Groen HY-5G, HY-5G HYPERSTEAM Operator's Manual

OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL HY-5G & (2)HY-5G HYPERSTEAM™ ATMOSPHERIC CONVECTION STEAMER
· Gas
· Capacity: 5 Steamer Pans [per cavity] (HY-5G) (12” x 20” x 2-1/2”)
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING / FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
POST IN A PROMINENT LOCATION
Instructions to be followed in the event user smells gas. This information shall be obtained by consulting your local gas supplier. As a minimum, turn o the gas and call your gas company and your authorized service agent. Evacuate all personnel from the area.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed dam-
age. Unied Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to le
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 142113 REV G (03/16)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
IMPORTANT - READ FIRST - IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND
PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
CAUTION: DO NOT INSTALL THE UNIT IN ANY WAY WHICH WILL BLOCK THE SIDE VENTS, OR WITHIN 12
INCHES OF A HEAT SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR KETTLE.
CAUTION: LEVEL THE UNIT FRONT TO BACK, OR PITCH IT SLIGHTLY TO THE REAR, TO AVOID DRAINAGE
PROBLEMS.
WARNING: FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A UNIT TO AVOID DAMAGE OR
INJURY. WIRING DIAGRAM IS LOCATED ON THE INSIDE OF THE RIGHT PANEL.
CAUTION: DO NOT USE PLASTIC DRAIN PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.
WARNING: BLOCKING THE DRAIN IS HAZARDOUS.
IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.
IMPORTANT: DO NOT ALLOW ANY WATER TRAPS IN THE LINE. A TRAP CAN CAUSE PRESSURE TO BUILD UP
INSIDE THE CAVITY DURING STEAMING, WHICH WILL MAKE THE DOOR GASKET LEAK.
WARNING: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN
CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC POWER SUPPLY.
KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
WARNING: ALLOW COOKING CHAMBER TO COOL BEFORE CLEANING.
WARNING: CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH
CLEANING AGENT. USE SAFETY GLASSES AND RUBBER GLOVES AS RECOMMENDED BY DELIMING AGENT MANUFACTURER.
WARNING: DO NOT MIX DE-LIMING AGENTS (ACID) AND DE-GREASERS (ALKALI).
WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS STOPPED
TURNING.
WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANEL HAS BEEN RETURNED
TO ITS PROPER LOCATION.
NOTICE: DO NOT USE A CLEANING OR DE-LIMING AGENT THAT CONTAINS ANY SULFAMIC ACID, OR ANY
CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER. DO NOT USE A CLEANING OR DE-LIMING AGENT THAT CONTAINS MORE THAN 30% PHOSPHORIC ACID.
2 OM-HY/5G
IMPORTANT - READ FIRST - IMPORTANT
NOTICE: DO NOT USE ANY DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE
OR THAT IS ALKALINE.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR
AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH CIRCUIT
BEFORE SERVICING. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH.
OM-HY/5G 3
Table of Contents
Important Operator Warnings ....................................................page 2-3
References.................................................................................... page 4
Equipment Description.................................................................. page 5
Water Quality and Treatment .......................................................... page 6
Inspection and Unpacking ............................................................ page 7
Installation .................................................................................. page 8-9
Initial Start-Up............................................................................... page 10
Operation ................................................................................ page 11-12
Cleaning.................................................................................. page 13-14
Maintenance................................................................................. page 15
Troubleshooting............................................................................ page 16
Electrical Schematic .................................................................. page 40
Service Log ................................................................................. page 41
References
UNDERWRITERS LABORATORIES, INC. 333 Pngsten Road Northbrook, IL 60062
NSF INTERNATIONAL P.O Box 130140 789 N. Dixboro Road Ann Arbor, MI 48105, USA
NFPA – NATIONAL FIRE PROTECTION ASSOCIATION 1 Batterymarch Park Quincy, MA 02169
ANSI – AMERICAN NATIONAL STANDARDS INSTITUTE 1899 L Street, NW, 11th Floor Washington, DC 20036
CSA INTERNATIONAL 178 Rexdale Blvd. Toronto, ON Canada M9W1R3
4 OM-HY/5G
ICC – INTERNATIONAL CODE COUNCIL 500 New Jersey Avenue, NW 6th Floor, Washington, DC 20001
Equipment Description
WARNING
BEFORE REMOVING ANY PARTITION OR
PANEL, TURN OFF THE ELECTRICAL POWER
AND LET THE FAN STOP ROTATING. BEFORE WORKING ON ANY ELECTRICAL COMPONENT, DISCONNECT THE POWER
SOURCE FROM THE UNIT.
