Groen NHFP-3 Installation Manual

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P IMPORTANT INFORMATION P KEEP FOR OPERATOR P IMPORTANT INFORMATION P
OPERATOR MANUAL OM-NHFP
Part Number 121061 DOMESTIC
MODEL: NHFP
Braising Pans
Stainless Steel Power Tilting Gas Heated
WARNING
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVEN USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
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IMPORTANT — READ FIRST — IMPORTANT
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: UNIT WEIGHS 500 TO 600 LB. (230 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD
OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACKET) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
WARNING: INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO
WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL
GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND
UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
CAUTION: KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN
IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
4) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
5) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN
300oF.
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD
SUDDENLY DURING TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE PAN. DIRECT CONTACT
COULD RESULT IN SEVERE BURNS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR
HOSE THE CONTROL CONSOLE, OR ELECTRICAL CONNECTIONS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND
CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
WARNING: THE CONTROL BOX IS NOT WATERPROOF. TAKE CARE TO KEEP WATER AND CLEANING
SOLUTIONS OUT OF THE BOX. NEVER HOSE OR SPRAY ELECTRICAL CONTROLS, CONNECTIONS OR CONTROL CONSOLE.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER
SUPPLY AND CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
Important: Service performed by other than factory authorized personnel will void all warranties.
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Table of Contents
IMPORTANT OPERATOR WARNINGS .................................................. 2
EQUIPMENT DESCRIPTION .......................................................... 4
INSPECTION AND UNPACKING ....................................................... 5
INSTALLATION ..................................................................... 5
INITIAL START-UP .................................................................. 6
OPERATION ....................................................................... 7
SEQUENCE OF OPERATION .......................................................... 9
CLEANING ........................................................................ 10
MAINTENANCE .................................................................... 12
TROUBLESHOOTING ............................................................... 12
PARTS LIST ....................................................................... 15
DIAGRAMS & SCHEMATICS ......................................................... 18
REFERENCES ..................................................................... 20
MAINTENANCE LOG ................................................................ 21
WARRANTY ....................................................................... 22
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Equipment Description
Groen NHFP Gas Fired Braising Pans provide a stainless steel pan equipped with heat transfer fins, burner/combustion chamber, power tilting mechanism, thermostatic controls, and hinged cover. The Braising Pan serves as a braising unit, griddle, fry pan, oven, kettle, bain marie, or food warmer and server. It can also be adapted for use as a steamer.
The pan body is constructed of heavy-duty stainless steel welded into one solid piece, with a polished interior and a semi-deluxe finish on the exterior. A pouring lip is welded into the front wall. The cooking surface is a stainless steel clad plate fitted with welded heat transfer fins that assure uniform heat transfer over the entire surface. The gas burner/combustion chamber supplies the heat.
The pan is tilted forward by an electrically powered actuator mechanism. A three-position switch on the front of the control console gives the operator positive, smoothly operating control of tilting. When the pan is tilted, the burners shut off automatically.
The thermostat provides automatic control of cooking temperature. The thermostat dial on the front of the control console turns the heat on or off and sets the pan temperature.
A fully enclosed, spring-type actuator counterbalances the cover to keep it opened or closed. The cover opens to the back and is hinged to the frame, so that it moves independently of the pan body.
The NHFP uses an electronic spark ignition system.
The following models and options are available:
Model Pan Body Dimensions, Inches
Left to
Right
NHFP-3
NHFP-4
Optional Equipment (Any Model)
1. Fill faucet with swing spout
2. Model REJ Steamer Insert
3. Caster mounting kit (factory installation only)
4. Two inch tangent draw-off
31¾ 9
41d 9
Depth
Firing
Rate
104,000
BTU/hr
144,000
BTU/hr
A vented, heavy gauge, one-piece, stainless steel cover with rear condensate drip shield on its underside is standard on the Braising Pan.
