Π IMPORTANT INFORMATION Π KEEP FOR OPERATOR Π IMPORTANT INFORMATION Π
OPERATOR MANUAL |
OM-NHFP |
Part Number 121061 |
DOMESTIC |
MODEL: NHFP |
|
Braising Pans |
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Stainless Steel
Power Tilting
Gas Heated
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVEN USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
OM-NHFP
IMPORTANT — READ FIRST — IMPORTANT
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: UNIT WEIGHS 500 TO 600 LB. (230 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACKET) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
WARNING: INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
CAUTION: KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1)WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2)USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3)PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
4)STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
5)RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6)DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN 300oF.
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD SUDDENLY DURING TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE PAN. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR HOSE THE CONTROL CONSOLE, OR ELECTRICAL CONNECTIONS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
WARNING: THE CONTROL BOX IS NOT WATERPROOF. TAKE CARE TO KEEP WATER AND CLEANING SOLUTIONS OUT OF THE BOX. NEVER HOSE OR SPRAY ELECTRICAL CONTROLS, CONNECTIONS OR CONTROL CONSOLE.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
Important: Service performed by other than factory authorized personnel will void all warranties.
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OM-NHFP
Table of Contents
IMPORTANT OPERATOR WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 EQUIPMENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 INSPECTION AND UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 DIAGRAMS & SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 MAINTENANCE LOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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OM-NHFP
Equipment Description
Groen NHFP Gas Fired Braising Pans provide a stainless steel pan equipped with heat transfer fins, burner/combustion chamber, power tilting mechanism, thermostatic controls, and hinged cover. The Braising Pan serves as a braising unit, griddle, fry pan, oven, kettle, bain marie, or food warmer and server. It can also be adapted for use as a steamer.
The pan body is constructed of heavy-duty stainless steel welded into one solid piece, with a polished interior and a semi-deluxe finish on the exterior. A pouring lip is welded into the front wall. The cooking surface is a stainless steel clad plate fitted with welded heat transfer fins that assure uniform heat transfer over the entire surface. The gas burner/combustion chamber supplies the heat.
The pan is tilted forward by an electrically powered actuator mechanism. A three-position switch on the front of the control console gives the operator positive, smoothly operating control of tilting. When the pan is tilted, the burners shut off automatically.
The thermostat provides automatic control of cooking temperature. The thermostat dial on the front of the control console turns the heat on or off and sets the pan temperature.
A vented, heavy gauge, one-piece, stainless steel cover with rear condensate drip shield on its underside is standard on the Braising Pan.
A fully enclosed, spring-type actuator counterbalances the cover to keep it opened or closed. The cover opens to the back and is hinged to the frame, so that it moves independently of the pan body.
The NHFP uses an electronic spark ignition system.
The following models and options are available:
Model |
Pan Body Dimensions, Inches |
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Left to |
Depth |
Firing |
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Right |
Rate |
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NHFP-3 |
31¾ |
9 |
104,000 |
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BTU/hr |
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NHFP-4 |
41d |
9 |
144,000 |
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BTU/hr |
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Optional Equipment (Any Model)
1.Fill faucet with swing spout
2.Model REJ Steamer Insert
3.Caster mounting kit (factory installation only)
4.Two inch tangent draw-off
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OM-NHFP
Inspection and Unpacking
The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it and push backwards - you will break the cover assembly vent handle. Write down the model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UNIT WEIGHS 500 TO 660 LB (230 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACKET) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
Installation
The NHFP Braising Pan should be installed in a ventilated room for efficient performance. Items which might obstruct or restrict the flow of air for combustion and ventilation must be removed.
The area directly around the braising pan must be cleared of all combustible material.
WARNING
INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
1.Installation on combustible floors is allowed, with a minimum clearance to combustible and noncombustible construction of six inches at the rear, two inches at the left, and zero inches at the right.
2.Install the unit under a vent hood.
3.Level the unit by adjusting the bullet feet or floor flanges on the legs. Make sure the tilting mechanism has been run all the way to the horizontal position. Check levelness with a spirit level set on the bottom of the pan body. Anchor the rear legs securely to the floor.
4.Complete the piping to the gas service by using 1/2 inch IPS pipe or approved equivalent.
WARNING:
THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
5.For a unit on casters, complete connection to the gas supply with connectors that comply with the standard for Connectors for Moveable Gas Appliances, ANSI Z21.69a-latest edition. Restrain movement of the unit by attaching a cable or chain to the eyelet (provided at the back of the frame) and anchoring the cable or chain to the wall or floor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the cable is connected. The gas connection must be made with a quick disconnect device which complies with ANSI Z21.41b - latest edition.
