Groen HFP-2E-3 Service Manual

? IMPORTANT INFORMATION ? KEEP FOR OPERATOR ? IMPORTANT INFORMATION ?
OPERATOR MANUAL OM-HFP
Part Number 121023 - Revision A DOMESTIC
MODELS: HFP/2E, HFP/2,
Braising Pans
Stainless Steel Manual Tilting Gas Heated
Model HFP/2E Shown
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTYDAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
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Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recom­mends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications.
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IMPORTANT — READ FIRST — IMPORTANT
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. CAUTION: UNIT WEIGHS 370 TO 560 LB. (165 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD
OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
WARNING: INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO
WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL
GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND
UNIT COULD RESULT IN ELECTROCUTION AND DEATH. WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS. CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. CAUTION: KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN
IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS. WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
3) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN
300oF.
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD
SUDDENLY DURING TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE PAN. DIRECT
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR
HOSE THE CONTROL CONSOLE, OR ELECTRICAL CONNECTIONS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND
CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
WARNING: THE CONTROL BOX IS NOT WATERPROOF. TAKE CARE TO KEEP WATER AND
CLEANING SOLUTIONS OUT OF THE BOX. NEVER HOSE OR SPRAY ELECTRICAL CONTROLS, CONNECTIONS OR CONTROL CONSOLE.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER
SUPPLY AND CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT: Service performed by other than factory authorized personnel will void all warranties.
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Table of Contents
IMPORTANT OPERATOR WARNINGS (READ FIRST) ...................................... 2
REFERENCES ...................................................................... 3
EQUIPMENT DESCRIPTION .......................................................... 4
INSPECTION AND UNPACKING ....................................................... 5
INSTALLATION ..................................................................... 6
INITIAL START-UP .................................................................. 7
OPERATION ....................................................................... 7
SEQUENCE OF OPERATION .......................................................... 9
CLEANING ........................................................................ 10
MAINTENANCE .................................................................... 11
TROUBLESHOOTING ............................................................... 12
PARTS LIST ....................................................................... 15
DIAGRAMS & SCHEMATICS ......................................................... 24
MAINTENANCE LOG ................................................................ 26
WARRANTY ....................................................................... 27
References
American Gas Association Laboratories 8501 East Pleasant Valley Rd. Cleveland, Ohio 44131
Z223.1-1984 National Fuel Gas Code
American National Standards Institute 1403 Broadway New York, New York 10018
Canadian Gas Association 55 Scarsdale Road Don Mills, Ontario M3B 2 R3
ECOLAB, INC. 370 Wabasha St. Paul, Minnesota 55102
National Fire Protection Association 60 Battery March Park Quincy, Massachusetts 02269
NFPA/54 Installation of Gas Appliances &
Gas Piping NFPA/70 The National Electrical Code NFPA/96 Ventilating Hoods
National Sanitation Foundation 3475 Plymouth Road Ann Arbor, Michigan 48106
Underwriters Laboratories, Inc. 333 Pfingsten Road Northbrook, Illinois 60062
ZEP Manufacturing 1390 Lunt Avenue Elk Grove Village, Illinois 60007
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Equipment Description
Groen Gas Heated Braising Pans provide a stainless steel pan equipped with patented heat transfer fins, burner/combustion chamber, hand­operated tilting mechanism, thermostatic controls, and hinged cover. The Braising Pan serves as braising unit, griddle, fry pan, oven, kettle, bain-marie, or food warmer and server, and it can be adapted for use as a steamer.
The pan body is made from heavy-duty stainless steel welded into one solid piece, with a polished interior and exterior. A pouring lip is welded to the front wall. The cooking surface is a stainless steel clad plate fitted with welded heat transfer fins which assure uniform heat transfer over the entire surface. The gas burner/combustion chamber supplies the heat.
An easily operated worm and gear mechanism tilts the pan and provides precise control for pouring or dumping the contents of the pan. This hand-wheel controlled mechanism is located in a stainless steel console to the right of the pan body. To assist cleaning, the pan body can be tilted past the vertical position. When the pan is tilted, the burners shut off automatically.