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Inspection and Unpacking
OM-NHFP
The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it
and push backwards - you will break the cover assembly vent handle. Write down the
model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Installation
The NHFP Braising Pan should be installed in a ventilated room for efficient performance. Items which might obstruct or restrict the flow of air for combustion and ventilation must be removed. The area directly around the braising pan must be cleared of all combustible material.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UNIT WEIGHS 500 TO 660 LB (230 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACKET) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
4. Complete the piping to the gas service by using 1/2 inch IPS pipe or approved equivalent.
WARNING: THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
WARNING INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
1. Installation on combustible floors is allowed, with a minimum clearance to combustible and noncombustible construction of six inches at the rear, two inches at the left, and zero inches at the right.
2. Install the unit under a vent hood.
3. Level the unit by adjusting the bullet feet or floor flanges on the legs. Make sure the tilting mechanism has been run all the way to the horizontal position. Check levelness with a spirit level set on the bottom of the pan body. Anchor the rear legs securely to the floor.
5. For a unit on casters, complete connection to the gas supply with connectors that comply with the standard for Connectors for Moveable Gas Appliances, ANSI Z21.69a-latest edition. Restrain movement of the unit by attaching a cable or chain to the eyelet (provided at the back of the frame) and anchoring the cable or chain to the wall or floor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the cable is connected. The gas connection must be made with a quick disconnect device which complies with ANSI Z21.41b - latest edition.
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8. In Canada, the installation must conform to CAN/CGA B149, Installation Codes for Gas Appliances and Equipment, and/or local codes.
WARNING ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
6. Provide 115 Vac, 60 Hz, 5 Amp electrical service. Local codes and/or National codes should be observed in accordance with ANSI/NFPA70 - latest edition. AN ELECTRICAL GROUND IS REQUIRED. The Electrical Schematic is located on the inside of the Service Panel.
In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA-C22.1 Part 1, and/or local codes.
7. The installation must conform with the American National Standard Z223.1 ­latest edition National Fuel Gas Code. The unit should be installed in an adequately ventilated room with an adequate air supply. The best ventilation will use a vent hood and exhaust fan. DO NOT obstruct the flue or vent.
9. The braising pan and its shutoff valve must be disconnected from the gas supply piping system during any testing at pressures in excess of ½ psig (3.48 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.48 kPa).
9. Space for servicing and operation is required. DO NOT block any air intake spacing to the combustion chamber or obstruct air flow.
10. After the pan has been connected to the gas supply, check each gas joint for leaks. Use a thick soap solution or other suitable leak detector. Do not use a flame to check for leaks.
Initial Start-Up
Now that the Braising Pan has been installed, you should test it to ensure that the unit is operating correctly.
1. Remove all literature and packing materials from the interior and exterior of the unit.
2. Put enough water into the pan to cover the bottom to a depth of 1/4 to 1/2 inch. With the tilting mechanism run to the horizontal position, note how the water lies in the pan, to confirm that the pan was leveled properly during installation.
3. Following "To Start Pan" instructions for your pan model, begin heating the water at a thermostat setting of 235oF. At this setting, heating should continue until the water boils.
4. To shut down the unit, turn the thermostat dial to "OFF," and set the power switch to “OFF.”.
WARNING WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS. AVOID WATER WHEN EMPTYING UNIT.
5. Press the power tilt switch down to pour out the water and to confirm that the pan body can be tilted from horizontal to vertical. Pull the switch up to lower the pan.
If the unit functions as described above, it is ready for use. If it does not, contact your local Groen Authorized Service Agency.
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Operation
OM-NHFP
A. Controls
Operator controls for the Braising Pans are:
1. The Power ON Switch, and Power On indicator.
2. The thermostat dial, located on the control console to the right of the pan body. This dial is used to turn the thermostat on or off and to set the thermostat for pan temperatures between 175o and 425oF.
