
back of the iron holder and the other end into
the jack at the back of the soldering station to
connect them.
CAUTION
• Be sure to turn off the power before connecting or disconnecting the connecting cable.
• Securely insert the connecting cable all the way in to the
jack.
B. Connector cord
Pass the connector cord through the hole in
●
the heat resistant pad.
Jack to Connecting cable
Connecting cable
4
C. Soldering station
CAUTION
Be sure to unplug the cord by holding the plug.
The HAKKO FM-203 detects when the iron is
●
removed from the iron holder and sends this data to the station via the connecting cable. That data is then used for various functions.
NOTE:
The channel for connecting the connecting cable to the station must be the same as the channel for connecting the iron set in the iron holder.
CAUTION
Securely insert the connecting cable all the way into the
jack.
1. Connect the power cord to the power receptacle on the rear of the station.
Connecting cable
When the plug clicks, it is fully inserted.
Jack to Connecting cable
Receptacle
2. Connect the connector cord to the receptacle.
3. Set the iron in the iron holder.
4. Plug the power cord into a grounded wall socket.
CAUTION
This unit is protected against electrostatic discharge and
must be grounded for full eciency.
Connector cord
Push the plug in as far as it will go, and try to remove it without pressing the release pin. If it stays in the receptacle, it is properly seated.
5
5. OPERATION
Controls and displays
Controls
button
button
button
button
Channel D connector
The front panel of the HAKKO FM-203 has four controls.
...... End of sequence signal (terminates a
phase of a data entry mode). When pressed for less than one second, displays settings already stored.
....... Initiates a data entry mode.
.......Changes the display to
Press and hold to turn ON or OFF
●
the temperature display for channel D and the power to the iron tip.
Increases the displayed value when
●
a setting is changed.
Channel S connector
channel D.
Displays
The HAKKO FM-203 has a three-digit display element.
Depending on the selected mode, it will display:
Sensor temperature (of the iron tip)
●
Data entry:
●
Selected quantity (See the data entry
procedures.)
Temperature scale:
●
ºC or ºF, depending on selection
Error detection (See ERROR MESSAGES.)
●
An audible buzzer is provided to alert the
operator:
When the station has reached the set
●
temperature, the buzzer will sound once. (Default setting)
When the low temperature threshold has been
●
crossed, the buzzer will sound continuously. This buzzer will shutoff when the sensed temperature returns to the acceptable range.
When a foreign substance, an incompatible
●
tip, or the soldering end of the tip is inserted into the HAKKO FM-2027, the display will blink and the buzzer will sound continuously.
When the auto-power shutoff function is
●
activated and power to the heater is shut o,
the buzzer sounds three times.
... Changes the display to channel S.
Press and hold to turn on or o the
●
temperature display for channel S and the power to the iron tip.
Decreases the displayed value when
●
a setting is changed.
Holding down the button of the used channel
(D/UP or S/DOWN) turns o the power and
changes the display.
Holding down the button again turns on the power.
NOTE:
Holding down the button of the unused channel changes the display only.
6
Channel operation
You can connect the HAKKO FM­2027/2030/2031/2032 or MODEL FM­2022/2023/2024 to the channel D connector, and the HAKKO FM-2027/2032 or MODEL FM­2024 to the channel S connector.
Model Channel D Channel S FM-2022 FM-2023 FM-2024 FM-2026 FM-2027 FM-2030 FM-2031 FM-2032
❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍
The displays of the channel display lamps dier
depending on the use of the channels.
Model
(Ch. D)
FM-2022
FM-2023
FM-2024
FM-2026
FM-2027
FM-2030
FM-2031
FM-2032
* When dual channel control is o, one channel (either
channel D or S) is controlled. The other channel (not
being displayed) automatically enters sleep mode.
The setting can be switched between on and o in the
parameter setting.
Channel
Display side Lights Lights Non-display side Display side Lights Lights Non-display side Display side Blinks Lights Non-display side Display side Blinks Lights Non-display side Display side Blinks Lights Non-display side Display side Lights Lights Non-display side Display side Lights Lights Non-display side Display side Blinks Lights Non-display side
Dual channel
control
On
O O
O O
Lights O
Lights O
Lights O
O O
O O
Lights O
When MODEL FM-2022/2023 is connected to the channel D connector, the other channel automatically enters sleep mode regardless of
on/o setting of dual channel control.
When the button or button is pressed, or when the iron is removed from the iron holder, the channel for temperature control is switched to that channel (Factory default setting).
— —
— —
Dual channel
control
O
Channel D display lamp
Channel D connector
Channel S display lamp
Channel S connector
NOTE:
When the temperature rises for one channel and a grip is connected to the other channel, it may take time to correctly determine the temperature. This is not a malfunction.
Dual channel control is On
FM-2024/2026/2027/2032
Display side:
Blinks
Non-display side:
Lights
FM-2022/2023/2030/2031
Display side:
Lights
Non-display side:
Off
Dual channel control is Off
Display side:
Lights
Non-display side:
Off
The lamp on the grip operates as follows.
In use ................ Lights
Sleep mode ....... Blinks slowly
O mode ........... O
Error .................. Blinks quickly
7
When the HAKKO FM-2027/2032/MODEL
●
FM-2024 is reconnected to the channel D connector
When the MODEL FM-2022/2023 is disconnected from the channel D connector and the HAKKO FM-2027/2032/MODEL FM­2024 is reconnected, temperature control starts for both channels, and the channel display lamp blinks for the channel being displayed in the temperature display and lights for the channel not being displayed.
Operation
1. Turn the power switch ON.
CAUTION
When not in use, set the iron in the iron holder. The MODEL FM-2024 does not function properly if the power is turned on with the trigger pressed. Release the trigger and then turn the power ON.
NOTE:
When the MODEL FM-2022/2023 is disconnected and reconnected, the operation mode may change automatically. In this case, the unit is reset to a new operation mode, thereby canceling sleep mode. This is not a malfunction.
CAUTION
By default, the temperature is set to 750ºF (350ºC). You can confirm the set temperature by pressing the ✱ button. The set temperature will be displayed for two seconds.
2. By default, when the set temperature is reached, the buzzer sounds, indicating that the unit is ready.
When using only one soldering iron:
Example:
When not using channel S
CAUTION
When not in use, set the iron in the iron holder.
1. Press the button to select channel S.
2. Press and hold down the button again until OFF is displayed.
NOTE:
Power is not supplied to channel S.
3. Press the button to display channel D.This data is recorded to the internal memory, and
the setting remains eective even if the power is turned o.
8
Loading...
+ 19 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use