Groen DL40 INA/2, DL80 INA/2 Operator's Manual

OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
PART NUMBER 176958, REV. A (10/18)
This manual provides information for:
DL(T)-40/60/80, INA/2 INCLINED AGITATOR MIXER ASSEMBLY, GUARDED
1055 Mendell Davis Drive, Jackson, MS 39272 888-994-7636, fax 888-864-7636 unifiedbrands.net
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt of same and to determine the possibility of any damage, including concealed damage. Unified Brands suggests that if you are suspicious of damage to make a notation on the delivery receipt. It will be the responsibility of the consignee to file a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
· Tilt Out Agitator Drive System
· Variable Speed Agitator Controls
REFERENCES
UNDERWRITERS LABORATORIES, INC. 333 Pfingsten Road Northbrook, Illinois 60062-2096
NATIONAL FIRE PROTECTION ASSOCIATION 1 Batterymarch Park Quincy, Massachusetts 02169-7471
NFPA/70 National Electrical Code
NSF INTERNATIONAL 789 N. Dixboro Rd. P.O. Box 130140 Ann Arbor, Michigan 48105-9723
EQUIPMENT DESCRIPTION
The Groen INA/2 assembly is an electrically powered mixer with an inclined agitator, which is incorporated into Groen kettles of 40 to 80 gallon capacity. The patented design provides a gentle lifting and folding action which avoids the build-up of heavy particles at the bottom of the kettle. This action is uniquely efficient in preparing such products as stews, ground meat, pie fillings, franks and beans, and similar items.
The agitator frame is constructed of tubular stainless steel and fitted with shovel-type scrapers. It is easily removed for cleaning. The mixer has a variable speed drive with electrical speed control.
For a description of the kettle component of your cooker/mixer, see the separate kettle manual.
· Stainless Steel
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications. © 2018 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
IMPORTANT - READ FIRST - IMPORTANT
CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE
OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING
AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID WARRANTY.
WARNING: KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH
ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE
TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT
SKIN CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE.
DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING.
KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER.
WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT
PRODUCT WHEN ADDING INGREDIENTS, STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.
WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON
THE KETTLE FRONT OR POURING LIP. THIS COULD RESULT IN OVERLOAD AND FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE OPERATOR AND OTHERS.
WARNING: WHEN TILTING KETTLE FOR PRODUCT TRANSFER:
1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
2) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING.
3) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.
4) STAND TO LEFT OR RIGHT SIDE OF KETTLE (DEPENDING ON TILTING HANDLE PLACEMENT) WHILE POURING . DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS.
5) POUR SLOWLY, MAINTAIN CONTROL OF KETTLE BODY HANDLE AT ALL TIMES, AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE.
6) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF
SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID SLIPS OR FALLS.
WARNING: FAILURE TO CHECK PRESSURE RELIEF VALVE OPERATION PERIODICALLY
COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF
THE PRESSURE RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE
LABEL OF THE WATER TREATMENT COMPOUND.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE
ELECTRIC POWER SUPPLY.
WARNING: TURN OFF POWER AT THE CIRCUIT BREAKER PRIOR TO INSTALLATION OR
SERVICE.
WARNING: THE MIXER MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED
TO WORK WITH ELECTRICITY, IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: ANY MECHANICAL OR ELECTRICAL CHANGE MUST BE APPROVED BY THE
GROEN ENGINEERING DEPARTMENT.
WARNING: TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING
KETTLE CONTENTS. DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE. KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES.
WARNING: THE UNIT IS EQUIPPED WITH AN AUTOMATIC CUTOFF SWITCH. IF POWER IS
ON WHEN A TILTED MIXER IS LOWERED INTO THE OPERATING POSITION, THE MIXER WILL AUTOMATICALLY START.
CAUTION: STARTING WITH THE MIXER SET AT HIGH SPEED MAY CAUSE MATERIAL TO
SPILL OUT OF THE KETTLE ON TWO SPEED AND VARIABLE SPEED UNITS.
CAUTION: UNDER HEAVY LOAD DO NOT RUN THE MIXER CONTINUOUSLY AT SLOWER
THAN 5% OF FULL SPEED. SLOWER OPERATION COULD DAMAGE THE SPEED CONTROL.
WARNING: BEFORE CLEANING ANY PART OF THE MIXER, OTHER THAN THE AGITATOR,
DISCONNECT THE ELECTRICAL SUPPLY AT THE CIRCUIT BREAKER OR FUSE BOX TO AVOID POSSIBLE ELECTRICAL SHOCK.
WARNING: KEEP WATER AND SOLUTIONS OUT OF THE CONTROLS, ELECTRICAL WIRING,
AND DRIVE MECHANISM. NEVER SPRAY OR HOSE THE MIXER.
CAUTION: WHEN YOU CONNECT THE SCRAPER WITH THE YOKE, MAKE SURE THE
SCRAPER IS CURVED THE SAME WAY AS THE KETTLE. A REVERSED SCRAPER WILL NOT SCRAPE AND CAN CAUSE SERIOUS DAMAGE.
WARNING: AVOID CONTACT WITH CLEANING PRODUCTS IN ACCORDANCE WITH
SUPPLIER AND MANUFACTURER RECOMMENDATIONS. MANY CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. READ THE WARNINGS AND FOLLOW DIRECTIONS ON THE CLEANER LABEL.
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN
OR THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT.
WARNING: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL
WITH VOID ALL WARRANTIES.
WARNING: BEFORE REPLACING ANY PARTS, SHUT OFF ALL ELECTRIC POWER SUPPLIES
TO THE COOKER/MIXER.