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OM-NHFP
WARNING
ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
6.Provide 115 Vac, 60 Hz, 5 Amp electrical service. Local codes and/or National codes should be observed in accordance with ANSI/NFPA70 - latest edition. AN ELECTRICAL GROUND IS REQUIRED. The Electrical Schematic is located on the inside of the Service Panel.
In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA-C22.1 Part 1, and/or local codes.
7.The installation must conform with the American National Standard Z223.1 - latest edition National Fuel Gas Code. The unit should be installed in an adequately ventilated room with an adequate air supply. The best ventilation will use a vent hood and exhaust fan. DO NOT obstruct the flue or vent.
8.In Canada, the installation must conform to CAN/CGA B149, Installation Codes for Gas Appliances and Equipment, and/or local codes.
9.The braising pan and its shutoff valve must be disconnected from the gas supply piping system during any testing at pressures in excess of ½ psig (3.48 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.48 kPa).
9.Space for servicing and operation is required. DO NOT block any air intake spacing to the combustion chamber or obstruct air flow.
10.After the pan has been connected to the gas supply, check each gas joint for leaks. Use a thick soap solution or other suitable leak detector. Do not use a flame to check for leaks.
Initial Start-Up
Now that the Braising Pan has been installed, you should test it to ensure that the unit is operating correctly.
1.Remove all literature and packing materials from the interior and exterior of the unit.
2.Put enough water into the pan to cover the bottom to a depth of 1/4 to 1/2 inch. With the tilting mechanism run to the horizontal position, note how the water lies in the pan, to confirm that the pan was leveled properly during installation.
3.Following "To Start Pan" instructions for your pan model, begin heating the water at a thermostat setting of 235oF. At this setting, heating should continue until the water boils.
4.To shut down the unit, turn the thermostat dial to "OFF," and set the power switch to “OFF.”.
WARNING
WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS. AVOID WATER WHEN EMPTYING UNIT.
5.Press the power tilt switch down to pour out the water and to confirm that the pan body can be tilted from horizontal to vertical. Pull the switch up to lower the pan.
If the unit functions as described above, it is ready for use. If it does not, contact your local Groen Authorized Service Agency.
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OM-NHFP
Operation
A. Controls
Operator controls for the Braising Pans are:
1.The Power ON Switch, and Power On indicator.
2.The thermostat dial, located on the control console to the right of the pan body. This dial is used to turn the thermostat on or off and to set the thermostat for pan temperatures between 175o and 425oF.
3.HEATing indicator light located on the control console, which lights when the burners have ignited.
4.The power tilt switch, also located on the control console, which is used to raise or lower the pan body
5.The main supply gas cock, installed on the gas line to the unit.
B. Operating Procedure
WARNING
KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
CAUTION
BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
1.To Start Pan (See Panel Overlay)
a.Set the Power Switch to “OFF.”
b.Set the thermostat to “OFF.”
c.Open the main supply gas valve (handle parallel to the gas pipe).
2.To Turn Off Pan
a.Set the thermostat to "OFF".
b.Set Power Switch to “OFF.”
c.For a prolonged shut-off period:
d.Set the thermostat to "OFF".
e.Turn the main gas valve OFF (handle at right angles to the gas pipe).
f.Disconnect the electrical power from the unit.
3.If Power Fails
a.Do not try to operate the unit until power is restored.
b.When power is restored, follow directions under “To Start Pan.”
WARNING
WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1)WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2)USE CONTAINERS DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING
3)PLACE CONTAINER ON A STABLE, FLAT SURFACE, AS CLOSE TO THE BRAISING PAN AS POSSIBLE.
4)STAND TO THE SIDE OF THE PAN WHILE POURING — NOT DIRECTLY IN THE POUR PATH OF HOT CONTENTS.
5)RETURN PAN BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6)DO NOT OVERFILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND CONTENTS
d.Set Power Switch to “ON.
e.Rotate the thermostat dial until the Heat Light comes on. (It lights when the main burner is on).
1.To Tilt Either Model
a.Press the power tilt switch down to raise the pan or up to lower the pan.
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OM-NHFP
b.The spring loaded switch will return to the OFF (middle) position when you release it.
c.If the power tilt mechanism stops working (see the Troubleshooting section) and you must raise or lower the pan body without delay, you can tilt the body by hand. Fit the provided hand crank onto the slotted shaft end that sticks out of the actuator motor (the end facing the front of the unit). Turn the crank clockwise to lower the pan or counterclockwise to raise the pan. It may take several minutes to crank the pan to the desired position, but the operation can be speeded up by substituting a reversible electric drill with screwdriver bit in place of the hand crank.
