Groen CKCP-HMI 1 Installation Manual
OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL CKCP HMI
CAPKOLD COOKCHILL SYSTEMS
KETTLE CONTROL
STATION
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt
of same and to determine the possibility of any damage, including concealed
damage. Unied Brands suggests that if you are suspicious of damage to make
a notation on the delivery receipt. It will be the responsibility of the consignee to
le a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 172079 REV. A (12/14)
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
IMPORTANT - READ FIRST - IMPORTANT
WARNING: Do NOT spray the CKCP Kettle Control Panel with any liquid.
WARNING: Do NOT attempt to install, set up or operate this control panel BEFORE you have read and understand
this manual and ALL accompanying manuals. KEEP ALL MANUALS FOR FUTURE REFERENCE.
WARNING: Be sure operators read, understand and follow the operating instructions, cautions and safety instructions
in this manual. Any potential user of the equipment MUST be trained in safe and correct operating
procedures.
WARNING: When using this machine, ALL operating instructions, safety instructions and precautions MUST be
followed and strictly adhered to.
WARNING: This control panel is intended for use in the commercial cooking and cooling of food products, per
the instructions contained in this manual. Other use could result in personal injury or damage to the
equipment and will void ALL warranties.
WARNING: AVOID ALL direct contact with HOT equipment surfaces. Direct skin contact could result in severe burns.
WARNING: AVOID ALL direct contact with HOT food. Direct skin contact could result in severe burns.
WARNING: Use of any replacement parts other than those supplied by Groen or its authorized distributors voids
ALL warranties and may cause bodily injury or equipment damage. Service performed by other than
authorized personnel will void ALL warranties.
WARNING: Turn the electric power OFF at the disconnect or breaker BEFORE working on internal components.
WARNING: Do NOT use a fuse with a higher AMP rating than the rating specied for that circuit.
2 OM-CKCP HMI
Table of Contents
Important Operator Warnings ............................................................................ page 2
Equipment Description ...................................................................................... page 4
Installation ..................................................................................................... page 5-6
Operation .................................................................................................. page 9-11
Service Log .................................................................................................... page 19
Review Printing Software Set-Up ............................................................... page 12-17
OM-CKCP HMI 3
Equipment Description
Important Note: The Groen Equipment you have purchased has been constructed from quality materials and carefully inspected and tested to ensure that you receive the best possible
product. With reasonable care and periodic maintenance, your Groen unit should provide years
of productive service.
Standard Groen Model CKCP-
HMI Kettle Control Panels
Standard Features
CKCP-HMI 1 – Single Kettle Control Panel for one steam jacketed agitated kettles
CKCP-HMI 2 – Dual Kettle Control Panel for two steam jacketed agitated kettles
CKCP-HMI 3 – Triple Kettle Control Panel for three steam jacketed agitated kettles
Groen Model CKCP-HMI kettle control panels are designed to monitor and control the operation
of agitated steam jacketed kettles The HMI model panel will monitor and control steam heating,
jacket cooling, agitator operation, and product batch time/temperature recording. The CKCPHMI panels include the following features:
• Human Machine Interface (HMI) touch screen
• Digital Temperature controller with Fahrenheit and Celsius display, with control set point for
cooking and/or cooling, in kettle.
• Product Pump Out Control for controlled pumping temperature
• Hot and cold faucet water control with automatic water metering in Gallons or Liters, 1-999
• Agitator control screen for precise variable agitator speed control
• System Settings Screen
• Locations for additional equipment temperature recording
• Temperature Recorder Screen
• Temperature Trending Screen
• Recipe menu screen for storing recipes
• Network connection for Temperature Chart Printing on network printer
• Stainless steel splash proof NEMA 4X water shed style enclosure
• Disconnect Switch
Optional Features
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• Prison Package includes possible customer user names and passwords, locking cover over
touch screen, and locking panel door.
• Pedestal Base for control panel to mount to floor
• Pre-Piped Pedestal Base includes utility valves mounted in pedestal instead of kettle.
• Air manifold mounted in base of panel for air pilot valves instead of electronic solenoids
Installation
Uncrating
Location
WARNING
USE EXTREME CAUTION WHEN HANDLING
POTENTIAL HIGH VOLTAGE WIRING!
ALL FIELD WIRING SHALL BE THWN, THHN,
OR MTW WIRE TYPE OR SHIELDED CABLE
WHERE NOTED ON SCHEMATIC. WIRE MUST
AT LEAST BE 75 DEGREE C WIRE AND
LABELED AT BOTH ENDS.
ALL WIRING MUST BE INSTALLED PER
NATIONAL ELECTRICAL CODE AND
LOCAL CODE REQUIREMENTS.
UNPACKING THE CONTROL PANEL: The equipment will arrive in a crate. Immediately upon
receipt, carefully inspect the crate for exterior damage. Open the crate and inspect the unit for
concealed damage. Carefully read the bill of lading and check that all items shipped are with
the unit. Report any shipping damage or incorrect shipments to the delivery agent. Record
the model number, serial number, and installation date for your unit and file this information
for future reference. To remove the equipment from the crate, pull the side boards loose from
the top of the crate, taking care not to damage the unit with tools or nails. Remove first the
top, then the sides, and then the cross-piecing that holds the unit down. When installation is
to begin lift the unit straight up off the skid. During the installation process, it is important to
properly support the equipment until it is properly anchored in its permanent position.