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO
THE EQUIPMENT. THE UNIT MUST BE
INSTALLED IN ACCORDANCE WITH
APPLICABLE CODES.
Your Groen HY-5G or (2)HY-5G HyPerSteam Convection Steamer is designed to give years of service. It has a stainless steel cavity (cooking chamber) which is served by an independent atmospheric steam generator which is gas-heated. A powerful blower circulates the steam in the cavity to increase heating efficiency.
Each cavity holds up to five steam table pans (12” x 20” x 2½” deep). An 18 gauge stainless steel case encloses the cavity, the steam generator and the control compartment that houses electrical components. Door hinges are reversible (the door may be set to open from the left or right). Operating Controls are on the front panel.
The HY-5G steamer is equipped with fully electronic controls and a button-activated, pre-programmed CLEAN cycle. These units are readily identified by their unique control panels. The On-Off switch is operated by touch pad controls, and the distinctive symbol for steam is integrated into the panel.
The drain system on all models includes a spray condenser, which helps keep steam from escaping from the chamber and cools drain water.
BURNER FIRING RATES
STEAMER
HY-5G 62,000 62,000
(2)HY-5G 124,000 124,000
NATURAL GAS
at 3.2” W.C.
LP GAS
at 10.5” W.C.
The HY-5G steamer holds five standard
12” x 20” x 2½” steamer pans. The (2)HY-5G
holds up to five pans per cavity.
OM-HY/5G 5
Treated Water
Water Quality & Treatment
It is essential to supply the steam generator with water that will not form scale or cause corrosion. Even though the steam generator is engineered to minimize scale formation and the effects of corrosion, their development depends on the quality of your water and the number of hours per day you operate the equipment.
Most water supplies are full of minerals and chemicals which are not suitable for use in a steam generator.
Gas
Connection
REAR VIEW
Untreated Water
Drain
Water quality varies from state to state and city to city. It is necessary that you know and understand the quality of the water you are using. Your water utility can tell you about the minerals and chemicals in your water. The water going to the steam generator should be within these guidelines
Water Pressure 30-60 psi PH 7 to 9 Hardness less than 60 ppm TDS 30 to 60 ppm Chlorine and Chloramine less than 0.1 ppm Total Chloride less than 30 ppm Silica less than 12 ppm Undissolved Solids less than 5 microns
1. Do not rely on unproven water treatments which are sold for scale prevention or scale removal. They don’t always work. The best way to prevent scale is to supply the purest possible water (30 - 60 ppm TDS).
2. If your water contains scale-forming minerals, as most water does, use a well­maintained water softener. Whether an exchangeable softener cartridge or a regenerating system is chosen, a regular exchange schedule is essential.
3. Installing a water meter between the softener and the steamer will provide an accurate gauge of water use, and will help determine when to exchange cartridges or regenerate the softener. Using a water softener will provide longer generator life, higher steam capacity, and reduce maintenance requirements.
6 OM-HY/5G
4. If you notice a slowdown in steam production, have the unit checked for scale build-up. Heavy scale reduces the unit’s ability to boil water and can even cause heating elements in the steam generator to overheat and burn out
Inspection & Unpacking
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT.
CAUTION
THE HY-5G WEIGHS 203 POUNDS (92 KG).
THE THE (2)HY-5G WEIGHS 460 POUNDS (207
KG). YOU SHOULD GET HELP AS NEEDED TO
LIFT THIS WEIGHT SAFELY.
The Steamer is delivered completely assembled in a heavy crate attached to a skid. On receipt, inspect carefully for exterior damage.
Carefully detach the crating from the skid and carefully cut any straps securing the unit to the skid. Be careful to avoid personal injury or equipment damage from staples in the crating material and the skid.
Write down the model number, serial number and installation date. Keep this information for reference. Space for these entries is provided at the top of the Service Log in the back of this manual.
When starting installation, check packing materials to make sure loose parts such as the condensate drip tray are not discarded with this material.