3. HEATing indicator light located on the control console, which lights when the burners have ignited.
4. The power tilt switch, also located on the control console, which is used to raise or lower the pan body
5. The main supply gas cock, installed on the gas line to the unit.
B. Operating Procedure
WARNING KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
CAUTION BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
1. To Start Pan (See Panel Overlay)
a. Set the Power Switch to “OFF.”
b. Set the thermostat to “OFF.”
c. Open the main supply gas valve (handle
parallel to the gas pipe).
2. To Turn Off Pan
a. Set the thermostat to "OFF".
b. Set Power Switch to “OFF.”
c. For a prolonged shut-off period:
d. Set the thermostat to "OFF".
e. Turn the main gas valve OFF (handle at
right angles to the gas pipe).
f. Disconnect the electrical power from the
unit.
3. If Power Fails
a. Do not try to operate the unit until power
is restored.
b. When power is restored, follow
directions under “To Start Pan.”
WARNING WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE CONTAINERS DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING
3) PLACE CONTAINER ON A STABLE, FLAT SURFACE, AS CLOSE TO THE BRAISING PAN AS POSSIBLE.
4) STAND TO THE SIDE OF THE PAN WHILE POURING — NOT DIRECTLY IN THE POUR PATH OF HOT CONTENTS.
5) RETURN PAN BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6) DO NOT OVERFILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND CONTENTS
d. Set Power Switch to “ON. e. Rotate the thermostat dial until the Heat
Light comes on. (It lights when the main burner is on).
1. To Tilt Either Model
a. Press the power tilt switch down to
raise the pan or up to lower the pan.
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b. The spring loaded switch will return to
the OFF (middle) position when you release it.
c. If the power tilt mechanism stops
working (see the Troubleshooting section) and you must raise or lower the pan body without delay, you can tilt the body by hand. Fit the provided hand crank onto the slotted shaft end that sticks out of the actuator motor (the end facing the front of the unit). Turn the crank clockwise to lower the pan or counterclockwise to raise the pan. It may take several minutes to crank the pan to the desired position, but the operation can be speeded up by substituting a reversible electric drill with screwdriver bit in place of the hand crank.
4. To Move a Unit on Casters
The unit must be anchored with a cable or chain to avoid accidentally breaking or pulling loose the gas connection. When the unit is to be moved, first turn off and disconnect the gas connection. Disconnect the cable from its anchor point on the floor or wall. Anchor the unit again as soon as it is in its new operating location or returned to the previous location. Turn on the gas supply and check for leaks with a soap solution. If leaks are found do not operate the equipment. Call for service.
5. To Preheat the Pan
a. For best braising or frying results,
preheat pan before you put in any food.
moisture faster. You may adjust the thermostat to any setting in the thermostat range to cook the item exactly as required.
2. Leave the cover vent open to let excess steam escape. For long simmering operations, you may wish to close the vent.To check cooking progress when the cover has been closed, grasp the plastic handle of the vent cover, lift it slightly, and move it quickly to either side.
3. Standing to one side of the pan (to avoid the steam that will be released) grasp the nearer corner of the cover handle and raise the cover. The cover will stay in the open position until you push it down.
4. To pour or dump product, remove grease, or assist cleaning, first raise the cover, then tilt the pan up and forward by pressing down on the power tilt switch. When you release the switch, the pan body will hold its position.
WARNING IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD SUDDENLY DURING TILTING AND SPLASH OUT THE HOT LIQUID.
D. Cleaning
After each use, turn the thermostat to "OFF" and clean all food-contact surfaces to maintain proper sanitation. At the end of each day or at least once every 12 hours, turn off the heat and shut off the electric power to the unit, then clean both the interior and the exterior of the pan. See page 11 for cleaning instructions.
b. To get an even temperature across the
pan, preheat at a setting of 300oF or less for 15 minutes or through several on-off cycles of the burner.
WARNING DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300oF. DAMAGE TO THE PAN COULD RESULT.
C. Cooking
1. To simmer or slowly heat an item, set the dial at about 210oF or lower. Put the cover down to keep moisture loss at a minimum, or leave the cover up to help dry the product. Set the thermostat higher to cook or drive off
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Sequence of Operation
The following "action-reaction" outline is provided to help the user understand the functioning of the equipment.
