Groen HFP-1-2 Installation Manual

OPERATOR MANUAL
IMPORTANT INFORMATION * KEEP FOR OPERATOR * IMPORTANT INFORMATION
Part Number 121023
MODELS: HFP/1,HFP/1E,
MW/HFP/1,MW/HFP/1E HFP/2, HFP/2E MW/HFP/2, MW/HFP/2E
Braising Pans
Stainless Steel Manual Tilting Gas Heated
OM-HFP
DOMESTIC
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
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CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT. CAUTION: UNIT WEIGHS 370 TO 560 LB. (165 TO 255 KG). FOR SAFE HANDLING, INSTALLER
SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACKET) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
WARNING: INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH
GAS AND ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: THIS UNIT IS DESIGNED FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS
CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD
RESULT IN ELECTROCUTION AND DEATH.
WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS. CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. CAUTION: KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN
IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS. WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
3) STAND TO SIDE OF PAN WHILE POURING - NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING: DO NOT HEAT AN EMPTY PAN FOR MORE THAN 5 MINUTES AT A SETTING HIGHER THAN 300°F. WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY CAN SLIDE FORWARD SUDDENLY
DURING TILTING AND CAUSE THE HOT LIQUID TO SPLASH OUT.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE PAN. DIRECT CONTACT
COULD RESULT IN SEVERE BURNS.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER SPRAY OR HOSE THE
CONTROL CONSOLE, OR ELECTRICAL CONNECTIONS.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND
CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
WARNING: THE CONTROL BOX IS NOT WATERPROOF. TAKE CARE TO KEEP WATER AND
CLEANING SOLUTIONS OUT OF THE BOX. NEVER HOSE OR SPRAY ELECTRICAL CONTROLS, CONNECTIONS OR CONTROL CONSOLE.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND
CLOSE THE MAIN GAS COCK. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR
AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT: Service performed by other than factory authorized personnel will void all warranties.
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Table of Contents
IMPORTANT OPERATOR WARNINGS (READ FIRST) 2 EQUIPMENT DESCRIPTION 4 INSPECTION AND UNPACKING 6 INSTALLATION 7 INITIAL START-UP 8 OPERATION 9 SEQUENCE OF OPERATION 11 CLEANING 12 MAINTENANCE 14 REFERENCES 14 TROUBLESHOOTING 15 PARTS LIST 18 DIAGRAMS & SCHEMATICS 23 MAINTENANCE LOG 26
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Equipment Description
Groen Gas Heated Braising Pans provide a stainless steel pan equipped with patented heat transfer fins, burner/combustion chamber, hand­operated tilting mechanism, thermostatic controls, and hinged cover. The Braising Pan serves as braising unit, griddle, fry pan, oven, kettle, bain-marie, or food warmer and server, and it can be adapted for use as a steamer.
The pan body is made from heavy-duty stainless steel welded into one solid piece, with a polished interior and exterior. A pouring lip is welded to the front wall. The cooking surface is a stainless steel clad plate fitted with welded heat transfer fins which assure uniform heat transfer over the entire surface. The gas burner/combustion chamber supplies the heat.
An easily-operated worm and gear mechanism tilts the pan and provides precise control for pouring or dumping the contents of the pan. This hand-wheel controlled mechanism is located in a stainless steel console to the right of the pan body. To assist cleaning, the pan body can be tilted past the vertical position. When the pan is tilted, the burners shut off automatically.
The thermostat provides automatic control of cooking temperature. Operating the thermostat dial on the front of the control console turns the heat on or off and sets the pan temperature.
A vented, heavy gauge, one-piece, stainless steel cover with a condensate drip shield on the rear edge is standard on the Braising Pan. A fully enclosed, spring type actuator counter-balances the cover to keep it in either the opened or closed position. The cover opens to the back and is hinged to the frame, so it moves independently of the pan body.
The basic models differ in their mounting and their ignition systems. Models HFP/1, HFP/1E, HFP/2, and HFP/2E are mounted on an open-leg frame fabricated from tubular stainless steel. MW/HFP/1, MW/HFP/1E, MW/HFP/2, and MW/HFP/2E are designed to be wall-mounted with side support arms and a splashback.