Locate the Control Panel in the desired location. Check its position for operational clearances.
Consider the ability frequently access the panel to change the operation of the kettle. Also the
ability to open the doors for periodic maintenance, room for access for the kettle operator(s),
and clearance for the tilting agitator or tilting kettle assembly. If this system has a hoist and rail
over the kettle normally the rail is located over the center of the kettle. The Control Panel needs
to be located where it will not interfere with the hoist system and be damaged by product
loading and unloading.
Schematic
A specific schematic comes with every control panel which will be located inside of the
panel. PLEASE keep the schematic with the panel at all times. The schematic will show all
required field connections as dark highlighted lines. Please review the schematic carefully for
installation.
OM-CKCP HMI 5
Installation
Wiring
WARNING
USE EXTREME CAUTION WHEN HANDLING
POTENTIAL HIGH VOLTAGE WIRING!
ALL FIELD WIRING SHALL BE THWN, THHN,
OR MTW WIRE TYPE OR SHIELDED CABLE
WHERE NOTED ON SCHEMATIC. WIRE MUST
AT LEAST BE 75 DEGREE C WIRE AND
LABELED AT BOTH ENDS.
ALL WIRING MUST BE INSTALLED PER
NATIONAL ELECTRICAL CODE AND
LOCAL CODE REQUIREMENTS.
MAIN BREAKER
The main breaker for the panel provides all of the required agitator power and control power for
the HMI Kettle control panel. The voltage for the main is typically 208/3 to 480/3. Turn on main
breaker to turn on panel.
SENSOR WIRING
The HMI Panel is set up to connect RTD Type Temperature Sensors. The temperature sensor
wiring from the capkold equipment should be installed in its own conduit using a shielded
conductor cable. 20 to 24 AWG shielded is acceptable. Only connect the shield to ground at
one point. Please see the schematic for correct terminal location.
UTILITY CONTROL VALVE WIRING
Control Valve wiring should be at least 14 AWG wire, with at least a 75C insulation rating, all
control power is typically 120/1/60 fused at 5 amps. Utility control valves are typically located
in the kettle but can be located remotely from the kettle and panel. If remote control valves are
used make sure the valve voltage matches the output control voltage of the panel. Please see
the schematic for correct terminal location.
AGITATOR MOTOR WIRING
The motor wiring should be 12 AWG wire, with at least a 75C insulation rating. The motor
wiring should have its own conduit so the high voltage does not cause interference with sensor
wiring or valve wiring. Motor sizes can vary; typically they are 1.5HP to 3HP. Voltages are
typically 208V to 480V. Please see the schematic for correct terminal location. The rotation
direction can be changed by switching the incoming L1 and L2 of the three phase motor.
CHART RECORDING FOR MULTIPLE PIECES OF EQUIPMENT
One common reason for multiple pieces of equipment to connect to the kettle control panel is for
chart recording. In many cases we will connect a water Jet 100, cook tank, and/or tumbler chiller
to the kettle panel. When this is required check the schematic for the correct sensor terminals. In
some situations it might be required to record for other manufactures equipment. When this is the
case the sensor type needs to be known. Capkold typically use’s RTD temperature sensors but
other sensor types can used. The schematic will show where additional sensors can be added.
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ICE BUILDER CONNECTION (EXISTING UNITS)
This feature is typically used with existing ice builders. Some older ice builders need to have
a signal to tell it when to turn on the water circulation pump. With a kettle control panel this
would happen when the kettle calls for chilled water. When this is the case there is contact
in the panel called out on the schematic for this operation. New ice builders for Capkold do
not require the kettle panel connection for operation. On new ice builders from capkold, the
circulation pump stays on all the time.
AUXILIARY EQUIPMENT
In some case there might be a custom feature request for an old existing piece of equipment and/or a
new special piece of equipment. Please reference our supplied schematic for electrical connections.
In these cases there will typically not be any instructions listed in this manual for operational
assistance so please reference manual of the piece of equipment for operation instructions.
ETHERNET CONNECTION (STANDARD)
The HMI control panel typically will require a network connection for remote printing of the
temperature charts. A standard Category 5 either net connection that is connected to a
building network tough a switch or hub allows the secure data from the internal chart recorder
to send the batch recording to a designated computer. At this point if the “Review” software is
open the program will direct the chart data to a designated printer.
CROSS OVER CABLE CONNECTION (OPTIONAL)
The HMI control panel has the option to use a standard cross over cable instead of a network
connection. A cross over cable is Ethernet cable that has the transmit and receive wires reversed
so the control panel can talk directly to the chosen office computer without going through the
network. This requires a cable connecting from the control panel directly to a computer, the
computer will not have network access and will require a designated printer for that computer.
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