Standard Models with Spark Ignition
1. When the power switch is turned on, it starts the spark igniter and opens the automatic valve for the pilot burner. The spark ignites a pilot flame, which heats the sensor. The sensor then sends a signal to turn off the spark. The flame thereafter acts as a standing pilot until the power is turned off.
2. If the pilot flame is not sensed within 90 seconds after spark begins, a timer shuts down the entire operation. To attempt a second trial for ignition, turn off the power switch. Check the gas supply valves and wait five minutes before trying again by switching power on. If there is still no pilot flame in four tries, close all valves, turn off the power, and contact an authorized Groen Service Agency.
3. When the operator sets a temperature on the thermostat, it causes the automatic valve to admit gas to the main burner, where it is ignited by the pilot flame. When the braising pan reaches the set temperature, the thermostat switch opens. This stops the signal to the gas control valve and shuts off gas to the main burner. The pilot flame remains lit. When the pan cools below the set temperature, the thermostat switch closes and starts another cycle. On and off cycling continues and maintains the pan at the desired temperature. This action is indicated by the Heat indicator light.
control valve to close. When the pan cools, the thermostat automatically resets and permits normal operation to continue.
6. The power tilt switch controls a reversible motor that drives a ball screw mechanism. When the switch is held in the lowered position, the mechanism raises the pan body. The body rests on trunnions near the front corners, so it tilts forward until the switch is released or the body reaches the vertical limit. Any time the pan is tilted more than ten degrees from the horizontal, a tilt limit switch automatically turns off the gas flow to the main gas burner.
7. If the tilting motor gets too hot during operation, an overheat protection switch will open and stop the motor. When the motor cools sufficiently, the switch will reset automatically and permit tilting to begin again.
8. The tilt switch will shut off all burners whenever the braising pan is tilted.
9. A gas pressure regulator, which controls gas pressure at the burner manifold is built into the gas control valve.
4. The thermostat controls heating by alternately calling for flames at the full capacity of the main burner and then signaling the control to shut the burner off completely. Because the control works in this "all or nothing" manner, the pan heats as fast as it can until it reaches the set temperature, no matter what that temperature is. Turning the thermostat dial to a higher setting will cause heating to continue longer, until the pan reaches the higher temperature, but it cannot make the pan heat any faster.
5. The pans are protected from overheating by the high-limit thermostat. If the pan temperature rises above 425oF, the high­limit thermostat causes the automatic gas
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Cleaning
WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR HOSE THE CONTROL CONSOLE OR ELECTRICAL CONNECTIONS.
1. Before any cleaning operation, shut off the burner by turning the thermostat dial to "OFF". If water or cleaning solution will be sprayed, unplug the unit from the electric power source, or shut off the power at the circuit breaker or fuse panel.
2. Clean all food-contact surfaces soon after use, before the pan has cooled completely. If the unit is in continuous use, thoroughly clean and sanitize both interior and exterior at least once every 12 hours.
surface and cause eventual corrosion and pitting.
5. As part of the daily cleaning program, clean all external and internal surfaces that may have been soiled. Remember to check such parts as the underside of the cover, control console, etc.
6. Controls and the control console may be cleaned with a damp cloth.
CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
3. Scrape or rinse out large amounts of food residues, then wash the inside of the pan body with a mixture of hot water and soap or an appropriate detergent, such as Mikro-Quat from ECOLAB. Follow the detergent supplier's recommendations on strength of the solution to use. Rinse the pan thoroughly with hot water and drain completely.
4. To remove materials stuck to the equipment, use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool along with the detergent or soap solution. To minimize the effort required in washing, let the detergent solution sit in the pan and soak into the residue, or heat the detergent solution briefly in the pan. Do NOT use any abrasive materials or metal implement that might scratch the surface, because scratches make the pan hard to clean and provide places for bacteria to grow. Do NOT use steel wool, which may leave particles imbedded in the pan
Scrapers or steel wool can harm the braising pan surface.
