Groen BPM-30E, BPM-40E, BPP-30E, BPP-40E, Eclipse BPM-30E Operator's Manual

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OPERATOR MANUAL
IMPORTANT INFORMATION
IMPORTANT INFORMATIONIMPORTANT INFORMATION
IMPORTANT INFORMATION KEEP FOR OPERATOR
KEEP FOR OPERATORKEEP FOR OPERATOR
KEEP FOR OPERATOR IMPORTANT INFORM ATION
IMPORTANT INFORMATIONIMPORTANT INFORMATION
IMPORTANT INFORMATION
DOMESTIC
MODELS: BPM-30E, BPM-40E
BPP-30E, BPP-40E Braising Pans
Eclipse™Ergonomic Tilting Braising Pans
Stainless Steel Manual or P o w e r Tilt Electrically Heated
Model BPP-30E Shown
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING IMPROPER IN
STALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
Part Number 148727 Rev. C
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product informa­tion and specifications.
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IMPORTANT — READ FIRST — IMPORTANT
CAUTION: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING
INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND
HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO EQUIPMENT AND WILL VOID WARRANTY.
WARNING: ELECTRICALLY GROUND THE PAN AT THE TERMINAL PROVIDED. FAILURE TO
GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: THE BRAISING PAN MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED
TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION COULD RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.
CAUTION: STAND AWAY FROM HOT WATER OR FOOD
PRODUCTS WHILE TILTING THE PAN
DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: WHEN TILTING BRAISING PAN FOR PRODUCT TRANSFER:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO PAN AS POSSIBLE.
4) STAND TO SIDE OF PAN WHILE POURING — NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
5) RETURN PAN BODY TO LEVEL POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING:
DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT A SETTING HIGHER THAN 300
o
F.
WARNING: AVOID ANY EXPOSURE TO THE STEAM ESCAPING FROM THE COVER VENT.
DIRECT CONTACT COULD RESULT IN SEVERE BURNS
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN
CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE BRAISING
PAN. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY COULD SLIDE
FORWARD SUDDENLY DURING TILTING AND CAUSE HOT LIQUID TO SPLASH OUT.
WARNING: USE OF ANY REPLACEME
NT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR ITS AUTHORIZED DISTRIBUTORS VOIDS ALL WARRANTIES AND MAY CAUSE BODILY INJURY OR EQUIPMENT DAMAGE. SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: TURN OFF ELECTRIC POWER BEFORE WORKING ON INTERNAL COMPONENTS.
WARNING: BEFORE ANY CLEANING OPERATION, TURN THE THERMOSTAT TO “OFF” TO
CUT OFF POWER TO THE HEATING ELEMENTS. BEFORE CLEANING ANY PART OTHER THAN THE INSIDE OF THE PAN, DISCONNECT THE ELECTRICAL SUPPLY AT THE CIRCUIT BREAKER OR FUSE BOX.
WARNING: BE CAREFUL TO AVOID CONTACT WITH CLEANING PRODUCTS IN ACCORDANCE
WITH SUPPLIER AND MANUFACTURER RECOMMENDATIONS. MANY CLEANERS ARE HARMFUL T
O THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING.
READ THE WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL.
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IMPORTANT — READ FIRST — IMPORTANT
CAUTION: NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL
FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
WARNING: DO NOT USE ANY FUSE WITH A HIGHER AMP RATING THAN THE RATING SPECIFIED FOR
THAT CIRCUIT.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL
EQUIPMENT. NEVER USE A HIGH PRESSURE HOSE TO CLEAN THE BRAISING PAN.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC
POWER SUPPLY.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN
FACTORY AUTHORIZED PERSONNEL
WILL VOID WARRANTIES.
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Table of Contents
IMPORTANT OPERATOR WARNINGS .................................................. 2
EQUIPMENT DESCRIPTION .......................................................... 5
INSPECTION & UNPACKING .......................................................... 6
INSTALLATION ..................................................................... 7
INITIAL START-UP .................................................................. 9
OPERATION ....................................................................... 9
SEQUENCE OF OPERATION ......................................................... 11
CLEANING ........................................................................ 12
MAINTENANCE .................................................................... 14
TROUBLESHOOTING ............................................................... 14
....................................................................... 16
WIRING DIAGRAM ..................................................................
PARTS LIST
24
REFERENCES .....................................................................