OM-HY/5G 7
Installation
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO WORK
WITH GAS, ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT. THE UNIT MUST BE
INSTALLED IN ACCORDANCE WITH
APPLICABLE CODES. THE UNIT MUST BE
INSTALLED BY A LICENSED PLUMBER OR
GAS FITTER WHEN INSTALLED WITHIN THE
COMMONWEALTH OF MASSACHUSETTS.
CAUTION
DO NOT INSTALL THE UNIT WITH THE RIGHT
OR LEFT SIDE VENTS BLOCKED OR WITHIN
12 INCHES OF A HEAT SOURCE (SUCH
AS A BRAISING PAN, DEEP FAT FRYER,
CHARBROILER OR KETTLE). TO AVOID DRAIN
PROBLEMS, LEVEL THE UNIT FRONT TO
BACK, OR PITCH IT SLIGHTLY TO THE REAR.
The HY-5G steamer is suitable for installation on or near both combustible and noncombustible surfaces. Minimum installation clearances are: Right Side 2 inches Left Side 2 inches Rear 6 inches
However, for easy service at least 12 inches clearance is required for the right side of the unit, and it may not be installed within 12 inches of a heat source, as stated in the Caution above.
The unit must be installed in a well-ventilated room with an adequate air supply. The steamer must be installed beneath a ventilation hood, since gas combustion products exit the appliance.
Any item which might obstruct or restrict the flow of air for combustion and ventilation must be removed. Do not obstruct the flue cover or any front, side, rear, or top vents after installation.
The area directly around the appliance must be cleared of all combustible material. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, latest edition, including the following:
The unit and its individual shutoff valve must be disconnected from the gas supply system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.45 kPa). It must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSI (3.45 kPa).
1. Electrical Supply Connection
Provide 115 VAC, 60 HZ, 1 PH, 15 AMP service. Bring conduit in through open
frame on the under-side of cabinet. Local codes and/or the National Electrical Code should be observed in accordance with ANSI/NFPA 70-1987 (or latest edition). AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic is located in the service compartment and in this manual. Maximum load is 2 AMPs. In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA C22.1 Part 1 and/or local codes.
2. Gas Supply Connection
Connection to the gas supply can be completed with 1/2” NPT pipe or approved
equivalent. Although the immediate connection to the appliance is “ NPT, gas supply piping must be large enough to provide 62,000 BTU/hr. Supply pressure must be at least 4.5” W.C. (maximum 14” W.C.) for natural gas or 12” W.C. (maximum 14” W.C.) for LP gas. In Canada, the installation must conform to the Canadian Gas Code, CAN 1-B149, Installation Codes for Gas Burning Appliances and Equipment and/or local codes. After the unit has been connected to the gas supply, all gas joints must be checked for leaks. No flame should be used when checking for leaks. A thick soap solution or other suitable leak detector should be used. For a unit on casters, complete connection to the gas supply with connectors that comply with the standard for connectors for moveable gas appliances, ANSI Z21.69 — latest edition. Restrain movement of the unit by attaching a cable or chain to the eyelet (provided at the back of the frame) and anchoring the cable or chain to the wall or floor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the cable is connected.
8 OM-HY/5G
Installation
WARNING
DO NOT CONNECT THE DRAIN DIRECTLY
TO A BUILDING DRAIN. BLOCKING THE
DRAIN IS HAZARDOUS.
CAUTION
DO NOT USE PLASTIC PIPE. DRAIN MUST BE
RATED FOR VERY HOT WATER.
3. Water Connection
Install a check valve to prevent back flow in the incoming cold water line, as
required by local plumbing codes. Water pressure in the line should be between 30 and 60 PSIG and must deliver a flow rate of 1.5 to 3.0 gallons per minute. If pressure is above 60 PSIG, a pressure regulator will be needed. ¾ inch female NH connectors (garden hose type) are used to attach the water supply to the inlet valves. One connector is for the steam generator (treated), the other is for the spray condenser (untreated). Minimum inside diameter of the water feed line is ½ inch. Use a washer in the hose connection. Do not allow the connection to leak, no matter how slowly. Do not over tighten hose connections. Treated (softened) water goes to the right (seen from the rear of the unit), and untreated water to the left. Connections for both are made as shown on Page 5. Though not recommended, an adapter to use a single water intake is available, P/N 138473.