Use a sponge, cloth or plastic brush to clean the braising pan.
WARNING THE CONTROL BOX IS NOT WATER­PROOF. TAKE CARE TO KEEP WATER AND CLEANING SOLUTIONS OUT OF THE BOX. NEVER HOSE OR SPRAY ELECTRICAL CONTROLS, CONNECTIONS OR CONTROL CONSOLE.
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7. Exterior surface of the unit may be polished with a recognized stainless steel cleaner, such as "Zepper" from Zep Manufacturing Co.
8. If the equipment needs to be sanitized, use a sanitizing solution equivalent to one that supplies 200 parts per million available chlorine. Obtain advice on the best sanitizing agent from your supplier of sanitizing products. Following the supplier's instructions, apply the sanitizing agent after the unit has been cleaned and drained. Rinse off the sanitizer thoroughly.
Maintenance
Your Braising Pan is designed to require minimum maintenance, but certain parts may need replacement after prolonged use. After installation, no user adjustment should be necessary. If a service need arises, only authorized personnel should perform the work.
9. If there is difficulty removing mineral deposits or a film left by hard water or food residues, clean the pan thoroughly and then use a deliming agent, like Lime-Away from ECOLAB, in accordance with the manufacturer's directions. Rinse and drain the unit before further use.
10. If especially difficult cleaning problems persist, contact your cleaning product representative for assistance. The supplier has a trained technical staff with laboratory facilities to serve you.
console, and possible adjustment of the pilot light. At least twice a year, grease the two trunnion bearings.
WARNING ELECTRIC POWER ALWAYS SHOULD BE SHUT OFF BEFORE WORK IS DONE ON INTERNAL COMPONENTS.
Service personnel should check the unit at least once a year. This periodic maintenance should include inspecting electrical wires and connections, cleaning the inside of the control
WARNING DISCONNECT ELECTRICAL POWER FROM THE UNIT BEFORE ATTEMPTING TO GREASE THE TRUNNION BEARINGS.
A Service Log is provided with the warranty information at the back of this manual. Each time service is performed on your Groen equipment, enter the date on which the work was done, what was done, and who did it. Keep the manual with ther equipment.
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Troubleshooting
Your Groen Braising Pan will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Groen Service Representative. For the phone number of the nearest agency, call your area Groen representative or the Groen Parts and Service Department. If an item on the list is followed by X, the work should only be performed by a qualified service representative.
WARNING
BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRICAL POWER SUPPLY AND CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT: Service performed by other than factory authorized personnel will void all warranties.
SYMPTOM WHO
Pan will not tilt User a. That electrical power supply is on.
b. For overheated actuator motor. Wait 15 minutes for motor to
cool, then operate the power tilt.
Auth Service Rep Only
Burners will not light User a. That the main gas supply cock is open (handle is in line with
Auth Service Rep Only
Pan continues to heat after it reaches desired temperature
Pan stops heating before reaching desired temperature.
Pan heats unevenly User a. That the pan body is horizontal.
System does not produce a spark
User a. Thermostat dial setting
Auth Service Rep Only
User a. Thermostat dial setting.
Auth Service Rep Only
Auth Service Rep Only
c. For burned out capacitor or motor.X
the gas pipe) b. Gas supply to the building. c. That the pan body is horizontal.
d. Thermostat operation. The thermostat should click when the
dial is rotated to settings above and below the temperature of
the pan. X e. That the tilt limit switch is closed when the pan body is within
10o of horizontal. X
b. Thermostat calibration. X c. Thermostat operation. The thermostat should click when the
dial is rotated to settings above and below the temperature of
the pan. X
b. Thermostat calibration. X c. Thermostat operation. The thermostat should click when the
dial is rotated to settings above and below the temperature of
the pan. X
b. That the pan is preheated properly in accordance with the
instructions in the Operation section of this manual.
a. Thermostat, and close the contacts if they are open X b. AC voltage between terminals on secondary side of
transformer. If it is not 24 Volt, replace the transformer X c. That the high tension cable is in good condition. If cracked or
brittle, replace. X d. Pilot electric ceramic for crack or break. X e. Pilot spark gap. Regap. X
X indicates items which must be performed by an authorized technician.