MAINTENANCE LOG ................................................................ 29
WARRANTY ....................................................................... 30 - 32
28
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Equipment Description
The Groen BPM-E is a stainless steel, electrically heated Braising Pan which is equipped with integrated heating elements, a hand operated or motor powered tilting mechanism, electrical controls and a hinged cover. The Braising Pan serves as a braising unit, griddle, fry pan, oven, kettle, bain-marie, or food warmer and server. It can also be adapted for use as a non-pressure steamer.
The pan body is constructed of heavy-duty stainless steel, welded into a solid piece. It has a polished interior and exterior finish. A pouring
lip is welded to the top of the front wall. The cooking surface is a stainless steel clad plate fitted with clamped-on electrical heating elements. The elements are positioned to ensure uniform heat transfer over the entire surface.
Models BPM and BPP are mounted on an open­leg frame which is fabricated from tubular stainless steel. Models MW/BPM and MW/BPP are designed to be wall-mounted with side support arms and a back-splash. They do not have legs.
An easily operated worm and gear mechanism tilts the pan body and provides precise control for pour
ing or dumping its contents.
This tilting mechanism is located in a stainless steel console to right of the pan body. For power tilt units a three position switch on the front of the control console gives the operator positive, smooth-acting control of tilt. To facilitate cleaning, the pan body can be tilted past the vertical position.
Heating elements and other electrical components are enclosed for safety. The thermostat, heating indicator light and tilting switch are contained in a compact control console which is mounted to the right of the pan body.
T
he thermostat provides automatic control of cooking temperature. Turning the thermostat dial starts and stops heating and sets the pan temperature. Only one electrical connection is required to install the unit.
A vented, heavy gauge, one-piece, stainless steel cover with a rear condensate drip shield on the underside is standard on the Braising Pan. A fully enclosed torsion bar-type counter-balance provides easy operation to open the cover to maintain it open at any position. The cover opens to the back. It is hinged to the frame, so it moves independently fro
m the pan body.
The following sizes and options are available:
MODELS
Pan Dimensions (Inside)
Left to Right Front to Back Depth
BPM-30E
26.25 28.25 10"
BPP-30E
26.25 28.25 10"
BPM-40E
35.75 35.75 10"
BPP-40E
35.75 35.75 10"
The following optional equipment may be added to any floor model listed above:
1. Fill faucet - swing spout single or double pantry
6. Steamer insert set
2. Fill faucet - 48" or 60" spray hose assembly - single or double pantry
7. Steamer pan carrier
8. Pouring Lip Strainer
3. Caster mounting kit
4. Flanged Feet Kit
5. Draw-Off Valve (can not be field ins
talled)
9. Strainer for 2" TDO valve
Optional Tangent Draw-Off
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Inspection and Unpacking
The unit will arrive completely assembled, wrapped in protective plastic on a heavy skid, in a heavy cardboard carton. Immediately upon receipt, inspect the carton for damage. Report any apparent shipping damage or an incorrect shipment to the delivery agent.
When installation is to begin, get someone to assist in removing the carton. Lift it straight up and away from the unit. Do not simply raise it
and push backwards - it will break the cover assembly vent handle. Write down the model
number, serial number, and installation date of your unit, reference. Space for these entries is provided at the top of the Service Log in this manual. Cut the straps holding the unit on the skid, and lift the unit straight up off the skid.
and keep this information for future
CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
UNIT WEIGHS 420 TO 560 LB (190 TO 255 KG). FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF IN
STALLATION.
The unit is strapped to a skid and shipped in a heavy cardboard carton. (Shown is model BPP-40E with optional right side mounted double pantry faucet assembly.)
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Installation
WARNING
INSTALLATION OF THE BRAISING PAN MUST BE DONE BY A CERTIFIED ELECTRICIAN OR GROEN AUTHORIZED REPRESENTATIVE QUALIFIED TO WORK WITH E L EC T RI C IT Y . IM P R OPER INSTALLATION CAN RESULT IN INJURY TO PERSONNE L AN/OR DAM AGE TO EQUIPMENT.
Internal wiring for the Braising Pan is supplied complete. When you receive the unit, it is ready for connection. A wiring diagram is located inside the control box on the right side of the pan, as well as in this manual (pp. 28-33).
Your pan was performance-tested at the confirm that all controls and heating elements were functioning correctly.
Installation is as follows:
1. Set the unit in place and level it by turning the adjustable feet. Crank the pan body to a completely horizontal position. Check levelness by placing a spirit level on the bottom of the pan. The unit must be level to avoid uneven cooking across the pan.
factory to
3. Provide the proper electrical supply as specified on the electrical information plate. Comply with local codes and the National Electrical Code ANSI/NFPA 7- latest edition.