4. Drain Connection
Level the steamer front to back, or pitch it slightly to the rear (maximum ¼
inch) by adjusting the optional legs or bullet feet on optional stand. A 2 inch ID hose may be attached to the drain pipe (supplied). There must be a free air gap between the end of the hose and the building drain. The free air gap should be as close as possible to the unit drain. There must also be no other elbows or other restrictions between the unit drain and the free air gap. Install the drain line with a constant downward pitch. IMPORTANT: Do not allow water traps in the line. A trap can cause pressure build-up in the cavity, which may cause the door gasket to leak.
Proper Drain Line Connection - Drain Line must
have a constant downward pitch of at least 1/4”
per foot. (2)HY-5G shown.
5. Factory Stacked Units
This section is applicable only if you are installing factory-stacked units. If you
plan to stack steamers yourself, whether purchasing a new one for stacking or a kit to stack two units you already own, you will require OM-HY-5G(S), RETROFIT SUPPLEMENT (Part Number 121087). Installing stacked steamers is similar to installing a single unit. The steamers are stacked and assembled at the factory and delivered with the water connections and drain hoses required for a single point connection.
A. Water Connection: The same water supply connection is used for both
units. At the water inlet valves, ¾ inch female NH connectors (garden hose type) are used for the water supplies. There are two connections to be made. Treated water (softened) is connected to the right valve fitting (looking from the rear of the unit) and untreated water to the left fitting.
B. Electrical Supply Connection: Separate, individual electrical connections
will be required for each steamer in the stack. Each Steamer must have its own branch circuit protection.
C. Gas Connection: Separate gas connections are required for each steamer in the
stack. Gas supply must be adequate under all conditions as listed on page 8.
D. Drain Connection: Steamers must be leveled front to back, or pitched to
the rear (maximum ¼ inch) by adjusting the bullet feet on the stand. A 2 inch ID hose may be attached to the unit drain. It must be rated for very hot water. Ensure that there is a free air gap between the end of the unit drain and the building drain. This gap should be as close as possible to the unit drain. Do not allow elbows or restrictions between the unit and the free air gap. Install the line with a constant downward pitch.
OM-HY/5G 9
Initial Start-Up
WARNING WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT.
THE STEAM CAN CAUSE BURNS.
Automatic Operation of Pilot
Once the pilot burner is lit, it essentially functions as a standing pilot. In this state, if the pilot is accidentally extinguished (by a very strong gust of wind for example), it will re-ignite automatically. The unit will completely shut down. Operator must turn off and then back on to reset. Then the unit will come back on and resume operation in the mode and with the (running) timer value existing just prior to shutdown. The pilot switch may be turned off during “off hours” to conserve energy.
After the unit has been running, if the pilot burner ever fails to re-ignite automatically within 90 seconds, wait 5 minutes before you attempt to reactivate it. In the unlikely event that ignition problems persist, contact your authorized Groen Service Agency.
NOTE: For operation at high altitudes (2000 feet and above) please consult the Groen Food Service Engineering Department.
After the HY-5G Steamer has been installed, test it to ensure that the unit is operating correctly.
Remove all literature and packing materials from the interior and exterior of the unit.
1.
2. Make sure the water supply line is open.
3. Make sure that the gas supply line is open and that the manual knob on the main gas valve is turned to the “on” position. This valve is located behind the access panel on the right side of the unit.
4. Turn on electrical service to the unit. The HY-5G will not operate without electrical power. Do not attempt to operate the unit during a power failure.
5. The steamer will not operate until the pilot burner has been ignited. To light the pilot burner, activate the pilot switch located next to the main gas valve. When the pilot ignition sequence has been successfully completed, a green light - on the pilot switch (old models) - and on the electrical panel (new models) will glow.
6. The “trial for ignition” period is roughly 90 seconds. If the pilot burner does not light within about 90 seconds after the switch is activated, the ignition system automatically stops gas flow to the pilot burner and stops the ignition trial. If this happens, turn off the pilot switch and repeat the trial for ignition. During the initial start-up, the pilot may require several trials for ignition until all the air is bled from the gas piping. Subsequent start-ups should require only about 5 seconds to achieve pilot ignition.