Model
HFP/1-2 MW/HFP/1-2
HFP/1E-2 MW/HFP/1E-2
HFP/1-3 MW/HFP/1-3
HFP/1E-3 MW/HFP/1E-3
HFP/1-4 MW/HFP/1-4
HFP/1E-4 MW/HFP/1E-4
HFP/2-2 MW/HFP/2-2
HFP/2E-2 MW/HFP/2E-2
HFP/2-3 MW/HFP/2-3
HFP/2E-3 MW/HFP/2E-3
HFP/2-4 MW/HFP/2-4
HFP/2E-4 MW/HFP/2E-4
Pan Dimensions
L to R Depth
24 5/8"
(62.5cm)
24 5/8"
(62.5 cm)
31 5/8"
(80 cm)
31 5/8"
(80 cm)
41 5/8"
(1.06m)
41 5/8"
(1.06m)
24 5/8"
(62.5cm)
24 5/8"
(62.5 cm)
31 5/8"
(80 cm)
31 5/8"
(80 cm)
41 5/8"
(1.06m)
41 5/8"
(1.06m)
(18cm)
(18cm) 7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7" or 9"
(18 or 23cm)
7"
7"
Options available with the listed models are:
1. Fill faucet with swing spout.
2. Caster mounting kit.
3. Fold-down work tray (pan support) mounted on left or right side.
4. 2" Tangent draw-off
5. Model REJ Steamer Insert set.
6. Steamer pan Carrier.
7. Quick gas disconnect with restraining cable.
Ignition
Flame
Spark
Flame
Spark
Flame
Spark
Flame
Coil
Flame
Coil
Flame
Coil
Models HFP/1, HFP/2, MW/HFP/1, and MW/HFP/2 have a standing-flame pilot light that ignites the main burner. Models HFP/1E, HFP/2E, MW/HFP/1E, and MW/HFP/2E have ignition systems that use a hot surface igniter.
Optional Tangent Draw-Off
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Performance Data
OLD MODELS FIRING RATE NEW MODELS FIRING RATE
HFP/1-2
HFP/1E-2
HFP/1-3
HFP/1-E-3
HFP/1-4
HFP/1E-4
MW/HFP/1-2
MW/HFP/1E-2
MW/HFP/11-3
MW/HFP/1E-3
MW/HFP/1-4
MW/HFP/1E-4
73,000 BTU/hr 90,000 BTU/hr
120,000 BTU/hr
62,000 BTU/hr 90,000 BTU/hr
120,000 BTU/hr
HFP/2-2
HFP/2E-2
HFP/2-3
HFP/2E-3
HFP/2-4
HFP/2E/4
MW/HFP/2-2
MW/HFP/2E-2
MW/HFP/2-3
MW/HFP/2E-3
MW/HFP/2-4
MW/HFP/2E-4
80,000 BTU/hr
104,000 BTU/hr 144,000 BTU/hr
80,000 BTU/hr 104,000 BTU/hr
144,000 BTU/hr
NOTE: MW/HFP/1 or MW/HFP/2 Braising Pan is similar to above pan, but is without legs. Wall brackets
are provided. Some console dimensions are changed, but basic information and parts apply.
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Inspection and Unpacking
The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it
and push backwards - you will break the cover assembly vent handle. Write down the
model number, serial number, and installation date of your unit, and keep this information for future reference. Space for these entries is provided at the top of the Service Log in this manual.
Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
CAUTION
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UNIT WEIGHS 370 TO 560 LB (170 TO 255 KG). FOR SAFE HANDLING, INSTALLER
SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQ UIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACKET) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
The unit is strapped to a skid, and shipped in a heavy
cardboard carton.
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Installation
2.
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The Braising Pan should be installed in a ventilated room for efficient performance. Items which might obstruct or restrict the flow of air for combustion and ventilation must be removed. The area directly around the braising pan must be cleared of all combustible material.
WARNING INSTALLATION OF THE BRAISING PAN MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH GAS AND ELECTRICITY. IMPROPER INSTALLATIN CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
1. Installation on combustible floors is allowed, with a minimum clearance to combustible and noncombustible construction of six inches at the rear,
and zero inches at the sides. will be attached, following the accompanying instructions regarding anchoring and location.
b. Stub in the electrical service and
service and gas supply line so that they will be aligned with the control console on the left side of the pan once the pan is mounted.
c. Mount the pan on the protruding studs
of the chair carrier. Make sure the bottom of the pan body is level, before you proceed to the next step. To prevent sanitation problems, seal the junction between pan and the wall with an NSF-approved material such as "Silastic"
5. Complete the piping to the gas service by using % inch IPS pipe or approved equivalent.
WARNING: THIS UNIT IS FOR COMMERCIAL USE. NEVER USE HOME OR RESIDENTIAL GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD BE HAZARDOUS.
Install the unit under a vent hood.
3. For Open Leg Models (HFP/1, HFP/1E, HFP/2, HFP/2E):
Level the unit by adjusting the bullet feet or floor flanges on the legs. Be sure the tilting mechanism has been turned all the way to the horizontal position. Check levelness with a spirit level set on the bottom of the pan body. Anchor the rear legs securely to the floor if floor flanges are ordered or required.
4. Wall-Mounted Models (MW/HFP/1, MW/HFP/1E, MW/HFP/2, MW/HFP/2E
a. Install the provided "chair carrier" frame in the wall to which the pan
Typical Multi -Unit Chair Carrier
6. For a unit on casters, complete connection to the gas supply with connectors that comply with the standard for Connectors for Moveable Gas Appliances, ANSI Z21,69a-latest edition. Restrain movement of the unit by attaching a cable or chain to the eyelet (provided at the back of the frame) and anchoring the cable or chain to the wall or floor. Make the length and location of the cable such that the unit cannot pull on the gas connection while the cable is connected.