4. Use only copper wire, rated at least 75ºC and of proper gage. See chart on page 8.
5. Standard equipment is shipped ready for 208V, 240V, or 480V, 3-phase operation. Refer to the wiring diagram located on the inside cover of the control box and the instructions below for conversion to single-phase operation.
A jumper wire and “c with the unit. They can be found in a plastic bag attached to the trunnion assembly inside the control box.
BEFORE ANY ELECTRICAL CONVERSION, VERIFY THAT THE BRANCH CIRCUIT WIRING IS ADEQUATE TO HANDLE ANY INCREASE IN AMPERAGE REQUIREMENTS. R EFER T O T H E E L E C T RIC A L SPECIFICATIONS LISTED BELOW.
6. For conversion from 3-phase to 1-phase
onversion” label are included
CAUTION
2. Make a waterproof connection with the incoming power line at the electrical service entrance at the bottom of the connection box at rear of control console. A BX connection is NOT ELECTRICALLY GROUND THE UNIT at the proper terminal.
recommended.
i. Verify that the branch circuit wiring is adequate for any increased amperage requirements. (See table on next page)
ii. 1-phase requires two jumper wires. One jumper phase input. The second jumper wire is located in a plastic bag inside the control box.
iii. Attach jumper wires to terminal block as per wiring diagram for 1 phase supply.
iv. Complete “conversion label” (supplied in bag) and adhere it to the control box near the UL dataplate.
wire exists on the terminal block for 3-
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Wire
Amps Supply
Wire
Switch
Power
Amps Supply
Tilt
Switch
Thermostat
Wire
Amps Supply
Wire
Amps Supply
Electrical Requirements
Wire
Note: Use only copper wire rated for 75°c or higher
Amps Supply
Light
Indicator
Console
Stainless Steel
Vent
Cover Handle
Model BPP-30E Shown (with optional faucet)
Wire
Amps Supply
11.5 kw 56 #6 AWG 48 #6 AWG 32 #8 AWG 28 #10 AWG 17 #14 AWG 14 #14 AWG
11.5 kw 56 #6 AWG 48 #6 AWG 32 #8 AWG 28 #10 AWG 17 #14 AWG 14 #14 AWG
Model Power 208 V, 1 Phase 240 V, 1 Phase 208 V, 3 Phase 240 V, 3 Phase 400 V, 3 Ph, 4 Wire 480 V, 3 Phase
BPM-30E
15.3 kw 74 #4 AWG 64 #4 AWG 43 #8 AWG 37 #8 AWG 22.5 #12 AWG 19 #14 AWG
15.3 kw 74 #4 AWG 64 #4 AWG 43 #8 AWG 37 #8 AWG 22.5 #12 AWG 19 #14 AWG
BPP-30E
BPP-40E
BPM-40E
8 OM-BMP-E
Cover
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Initial Start-Up
5. To
shut the unit down, turn the thermostat dial to “OFF.”
Now that the Braising Pan has been installed, you should test it to ensure that the unit is operating correctly.
1. Remove all literature and packing materials from the interior and exterior of the unit.
2. Turn on the electrical power to the unit.
3. Put enough water into the pan to cover its bottom to a depth of ” to ” (6 to 13 mm). With the pan body in the horizontal position, note how the water covers the pan bottom. This is a good method to use for confirming that the unit is properly leveled.
4. Set the thermostat to 235 light should come on to show that the pan is heating. Heating should continue until the water boils.
o
F. The heating indicator
WATER IS EXTREMELY HOT AND CAN CAUSE SEVERE BURNS. AVOID CONTACT WITH HOT WATER WHEN EMPTYING UNIT.
6. Turn the tilting handwheel clockwise to pour out the water and to confirm that the pan body can be tilted smoothly from horizontal to vertical. For BPP models, push the UP/DOWN switch to confirm operation of tilting system.
If the unit functions as described above, it is ready for use. If it does not, contact your local Groen Authorized Service Agency.
WARNING
Operation
IMPORTANT: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY
A. Controls
Operator controls for the Braising Pans are:
1. Power ON Switch and Power ON indicator located on the control console.
2. The thermostat dial, located on the control console to the right of the pan body. This dial is used to turn the thermostat on or off and to set the thermostat for pan temperatures between 175° and 400°.
3. Heating indicator light located on the control console, lights when the burners have ignited.
4. A handwheel controls the worm and gear mechanism that smoothly tilts the pan body and holds it in the desired position.
