Groen TDB-C-20 Installation Manual

IMPORTANT INFORMATIONIMPORTANT INFORMATION?? KEEP FOR OPERATOR KEEP FOR OPERATOR?? IMPORTANT INFORMATION IMPORTANT INFORMATION

OPERATOR MANUAL OM-TDB/C

Part Number 121048 DOMESTIC

MODEL: TDB/C

Steam Jacketed Kettle

Self-Contained Electrically heated Table top mounted Crank Tilting

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.

OM-TDB/C

IMPORTANT — READ FIRST — IMPORTANT

CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING

INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.

WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING

AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.

WARNING: KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH

ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO

GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN

CONTACT COULD RESULT IN SEVERE BURNS.

WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE.

DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.

KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER.

WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT

PRODUCT WHEN ADDING INGREDIENTS, STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.

WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE

KETTLE FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS.

WARNING: WHEN TILTING KETTLE FOR PRODUCT TRANSFER:

1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.

2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.

3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.

4) STAND TO LEFT OR RIGHT SIDE OF KETTLE WHILE POURING. DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS.

5) POUR SLOWLY, MAINTAIN CONTROL OF KETTLE, AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.

6) DO NOT OVER-FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.

CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS

OCCUR, CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS.

WARNING: FAILURE TO CHECK SAFETY VALVE OPERATION PERIODICALLY COULD

RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.

WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE

SAFETY VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE

LABEL OF THE WATER TREATMENT COMPOUND.

OM-TDB/C

IMPORTANT — READ FIRST — IMPORTANT

WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE

ELECTRIC POWER SUPPLY.

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL

EQUIPMENT. NEVER SPRAY OR HOSE THE SUPPORT HOUSING OR ELECTRICAL CONNECTIONS.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES

AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN

OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.

IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL

WILL VOID WARRANTIES.

OM-TDB/C

Table of Contents

IMPORTANT OPERATOR WARNINGS ................................................ 2

REFERENCES ...................................................................4

EQUIPMENT DESCRIPTION ........................................................ 5

INSPECTION & UNPACKING ........................................................6

INSTALLATION ...................................................................7

INITIAL START-UP ................................................................8

OPERATION .....................................................................9

SEQUENCE OF OPERATION ...................................................... 11

MAINTENANCE .................................................................12

CLEANING ..................................................................... 15

TROUBLESHOOTING ............................................................ 17

PARTS LISTS ...................................................................18

SCHEMATICS ................................................................... 22

SERVICE LOG .................................................................. 23

WARRANTY ....................................................................24

References

KLENZADE SALES CENTER ECOLAB. Inc. NATIONAL SANITATION FOUNDATION 370 Wabasha 3475 Plymouth Rd. St. Paul, Minnesota 55102 Ann Arbor, Michigan 48106 800/352-5326 or 612/293-2233

UNDERWRITERS LABORATORIES, INC. NATIONAL FIRE PROTECTION 333 Pfingsten Road ASSOCIATION Northbrook, Illinois 60062 60 Battery March Park Quincy, Massachusetts 02269 ZEP MANUFACTURING CO.

1310-T Seaboard Industrial Blvd. NFPA/54 - Installation of Gas Appliances & Atlanta, Georgia 30318

Gas Piping

NFPA/70 - The National Electrical Code

OM-TDB/C

Equipment Description

The Groen TDB/C is a table top, tilting, steam A built-in steam generator, sized for the kettle jacketed kettle with a thermostatically capacity and heated by electricity, produces controlled, self-contained, electrically-heated steam in the jacket. “Airless” operation of the steam supply and appropriate controls, mounted steam jacket permits uniform, efficient heating on a sturdy base. The Model TDB/C is available at temperatures as low as 150EF and as high as in 20 or 40 quart capacity. 295EF. In addition to the adjustable thermostat

for operating control, the unit has a tilt cut-off The body of the TDB/C Kettle is constructed of switch, low water cut-off, safety valve, and highstainless steel, welded into one solid piece. The limit pressure switch as safety features. A kettle is furnished with a reinforced rim and a heating indicator light, pressure gauge, and butterfly shaped pouring lip. It has a steam sight glass are provided for monitoring kettle jacket rated for working pressures up to 50 PSI. operation. The interior of the kettle is polished to a 180 emery grit finish, and the exterior is given a A single electrical connection is required for bright high buff finish. A handwheel crank allows installation. The unit may be ordered for use the operator to manually tilt the kettle body in a with 208/240 or 480 volt power. All kettles are controlled manner. Pouring height accepts pans wired for three-phase operation. For singleup to four inches high on a table top. phase conversion, see the wiring diagrams in

this manual.