NOTE: See Automatic Operation of Pilot at left.
7. Once the pilot burner flame has been established (the green light on the pilot switch (old models) or electrical panel (new models) is on), press the “ON” switch for the desired steamer cavity. The steam generator will fill with water.
NOTE: The door MUST be closed for the main burner to work.
10 OM-HY/5G
8. When the steam generator has filled with water, the burners will ignite automatically. Within approximately 8-10 minutes the READY light will come on, indicating that the water has reached its standby temperature. When the READY light is displayed, you may take any one of the following steps: a. Set the timer to the desired time for timed steaming. b. Turn the timer knob to the manual ON position for continuous steam. c. Let the unit stay at standby temperature.
9. To shut down the unit, press the ON switch into the off position. The steam generator will then drain. You may also switch off the pilot switch to conserve energy.
10. If the HY-5G Steamer behaves as described, the unit is functioning correctly and ready for use.
Operation
WARNING
ALL POTENTIAL USERS OF THE EQUIPMENT
SHOULD BE TRAINED IN SAFE AND CORRECT
OPERATING PROCEDURES.
NO ATTEMPT SHOULD BE MADE TO
OPERATE THIS EQUIPMENT DURING
A POWER FAILURE.
WARNING
WHEN YOU OPEN THE DOOR, STAY AWAY
FROM THE STEAM COMING OUT OF THE
UNIT. THE STEAM CAN CAUSE BURNS.
NOTE: Before the steamer can be operated as described in this section, the pilot burner flame must be established. For details see the Initial Start-Up section and the Automatic Operation of Pilot on previous page.
A. Controls
Operator controls are on the front right of the unit. The control panel has the
following touch pads and indicator lights:
• The ON/OFF touch pad gets the HyPerSteam ready for use, or shuts it off.
• The READY indicator light shows that the steam generator is at standby
temperature and the cavity is hot enough to begin steaming.
• The DELIME indicator light is lit when the unit is operating in the cleaning
mode.
• The SERVICE indicator light shows when the water level probes have stopped
working, and need to be cleaned (normally an indication of lime deposits).
When one probe is not working, the DELIME light flashes briefly every few
seconds. If both probes fail the SERVICE light will come on continuously and the beeper will sound.
• The HI TEMP indicator light comes on when the steam generator is too hot.
Steamer
Timer
Ready
Indicator
Light
Delime
Indicator
Light
Hi Temp
Indicator
Light
Power ON/OFF Button
Power Indicator Light
Service Indicator Light
Clean Button
The unit will automatically shut off, and cannot be turned on again until the
steam generator cools and the HI TEMP indicator light goes out.
• The TIMING indicator light stays on when the timer is running.
• The CLEAN touch pad is used to start the automatic 50 minute cleaning cycle.
The timer is used in three ways:
1. In the OFF position the steam generator stays at a low boil or “holding”
temperature.
2. When a cook time is set, the unit steams until the timer runs down to OFF.
Steaming stops, the DONE light (a red light on older models) comes on and a beeper sounds.
3. With the timer turned to the ON position, the unit steams continuously. The
green light stays lit. The steamer will not time down.
OM-HY/5G 11
Steamer
Timer
Ready
Indicator
Light
Delime
Indicator
Light
Hi Temp
Indicator
Light
Power ON/OFF Button
Power Indicator Light
Service Indicator Light
Clean Button
Operation
B. Operating Procedure
1. Press the ON switch/pad for the steamer. The steam generator will fill, and heat until the READY light comes on. (Aprox. 10 minutes.)
2. Load food into pans in uniform layers. Pans should be filled to about the same levels, and should be even on top.
3. Open the door and slide the pans onto the supports. If you will only be steaming one pan, put it in the middle position.
4. Close the door. With the READY indicator lit, take one of the following steps:
• If you want to steam the food for a certain length of time, set the timer
for that period. The timer will automatically run the steamer for the set time and then turn it off. A red light will come on and a beeper will sound. Steam production stops.
• If you want to steam continuously, turn the timer to the manual ON
position. A green light will come on. The unit will continue steaming until you stop it by turning the timer to OFF. When steaming continuously YOU MUST CONTROL STEAMING TIME.
5. Open the door. Remove the pans from the steamer, using hot pads or oven mitts to protect your hands from the hot pans.