7. The gas connection must be made with a
quick disconnect device compliant with ANSI Z21.41b - latest edition.
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The appliance and its individual
8. For models with hot surface ignition, provide 115 VAC, 60 HZ, 1 phase, 5 AMP electrical service through the rear of the electrical console. Local codes and/or The National Electrical Code should be observed in accordance with ANSI/NFPA70, latest edition. AN ELECTRICAL GROUND IS REQUIRED. The electrical schematic is located on the inside of the service panel. In Canada, provide electrical service in accordance with the Canadian Electrical Code, CSA-C22.1 Part 1 and/or local codes.
9. The installation must conform with local codes or with the American National Standard Z223, latest edition, National Fuel Gas Code. The pan should be installed in an adequately ventilated room with a provision for adequate air supply to the unit. The best ventilation will use a vent hood and exhaust fan. DO NOT obstruct the flue or vent duct after installation. In Canada, installation must conform to CAN/CGA B149 Installation Codes for Gas Appliances and Equipment and/or local codes.
10. Adequate space for proper servicing and operation is required. DO NOT block any air intake spacings to the combustion chamber or obstruct air flow.
11. After the pan has been connected to the gas supply, check all gas joints for leaks. A soap solution or other suitable leak detector should be used. Do not use flame to check for leaks.
12.
shutoff valve must be protected
from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.45 kPa). The appliance can be isolated from the
gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system.
Initial Start -Up
Now that your Braising Pan has been installed, you should test it to ensure that the unit is operating correctly.
1. Remove literature and packing materials
from the interior and exterior of the unit.
2. Put enough water into the pan to cover the
bottom to a depth of % to 1/2 inch. With the pan body in the horizontal position,
note how the water lies in the pan, to confirm that the pan was leveled properly during installation.
3. Following "To Start Pan" instructions for your pan model, begin heating the water at a thermostat setting of 235°F. At this setting, heating should continue until the water boils.
4. To shut down the unit, turn the
thermostat dial to “OFF”.
WARNING WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS. AVOID CONTACT WITH HOT WATER WHEN EMPTYING UNIT.
5. Turn the tilting handwheel clockwise to pour out the water and to confirm that the pan body can be tilted smoothly from horizontal to vertical.
If the unit functions as described above, it is ready for use. If it does not, contact your local Groen Authorized Service Agency.
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Operation
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A. Controls
Operator controls for the Braising Pans are:
1. The thermostat dial, located on the control console to the left of the pan body. This dial is used to turn the thermostat on or off and to set the thermostat for pan temperatures between 175° and 425°F.
2. The main supply gas valve, installed on the gas line to the unit.
3. For HFP/1, MW/HFP/1, HFP/2, and MW/HFP/2, the manual valve is on the Combination Gas Control Valve, which is located under the pan on the gas line to the burner manifold. This valve selects settings of "OFF", "PILOT", or "ON" for the Combination Control.
4. Mechanical 0-60 minute bell timer.
B. Operating Procedure
WARNING KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS.
CAUTION BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS. CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
HFP/1 WITH THERMOPILE IGNITION HFP/1 WITH ELECTRONIC SPARK IGNITION
HFP/2 WITH THERMOPILE IGNITION HFP/2 WITH GLOW COIL IGNITION
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1. For Models with standing-Flame Pilot
a. To Start Pan
(1) Set thermostat to "OFF". (2) Light gas pilot.
(a) Set knob on Combination Gas
Control Valve to "OFF" by depressing the knob slightly and turning it clockwise.
(b) Turn the main supply gas valve ON
(parallel to the gas pipe).
(c) Tilt the pan, so the pilot burner is
easier to reach.
(d) Hold a lighted match at the pilot
burner, while you depress the knob on the Combination Control and turn it counter-clockwise to the "PILOT" position. Continue to hold the knob down for 60 seconds.
(e) Release the knob. The pilot flame should stay lighted.
(f) Turn the knob counterclockwise to
"ON".
(3) Turn the thermostat dial to the
desired temperature.
CAUTION
DO NOT HEAT AN EMPTY PAN FOR MORE
THAN FIVE MINUTES AT A SETTING HIGHER THAN 300°F.
b. To Shut Off Pan
(1) Set the thermostat dial to "OFF". (2) To turn off the gas pilot, depress the
knob on the Combination Control and turn it clockwise to "OFF".
c. To Relight Pilot
(1) Close the main supply gas valve. (2) Set the thermostat to "OFF". (3) Depress the knob on the
Combination Control and turn it clockwise to "OFF".
(4) Wait 5 minutes, then proceed as
instructed at "To Start Pan" above.
