Groen CKPF User Manual
CKPF/3 MOBILE PUMP/FILL STATION
IMPORTANT INFORMATION! * KEEP FOR OPERATOR * IMPORTANT INFORMATION!
OPERATOR’S MANUAL OM-CKPF/3
CKPF/3 MOBILE PUMP/FILL STATION
Model CKPF/3
Table of Contents
Description
Operator Warnings 3-6
Equipment Description 7-8
Installation and Start-up Instructions 9-10
Operation 11-14
Equipment Cleaning and Sanitization Procedures 15-16
Maintenance Schedule 17
Troubleshooting 18
Suggested Spare Parts List 19-20
Schematic 21
Service Log 22
Limited Warranty 23
Operator’s Manual page 2 OM-CKPF/3
Rev. 1 2-6-03
Page
CKPF/3 MOBILE PUMP/FILL STATION
IMPORTANT! — READ FIRST — IMPORTANT!
Operator Warnings
WARNING: Do NOT attempt to install, set up or operate this machine BEFORE you have
read and understand this manual and ALL accompanying manuals. KEEP ALL MANUALS
FOR FUTURE REFERENCE.
WARNING: Be sure operators read, understand and follow the operating instructions,
cautions and safety instructions in this manual. Additional manuals are supplied with the
CKPF/3 Mobile Pump/Fill Station. Be sure operators read, understand and follow ALL
operating instructions, cautions and safety instructions in these additional manuals. Any
potential user of the equipment MUST be trained in safe and correct operating
procedures.
WARNING: When using this machine, ALL operating instructions, safety instructions and
precautions MUST be followed and strictly adhered to.
WARNING: This machine is intended for use in the commercial transfer and packaging of
food products, per the instructions contained in this manual. Other use could result in
personal injury or damage to the equipment and will void ALL warranties.
WARNING: AVOID ALL direct contact with HOT equipment surfaces. Direct skin contact
could result in severe burns.
WARNING: AVOID ALL direct contact with HOT food. Direct skin contact could result in
severe burns.
WARNING: Use of any replacement parts other than those supplied by Groen or its
authorized distributors voids ALL warranties and may cause bodily injury or equipment
damage. Service performed by other than authorized personnel will void ALL warranties.
WARNING: Turn the electric power OFF and unplug the unit BEFORE working on internal
components.
WARNING: Turn the electric power OFF and unplug the unit BEFORE performing any
cleaning operation.
WARNING: Be careful to AVOID contact with cleaning products in accordance with the
supplier and manufacturer recommendations. Many cleaners are harmful to the skin, eyes,
mucous membranes and clothing. Read the warnings and follow directions on the cleaner
label.
CAUTION: NEVER leave a chlorine sanitizer in contact with stainless steel for longer than
30 minutes. Longer contact can cause corrosion.
WARNING: Do NOT use a fuse with a higher AMP rating than the rating specified for that
circuit.
Operator’s Manual page 3 OM-CKPF/3
Rev. 1 2-6-03
CKPF/3 MOBILE PUMP/FILL STATION
IMPORTANT! — READ FIRST — IMPORTANT!
Operator Warnings Continued
Grove
WARNING: NEVER place fingers or other body parts in the Tipper Tie clipper groove where
the clips seal the casings.
Main Air
Line
Air Switch
TURN KNOB
CLOCKWIZE TO
TURN AIR OFF
INDICATOR
FRONT VIEW FRONT VIEW
INDICATOR
TURN KNOB
COUNTER
CLOCKWISE TO
TURN AIR ON
WARNING: ALWAYS place the air switch in the OFF position and disconnect the air hose
on the Tipper Tie clipper when removing a clip jam. ALWAYS follow manufacturer’s
instructions and use a screwdriver to REMOVE a clip jam. NEVER attempt to REMOVE a
clip jam with your fingers.
Operator’s Manual page 4 OM-CKPF/3
Rev. 1 2-6-03
CKPF/3 MOBILE PUMP/FILL STATION
R
Operator Warnings Continued
Clips
Die Area
WARNING: If a clip jams in the die area of the Tipper Tie clipper, do NOT attempt to cycle
the machine again until the jam is cleared. Follow ALL safety procedures! Place the air
switch in the OFF position and disconnect the air supply BEFORE attempting to REMOVE
the clip or other obstruction from the die area.