WHAT TO CHECK
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SYMPTOM WHO
Spark is present but the pilot will not light.
Pilot lights, but main burner will not come on and spark does not stay on.
Pilot lights, but main burner will not come on, the spark stays on.
Main burner comes on but will not stay on.
Auth Service Rep Only
Auth Service Rep Only
Auth Service Rep Only
Auth Service Rep Only
WHAT TO CHECK
X indicates items which must be performed by an authorized technician.
a. That the pilot valve is securely connected to terminals. X b. For 24 VAC at terminals PV and PV/MV. If 24V is not present,
replace the ignition control module. X
b. That gas pressure is at least 3.5" W.C.(8.7818 :b). X
c. For gas at the pilot. If it is not flowing:
(1) Check the pilot gas line for kinks and obstructions. X
(2) Clean orifice, if necessary. X
(3) Check magnetic operator for pilot valve on gas valve.
Repair or replace as necessary. X
d. That the pilot spark gap is located in the pilot gas stream. If
not, adjust or replace the pilot burner. X e. For drafts. Shield the pilot burner, if necessary. X
a. Check operating thermostat to see that it is closed at
temperature setting higher than that of the current pan
temperature. X b. For 24 V between terminals MV and PV/MV. If 24V is not
present, replace the ignition control module. X
c. That gas pressure is at least 3.5" W.C.(8.7818 :b). X
d. Electrical connections of the main valve to terminals, to assure
that they are securely attached. Check magnetic operator for
main valve on gas valve. Repair or replace as necessary. X e. That secondary thermostat switch is closed. X
a. Check for bad burner ground. If necessary, repair with high
temperature wire. X b. Pilot burner ceramic insulator for cracks. X c. That high tension cable is not grounded out. If it is, correct the
ground-out condition or the pilot burner. X d. For proper gas pressure. X e. Clean pilot assembly, or replace if necessary. X f. Tighten all mechanical and electrical connections. X g. If the pilot flame is weak, increase pilot orifice size. X h. Replace ignition control module. X
a. Check burner ground for bad wire or connection. Replace if
necessary with high temperature wire. X b. Check for low gas supply pressure. If necessary, replace
ignition control module. X
CAUTION
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTOR CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
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OM-NHFP
Parts List
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OM-NHFP
Parts List
To order parts, contact your authorized Groen Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase.
Key Description Part No. Key Description Part No.
1, 2 Actuator Cover 014085
3 Spring 012533 27 Actuator Motor 054716 4 Cover Assembly, Vent 017494 % Actuator Motor Bracket 049904
5 Actuator Assembly 045880 28 Support Pin 056909
6 Capacitor 099243 29 Transformer 106233
6 Hoffman Box Assembly 128673 30 Orifice Igniter Tube
7 Crank, Manual, Actuator 050242 31 Runner Tube, Size 3 128807
8 Comb Chamber-Burn Assy Model 4 128683 31 Runner Tube, Size 4 128806
x Valve, Gas Control 098443 x Spacers 012733
11 Joint, Swivel, ½ NPT 076680 x Back Panel, Size 3 054678
16 Valve, Manual Gas Shut-off 098458 x Back Panel, Size 4 054679
17 Toggle Switch 002664 x Casters 049279
18 Switch, Mercury 128820 x Casters 049280
19 Thermostat, High-limit 013481
20 Thermostat, Operating 041700 NHFP/3, Natural Gas 101622
21 Nat Gas Jet Main Burner 045897 NHFP/4, Natural Gas 101621
22 Propane Jet Main Burner 050047 NHFP/3, Propane Gas 101624
26 Thermostat Knob 057250 NHFP/4, Propane Gas 101623
ORIFICE IGNITER TUBE
see table
*Not Shown
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OM-NHFP
Parts List
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OM-NHFP
Parts List
Key Description Part No. Key Description Part No.