2. For Models with Hot Surface Ignition
a. To Start Pan
(1) DO NOT attempt to light the burner
with a flame.
(2) Turn on the electrical service to the
unit.
(3) Turn the main supply gas valve ON
(handle parallel to the gas pipe).
(4) Turn the thermostat dial to the desired
temperature setting.
b. To Turn Off Pan
(1) Set the thermostat to "OFF". (2) For a prolonged shut-off period:
(a) Set the thermostat to "OFF". (b) Turn the main gas valve OFF
(handle at right angles to the gas pipe).
(c) Disconnect the electrical power
from the unit.
c. If Power Fails
1) Do not try to operate the unit until power is restored.
2) When power is restored, follow directions under "To Start Pan."
WARNING
WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) USE CONTAINERS DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
2) PLACE CONTAINER ON A STABLE, FLAT SURFACE, AS CLOSE TO THE BRAISING PAN AS POSSIBLE.
3) STAND TO THE SIDE OF THE PAN WHILE POURING – NOT DIRECTLY IN THE POUR PATH OF HOT CONTENTS.
4) RETURN PAN BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
5) DO NOT OVERFILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND CONTENTS.
3. To Tilt Either Model Turn the tilting handwheel clockwise to tilt the
pan body, or counterclockwise to return the pan body to horizontal.
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4. To Move a Unit on Casters
The unit must be anchored with a cable or chain to avoid accidentally breaking or pulling loose the gas connection. When the unit is to be moved, first turn off and disconnect the gas connection.
Disconnect the cable from its anchor point on the floor or wall. Anchor the unit again as soon as it is in its new operating location or returned to the previous location. Turn on the gas supply and check for leaks with a soap solution. If leaks are found, do not operate the equipment. Call for service.
5. To Preheat the Pan a. For best braising or frying results,
preheat pan before you put in any food.
b. To get an even temperature across the
pan, preheat at a setting of 300 °F or less for 15 minutes or through several on-off cycles of the burner.
CAUTION DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300°F. DAMAGE TO THE PAN COULD RESULT.
C. Cooking
1. To simmer or slowly heat an item, set the dial at 210 °F or lower. Put the cover down to minimize moisture loss, or leave it up to help dry or reduce the product. Set the thermostat higher to cook or drive off moisture faster. You may adjust the thermostat to any setting to cook the item exactly as required.
2. Leave the cover vent open to let excess steam escape. For long simmering operations, you may wish to close the vent to retain moisture.
WARNING STEAM CAN CAUSE BURNS. AVOID ESCAPING STEAM WHEN RAISING COVER.
3. To check progress when the cover is closed, lift the handle of the vent cover slightly, and move it quickly to either side.
4. Standing to one side of the pan (to avoid the steam that will be released) grasp the nearer corner of the cover handle and raise the cover. The cover will stay in the open position until you push it down.
WARNING ITEMS IN SAUCE OR MELTED FAT CAN SLIDE FORWARD SUDDENLY DURING TILTING AND SPLASH THE HOT LIQUID.
5. To pour or dump product, remove grease, or assist cleaning, first raise the cover, then tilt the pan forward by turning the tilting handwheel. When you stop turning the wheel, the pan body will hold its position.
6. To set the bell timer, turn knob clockwise
past five minutes, and set the desired time.
Sequence of Operation
The following "action-reaction" outline is provided to help the user understand how the equipment functions.
A. Models with Standing Pilot
(Thermopile System)
When the operator presses down the knob on the Combination Gas Control Valve and turns it to "Pilot", gas is admitted to the pilot burner. Depressing the knob in this position overrides the automatic control, which otherwise shuts off all gas supply when the
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thermopile is cold. Lighting and maintaining the pilot flame for sixty seconds heats the thermopile to operating temperature, so the thermopile begins to provide electric current at 750 millivolts. Electricity from the thermopile powers the control circuit and the Combination Gas Control Valve. When the thermopile begins operating at full capacity, the knob may be released.
When the knob is turned to "ON", the automatic valve for the main burner is able to open. Setting the thermostat to call for heat causes the thermostat to send a signal to the valve, which opens and admits gas to the main burner. Gas from the main burner is ignited by the pilot flame. When the pan reaches the set temperature, the thermostat switch opens, stopping the signal to the main burner valve an causing the valve to close. When the pan cools below the set temperature, the thermostat switch closes and starts another heating cycle. On-off cycling continues and maintains the pan at the desired temperature.
B. Models with Hot Surface Ignition
When the operator sets the desired temperature on the thermostat dial, the thermostat switch closes and causes electric current to heat the hot surface igniter. When the coil gets hot enough to ignite gas, a sensor built into the coil signals the automatic gas control valve, which admits gas to the burner. Gas flowing from the burner is ignited by the hot surface igniter. A separate sensor detects flame at the burner and sends a signal that turns off electric power to the hot surface igniter. If flame is not sensed within 30 seconds, a timer shuts off the gas flow.