KETTLE CHARACTERISTICS

TDB/C-20 TDB/C-40 Kettle Capacity 20 qts. 18.9 liters 40 qts. 37.8 liters Jacket Capacity 4 qts. 3.7 liters 5 qts. 4.7 liters Kettle Body Diameter 14” 356 mm 16-1/2” 419 mm Kettle Body Depth 11” 279 mm 14-1/4” 362 mm K.W. at 208 V 6.3 10.8 K.W. at 240 V 8.4 14.4 K.W. at 480 V 6.3 12.0 Base Width 28” 711 mm 28” 711 mm Base Depth 16” 406 mm 16” 406 mm

Options available include:

1. One-piece, lift-off cover. 4. Water fill swing faucet.

2. Basket insert. 5. Mirror Image (Crank on the Left)

3. Stand that supports the unit and holds a 6. 316 stainless steel interior pan in position for filling.

OM-TDB/C

Inspection & Unpacking

The unit will arrive in a heavy shipping carton Write down the model number, serial number, and will be attached to a skid. Immediately upon and installation date, and retain this information receipt, inspect the carton carefully for exterior for future reference. Space for these entries is damage. provided at the top of the Service Log at the

back of this manual. Keep this manual on file and available for operators to use.

CAUTION

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY STAPLES LEFT IN THE WALLS OF THE CARTON.

THIS UNIT WEIGHS 140 TO 163 LB. (64 TO 74 KG). INSTALLER SHOULD OBTAIN HELP AS NEEDED TO LIFT THIS WEIGHT SAFELY.

CAUTION

Carefully cut the polyester straps around the carton and detach the sides of the box from the skid. Pull the carton up off the unit.

Thoroughly inspect the unit for concealed damage. Report any shipping damage or incorrect shipments to the delivery agent.

When installation is to begin, carefully cut the straps which hold the unit on the skid. Lift the unit straight up off the skid. Examine packing materials to be sure loose parts are not discarded with the materials.

The TDB/C is shipped from the factory strapped on a pallet.

OM-TDB/C

Installation

This Groen Kettle is provided with 3. The equipment is shipped complete internal wiring. It is ready for ready for three phase immediate connection. A wiring diagram is operation. Refer to the wiring provided in this manual and on the inside diagram for single phase of the control housing service panel. Any conversion. mechanical or electrical changes must be approved in by Groen’s Food Service 4. Bringing the electrical service through the Engineering Department. entrance at the rear of the support housing,

making a watertight connection with the

WARNING

INSTALLATION OF THE KETTLE MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.

incoming line. (A BX connection is not recommended.)

DANGER

ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

This unit has been operated at the factory to test all controls and heater elements.

1. Set the kettle in place and level it. The base should be securely fastened to a table or work surface. Four 3/8”-16 N.C. threaded couplings are provided in the base of unit. Installation under a ventilation hood is recommended.

2. Provide power as specified on the electrical information plate attached to the equipment. Comply with local codes and/or The National Electrical Code and ANSI/NFPA 70 - (current edition).

5. Apply a small bead of silicone caulk around the perimeter of the kettle base.

6. Confirm that the jacket water level is above mid-point of sight glass. If it is low, follow the instructions for “Jacket Filling and Water Treatment” in the “Maintenance” section of this manual.

7. The open end of the elbow on the outlet of the safety valve must be directed downward. If it is not, turn the elbow to the correct position.

TDB/C ELECTRICAL SPECIFICATIONS TDB/C SUPPLY WIRE REQUIREMENTS

VOLTAGE PHASE KW AMPS KW AMPS

208 1 6.3 31 10.8 52 208 3 6.3 18 10.8 30 240 1 8.4 35 14.4 60 240 3 8.4 20 14.4 35 480 1 6.3 13 12.0 25 480 3 6.3 8 12.0 15 400 3 7.8 11.2 13.2 19

20 QUARTS 40 QUARTS

VOLTAGE PHASE AWG mm AWG mm

208 1 8 — 6 —

240 1 8 3.0 4 3.5

480 1 14 — 10

400 3 — 1.8 —

Copper only, THHN (90EC)

20 QUARTS 40 QUARTS

3 12 — 8 —

3 10 — 8 —

3 14 — 12

2.5

WARNING DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS.

OM-TDB/C

Initial Start-Up

IMPORTANT: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.

Now that the kettle has been installed, you should test it to ensure that the unit is operating correctly.

1. Remove all literature and packing materials from inside and outside of the unit.

2. Turn on the electrical service to the unit.

3. Pour 1-2 quarts of water into the kettle.

AVOID ALL DIRECT CONTACT WITH HOT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS.

WARNING

4. Following “To Start Kettle” instructions in the “Operation” section of this manual, begin heating the water at the highest thermostat setting. The heating indicator light should come on immediately, and heating should continue until the water boils.

5. To shut down the unit, turn the thermostat dial to “OFF”.

AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

If the unit functions as described above, it is ready for use. If the unit does not function as intended, contact your local Groen Certified Service Agency.

A simple turn of the thermostat heats the Groen TBD/C Kettle

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