5. For BPM-30E and BPM-40E models a power tilt switch is located on the control panel. It is used to raise and lower the pan body.
INSTRUCTIONS CONTAINED IN THIS MANUAL.
b. Power Tilt Model -
(1) Press the power tilt switch marked “up” to raise the pan or “down” to lower the pan. (2) The spring loaded switch will return to the OFF (middle) position when you release it. (3) If the power tilt mechanism stops working (see the Troubleshooting section) and you must raise or lower the pan body without delay, you can tilt the body by hand. Remove the small plug on top of the control box and fit the provided tool into the hole. Turn the tool clockwise to lower it. It may take several minutes to desired position, but the operation can be speeded up by substituting a reversible drill with a inch hexagonal driver bit in place of the tool.
move the pan to the
CAUTION KEEP FLOORS IN BRAISING PAN WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS.
B. Operating Procedure
1. To Tilt Pan Body a. Manual Tilt Model - Turn the tilting handwheel clockwise to tilt the pan body, or counterclockwise to return the pan body to horizontal. 23 complete turns of the hand-wheel will tilt the body 90 degree vertical.
s to
CAUTION REPLACE THE HOLE PLUG BEFORE CLEANING OTHERWISE WATER COULD ENTER THE ELECTRICAL CONTROL BOX AND DAMAGE THE PARTS.
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CAUTION DO NOT OVERFILL THE BRAISING PAN WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS AT LEAST 2-3” (5-8 cm) BELOW THE PAN BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING PRODUCT AND SAFE TRANSFER.
2. Set the thermostat dial to the desired temperature between 100 and 400
o
F. The Heat Indicator Light shows that the pan is heating. When the light cycles on and off, it indicates that the pan i holding at the set temperature. During these cycles you may hear the contactors in the control box make a clicking sound. This is normal.
3. For best results when braising or frying, preheat the pan before putting in any food. For an even temperature across the pan, preheat at a setting of
o
F or less for 15 minutes, or through several
300 on/off cycles of the thermostat.
s
WARNING WHEN TILTING PAN BODY FOR PRODUCT TRANSFER:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.1
2) USE DEEP CONTAINER TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.
4) STAND TO LEFT OR RIGHT OF PAN BODY WHILE POURING - NOT DIRECTLY IN POUR PATH OF HOT CONTENTS.
5) POUR SLOWLY, MAINTAIN CONTR
OL OF PAN BODY HANDLE AT ALL TIMES, AND RETURN PAN BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6) DO NOT OVERFILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
WARNING DO NOT HEAT AN EMPTY PAN FOR MORE THAN FIVE MINUTES AT SETTINGS ABOVE
o
F. DAMAGE TO THE PAN COULD
300 RESULT.
C. Cooking
1. To si
mmer or slowly heat an item, set the dial
at about 210
o
F or lower. Put the cover down to keep moisture loss at a minimum, or leave it up to help dry or reduce the product. Set the thermostat higher to cook or drive moisture off faster. The thermostat may be adjusted to any setting in its range to cook exactly as you wish.
2. Leave the cover vent open to allow excess steam to escape. For longer simmering, you may wish to close the vent to retain moisture.
CAUTION KEEP FLOORS IN FRONT OF THE KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN AT ONCE TO AVOID SLIPS OR FALLS.
10 OM-BMP-E
WARNING AVOID ANY EXPOSURE TO THE STEAM ESCAP
ING FROM THE COVER VENT. DIRECT CONTACT COULD RESULT IN SEVERE BURNS
3. To check cooking progress when the cover has been closed, grasp the plastic handle of vent cover and lift it slightly while moving it quickly to either side. Standing at one side of the pan to avoid the steam that will be released, grasp the nearest corner of the cover handle and raise the cover. The cover will stay in the open position until you put it down.
Page 11
4. To pour or dump product, remove grease, or assist cleaning, first raise the cover, then tilt the pan up and forward by turning the handwheel clockwise. Whenever you stop turning the wheel, the pan body will hold its position.
WARNING IF THE PAN CONTAINS ITEMS IN SAUCE OR MELTED FAT, THEY COULD SLIDE FORWARD SUDD AND CAUSE THE HOT LIQUID TO SPLASH OUT.
5. To return the pan to the horizontal position, turn the wheel counter-clockwise.
6. To turn the pan off, turn the thermostat to the “OFF” position.
ENLY DURING TILTING
WARNING AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE BRAISING PAN. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
Sequence of Operation
The following “action-reaction” outline is provided to help you understand how the braising pan actually functions.