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When the pan cools below the set temperature, the thermostat switch closes and starts another heating cycle. On-off cycling continues and maintains the pan at the desired temperature.
C. All Models
The thermostat controls heating by alternately calling for flames at the full capacity of the main burner and then signaling the control to shut the burner off completely, because the control works in this "all or nothing" way, the pan will heat as fast as it can until it reaches the set temperature, no matter what that temperature is. Turning the thermostat dial to a higher setting will cause heating to continue longer, until the pan reaches the higher temperature, but it cannot make the pan heat any faster.
The pans are protected from overheating by the high-limit thermostat. If the pan temperature rises above 425°F, the high­limit thermostat causes the automatic gas control valve to close. When the pan cools, the thermostat automatically resets and permits normal operation to continue.
Turning the tilting handwheel turns a worm gear, which turns a gear wheel on one of the trunnions that support the pan body. Turning the gearwheel produces the tilting action.
When the pan reaches the set temperature, the thermostat switch opens, stopping the signal to the gas control valve and causing the valve to close.
NOTE: Neither model will heat (operate) when
the braising pan has been tilted 10° or more from horizontal.
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1. Before any cleaning operation, shut off the burner by turning the thermostat dial to "OFF". If water or cleaning solution will be sprayed, unplug the unit from the electric power source, or shut off the power at the circuit breaker or fuse panel.
Cleaning
2. Clean all food-contact surfaces soon after
use, before the pan has cooled completely. If the unit is in continuous use, thoroughly clean and sanitize both interior and exterior at least once every 12 hours.
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CAUTION
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
3. Scrape or rinse out large amounts of food residues, then wash the inside of the pan body with a mixture of hot water and soap or an appropriate detergent, such as Mikro-Quat from ECOLAB. Follow the detergent supplier's recommendations on strength of the solution to use. Rinse the pan thoroughly with hot water and drain completely.
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your supplier of sanitizing products. Following the supplier's instructions, apply the sanitizing agent after the unit has been cleaned and drained. Rinse off the sanitizer thoroughly.
NOTICE
NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
4. To remove materials stuck to the equipment, use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool along with the detergent or soap solution. To minimize the effort required in washing, let the detergent solution sit in the pan and soak into the residue, or heat the detergent solution briefly in the pan. Do NOT use any abrasive materials or metal implement that might scratch the surface, because scratches make the pan hard to clean and provide places for bacteria to grow. Do NOT use steel wool, which may leave particles imbedded in the pan surface and cause eventual corrosion and pitting.
5. As part of the daily cleaning program, clean all external and internal surfaces that may have been soiled. Remember to check such parts as the underside of the cover, control console, etc.
6. Controls and the control console may be cleaned with a damp cloth.
7. The exterior surface of the unit may be polished with a recognized stainless steel cleaner, such as "Zepper" from Zep Manufacturing Co.
8. If the equipment needs to be sanitized, use a sanitizing solution equivalent to one that supplies 200 parts per million available chlorine. Obtain advice on the best sanitizing agent from
9. If there is difficulty removing mineral deposits or a film left by hard water or food residues, clean the pan thoroughly and then use a deliming agent, like Lime-Away from ECOLAB, in accordance with the manufacturer's directions. Rinse and drain the unit before further use.
10. If especially difficult cleaning problems persist, contact your cleaning product representative for assistance. The supplier has a trained technical staff with laboratory facilities to serve you.
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American Gas Association Laboratories
National Fuel Gas Code
Maintenance
Your Braising Pan is designed to require minimum maintenance, but certain parts may need replacement after prolonged use. After installation, no user adjustment should be necessary. If a service need arises, only authorized personnel should perform the work.
Service personnel should check the unit at least once a year. This periodic maintenance should include inspecting electrical wires and connections, cleaning the inside of the control
References
console, and possible adjustment of the pilot light. At least twice a year, grease the two trunnion bearings.
A Service Log is provided with the warranty information at the back of this manual. Each time service is performed on your Groen equipment, enter the date on which the work was done, what was done, and who did it. Keep the manual with the equipment for quick and easy reference.
8501 East Pleasant Valley Rd. Cleveland, Ohio 44131
Z223.1-1984 Gas Piping
American National Standards Institute 1403 Broadway New York, New York 10018
Canadian Gas Association 55 Scarsdale Road Don Mills, Ontario M3B 2 R3
ECOLAB, INC. 370 Wabasha St. Paul, Minnesota 55102
National Fire Protection Association 60 Battery March Park Quincy, Massachusetts 02269
NFPA/54 Installation of Gas Appliances &
NFPA/70 The Nat ional Electrical Code NFPA/96 Ventilating Hoods
National Sanitation Foundation 3475 Plymouth Road
Ann Arbor, Michigan 48106 Underwriters Laboratories, Inc. 333
Pfingsten Road Northbrook, Illinois 60062
ZEP Manufacturing 1390 Lunt Avenue Elk Grove Village, Illinois 60007
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WHAT TO CHECK
X
indicates items which must be performed by an authorized
technician.