1 Control Box Enclosure Assembly 128520 10 Label, “115 Volts” 008118B
2 Light, Indicator, 24V, Red 116383 11 Label, “Single Phase” 008118K
3 Light, Indicator, 24V Amber 116384 12 Harness, Wiring, Box & Actuator 128680
4 Switch, SPST, On-Off 006904 13 Cord, Grip 1/2" NPT x .450 - .560 132043
5 Switch, Momentary, Toggle, SPDT 002664 14 Electrical Panel Assembly NHFP-E 128585
6 Grommet 001518 15 Conduit Nut 1/2" 005487
7 Overlay, Front Panel, NHFP-E 128601 16 Label Kit, NHFP-E 128871
8 Thermostat, 100o to 450o F 041700 17 Screw truss head #8-32 x 3/8" long 005764
9 Knob, Thermostat 057250 18 Cord Grip, 1/2" NPT x .125 - .250 132053
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OM-NHFP
Parts List
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OM-NHFP
Parts List
Key Description Part No. Key Description Part No.
1 Pan subassembly NHFP 128682 16 Swivel Joint, 1/2" NPT 076680
2 Gas Valve 098443 17 Ring, external retaining 1-1/2" dia. 006941
3 Combustion Chamber & Burner Assy 128683 18 Ring, external retaining 7/8" dia. 006791
4 Elbow 90o 1/8" NPT x 1/4" tube comp 097195 19 Trunnion block assy 092030
5 Nipple, 1/2" NPT x 1/2" long 004184 20 Screw Set, socket 1/4-20 x 1/2" 005592
6 Tee, 1/2" NPT 008772 21 Pin, threaded, Clevis 3/8 x 1-1/2" 071924
7 Nipple, 1/2" NPT x Close 008877 22 Support, Pan 7GA 050002
8 Elbow, 90o Union 1/2" NPT 005495 23 Nut, hex, Keps 1/4-20 012924
9 Nipple 1/2" NPT x 9" long 027224 24 Screw, hex head cap 1/4-20 x 1/2" 005608
10 Connector 1/2" NPT x 1/4" tube comp 049429 25 Nipple, 1/2" NPT x 3" 005553
11 Clamp, Conduit 3/8" OD 008224 26 Valve gas manual shut-off 1/2" NPT 098458
12 Clamp, 1/4" duplex tube 005045 27 Nipple, 1/2" x 15" 048570
13 Nut hex, #10-32 stainless steel 013613 28 Elbow, 90o 1/2" NPT 008747
14 Bracket, trunnion spt, 7 Ga 067068 29 Nut, Dome 10-32, stainless steel 128756
15 Bearing, flanged 1-1/2" x 1-3/4" x 5/8" 045894 30 Washer Lock, #10 stainless steel 005654
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OM-NHFP
Parts List
Key Description Part No. Key Description Part No.
1 Modified Hoffman Box 049069 9 Capacitor, 17.5 Micro Farad 099243
2 Nut, hex Keps #10-32 071256 10 Clamp 003576
3 Terminal Block 2 Pole, #4 - #19 AWG 003887 11 Nut, hex 1/4-20 (not shown) 008072
4 Label, “Warning High Voltage” 072140 12 Cord Grip, 1/2" NPT 009197
5 Lug, Ground, 14-6 AWG 119829 13 Harness wiring 128680
6 Screw, round head #8-32 x 1.25 long 005056 14 Conduit Nut, 1/2" (not shown) 005487
7 Label, “Earth Ground” 003384 15 Bushing Snap 11/16" ID x 7/8" 012864
8 Label, electrical Connection 102229 Mounting Hole
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Parts List
OM-NHFP
Key Description Part No. Key Description Part No.