When you start up the pan by turning the thermostat from “OFF” to a desired temperature, the thermostat switch closes. This causes the contactors to close, and allows power to flow to the heating elements and the indicator light.
When the pan temperature reaches the value set on the thermostat dial, the thermostat switch opens and causes the contactors to open. This stops the power to the heating elements and the indicator light.
As soon as the thermostat senses that the pan is cooling below the set temperature, the thermostat closes, the contactors close, and the heaters and indicator light come on again.
flow of
D. Routine Clean Up
After each use, turn the thermostat to “OFF” and clean all food contact surfaces to ensure proper sanitation. At the end of the day, or at least once every 24 hours, turn off the heat and shut off electric power to the unit and clean both the interior and exterior of the pan. See Page 13 for
detailed cleaning instructions.
more
Turning the thermostat to “OFF” shuts down all control and heating circuits.
The thermostat controls heating by alternating between feeding full power and completely cutting power off. The pan heats as fast as it can until it reaches the set temperature, no matter what that temperature is. Turning the thermostat to a higher setting will cause heating to continue longer, until the pan reaches a higher temperature, but it cannot make the pan heat any faster.
Manual tilt models, turning the hand wheel rotates a worm, which turns a gear wheel on one of the trunnions supporting the pan body. Turning the gear produces the tilting action.
Power tilt models, pushing the up/down switch operates a gear motor which turns worm and gear wheel as described above.
This on and off cycle continues, maintaining the pan at the set temperature. This is why the indicator light on and off cycling is seen during normal operation.
If the pan temperature exceeds 425° F for any reason, a high-limit thermostat shuts off the power until the pan cools. At that point, the therm resets to permit normal operation to start again.
ostat automatically
For all braising pans, the power to the heaters is cut off when the pan is tilted past a slight inclination of 10° degrees. It is acceptable to cook with the pan tilted forward at a small angle (about 5 - 7 degrees) to let liquids collect to front of pan or allow them of the draw off valve.
to drain out
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Page 12
1. Suggested Tools
a. A good stainless steel cleaner
b. Brushes in good condition
Cleaning
c. Cloth for cleaning controls
d. Chlorine sanitizer
e. Heavy Duty Cleaner (if required)
2. Procedure
WARNING
BEFORE ANY CLEANING OPERATION, TURN THERMOSTAT DIAL TO “OFF” TO CUT ANY POWER TO THE HEATING ELEMENTS. BEFORE CLEANING ANY PART OTHER THAN THE INSIDE OF THE PAN, DISCONNECT ELECTRICAL SUPPLY AT CIRCUIT BREAKER OR FUSE BOX.
a. Clean all food-contact surfaces soon
after use. It is best to clean t before it has completely cooled. If the unit is in continuous use, completely clean and sanitize both the inside and outside at least once every 12 hours.
he pan
CAUTION
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES, AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. READ THE WARNINGS AND CAREFULLY FOLLOW THE DIRECTIONS ON THE CLEANER LABEL.
c. Following the supplier’s directions, make
up a warm solution of the cleaner. Carefully wash the inside and outside of the pan body with the cleaning solution.
d. Use a cloth moistened with cleaning
ion to clean controls, the control
solut console, and electric conduit.
CAUTION KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT. DO NOT SPRAY OR HOSE THE CON T ROL B OX O R OTH E R ELECTRICAL CONNECTIONS. THEY ARE NOT WATER-PROOF.
b. To remove any large amount of food left
in the pan, tilt the pan all the way up and flush it with lukewarm water. Do not damage the surface of the pan by scraping it with a metal tool. make the surface more difficult to clean, and provide ideal breeding places for
bacteria.
12 OM-BMP-E
Use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool to clean.
Scratches
Don’t use metal implements or steel wool when cleaning.
Page 13
e. Rinse the pan very well with lukewarm water,
and drain it completely.
f. As part of the daily cleaning program, clean
all inside and outside surfaces that may have been soiled. Remember to check such parts as the undersides of the cover, the electrical console and other more remote spots. Clean between the pan body and the consoles using the brush provided (P/N
058705).
g. Controls and the control console may be
cleaned with a damp cloth or sprayed with a garden hose spray connected to city water supply. Do not use a pressure sprayer
rectly on the unit or electrical parts.
di
h. To remove materials stuck to the equipment,
use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool with the cleaning solution. To make washing easier, let the cleaning solution sit in the unit and soak into the residue, or heat the solution briefly. Do not use any gritty cleaner or metal tool that might scratch the surface. Scratches make the surface harder to clean, and also provide places for bacteria to grow. Do not use steel wool. Small bit of steel wool left
in the surface of the unit can cause rusting and pitting.
i. The outside of the unit may be polished with
a recognized stainless steel cleaner such as Zepper from the Zep Manufacturing Company.
j. When the equipment needs to be sanitized,
use a sanitizing solution equivalent to one that supplies 100 parts per million available chlorine. Get advice about the best sanitizing agent from you supplier of sanitizing products.
k. Following supplier instructions, apply the
sanitizing agent after the unit has been cleaned and drained. Thoroughly drain off the sanitizer.