Thermostat operation. The thermostat should click when the dial is rotated to
Thermostat operation. The thermostat should click when the dial is rotated to
That the pan is preheated properly in accordance with the instructions in the
Troubleshooting
Your Groen Braising Pan will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Groen Service Representative. For the phone number of the nearest agency, call your area Groen representative or the Groen Parts and Service Department. If an item on the list is followed by X, the work should only be performed by a qualified service representative.
Important: Service performed by other than factory authorized personnel will void all warranties.
SYMPTOM WHO
A. All Models
Pan is hard to tilt. Auth Service
Burners will not light
it reaches desired temperature
Pan stops heating before reaching desired temperature.
Pan heats unevenly User a. That the pan body is horizontal.
Rep Only User a. That the main gas supply valve is open (handle is in line with the gas pipe)
Auth Service Rep Only
User a. Thermostat dial setting Pan continues to heat after Auth Service
Rep Only
User Auth Service
Rep Only
Gears for foreign materials, lubrication, and alignment. X
b. Gas supply to the building. c. That the pan body is horizontal.
d.
settings above and below the temperature of the pan. X
b. Thermostat calibration. X c.
settings above and below the temperature of the pan. X a. Thermostat dial setting.
b. Thermostat calibration. X c. Thermostat operation. The thermostat should click when the dial is rotated to
settings above and below the temperature of the pan. X
b.
operation section of this manual.
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X indicates items which must be performed by an authorized
technician.
Important: Service performed by other than factory authorized personnel will void all warranties.
WHAT TO CHECK
SYMPTOM WHO
B. Models with Thermopile Ignition System
Pilot will not light. User a. Lighting procedure, to ensure that the instructions in the
Operation section of this manual are followed Auth Service b. That the pilot gas supply line is purged of air. X Rep Only c. Pilot gas adjustment screw, to ensure that it is open. X
d. Pilot tubing and orifice for clogging. X
Pilot flame goes out when Auth Service a. Pilot gas adjustment. X Combination Control knob Rep Only b. Are connections from Powerpile generator to Pilotstat power unit is released.
Pan will not heat, and pilot User a. Is the Combination Gas Control Valve knob turned ON? light is out
Auth Service c. Are connections from Powerpile generator to Pilotstat power unit Rep Only
Pan will not heat, but pilot Auth Service a. That high-limit thermostat switch is closed. X light is burning. Rep Only
and Powerpile operator clean and secure? X
c. Are open and closed circuit output voltages of the generator in
the acceptable range shown by the charts in the manual for the
W720 Systems Tester? X
d. Resistance of the Pilotstat power unit. X e If an appropriate meter is not available, replace first the
generator, than the power unit. X
b. Check the pilot tubing and orifice for clogging.
and Powerpile operator clean and secure? X
d. Are Open and closed circuit output voltages of the generator in
the acceptable range shown by the charts in the manual for the
W720 Systems Tester? X
e. If an appropriate meter is not available, replace the generator. X
16
Important: Service performed by other than factory authorized personnel will void all warranties.
Burner does not come on,
Auth Service
a. Voltage across the terminals of the gas valve solenoids. If
24
WHAT TO CHECK
SYMPTOM WHO
X indicates items which must be performed by an authorized
technician.
C. Models with Coil Ignition System (Refer to Schematic)
OM -HFP
Burner does not come on, and glow coil does not heat.
but the igniter heats. Rep Only VAC is present, replace the gas valve assembly. If not, replace
User a. That electric power is being supplied to the unit. Auth Service b. For 115V input to the control module. X
Rep Only c. For a 24V supply at the transformer. X
d. For 24V between pins ''2" and "4" of the control module. If not present, check the thermostat/high-limit circuit for open thermostat switches .X e. Voltage supply to the igniter. Remove the igniter plug from the control module receptacle and read voltage across the igniter receptacle pins. If 115V is present, replace the igniter. If 115V is not present, replace the control module. X f. Voltage across the terminals of the main gas valve solenoid. If 24 VAC is present, replace the gas valve assembly. If not, replace the control module. X
the control module. X b. Ground connection of module terminal "12" (green wire) for firm attachment. X c. Flame sensing probe and wire "11" (blue) for a short to ground. II found, correct the short or replace the probe. X d. For a short to ground at 24V source. If the transformer,is,shorted, correct the short and replace the control module. X e. After the transformer has been replaced, check the flame sensing function. If flame sensing is not working, reverse the 115V or 24V leads on the control transformer side. X
;
17
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Parts List - HFP/1 & HFP/1E Models
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Parts List - HFP/1 & HFP/1 Models
To order parts, contact your authorized Groen Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase.