4.To Move a Unit on Casters
The unit must be anchored with a cable or chain to avoid accidentally breaking or pulling loose the gas connection. When the unit is to be moved, first turn off and disconnect the gas connection. Disconnect the cable from its anchor point on the floor or wall. Anchor the unit again
as soon as it is in its new operating location or returned to the previous location. Turn on the gas supply and check for leaks with a soap solution. If leaks are found do not operate the equipment. Call for service.
5.To Preheat the Pan
a.For best braising or frying results, preheat pan before you put in any food.
b.To get an even temperature across the pan, preheat at a setting of 300oF or less for 15 minutes or through several on-off cycles of the burner.
WARNING
DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300oF. DAMAGE TO THE PAN COULD RESULT.
C. Cooking
1.To simmer or slowly heat an item, set the dial at about 210oF or lower. Put the cover down to keep moisture loss at a minimum, or leave the cover up to help dry the product. Set the thermostat higher to cook or drive off
moisture faster. You may adjust the thermostat to any setting in the thermostat range to cook the item exactly as required.
2.Leave the cover vent open to let excess steam escape. For long simmering operations, you may wish to close the vent.To check cooking progress when the cover has been closed, grasp the plastic handle of the vent cover, lift it slightly, and move it quickly to either side.
3.Standing to one side of the pan (to avoid the steam that will be released) grasp the nearer corner of the cover handle and raise the cover. The cover will stay in the open position until you push it down.
4.To pour or dump product, remove grease, or assist cleaning, first raise the cover, then tilt the pan up and forward by pressing down on the power tilt switch. When you release the switch, the pan body will hold its position.
WARNING
IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD SUDDENLY DURING TILTING AND SPLASH OUT THE HOT LIQUID.
D. Cleaning
After each use, turn the thermostat to "OFF" and clean all food-contact surfaces to maintain proper sanitation. At the end of each day or at least once every 12 hours, turn off the heat and shut off the electric power to the unit, then clean both the interior and the exterior of the pan. See page 11 for cleaning instructions.
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OM-NHFP
Sequence of Operation
The following "action-reaction" outline is provided to help the user understand the functioning of the equipment.
Standard Models with Spark Ignition
1.When the power switch is turned on, it starts the spark igniter and opens the automatic valve for the pilot burner. The spark ignites a pilot flame, which heats the sensor. The sensor then sends a signal to turn off the spark. The flame thereafter acts as a standing pilot until the power is turned off.
2.If the pilot flame is not sensed within 90 seconds after spark begins, a timer shuts down the entire operation. To attempt a second trial for ignition, turn off the power switch. Check the gas supply valves and wait five minutes before trying again by switching power on. If there is still no pilot flame in four tries, close all valves, turn off the power, and contact an authorized Groen Service Agency.
3.When the operator sets a temperature on the thermostat, it causes the automatic valve to admit gas to the main burner, where it is ignited by the pilot flame. When the braising pan reaches the set temperature, the thermostat switch opens. This stops the signal to the gas control valve and shuts off gas to the main burner. The pilot flame remains lit. When the pan cools below the set temperature, the thermostat switch closes and starts another cycle. On and off cycling continues and maintains the pan at the desired temperature. This action is indicated by the Heat indicator light.
4.The thermostat controls heating by alternately calling for flames at the full capacity of the main burner and then signaling the control to shut the burner off completely. Because the control works in this "all or nothing" manner, the pan heats as fast as it can until it reaches the set temperature, no matter what that temperature is. Turning the thermostat dial to a higher setting will cause heating to continue longer, until the pan reaches the higher temperature, but it cannot make the pan heat any faster.
5.The pans are protected from overheating by the high-limit thermostat. If the pan temperature rises above 425oF, the highlimit thermostat causes the automatic gas
control valve to close. When the pan cools, the thermostat automatically resets and permits normal operation to continue.
6.The power tilt switch controls a reversible motor that drives a ball screw mechanism. When the switch is held in the lowered position, the mechanism raises the pan body. The body rests on trunnions near the front corners, so it tilts forward until the switch is released or the body reaches the vertical limit. Any time the pan is tilted more than ten degrees from the horizontal, a tilt limit switch automatically turns off the gas flow to the main gas burner.
7.If the tilting motor gets too hot during operation, an overheat protection switch will open and stop the motor. When the motor cools sufficiently, the switch will reset automatically and permit tilting to begin again.
8.The tilt switch will shut off all burners whenever the braising pan is tilted.
9.A gas pressure regulator, which controls gas pressure at the burner manifold is built into the gas control valve.
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