CAUTION
NEVER LEAVE A CHLORINE SA
NITIZER IN CONTACT WITH STAINLESS STEEL SURFACES FOR LONGER THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.
l. After the unit has been cleaned, sanitized and
drained, let all surfaces air dry unless the unit must be used again right away.
m. It is recommended that the unit be sanitized
just before use. Follow the directions of the sanitizer supplier.
n. About once a week (more often if the water is
very hard), use a heavy duty cleaner to remove any mineral deposits or film left by hard water or foods. Follow the supplier’s directions ver
y carefully, and rinse the unit off
thoroughly, as soon as cleaning is finished.
CAUTION
KEEP CAUSTIC COMPOUNDS SUCH AS FRYER BOILOUT CLEANERS AWAY FROM ALUMINUM PARTS OF THE LID HINGE SYSTEM AND THE COUNTERBALANCE ASSEM B L Y . HIG H L Y C AU S T I C COMPOUNDS COULD DAMAGE THIS MATERIAL.
o. If especially difficult cleaning problems
persist, contact your cleaning product supplier for help. The supplier has a trained technical staff with laboratory facilities to serve you.
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Page 14
Maintenance
Your Braising Pan is designed to require minimum maintenance, but certain parts may need replacement after prolonged use. After installation, no user adjustment should be necessary. If a service need arises, only authorized personnel should perform the work.
WARNING
ELECTRIC POWER ALWAYS SHOULD BE SHUT OFF BEFORE WORK IS DONE ON INTERNAL COMPONENTS
Service personnel should check the unit at least once a year. This periodic maintenance should include inspecting wires and connections and cleaning inside the control console. At least twice a year greas gear.
e the two trunnion bearings and worm
Groen recommends the use of number two grade LGI lithium grease. Add grease through the zerk fittings on the gear hosing until grease flows out of the bearings around trunion shaft. Also, add grease in the gear to cover arc that is in contact with the worm gear. Clean up excess grease.
WARNING
DISCONNECT ELECTRICAL POWER FROM THE UNIT BEFORE ATTEMPTING TO GREASE THE TRUNNION SHAFT.
A Service Log is provided with the warranty information at the back of this manual. Each time service is performed the date on which the work was done, what was done, and who did it. Keep the manual with the equipment for quick and easy reference.
on your Groen equipment, enter
WARNING
ELECTRICAL POWER MUST BE SHUT OFF BEFORE WORK IS DONE ON INTERNAL COMPONENTS.
WARNING
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
SERVICE PERFORMED BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
Troubleshooting
Your Groen Braising Pan will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your authorized Groen Service Representative. For the phone number of the nearest agency, call your area Groen representative or the Groen Parts and Service Department. If an item on the list is followed by , the work should only be performed by a qualified service representative.
SYMPTOM WHO WHAT TO CHEC
indicates items which must be performed by an authorized technician.
Pan will not heat, but indicator light comes on.
Auth Service Rep Only
a. Heating elements for short circuit.
K
14 OM-BMP-E
Page 15
OM-BPM-E
SYMPTOM WHO WHAT TO CHECK
indicates items which must be performed by an authorized technician.
Pan will not heat, and indicator light will not light
User a. That power supply is on.
Auth Service Rep Only
b. Fuses, accessible by removing caps on the side of the
control box.
Auth Service Rep Only
c. For loose or broken wires. d. Thermostat functioning, by listening for a click when
the switch opens or closes.
e. Contactor functioning.
Pan continues to heat after it reaches desired temperature
User a. Thermostat dial setting. Turn down if too high.
Auth Service Rep Only
b. Thermostat functioning. c. Thermostat calibration. d. Contactor, to determine if it is de-energized.
Pan does
not reach
desired temperature.
User a. Thermostat dial setting. Turn up if too low.
Auth Service Rep Only
b. Heating elements for ground short or open (burned
out) element.
c. Thermostat functioning, by listening for a click when
the switch opens or closes. d. Thermostat calibration. e. Contactor functioning.