WARNING: Disconnect both air hoses on the air operated ball valve BEFORE disassembly.
Air Hose Connection
Valve
Air Hose Connection
Clipper Air Turn
Off Valve
Electrical Cord
DO NOT LAY ON
FLOOR IN WATE
WARNING: The CKPF/3 Mobile Pump/Fill Station electrical power cord should NOT be on
the floor in a water or moisture environment.
WARNING: Do NOT operate the CKPF/3 Mobile Pump/Fill Station with the pump rotor
housing cover removed, or without ALL bolts installed.
Operator’s Manual page 5 OM-CKPF/3
Rev. 1 2-6-03
Pump Rotor Housing
Cover
CKPF/3 MOBILE PUMP/FILL STATION
r
p
Operator Warnings Continued
Control Panel
Inverte
WARNING: Do NOT spray the CKPF/3 Mobile Pump/Fill Station control panel or inverter
with water.
CAUTION: When Working with the parts of the product supply system, be careful the metal
surfaces and housing may be HOT.
Back View of Pum
CAUTION: When removing the rotor housing from the CKPF/3 Mobile Pump/Fill Station,
ensure that you have a good grip on both sides of the housing and slowly pull the housing
toward you. Rotors may be HOT. REMOVE rotors with tool. Keep your feet and other
objects clear of the rotor housing during rotor removal and installation.
CAUTION: REMOVE product tubes and rotors BEFORE removing rotor housing.
CAUTION: Unit MUST have a separate ground wire for safe operation.
Pump Rotors
Operator’s Manual page 6 OM-CKPF/3
Rev. 1 2-6-03
CKPF/3 MOBILE PUMP/FILL STATION
Equipment Description
General Description/Mini-Spec:
The CapKold CKPF/3 Mobile Pump/Fill Station is designed to rapidly and gently transfer HOT or
cold food from one or more adjacent jacketed steam kettles into flexible plastic casings or other
containers. The pedestal-mounted control package allows fast and simple adjustment of pumping
speed to accommodate a broad range of products and accurate control of pre-measured volume.
The rotary pump will transfer product with food solids up to I¼" (32mm) diameter, without
damage.
Standard features
1. Integrated positive displacement pump, exterior rear-mounted for easy cleaning
2. Air-operated casing clipper, complete with regulator and filter
3. 15-foot air hose supplied for easy field connection
4. All stainless steel construction
5. Unit designed to accommodate of right-to-left operator fill sequence
6. Quick action air-activated product flow control valve
7. USDA food transfer hose—two (2) hose sections, 3-inch diameter by 3 feet long, with
fittings to interconnect Kettle and CKPF/3 Mobile Pump/Fill Station
8. Full surface spill tray with drain and removable stainless steel grate
9. Manufactured to latest sanitary standards and HACCP-compliant
Standard integral control package
Controller
Product Pump
Control
The control panel is pedestal-mounted to the fill station and provided with a water- resistant case
to simplify cleanup and protect solid-state control systems. The raised control panel reduces
operator fatigue and simplifies pump speed and volume setting changes for different products.
Speed Control
On/Off Button
Operator’s Manual page 7 OM-CKPF/3
Rev. 1 2-6-03
CKPF/3 MOBILE PUMP/FILL STATION
Equipment Description Continued
1, 2, & 5
4
The operating controls include:
Selection OFF for manual, metered or continuous pumping modes
1. Operator input of pump speed from 0 to 20 gallons per minute (GPM)
2. Operator input of metered volume from .0 to 10 gallons in 0.01 gallon increments
3. Foot-activated fill switch
4. Knee-and hand-operated STOP switches
5. LED digital display of volume pumped per casing, total casings pumped and total fill
volume per batch
3
Optional features and accessories
• Temperature monitor with casing clipper lockout, to prevent packaging at less than
180°F
• Product temperature recorder
• High volume air ejector-type vacuum pump (for reducing product packaging size in
cook tank production)
• Empty casing holding bin (hangs on the side of the CKPF/3 Mobile Pump/Fill Station)
• Pan fill adapter
• Manual KIWI label maker with one set of letters and initial ink supply (for contents
and production date labeling on Tyvek tape labels)
• Data Max Labeler
• Additional 3-foot food transfer hose section with fittings
• Prison package
Operator’s Manual page 8 OM-CKPF/3
Rev. 1 2-6-03
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