Model
HFP/2E-2 24e” (62.5cm) 9" ( 23cm) Spark HFP/2-2 24e” (62.5 cm) 9" ( 23cm) Flame HFP/2E-3 31e” (80 cm) 9" ( 23cm) Spark HFP/2-3 31e” (80 cm) 9" ( 23cm) Flame HFP/2E-4 41e” (1.06m) 9" ( 23cm) Spark HFP/2-4 41e” (1.06m) 9" ( 23cm) Flame
Options available with these models are:
1. Fill faucet with swing spout. (Left or right mounted)
2. Caster mounting kit.
3. Fold-down work tray (pan support) mounted on left or right side.
4. 2” Tangent draw-off (Factory-installed option)
5. Model REJ Steamer Insert set.
6. Steamer Pan Carrier.
7. Quick gas disconnect with restraining cable.
Pan Dimensions
L to R Depth
Ignition
The thermostat provides automatic control of cooking temperature. Operating the thermostat dial on the front of the control console turns the heat on or off and sets the pan temperature.
A vented, heavy gauge, one-piece, stainless steel cover with a condensate drip shield on the rear edge is standard on the Braising Pan. A fully enclosed, spring type actuator counter-balances the cover to keep it in either the opened or closed position. The cover opens to the back and is hinged to the frame, so it moves independently of the pan body.
Models HFP/2E, and HFP/2 are mounted on an open-leg frame fabricated from tubular stainless steel.
Model HFP/2E has an ignition system that uses electronic spark ignition. Optional model HFP/2 has a standing-flame pilot light that ignites the main burner.
Optional Tangent Draw-Off
Performance Data
MODELS FIRING RATE
HFP/2-2, HFP/2E-2 HFP/2-3, HFP/2E-3 HFP/2-4, HFP/2E-4
80,000 BTU/hr 104,000 BTU/hr 144,000 BTU/hr
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Inspection and Unpacking
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The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it
and push backwards - you will break the cover assembly vent handle. Write down the
model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UNIT WEIGHS 370 TO 560 LB (170 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
The unit is strapped to a skid, and shipped in a heavy cardboard carton.
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Installation
Install the Braising Pan in a well ventilated room for efficient performance. Remove any items which might obstruct or restrict the flow of air for combustion and ventilation. Clear all combustible material from the area directly around the unit.
WARNING INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
1. Installation on combustible floors is allowed. Ensure minimum clearance to combustible and noncombustible construction of six inches at the rear, zero inches at the sides.
2. Install the unit under a vent hood.
3. Level the unit by adjusting the bullet feet or floor flanges on the legs. Be sure the tilting mechanism has been turned all the way to the horizontal position. Check levelness with a spirit level set on the bottom of the pan body. Anchor the rear legs securely to the floor if floor flanges are ordered or required.
4. Complete piping to the gas service with 3/4" inch IPS pipe or approved equivalent.
WARNING ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
7. For electronic spark ignition, provide 115 VAC, 60 HZ, 1 phase, 5 AMP electrical service through the rear of the electrical console. Local codes and/or The National Electrical Code should be observed in accordance with ANSI/NFPA70, latest edition. AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic is located on the inside of the service panel and this manual. In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA-C22.1 Part 1 and/or local codes.
8. Installation must conform with local codes or with the American National Standard Z223, latest edition, National Fuel Gas Code. The pan should be installed in an adequately ventilated room with a provision for adequate air supply to the unit. The best ventilation will use a vent hood and exhaust fan. DO NOT obstruct the flue or vent duct after installation. In Canada, installation must conform to CAN/CGA B149 Installation Codes for Gas Appliances and Equipment and/or local codes
WARNING: THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
5. For a unit on casters, complete connection to the gas supply with connectors that comply with the standard for Connectors for Moveable Gas Appliances, ANSI Z21.69a­latest edition. Restrain movement of the unit by attaching a cable or chain to the eyelet (provided at the back of the frame) and anchoring the cable or chain to the wall or floor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the cable is connected
6. The gas connection must be made with a quick disconnect device compliant with ANSI Z21.41b - latest edition.
9. Adequate space for proper service and operation is required. DO NOT block any air intake spacings to the combustion chamber or obstruct air flow.