1 Panel, Electrical Weldment NHFP 128584 8 Fuse 3.0 Amp, Type 3 AG 077853
2 Spark Ignition Module 085153 9 Screw, pan head #8-32 x .375" lg. 005764
3 Transformer 75VA 120/24V w/reset 106233 10 Screw round head #6-32 x .25" lg. 018384
4 Thermostat 425o F 013481 11 Label “3 Amp Fast Blow Only” 102251
5 Switch, Mercury 128820 12 Nut, hex, Keps #10-32 071256
6 Mounting Bracket for Mercury Switch 122177 13 Harness, Wiring Kit NHFP-E 128678
7 Fuse Holder, type 3AG w/.188" quick 077854
connect
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OM-NHFP
Parts List
Cover Hinges and Actuator
Key Description
1 Stud-Weld 012590 012590
2 Hinge, Cover 013485 013485
3 Bracket, Cover Attachment 013277 013277
4 Actuator Assembly 014085 014085
5 Nut, Dome 005471 005471
6 Bracket, Hinge 054876 004556
7 Nut, Hex, 5/16 - 18 003823 003823
8 Washer, Lock 5/16 005656 005656
9 Screw, 5/16 - 18 x 3/4” Long 006014 006014
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Size 3 Pan Size 4 Pan
Part No.
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Electrical Schematic
OM-NHFP
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OM-NHFP
References
CSA International 8501 East Pleasant Valley Rd. Cleveland, Ohio 44131
Z223.1-1984 National Fuel Gas Code
American National Standards Institute 1403 Broadway New York, New York 10018
Canadian Gas Association 55 Scarsdale Road Don Mills, Ontario M3B 2 R3
ECOLAB, INC. 370 Wabasha St. Paul, Minnesota 55102
National Fire Protection Association 60 Battery March Park Quincy, Massachusetts 02269
NFPA/54 Installation of Gas Appliances &
Gas Piping NFPA/70 The National Electrical Code NFPA/96 Ventilating Hoods
National Sanitation Foundation 3475 Plymouth Road Ann Arbor, Michigan 48106
Underwriters Laboratories, Inc. 333 Pfingsten Road Northbrook, Illinois 60062
ZEP Manufacturing 1390 Lunt Avenue Elk Grove Village, Illinois 60007
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OM-NHFP
Service Log
Model No. ______________________________ Purchased From _________________________
Serial No. ______________________________ Location _______________________________
Date Purchased _________________________ Date Installed ___________________________
Purchase Order No. ______________________ For Service Call _________________________
Date Maintenance Performed Performed by
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OM-NHFP
Limited Warranty To Commercial Purchasers*
(Domestic U.S., Hawaii & Canadian Sales Only)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material and workmanship for (12) twelve months with the following conditions and subject to the following limitations.
I. This parts and labor warranty is limited to Groen Equipment sold to the original commercial
purchaser/users (but not original equipment manufacturers), at its original place of installation in the continental United States, Hawaii and Canada.
II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is
the sole responsibility of purchaser/user.
III. Groen, or an authorized service representative, will repair or replace, at Groen's sole election, any
Groen Equipment, including but not limited to, draw-off valves, safety valves, gas and electric components, found to be defective during the warranty period. As to warranty service in the territory described above, Groen will absorb labor and portal to portal transportation costs (time & mileage) for the first twelve (12) months from date of installation or fifteen (15) months from date of shipment from Groen.
IV. This warranty does not cover boiler maintenance, calibration, periodic adjustments as specified in
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing, etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment. This warranty does not cover defects caused by improper installation, abuse, careless operation, or improper maintenance of equipment. This warranty does not cover damage caused by poor water quality or improper boiler maintenance.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer's equipment, or if used as a consumer product, such Equipment is sold AS IS and without any warranty.
* (Covers All Foodservice Equipment Ordered After October 1, 1995)
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NOTES
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1055 Mendell Davis Drive Jackson, MS 39212 Telephone 601 372-3903 FAX 601 373-9587
OM-NHFP (Revised 2/00)
Part Number 121061
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