WARNING: USE ONLY GROEN-SUPPLIED PARTS. SUBSTITUTION OF UNAUTHORIZED OR
GENERIC PARTS CAN RESULT IN BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT.
WARNING: DO NOT PLACE HANDS, TOOLS, OR HOSES IN KETTLE WHILE AGITATOR IS
MOVING.
WARNING: AGITATOR AREA MUST BE CLEAR OF OBSTRUCTION BEFORE OPERATION.
2 OM-DL(T)-40/60/80, INA/2 OPERATOR MANUAL
INSTALLATION & START-UP
WARNING: TURN OFF POWER AT THE CIRCUIT BREAKER PRIOR TO INSTALLATION. THE
WARNING: TO PREVENT POSSIBLE ELECTRIC SHOCK, GROUND THE UNIT AT THE
MIXER MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. ANY MECHANICAL OR ELECTRICAL CHANGE MUST BE APPROVED BY THE GROEN FOOD SERVICE ENGINEERING DEPARTMENT.
TERMINAL PROVIDED.
A. Installation
Your Groen mixer has been test operated at the factory and is furnished with all
internal wiring. It is complete and ready for final connection. A wiring diagram is furnished at the rear of this manual. Installation is as follows:
1. Set the cooker/mixer in place and level it. If the mixer is a tilting model, confirm that there is enough rear or side clearance, depending on model, and overhead clearance to tilt the mixer safely through its entire tilting range. Provide enough clearance to permit access for service as well. Fasten the cooker/mixer to the floor or deck to reduce chances that the unit could tip over if unit is provided with flanged feet.
2. Provide the proper electric power supply as specified on the electrical information plate attached to the mixer. Observe local codes and/or The National Electrical Code in accordance with ANSI/NFPA 70 - latest edition. The installation must conform to the code that has the more strict requirements.
3. Your mixer requires a permanent connection with the electrical service. Use waterproof conduit and waterproof connectors for this connection.
4. Any electrical service for the kettle will require a separate connection. See the specific kettle manual.
5. Use the following check list to confirm that the installation is correct.
Unit level
Adequate clearance for tilting
Access for service
Unit fastened down
Mixer power supply conforms to information plate and code
Electrical conduit and connections are waterproof
Mixer grounded
For instructions on installing the kettle component of your cooker/mixer, see the separate kettle manual.
B. Initial Start-Up
WARNING: TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING
KETTLE CONTENTS. DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE. KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES.
After the mixer is installed, take the following actions to confirm that the
equipment is operating correctly.
1. Tilt the mixer through its complete tilting range to ensure that there is no hazard or interference.
2. Make sure the agitator is properly coupled with its drive shaft. If the mixer has a slip-on coupling, the drive pin must be positioned at the end of the J-slot. If a bolted coupling is employed, the bolts must be turned to the proper position and the nuts must be tightened.
3 OM-DL(T)-40/60/80, INA/2 OPERATOR MANUAL
Kettles with 100 Gallon capacity and larger
Slip-On Coupling
3. When the mixer is in operating position, every scraper blade should touch the inside of the kettle during at least part of each revolution of the agitator.
4. At the circuit breaker or fuse box, turn on the electric power supply to the mixer.
5. Switch on the drive and confirm that the mixer operates smoothly. For a variable speed model, confirm that the mixer operates correctly throughout its speed range.
6. Make sure the agitator turns in the correct direction, so it pushes the nylon scraper blades ahead of the agitator bar.
If the unit functions as described above, it is ready for use. If the unit does not
function as intended, call your local Groen authorized service agency.
For instructions on initial start-up of the kettle component of your cooker/
mixer, see the separate kettle manual.
AGITATOR OPERATION
WARNING: DO NOT PLACE HANDS, TOOLS, OR HOSES IN KETTLE WHILE AGITATOR
IS MOVING. AGITATOR AREA MUST BE CLEAR OF OBSTRUCTION BEFORE OPERATION.
A. To Run Agitator
1. Ensure kettle is fully upright.
2. Ensure mixer head is fully down and latched.
3. Set the speed dial to desired speed.
4. Turn the start switch to ON.
B. To Stop Agitator
1. Press the red STOP button or turn the ON/OFF toggle switch to OFF.
OPERATION
WARNING: TURN OFF AGITATOR BEFORE ADDING INGREDIENTS OR INSPECTING
KETTLE CONTENTS. DO NOT WEAR LOOSE CLOTHING OR JEWELRY AROUND OPERATING MIXER KETTLE. KEEP WELL CLEAR OF ROTATING MIXER ARMS AND PADDLES AT ALL TIMES.
WARNING: THE UNIT IS EQUIPPED WITH AN AUTOMATIC TILT CUTOFF SWITCH. IF
POWER IS ON WHEN A TILTED MIXER IS LOWERED INTO OPERATING POSITION, THE MIXER CAN AUTOMATICALLY START.
CAUTION: STARTING WITH THE MIXER SET AT HIGH SPEED MAY CAUSE MATERIAL TO
SPILL OUT OF THE KETTLE ON VARIABLE SPEED UNITS.
CAUTION: UNDER HEAVY LOAD DO NOT RUN THE MIXER CONTINUOUSLY AT SLOWER
THAN 5% OF FULL SPEED. SLOWER OPERATION COULD DAMAGE THE SPEED CONTROL.
1. Before you operate the mixer, make sure that the agitator is firmly connected with the drive shaft and properly positioned in the kettle. The agitator must be positioned so every scraper blade touches the kettle during at least part of each revolution. To connect the agitator:
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