10. After the pan has been connected to the gas supply, check all gas joints for leaks. A soap solution or other suitable leak detector should be used. Do not use flame to check
for leaks
11. The appliance and its individual shutoff valve
must be protected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.45 kPa). The appliance may be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system.
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Initial Start-Up
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Now that your Braising Pan has been installed, you should test it to ensure that the unit is operating correctly.
1. Remove literature and packing materials from the interior and exterior of the unit.
2. Put enough water into the pan to cover the bottom to a depth of ¼ to ½ inch. With the pan body in the horizontal position, note how the water lies in the pan, to confirm that the pan was leveled properly during installation.
3. Following "To Start Pan" instructions for your pan model, begin heating the water at a thermostat setting of 235oF. At this setting, heating should continue until the water boils.
A. Controls
Operator controls for the Braising Pans are:
4. To shut down the unit, turn the thermostat dial to "OFF".
WARNING WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS. AVOID CONTACT WITH HOT WATER WHEN EMPTYING UNIT.
5. Turn the tilting handwheel clockwise to pour out the water and to confirm that the pan body can be tilted smoothly from horizontal to vertical.
If the unit functions as described above, it is ready for use. If it does not, contact your local Groen Authorized Service Agency.
Operation
WARNING KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
1. Power ON Switch and Power ON indicator
2. The thermostat dial, located on the control console to the left rear of the pan body. This dial is used to turn the thermostat on or off and to set the thermostat for pan temperatures between 175o and 425o F.
3. HEATing indicator light located on the control console, lights when the burners have ignited.
4. The main supply gas valve, installed on the gas line to the unit.
5. For HFP/2 units with standing pilot flame, the gas control valve is on the Combination Gas Control, which is located under the pan on the gas line to the burner manifold. This valve selects settings of "OFF", "PILOT", or "ON" for the Combination Control. HFP/2 units are equipped with an electrical timer having timing and “Done” indicator lights and a beeper.
6. HFP/2 units are also equipped with a mechanical 0-60 minute bell timer.
CAUTION BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
1. For Standard Models with Electronic
Ignition (HFP/2E)
a. To Start Pan (See Panel Overlay)
(1) Set the Power Switch to “OFF.” (2) Set the thermostat to “OFF.” (3) Open the main supply gas valve (handle
parallel to the gas pipe).
B. Operating Procedure
(4) Set Power Switch to “ON.”
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(5) Rotate the thermostat dial until the Heat
Light comes on. (It lights when the main burner is on).
b. To Turn Off Pan
(1) Set the thermostat to "OFF". (2) Set Power Switch to “OFF.” (3) For a prolonged shut-off period:
(a) Set the thermostat to "OFF". (b) Turn the main gas valve OFF
(handle at right angles to the gas pipe).
(c) Disconnect the electrical power from
the unit.
c. If Power Fails
1) Do not try to operate the unit until power is restored.
(f) Turn the knob counterclockwise to
"ON".
(3) Turn the thermostat dial to the desired
temperature.
CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300oF.
b. To Shut Off Pan
(1) Set the thermostat dial to "OFF". (2) To turn off the gas pilot, depress the
knob on the Combination Control and turn it clockwise to "OFF".
c. To Relight Pilot
(1) Close the main supply gas valve. (2) Set the thermostat to "OFF".
2) When power is restored, follow directions under “To Start Pan.”
1. For Models with Optional Standing-Flame Pilot (HFP/2)
a. To Start Pan
(1) Set thermostat to "OFF". (2) Light gas pilot.
(a) Set knob on Combination Gas
Control Valve to "OFF" by depressing the knob slightly and turning it clockwise.
(b) Turn the main supply gas valve ON
(parallel to the gas pipe).
(c) Tilt the pan, so the pilot burner is
easier to reach.
(d) Hold a lighted match at the pilot
burner, while you depress the knob on the Combination Control and turn it counter-clockwise to the "PILOT" position. Continue to hold the knob down for 60 seconds.