Key
1 Casting Gear Carrier 014079 27 Burner Tip, Natural Gas 001133 2 Retaining Ring 012826 28 Burner Tip, Propane 017765 3 Gear Sector, Worm 009829 29 Mercury Switch 7 Clip 007517 4 Grease Fitting, 90 Degree 012195 30 Timer, 0-60 Minute 001154 5 Cover, Vent, with Weld Stud 003265 31 Thermostat, High Limit, 425 Deg. 013481 6 Thrust Bearing 002790 32 Thermostat, Operating 041700 7 Worm, 3/4 inch Bore 012026 33 Actuator, Complete 014085 8 Lockwasher, 3/8 inch 005618 34 Spring, Actuator 012533
9 Screw, Hex Head 3/8-16 N.C. x 5/8" 005449 35 Rod Assembly Spring 012524 10 Bushing 000453 36 Cover Assembly, HFP/1-2 014030 11 Shaft, 3/4x 15 003123 37 Cover, Size 3 048819 12 Handwheel and Handle Assembly 012061 38 Cover, Size 4 048818 13 Handwheel and Shaft 003130 39 Valve, Gas Control, Natural Gas 002648 14 Handwheel and Shaft Assy. Mil only 012006 40 Spacer, Short Front 002378 15 Pilot Burner, Natural Gas 001125 41 Knob, Plastic 002408 16 Pilot Burner, Propane 001129 42 Nut, Dome 005471 17 Thermopile 001126 43 Arm, Vent Cover 002377 18 Valve, Gas Control, Propane 002649 44 Spacer, Long Rear 002378 19 Grease Fitting, Straight 012100 45 Transformer, Step-down 120/24V 074839 20 Bearing, Two inch Trunnion 013488 46 Gas Valve 079801 21 Nut, Hex Head 3/8-16 NC x 1 1/2 005619 22 Screw, Hex Head 3/8-16 NC x 1 1/2 005615 23 Swivel Joint 076680 47 Burner Proven Pilot, Natural Gas 003325 24 Gas Valve, 3/ 4 IPS 008172 48 Burner Proven Pilot, Propane Gas 003326 25 Flame Spreader, Natural Gas 013489 49 Sensing Probe, Pilot Flame 003328 26 Flame Spreader, Propane 014391 50 Lead, Probe, 30 Inch 003329
Description Part No. Key Description Part No.
Ignition Control Unit (for LP gas 079803 add 079802)
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Parts List - HFP/2 & HFP/2E Models
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Parts List - HFP/2 & HFP/2E Models
To order parts, contact your authorized Groen Service Agency. Supply the model designation, part description, part number, quantity, and, where applicable, voltage and phase.
Key
Description Part No. Key Description Part
No.
1 Gear Carrier Assembly (Casting) 014079 31 Knob - Plastic 002408 2 Worm Gear Sector 009829 32 Arm - Vent Cover 002377 3 Thrust Bearing 002790 33 Nut - Acorn 005471 4 Worm Gear (Single R.H.) 012026 34 Spacer - Long 012733 5 Handwheel Shaft (15 3/8" long) 003123 35 Gas Control Valve - Nat. Stnd. Plt. 002648 6 Handwheel Assembly 012061 36 Gas Control Valve - Prop. Stnd. Plt 002649 7 Handwheel Shaft & Worm Assy. 049868 37 Pilot - Burner (Natural) 001125 8 Bushing - Snap 000453 38 Pilot - Burner (Propane) 001129
9 90° Alemite Grease Fitting 012195 39 Thermopile 001126 10 Hex Head Screw 3/8" -16 x1" long 005612 40 Timer - Minute Cycle (0-60) 001154 11 Washer - Lock 3/8" 005618 41 Tilt Switch & Clip 007517 12 Retaining Ring - external (2") 012826 42 Thermostat (425°F) 013481 13 Alemite Grease Fitting (straight) 012100 43 Thermostat (100°F to 450°F) 041700 14 Nut - Hex 3/8-16 003566 44 Sensing Probe 003328 15 Swivel Joint 076680 45 Transformer 120/24V (before 5/91) 074839 16 Trunnion Race (Casting) 013488 17 Hex Head Screw 3/8" -16 x 1 1/2" Ig. 005615 46 Bracket - Carborundum 066013 18 Orifice #54 (Natural Gas) 045897 47 Igniter 054285 19 Orifice #65 (Propane Gas) 050047 48 Retaining Clip 012947 20 Gas Valve (Brass) 008127 49 Ignition Sys Ctrl (coil) before 5/91 088252 21 Actuator Bracket Assy (size 2) 7" 074627
Actuator Bracket Assy (size 2) 9" 074630 50 Burner Tube 051619
22 Actuator Bracket Assy (size 3-4) 7" 014085 51 Gas Valve Natural (coil) 049555
Actuator Bracket Assy (size 3-4) 9" 014085 52 Gas Valve Propane (Coil) 049557 23 Spring (size 2) 012413 53 Orifice Ignition Tube See Table 24 Spring (size 3 & 4) 012533 54 Ignition Tube Size 2 073190 25 Spring Rod Assembly 012524 26 Cover Assembly (size 2) 014030 27 Cover Assembly (size 3) 048798 28 Cover Assembly (size 4) 046450 29 Vent Cover with Stud 003265 30 Spacer - Short 002378
Transformer 120/24V (after 6/91) 074839
Ignition Sys Ctrl (coil) after 4/1991 088252
Ignition Tube Size 3 055008 Ignition Tube Size 4 046406 24 V Igniter 088252 115 V RAM H1 Control 088253 24 V RAM H-4 Control 088254
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Parts List - Fuel Gas Conversion
(For conversion of a natural gas unit to propane or a propane model to natural gas)