Rapid clicking noise (chattering)
User a. For low voltage.
Auth Service Rep Only
b. Contactor for dirt or corrosion on the contacts.
Uneven cooking due to “hot spots.”
User a. That the pan body is level
Uneven cooking due to “cold spots.”
Auth Ser
vice
Rep Only
a. For open (burned out) heating element.
Pan is hard to tilt (Manual Tilt Models)
User b. Gears for foreign materials, lubrication and alignment.
Pan will not tilt (Power Tilt Models)
User a. That electrical power supply is on.
b. For overheated actuator motor. Wait 15 minutes for motor to cool, then operate the power tilt.
Auth Service Rep Only
c. For blown fuse on motor control circuit - Replace fuse with Groen approved equal.
d. For damaged DC rectifier and operating relays. e. Correct setting of upper and lower limit switches.
WARNING
ELECTRICAL POWER MUST BE SHUT OFF BEFORE W
ORK IS DONE ON INTERNAL
COMPONENTS.
WARNING
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
SERVICE PERFORMED BY OTHER THAN FACTORY-AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
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Page 16
Stand and Foot Assembly Parts List
STAND & FOOT ASSEMBLY
Key Qty
1 CASTER KIT (SET OF 2 WITH BRAKE AND 2 W/O BRAKE) 146354 1 CASTER WITH BRAKE (W/O FOOT ADAPTER) 146513 1 CASTER WITHOUT BRAKE (W/O FOOT ADAPTER)-NOT SHOWN 146515 2 FOOT ADAPTER 146516 3 FLANGED FOOT (W/O FOOT ADAPTER) 146521 4 BULLET FOOT (W /O FOOT ADAPTER) 146628 5 FRICTION RING 146520
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Cover and Counterbalance Assemblies Parts List
Key Qty COVER & COUNTERBALANCE ASSEMBLIES Part #
1 1 COVER ASSEMBLY, 30 GALLON 144812 1 1 COVER ASSEMBLY, 40 GALLON 144453 2 1 COUNTERBALANCE ASSEMBLY, 30 GALLON 145480 2 1 COUNTERBALANCE ASSEMBLY, 40 GALLON 144790 3 4 STUD WELD, 1/4"-20 X 1-1/4" 012589 4 4 WASHER, LOCK 3/8" 005618 5 4 SCREW, HEX HEAD CAP 3/8"-16 X 1" 005612 6 4 NUT, HEX 3/8"-16 005619 7 4 DOME NUTS, 1/4-20 090567 8 2 SCREW, TRUSS HEAD, #10-32 X 3/8" 004173 9 1 VENT COVER ASSY. MS17494
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PARTS LIST – BPM/BPP-E
8
9
17
1
2
3
5
13
18
20
21
18 OM-BMP-E
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PARTS LIST – BPM/BPP-E
4
6
7
10
11
12
19
22
23
14
15
16
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PARTS LIST – BPM/BPP-E
To order parts, contact your Groen Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase.
Key Description Part No.
1 Stand Assembly - 30 144848 Stand Assembly - 40 144332 2 Pan Weldment - 30 145654 Pan Weldment - 40 144789 3 Knob Thermostat 003908 4 Operating Thermostat 002180 5 Light, Amber 116384 6 Tilt Switch 143319 7 Contactor 148102 8 Gound Terminal 119829 9 Terminal Block 003888 10 Fuse Holder 077854 11 Fuse, 3 Amp 077853 12 Transformer - 208/240V 137441 Transformer - 480V 137694 13 Power Switch 155546 14 High Limit Thermostat 142755 15 Element - 208V 145656 Element - 240V 146185 Element - 480V 149114
Key Description Part No.
16 Cover Element Housing - 30 146186 Cover Element Housing - 40 144343 17 Right Side Cover 145688 18 Left Trunnion Cover Assembly 144776 19 Tilt Switch Bracket Assembly 145689 20 Control Box Assembly 147313 21 Electrical Box Assembly 147315 22 Terminal Block Box 146205 23 Terminal Block Box Bottom 146207 x Transformer, Power Tilt 480V 051469 x Overlay, Manual Tilt 147305 Overlay, Power Tilt 147307 x Harness, Control 148538 x Harness, Power 208/240V 148539 Harness, Power 480V 149291 x Harness, Elements 30 208/240V 148560 Harness, Elements 30 480V 149293 Harness, Elements 40 208/240V 148561 Harness, Elements 40 480V 149292
x- Item not depicted/called out in drawing or photograph
20 OM-BMP-E
Page 21
Manual Tilt Assembly Parts List
MANUAL TILT ASSEMBLY
KEY QTY PART NO.