(e) Release the knob. The pilot flame
should stay lighted.
(3) Depress the knob on the Combination
Control and turn it clockwise to "OFF".
(4) Wait 5 minutes, then proceed as
instructed at "To Start Pan" above.
WARNING WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINERS DEEP ENOUGH TO
CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON A STABLE, FLAT
SURFACE, AS CLOSE TO THE BRAISING PAN AS POSSIBLE.
3) STAND TO THE SIDE OF THE PAN WHILE
POURING — NOT DIRECTLY IN THE POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO UPRIGHT POSITION
AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVERFILL CONTAINER. AVOID
DIRECT SKIN CONTACT WITH HOT CONTAINER AND CONTENTS.
3. To Tilt Pan Body
Turn the tilting handwheel clockwise to tilt the pan body, or counterclockwise to return the pan body to horizontal. 23 complete turns of the hand-wheel will tilt the body 90 degrees to vertical.
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4. To Move a Unit on Casters
The unit must be anchored with a cable or chain to avoid accidentally breaking or pulling loose the gas connection. When the unit is to be moved, first turn off and disconnect the gas connection. Disconnect the cable from its anchor point on the floor or wall. Anchor the unit again as soon as it is in its new operating location or returned to the previous location. Turn on the gas supply and check for leaks with a soap solution. If leaks are found, do not operate the equipment. Call for service.
5. To Preheat the Pan
a. For best braising or frying results, preheat
pan before you put in any food.
b. To get an even temperature across the pan,
preheat at a setting of 300oF or less for 15 minutes or through several on-off cycles of the burner.
CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300oF. DAMAGE TO THE PAN COULD RESULT.
C. Cooking
the product. Set the thermostat higher to cook or drive off moisture faster. You may adjust the thermostat to any setting to cook the item exactly as required.
2. Leave the cover vent open to let excess steam escape. For long simmering operations, you may wish to close the vent to retain moisture.
WARNING STEAM CAN CAUSE BURNS. AVOID ESCAPING STEAM WHEN RAISING COVER.
3. To check progress when the cover is closed, lift the handle of the vent cover slightly, and move it quickly to either side.
4. Standing to one side of the pan (to avoid the steam that will be released) grasp the nearer corner of the cover handle and raise the cover. The cover will stay in the open position until you push it down.
WARNING ITEMS IN SAUCE OR MELTED FAT CAN SLIDE FORWARD SUDDENLY DURING TILTING AND SPLASH THE HOT LIQUID.
1. To simmer or slowly heat an item, set the dial at 210oF or lower. Put the cover down to minimize moisture loss, or leave it up to help dry or reduce
5. To pour or dump product, remove grease, or assist cleaning, first raise the cover, then tilt the pan forward by turning the tilting handwheel. When you stop turning the wheel, the pan body will hold its position.
Sequence of Operation
The following "action-reaction" outline is provided to help the user understand how the equipment functions.
A. Standard Models with Spark Ignition
1. When the power switch is turned on, it starts the spark igniter and opens the automatic valve for the pilot burner. The spark ignites a pilot flame, which heats the sensor. The sensor then sends a signal to turn off the spark. The flame thereafter acts as a standing pilot until the power is turned off.
2. If the pilot flame is not sensed within 90 seconds after spark begins, a timer shuts down the entire operation. To attempt a second trial for ignition, turn off the power switch. Check the gas supply valves and wait five minutes before trying again by switching power on. If there is still no pilot flame in four tries, close all valves, turn off the power, and contact an authorized Groen Service Agency.
3. When the operator sets a temperature on the thermostat, it causes the automatic valve to admit gas to the main burner, where it is ignited by the pilot flame. When the braising pan reaches the set temperature, the thermostat switch opens. This stops the signal to the gas control valve and shuts off gas to the main burner. The pilot flame remains lit. When the pan cools below the set temperature, the thermostat switch closes and starts another cycle. On and off cycling continues and maintains the pan at the desired temperature. This action is indicated by the Heat indicator light.
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