Model: HFP/1 and HFP/1E
HFP/1 WITH STANDING PILOT HFP/1 E WITH SPARK IGNITION
DESCRIPTION QTY NAT GAS LP GAS DESCRIPTION QTY NAT GAS LP GAS
Orifice/Pilot 1 001125 001129 Pilot Burner 1 003750 003751 Orifice/Burner * 001133 017765 Orifice/Burner * 001133 017765 Flame Spreader * 013489 014391 Flame Spreader * 013489 014391 Gas Valve 1 002648 002649 Gas Valve 1 079801
New Serial Plate 1 065658 065658 New Serial Plate 1 065658 065658
NOTE: Above parts for spark are for units with separate ignition box. If unit is older, it will have the valve and ignition boxes together. If this is the case, replace both the valve (079801) and ignition box (079803). Then add the spring (079802).
Spring Valve 1
079802
Model: HFP/2 and HFP/2E
HFP/2 WITH STANDING PILOT HFP/2E WITH HOT SURFACE IGNITION
DESCRIPTION QTY NAT GAS LP GAS DESCRIPTION QTY NAT GAS LP GAS
Pilot Burner 1 001125 001129 Glow Coil 1 054285 054285 Orifice/Burner * 045897 050047 Orifice/Burner * 045897 050047 Gas Valve 1 002648 002649 Gas Valve 1 049555 049557 Serial Plate 1 065658 065658 Serial Plate 1 065658 065658
*Burner Orifice "Quantity" Chart
Model Size 2 Size 3 Size 4
HFP/1 18 28 38 HFP/2 13 15 18
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Diagrams and Schematics Thermopile
Ignition System — HFP/2 Models
Wiring Diagram - HFP/1 Models
23
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Electronic Coil Ignition System HFP/2E Models (Before May 1991)
Electronic Coil Ignition System HFP/2E Models (After April 1991)
24
Standing Pilot Ignition System
HFP/2 Models Only
OM -HFP
RAM H-4 Ignition Module & 24 V Igniter
25
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Service Log
Model No. ____________________ Purchased From ________________ Serial No. ____________________ Location ____________________ Date Purchased ________________ Date Installed __________________ Purchase Order No. _______________ For Service Call _________________
Date Maintenance Performed Performed by
Limited Warranty
26
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To Commercial Purchasers *
(Domestic U.S., Hawaii & Canadian Sales Only)
Groen Foodservice Equipment ("Groen Equipment") has been skillfully manufactured, carefully inspected and packaged to meet rigid standards of excellence. Groen warrants its Equipment to be free from defects in material and workmanship for (12) twelve months with the following conditions and subject to the following limitations.
I. This parts and labor warranty is limited to Groen Equipment sold to the original commercial
purchaser/users (but not original equipment manufacturers), at its original place of installation in the continental United States, Hawaii and Canada.
II. Damage during shipment is to be reported to the carrier, is not covered under this warranty, and is
the sole responsibility of purchaser/user.
III. Groen, or an authorized service representative, will repair or replace, at Groen's sole election, any
Groen Equipment, including but not limited to, draw-off valves, safety valves, gas and electric components, found to be defective during the warranty period. As to warranty service in the territory described above, Groen will absorb labor and portal to portal transportation costs (time & mileage) for the first twelve (12) months from date of installation or fifteen (15) months from date of shipment from Groen.
IV. This warranty does not cover boiler maintenance, calibration, periodic adjustments as specified in
operating instructions or manuals, and consumable parts such as scraper blades, gaskets, packing, etc., or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment. This warranty does not cover defects caused by improper installation, abuse, careless operation, or improper maintenance of equipment. This warranty does not cover damage caused by poor water quality or improper boiler maintenance.
V. THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL GROEN BE LIABLE FOR SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY.
VI. Groen Equipment is for commercial use only. If sold as a component of another (O.E.M.)
manufacturer's equipment, or if used as a consumer product, such Equipment is sold AS IS and without any warranty.
* (Covers All Foodservice Equipment Ordered After October 1,1995)
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