6. To shut down the unit, press the ON/OFF touch pad. The steam generator will automatically drain.
12 OM-HY/5G
Cleaning
WARNING
DISCONNECT THE POWER SUPPLY BEFORE
CLEANING THE OUTSIDE OF THE STEAMER.
KEEP WATER AND CLEANING SOLUTIONS
OUT OF CONTROLS AND ELECTRICAL
COMPONENTS. NEVER HOSE OR STEAM
CLEAN ANY PART OF THE UNIT.
DON’T MIX DE-LIMING AGENTS (ACID) WITH DE-
GREASERS (ALKALI) ANYWHERE IN THE UNIT.
AVOID CONTACT WITH ANY CLEANERS, DE-LIMING AGENT OR DE-GREASER AS
RECOMMENDED BY THE SUPPLIER. MANY
ARE HARMFUL. READ THE WARNINGS AND
FOLLOW THE DIRECTIONS!
EVEN WHEN THE UNIT HAS BEEN SHUT OFF,
DON’T PUT HANDS OR TOOLS INTO THE
COOKING CHAMBER UNTIL THE FAN HAS
STOPPED TURNING.
DON’T OPERATE THE UNIT UNLESS THE TWO
REMOVABLE INTERIOR PARTITIONS HAVE BEEN
PUT BACK IN THEIR PROPER LOCATIONS.
DON’T USE ANY CLEANING OR DELIMING
AGENT THAT CONTAINS ANY SULFAMIC
AGENT OR ANY CHLORIDE, INCLUDING
HYDROCHLORIC ACID (HCl). TO CHECK FOR
CHLORIDE CONTENT SEE ANY MATERIAL
SAFETY DATA SHEETS PROVIDED BY THE
CLEANING AGENT MANUFACTURER.
IMPORTANT
DO NOT USE ANY METAL MATERIAL (SUCH
AS METAL SPONGES) OR METAL IMPLEMENT
(SUCH AS A SPOON, SCRAPER OR WIRE
BRUSH) THAT MIGHT SCRATCH THE SURFACE.
SCRATCHES MAKE THE SURFACE HARD TO
CLEAN AND PROVIDE PLACES FOR BACTERIA
TO GROW. DO NOT USE STEEL WOOL, WHICH
MAY LEAVE PARTICLES IMBEDDED IN THE
SURFACE WHICH COULD EVENTUALLY CAUSE
CORROSION AND PITTING.
To keep your HY-5G Steamer in proper working order, use the following procedure to clean the unit. This regular cleaning will reduce the effort required to clean the steam generators and cavities.
A. Suggested Tools
a. Mild detergent b. Stainless steel exterior cleaner such as Zepper® c. Steam generator de-liming agent, such as Groen Delimer Descaler. A liquid
de-liming agent will be easier to use than crystals or powders. See the
warning about chlorides, below d. De-greaser e. Cloth or sponge f. Plastic wool or a brush with soft bristles g. Spray bottle h. Measuring cup i. Nylon pad j. Towels k. Plastic disposable gloves l. Funnel
B. Procedure
1. Outside
a. Prepare a warm solution of the mild detergent as instructed by the
supplier. Wet a cloth with this solution and wring it out. Use the moist cloth to clean the outside of the unit. Do not allow freely running liquid to touch the controls, the control panel, any electrical part, or any open louver.
b. To remove material which may be stuck to the unit, use plastic wool,
a fiber brush, or a plastic or rubber scraper with a detergent solution.
c. Stainless steel surfaces may be polished with a recognized stainless
steel cleaner such as Zepper®.
2. Steam Generator and Cooking Chamber Regular deliming, depending on your steamer usage and local water
quality, must be done to enhance performance and prolong the life of your
HyPerSteam™ convection steamer. Steamer must be turned off after every
use to prevent lime scale buildup - do not run steamer continuously.
ALWAYS USE HOT PADS OR MITTS WHEN HANDLING HOT STEAMER PAN-
ELS OR RACKS.
RECOMMENDED TOOLS & CLEANERS:
Groen Delimer/Descaler (Part Number 114800). Do NOT use any product containing chlorides or sulfamic acid, including hydrochloric acid.
Nylon scrub pad, cloth and/or sponge
OM-HY/5G 13
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