1 1 GEAR CARRIER 002624 2 1 SHAFT, HANDWHEEL 144834 3 1 GEAR, WORM 128001 4 1 GEAR SECTOR 009829 5 1 KEY GIB 012031 6 1 HANDWHEEL ASSY, D- ALL 7 2 PIN ROLL 012614 8 2 SCREW SET SOCKET 012060
9 2 BEARING ROLLER 002790 10 2 BEARING SLEEVE 137239 11 1 PLUG PIPE 010286 14 1 FITTING GREASE 90 (NOT SHOWN) 012195 15 1 BUSHING SNAP (NOT SHOWN) 000453 16 2 W ASHER LOCK 005618 17 2 SCREW HEX HEAD CAP 005612
139152
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OM-BPM-G
Power Tilt Components-Gas-Electronic Ignition
Parts List
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22 OM-BMP-E
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Power Tilt Components-Gas-Electronic Ignition
Parts List
KEY QTY POWER TILT COMPONENTS-GAS-ELECTRONIC
IGNITION ONLY
Part No.
1 1 ELECTRIC TILT SHAFT 144791
2 1 POWER LIFT MOTOR [204/240 VDC] 144794
3 1 SHAFT COUPLING 144615
4 1 GEAR CARRIER ASSEMBLY 137880 4a 1 CARRIER GEAR 002624 4b 2 BEARING ROLLER 002790 4c 2 BEARING SLEEVE 137239 4d 1 PLUG PIPE 010286 4e 1 FITTING GREASE 90 012195
5 1 GEAR, WORM 128001
6 1 GEAR SECTOR 009829 6a 2 SCREW SET SOCKET 012060
7 1 KEY GIB 012031
8 1 PIN ROLL 012614
9 1 MOTOR BRACKET 146114 10 1 REAR MOTOR BRACKET 146117
11a 1 FUSE HOLDER [MOTOR] 077840 11b 1 FUSE 144856 11c 1 RECTIFIER 145660 11d 2 RELAY [24VAC, DPST, N0]-2 REQ'D 119814
12 5 NUT HEX HEAD 1/4"-20 005601 13 5 WASHER LOCK 1/4" 005655 14 3 SCREW HEX HEAD CAP 1/4"-20 X 2-1/2" LONG 052584 15 2 SCREW HEX HEAD CAP 005609 16 2 WASHER LOCK 3/8" 005618 17 2 SCREW HEX HEAD CAP 3/8"-16 X 1" LONG 005612 18 1 ELECTRIC TILT SHAFT KEY 013386
1 HOLE PLUG-1" (NOT SHOWN) 146369 1 MANUAL OVERRIDE CRANK (NOT SHOWN) 145659 1 POWER TILT SWITCH, RECESSED ROCKER
NO INDICATOR (NOT SHOWN)
155547
2 TILT LIMIT SWITCH (POWER TILT UP/DN ) (NOT
SHOWN)
002982
1 WIRE HARNESS, LOW VOLTAGE (NOT SHOWN
146197
1 WIRE HARNESS-HIGH VOLTAGE (NOT SHOWN) 148769
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WIRING DIAGRAM – BPM-30E
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WIRING DIAGRAM – BPP-30E
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Page 26
WIRING DIAGRAM – BPM-40E
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WIRING DIAGRAM – BPP-40E
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Page 28
References
NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269
NFPA/70 The National Electrical Code
NSF INTERNATIONAL
NATIONAL SANITATION FOUNDATION
789 N. Dixboro Rd.
3475 Plymouth Rd.
P.O. Box 130140
Ann Arbor, Michigan 48106
Ann Arbor, Michigan 48113-0140
NSF/ANSI - Standard 4
Underwriters Laboratories, Inc.
333 Pfingsten Road
Northbrook, Illinois 60062
UL/ANSI Standard 197
28 OM-BMP-E
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Service Log
Model No. Purchased From
Serial No. Location
Date Purchased Date Installed
Purchase Order No. For Service Call
Date Maintenance Performed Performed by
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NOTES
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NOTES
34 OM-BMP-E
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NOTES
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Page 36
1055 Mendell Davis Drive Jackson, MS 39272 Telephone 601 372-3903 FAX 601 373-9587
OM-BPM-E (Revised 04/05)
OM-BPM-EE
Part Number 148727 Rev. C
Part Number 148727
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